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Prerequisites
This tutorial assumes that you are familiar with the menu structure in FfC. It also assumes
that you have read the Getting Started section in the Tutorial Guide and completed
Tutorial 1. Some of the steps in setup and solution procedure will not be shown explicitly.
Note: It is assumed that you have FMD and FMS licenses available. If you dont have
FMD and FMS (CATIA V5) licenses, you will not be able to generate the mesh as
explained in the tutorial. For more information see the FLUENT for CATIA V5 FAQ
page at http://www.fluentusers.com/ffc/faqs/mesh.htm.
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Problem Description
The problem to be considered is shown in Figure 3.1. Air at different temperatures enters
through three inlets and mixes in the manifold. The flow is assumed to be turbulent.
This tutorial is solved in three parts. In the first part, the problem is solved only for
the fluid flow. In the second part, it is solved for heat transfer through the solid walls of
the manifold. In the third part, the problem is solved for unsteady state flow and heat
transfer without considering the solid material.
Preparation
1. Copy the CATIA V5 file, manifold.CATPart, from the FLUENT for CATIA V5 documentation CD to your working directory.
2. Start the FfC.
Note: While saving the analysis files, create separate folders for each case and save the
solution files accordingly.
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(a) Enter the path for ANSYS FLUENT solver in the text entry box next to Folder
for solver.
Note: ANSYS FLUENT solver is provided with the installed FfC package. You
can use the Browse button to specify the path for solver:
For 32 bit the path is:
FfC Installation/FfC-R18/R19-5.X.XX/solver/Fluent.Inc/ntbin/ntx86
For 64 bit the path is:
FfC Installation/FfC-R18/R19-5.X.XX/solver/Fluent.Inc/ntbin/win64
Similarly, specify the path for the External Postprocessor, CFD-Post (or FloWizard) executable .
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(a) Enter the path for Temporary files, FLUAnalysisComputations file, and FLUAnalysisResults file in the External Storage folder groupbox.
You can use the Browse button to specify the path. The analysis files will be
saved in the temporary folders while FfC is computing the solution. The analysis will be saved to its permanent location when the computation is complete.
(b) Set the remaining parameters as shown in Figure 3.3.
3. Click the Advanced Parameters tab in the Options dialog box and the parameters as
shown in Figure 3.4.
4. Click the Customization tab in the Options dialog box Figure 3.5.
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2. Make sure that the Optimized Surface mesher (proximity detection) is selected.
3. Move the sliding pointer towards Accuracy till it shows a value of 50.
4. Click the Global tab.
(a) Enter 1.2 mm for Critical length and 10 mm for Mesh Size.
Some of the parameters in the Mesh Definition dialog box are linked to the position
of the slider bar. Therefore, depending on the mesh type, moving the slider can
change the values for such parameters.
5. Click the Geometry tab and enter 0 for Angle between faces and Angle between curves.
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6. Select Surface mesh tab and specify a value of 1 for Automatic mesh capture.
This parameter defines the coarsest settings for all surface mesh, and you use it to
define the surface mesh size at the external flow boundaries.
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7. Select Volume Mesh tab and enable Size progression and specify a value of 1.2.
Step 5: Physics
Click
icon or double-click the Physic Definition.1 option located below the Environment.1 feature in the FLUENT for CATIA V5 specification tree to open the Physical Model
Definition dialog box.
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Step 6: Materials
1. Click
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To open the materials library, you have to specify the path where it is stored.
For 32 bit the path is:
C:\Program Files\x.y.z\FfC-Rx-x.y.z\intel a\startup\materials\Fluids and Mixtures.CATmaterial
For 64 bit the path is:
C:\Program Files\x.y.z\FfC-Rx-x.y.z\win b64\startup\materials\Fluids and Mixtures.CATmaterial
where x.y.z represents the version used.
2. Select the FLUENT for CATIA V5 fluid materials library.
(a) Drag and drop
icon (Air) from the FfC graphics window on any of the
inlet/outlet boundaries.
This includes air as the material for your case setup.
(b) Close the Library dialog box.
(a) Click
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(b) Click the Inlet Boundary option located below the Groups.1 feature in the specification tree.
This automatically updates the Supports field.
(c) Enable Velocity and set the value to 0.1 m s.
(d) Select Long tube, pipe or duct as the Source of Flow.
(e) Set the value for Temperature to 300 Kdeg.
(f) Click OK to validate.
2. Similarly, specify boundary conditions for the other two inlets using the values
displayed in the following table:
Boundary
Velocity (m s) Temperature (K)
Inlet Boundary.2
0.1
400
Inlet Boundary.3
0.2
500
3. Specify the outlet boundary conditions.
(a) Click
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(b) Select Wall(SolidBoundary.1 1)6 as support from the Groups.1 feature in the
specification tree.
Step 8: Solution
In this step, generate the mesh and iterate the solution. Though FfC allows you to generate
the mesh and start the flow computations separately, here, you will perform these steps
simultaneously.
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(a) Select All and Default Solution Options in the two drop-down lists available.
(b) Click OK in the Compute dialog box to launch the computations.
Step 9: Postprocessing
1. Click
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2. Click
3. Click
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4. Click
(a) Click
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(a) Click in the Supports field and select the surface at the outlet of the manifold.
This sets the position of the local sensor on the outlet surface.
(b) Select Face of the element in the Position drop-down list under Values.
(c) Select Average in the Post-Treatment drop-down list.
This calculates the average temperature at the outlet.
(d) Enable Create Parameters.
(e) Click OK to validate.
You have created a local sensor at the outlet face. This sensor finds the average
temperature at the outlet. The Sensors.1 set looks as follows:
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5. Click OK.
The average temperature at the outlet face is displayed in the Temperature set.
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Step 4: Physics
Click
icon or double-click the Physic Definition.1 option located below the Environment.1 feature in the FLUENT for CATIA V5 specification tree to open the Physical Model
Definition dialog box.
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Step 5: Materials
Two regions are created during the flow volume extraction (fluid region and solid region).
Therefore, include one fluid material and one solid material in the case setup.
1. Click
To open the materials library, you have to specify the path where it is stored.
For 32 bit the path is:
C:\Program Files\x.y.z\FfC-Rx-x.y.z\intel a\startup\materials\Fluids and Mixtures.CATmaterial
For 64 bit the path is:
C:\Program Files\x.y.z\FfC-Rx-x.y.z\win b64\startup\materials\Fluids and Mixtures.CATmaterial
where x.y.z represents the version used.
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4. Double-click the Thermal Material.1 option located below the Iron.1 feature in the
specification tree to open the Thermal Material dialog box.
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Step 7: Solution
Same as Step 8 for Case 1 (see page 3-14).
Step 8: Postprocessing
1. Click
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3. Display the contours of static temperature of the wall-fluid interface (Figure 3.15).
(a) Right click Temperature field iso.1 in the specification tree and select Temperature field iso.1 object and click Definition tab next to it.
(b) Select Wall (FluidToSolid.1.1 1).1 in the Available Groups and transfer it to the
Activated Groups.
The wall of the manifold is hidden and contours of the wall-fluid interface
become visible.
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and move the cut plane to the position shown in Figure 3.16.
The contours of only the inlets and outlets appear. You have to change the
settings in the Image Edition dialog box to display the walls.
(b) Double-click Velocity.1 in the specification tree to open the Image Edition dialog
box.
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i. Click the Visu tab and select Fringe in the Types list.
ii. Select the inlets, outlet and liquid-solid interface and move them to the
Activated Groups list.
iii. Click OK to validate.
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Step 4: Physics
Click
icon or double-click the Physic Definition.1 option located below the Environment.1 feature in the FLUENT for CATIA V5 specification tree to open the Physical Model
Definition dialog box.
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Step 5: Materials
1. Click
To open the materials library, you have to specify the path where it is stored.
For 32 bit the path is:
C:\Program Files\x.y.z\FfC-Rx-x.y.z\intel a\startup\materials\Fluids and Mixtures.CATmaterial
For 64 bit the path is:
C:\Program Files\x.y.z\FfC-Rx-x.y.z\win b64\startup\materials\Fluids and Mixtures.CATmaterial
where x.y.z represents the version used.
2. Select the FLUENT for CATIA V5 fluid materials library.
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(b) Click the Inlet Boundary option located below the Groups.1 feature in the specification tree.
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(a) Click
icon.
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Step 7: Solution
In this step, define the problem setup, define the solution settings, define the monitors,
generate the mesh, and iterate the solution. Though FfC allows you to generate the mesh
and start the flow computations separately, perform these steps simultaneously.
1. Define the problem setup.
(a) Double-click the Unsteady Parameters.1 feature under Fluent Problem Setup.1
to open the Unsteady Parameters dialog box.
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(a) Select All and Default Solution Options in the two drop-down lists available.
(b) Click OK in the Compute dialog box to launch the computations.
Step 8: Postprocessing
1. Click
2. Display the contours of static temperature on the wall boundary for different time
steps (Figure 3.20).
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(a) Click
icon.
FLUENT for CATIA V5 displays the contours at time step zero by default.
(b) Double-click Temperature field iso.1 to open the Image Edition dialog box.
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3. Display the contours of velocity distribution on wall boundary and inlets (Figure 3.24).
(a) Click
icon.
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Click
button to open the Video Properties dialog box. For information on
using this feature see the FLUENT for CATIA V5 FAQ page at:
http://www.fluentforcatia.com/support/login/faqs/post proc.htm.
(f) Click the record button (
(g) Click the stop button (
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Figure 3.25: Velocity Vectors in a Cut Plane Passing Through Two Inlets
6. Save the session.
File Save Management
Summary
In this tutorial you learned how to solve a problem with and without heat conduction
in solid walls. You also learned how to solve a problem with unsteady solution and
vary the boundary conditions using the time modulation feature. You then included two
different materials in your case setup and assigned them to appropriate mesh regions in
the domain. You may want to generate the report of your simulation. For details about
generating reports, refer to Tutorial 7.
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