Professional Documents
Culture Documents
RENK Group
2008
Commercial vehicles
Industrial services
Diesel engines
Turbomachines
MAN Group members hold leading positions in most of their markets. MAN
Aktiengesellschaft, Munich, is a member of the Deutscher Aktienindex DAX
(German Share Index) which comprises the thirty leading public limited companies
in Germany.
MAN Aktiengesellschaft holds a 76% share in RENK Aktiengesellschaft.
Diesel Engines
MAN Diesel SE is a globally leading manufacturer
of large Diesel engines.
Turbomachines
MAN Turbomaschinen is one of the worldwide
leading manufacturers and service providers for
compressors and industrial turbines.
Other
- MAN Finance International.
- RENK is one of the worlds leading
providers of power transmission engineering.
Engineering
the Future
www.man.eu
MAN Aktiengesellschaft
RENK Subgroup
Sales of the Product Groups 2007
Financial year
2003
2004
2005
2006
2007
million million million million million
New orders
324
264
314
417
439
Germany
135
135
124
180
199
Outside Germany
189
129
190
237
240
Sales revenue
267
272
307
356
430
96
94
116
130
165
Outside Germany
171
178
191
226
265
Orders on hand
639
609
612
672
684
Germany
154
197
204
254
287
Outside Germany
485
412
408
418
397
1542
1514
1500
1550
1695
Germany
Number of employees
Average on year
Test systems
4%
Drive elements
18 %
Vehicle
transmissions
34 %
Broad-use
transmission systems
22 %
2006
2007
million million
New orders
24
21
Sales revenue
13
16
Orders on hand
27
32
Special-purpose
transmission systems
22 %
Companies Management
RENK AG
Hannover plant
Plant management
Manfred Hukker
SESM
France
Board of management
Florian Hofbauer
Prsident Directeur Gnral
Dr. Markus Westhues
Directeur Gnral
RENK AG
Rheine plant
Plant management
Rolf Studte
RENK Corporation
USA
Board of management
Manfred Hukker
Florian Hofbauer
Chairman
Ulrich Sauter
Company History
and Engineering Milestones
1873
1897
1986
1987
1989
RENK supplies a high-speed gear unit with the highest power rating
(75,000 kW) ever transmitted by gears in mesh.
1992
Construction of the worlds most powerful epicyclic gear unit (20,600 kW)
for a marine propulsion system with counter-rotating propellers.
1943
1995
1998
1956
Production of the first turbine gear unit with the highest pitch
circle velocity till then (185 m/s).
Bevel-planetary KPAV 280 gear unit for one of the largest vertical
cement/raw-flour mills devloping 4,800 kW at a speed of 21 rpm.
1998
1961
1999
1965
First type of the most powerful turbo gear unit worldwide; gas turbine
output 140 MW.
2001
1971
First vehicle braking system with friction brake and retarder (also
functioning for the first time as an operating brake) integrated
into a vehicle gear transmission.
2002
Delivery of the most powerful gear unit for a wind energy plant
with a power of 5,560 kW.
2004
1916
Production of the largest gear cutting machine till then (7m diameter).
1923
1926
1939
1975
1976
1982
Construction of the most powerful marine gear unit till then (40,000 kW).
Foundation of RENK MAAG GmbH. Taking over of MAAG turbo design series
as well as the after-sales service worldwide for turbo and marine gears.
9
Products
98%
SESM - Socit dEquipements
Systmes et Mcanismes
Saint-Ouen-l`Aumne / France
Automatic transmissions for tracked
vehicles and brake systems
RENK Corporation
Duncan / USA
Distribution company, slide bearings
assembly and service agency
100%
RENK U.A.E. LLC.
Abu Dhabi / United Arab Emirates
All RENK products
49%
10
11
Our automatic powershift transmissions for tracklaying vehicles are suitable for
operating with diesel engines and gas turbine units. They are available in so-called
T, L or U-configurations for front and rear installation. The powershift and
steering transmissions as well as the brake are integrated into a single transmission
housing. Control and monitoring is provided by an electronic system. We also
supply a wide range of components from the engine flywheel to the sprocket.
RENK develop and build industrial gear units for almost any field of application.
In addition to the design versions listed in the tables, the RENK product range
includes one-off special-purpose gear units for steelmaking, steel processing,
rubber and plastic industries, water and wind power stations, transport and
conveyor equipment, and open-pit mining applications.
Type
Power
range
kW
Number of
gear
f.
r.
Dry transm.
weight kg
Application/
vehicle
HSWL 096
150-300
800
20 t-class: BMP3
HSWL106
300-530
1450
APC
ULAN, PIZZARO
HSWL 123
300-450
1650
Tank destroyers
KANONE / RAKETE
HSWL 194
400-500
1250
APC MARDER,
Anti aircraft ROLAND
HSWL 204
500-600
1250
APC VCTPA
and MBT TAM
HSWL 224
500-600
1350
HSWL 256
500-800
1700
AIFV PUMA
HSWL 284M
HSWL 284C
600-900
700-1100
4
4
4
4
2330
2150
HSWL 295
500-1200
2400
RK 304
600-1050
2300
RK 325
500-1200
2300
HSWL 354
900-1300
2250
ESM 500 1)
ENC 200 1)
ESM 350 1)
750-1200
450-550
600-850
5
5
8
2
2
3
1800
1600
1750
Taking over of MAAG turbo gear design series G by RENK MAAG GmbH.
Sales activities for MAAG Turbo gears as well as after-sales service for MAAG turbo
and marine gears.
Transmitted
ratio
Power value
P/n1 1)
TPA...z
2-11
0,2-30
TPB
11-20
0,2-20
CPG
2-16
0,5-30
Recovar
veriabel
0,1-2
Design:
TPA...z
TPB
CPG
Recovar
1) P
n1
1) Fabrication SESM
12
Power in kW
Speed of the low-speed shaft in rpm
13
TNA
TNB
TCS
Transmitted
ratio
1-4,5
3,5-9
7-11
Distance between
shafts mm
Power value
P/n1 kW/rpm
Type
125-400
0,006-3,2
TA...Xi
TAE...Xi
TAD...Xi
125-400
0,006-0,7
Design:
500-900
0,07-1,9
Transmitted
ratio
Distance between
shafts mm
Power value
P/n1 1)
1,2-12
200-1000
92-100
TA...Xi
TAE...Xi
TAD...Xi
etaX
Double-helical toothing
Single-helical toothing
Single-helical toothing with thrust collar
Power loss optimized
Transmitted
ratio
Distance between
shafts mm
Power value kW
at n2 = 1500 rpm
TS
4,5-10
400-1000
1000-40000
TB
1-4,5
400-1000
5000-50000
TL
1-3,5
400-1000
10000-80000
4,5-10
500-1000
1000-20000
250-710
100-10000
TCS
3-12
Design:
Power value
P/n2 1)
40-100
100-800
Number of
modular sizes
5
THGD
Transmitted
ratio
Transmitted
ratio
Power value
P/n2 1)
Number of
modular sizes
KPAV
30-50
10-70
KPBV
30-100
50-800
10
Double-helical toothing
Single-helical toothing
Single-helical toothing with thrust collar (THGD)
Type
REROPA
14
1) P
n2
Transmitted
ratio
Power value
P/n2 1)
30-100
10-200
Power in kW
Speed of the low-speed shaft in rpm
15
Number of
modular sizes
8
RENK-MAAG GmbH
Turbo Spur Gears (Winterthur)
Gear units for water power stations (Augsburg)
Type
Transmitted
ratio
Power value
P/n1 1)
PAR
3-9
20-250
PBR
9-20
50-300
BLR
8-16
30-500
Aerogear
WPS
MULTIBRID
Transmitted
ratio
Power value
kW
10-150
1500-5000
Transmitted
ratio
Centre distance
mm
Power
MW
G 1) 2) 3) 4) 6)
1-10
120-600
1-90
SG 1) 2) 5)
1-10
320-800
1-40
Transmitted
ratio
Centre distance
mm
Power
MW
GB 2) 5)
bis 2,5
120- 600
1-50
GN 2) 5)
2,5-6,5
130-1000
1-25
GS 2) 5)
6,5-10
220-1200
1-10
Design:
1) P
n1
Power in kW
Speed of the low-speed shaft in rpm
16
1)
2)
3)
4)
5)
6)
17
P/n
Torque
n max.
Application
Turning drive
Turning drive
RENK offer a comprehensive range of marine gear units. The program range from
reversing gear units starting at 2,500 kW to main gear units for naval vessels with
40,000 kW and more of transmitted power, including all requisite control and monitoring systems. Many of todays ships are equipped with CODAD (COmbined Diesel
And Diesel) and CODOG (COmbined Diesel Or Gasturbine), CODAG (COmbined
Diesel And Gasturbine) or COGAG (COmbined Gasturbine And Gasturbine) propulsion plants.
CODAD-plants are normally equipped with ASL, PLS, PWS type gear units. Special
Cross Connection gears and CODELAG (COmbined Diesel ELectric And Gasturbine) units, for electric motor and gasturbine propulsion complete the product range.
14
0,18
1,72
18500
Industry / Marine
15
0,26
2,48
16500
Industry / Marine
16
0,36
3,44
15000
Industry / Marine
18
0,50
4,78
13500
Industry / Marine
20
0,69
6,59
12000
Industry / Marine
22
0,95
9,08
10500
Industry / Marine
24
1,3
12,4
9600
Industry / Marine
26
1,8
17,2
8500
Industry / Marine
29
2,5
23,9
7600
Industry / Marine
32
3,5
33,4
6700
Industry / Marine
PLS
1,5-7,1
1,7-14
35
4,8
45,8
6100
Industry / Marine
PWS
1,5-7,1
1,7-14
39
6,6
63,1
5600
Industry / Marine
PAS
2,8-7
43
9,0
86,0
5000
Industry / Marine
PAS
2,8-25
47
12
115
4500
Industry / Marine
49
13,5
129
4350
Industry / Marine
52
15
143
4200
Industry / Marine
57
18
172
3800
Industry / Marine
62
22
210
3600
Industry / Marine
Design:
18
Transmitted
ratio
Power value
P/n1 kW/rpm
Number of
size range
3-157
0,3-10
Design
Light-weight design
PLS/PAS = Planetary
reduction gear unit
PWS=Planetary
reduction reversing
gear unit.
Leight-weight
construction for
diesel or gas turbine
Transmitted
ratio
Power value
P/n1 kW/rpm
Number of
modul. size
AWS
1,6-7,1
1,0-9,0
20
SWV
SWUF
1,6-6,0
4,5-25
19
Transmitted
ratio
2-6
Power value
P/n1 kW/rpm
Number of
size ranges
0,15-10
HSN
2-6
1,5-105
10
RSH
2-6,8
0,6-110
17
AS
2-6
2,5-64
11
HUW
2-6
0,15-64
Design
Type
SHH II
Horizontally
offset
shaft
2-6
1,5-105
10
RSV
2-6,8
0,6-110
17
AUS
2-6
2,5-64
11
Bore for
propeller shafts mm
500-8000
630-1430
Number of
size ranges
7
HSU
Power
kW
PSC
Vertically
offset
shaft
Power
kW
Number of
size ranges
6000-75000
Power
kW
Number of
size ranges
350-5000
10
Transmitted
ratio
NDSQL
2-8,5
ASL 2 1)
2-8
HDS II
8-25
Power value
P/n1 kW/rpm
Engine
distances mm
Number of
size ranges
1-80
2000-5300
12
0,63-25
1600-4000
5-45
4000-6300
Power
kW
300-2000
Distance between
input/output shaft mm
2000-3700
20
Number of
size ranges
8
Transmitted
ratio
Power value
P/n1 kW/rpm
6-25
0,3-7
Engine
distances mm
Design
coaxial
600-2000
Light-weight
construction
with aluminium
casing
BUS
6-25
0,3-7
600-2000
BSL
6-25
0,3-7
2100-4500
CODOG
10-25
4-10
free to select
Locked train
gear units for navy
application
CODAG
10-25
4-10
free to select
Cross connection
gear units
CODELAG
10-25
4-10
free to select
Locked train or
cross connection
21
Couplings (Hannover)
Type
Size
Shaft mm
018...454
10...500
098...353
16...220
149...353
19...220
123...324
19...200
259...341
45...200
KAZ
31...71
300...800
Designation
Elco
elastic
coupling
Application
General
electrical machinery
compressors, fans
Pumps,
electrical machinery,
and shipbuilding
Marine drives
Shaft mm
Application
ER/EG
EG
EF
EM
ZM
7...45
56...112
7...45
9...45
7
55...560
475...1250
55...560
80...560
55...75
Electrical machinery
fans
compressors, pumps
SC
25...140
200...1400
Electrical machinery
WG
600...9000
200...1400
HG
IL
IS
28...56
10...22
10...52
250...560
100...220
100...520
Hydraulic generators
cement industry
SN
16...100
140...1000
Shipbuilding
13...85
125...850
110...850
110...850
Shipbuilding
Shipbuilding, water turbines
16...80
180...850
Rotrix
SH
TR
II...V
40...100
1250...2400
400...1000
1200...6000
Bearings shells G
50...750
50...750
EVE/EVF
VT/VG
01...018
7...40
70...560
70...400
Radilus
Axilus
Shiftable
clutch
Size
22
23
Type series
Bohre
min./max. mm
SB
SBk/LBk
12-820
12-950
Basic design
with retaining ring
SBR
SBRk/LBRk
12-400
12-260
SBL
SBLk/LBLk
12-460
12-520
Intermediate sleeve
with retaining ring
SRL
SRLk/LRLk
12-400
12-260
Intermediate shaft
SBG
SBGk/LBGk
12-535
12-535
Intermediate shaft
with retaining ring
SRG
SRGk
12-460
12-280
Brake disk
for shoe brake
SBD
SBkD/LBkD
12-225
12-260
SBT
SBkT/LBkT
12-225
12-260
VSB
12-225
VLBk
12-260
HBk
12-520
Basic design
24
Type series
Bore
min./max. mm
Basic design
MSL
MSG
MEL
MFL
30-185
Types with
clamping flange
MKL
14-155
MSP
12-340
Type series
Bore
min./max. mm
MTR
35-282
Flange design
API 671
MTM
40-462
MTP
53-231
12-185
25
Type series
Bore
min./max. mm
MCN/MCF
30-320
Type series
Bore
min./max. mm
Non-split sleeve
THB
ZTN/ZTK
12-210
18-205
TSB
TSR
12-320
Non-split intermediate
and hub sleeve
TFH
ZTA/ZTAK
18-205
TF
12-280
Split intermediate
ZTF/ZTFK
18-205
Intermediate sleeve
TSBL
TRL
ZTNH/ZTKH
12-320
TRG
12-320
High-speed
Curved-tooth couplings
High-speed series (Rheine)
Design
Intermediate shaft
Z-section retaining rings
18-205
RENK Test System GmbH design and build turnkey test systems for
research/development, production and quality assurance. Their activies focus on
the following industrial branches:
Test sytems for:
Passenger cars and trucks
Complete vehicles (e.g. chassis dynamometer)
Power/drive trains
Transmissions, axles and torque converters
Clutches and dual mass flywheels
Drive shafts and drive components
Brakes and friction linings
Railway applications
Wheelsets and wheelset bearings
Engines, transmissions and axles
Wagon couplers
Brakes and friction linings
Aerospace
Helicopter transmissions
Drive components
Brakes and friction linings
Military division
Transmission for heavy tracked vehicles
Transmission for heavy wheeled vehicles
Swivelling platforms
Additional services and products:
Controls for test rigs RDDS xp
(RENK Dynamic Data System)
Consulting on test systems
Maintenance and service
Upgrading of test systems
Test rig components
(adaptation gear boxes, hydraulic supply units...)
26
27
RENK AG
Hannover plant
Weltausstellungsallee 21
30539 Hannover, Germany
Tel.:
+49.(0)511.86010
Fax:
+49.(0)511.8601288
E-Mail: info.hannover@renk.biz
Hannover plant, 324 employees
RENK AG
Rheine plant
Rodder Damm 170
48432 Rheine, Germany
Tel.:
+49.(0)5971.7900
Fax:
+49.(0)5971.790208
E-Mail: info.rheine@renk.biz
RENK LABECO
Test Systems Corporation
156 East Harrison Street
Mooresville, Indiana 46158-1625
USA
Tel.:
+1.317.8312990
Fax:
+1.317.8312978
E-mail: labeco@renk.biz
RENK Corporation
304, Tucapau Road
Duncan, S.C. 29334
USA
Tel.:
+1.864.4330069
Fax:
+1.864.4330636
E-Mail: bearings@renk.biz
28
29