Professional Documents
Culture Documents
TRANSPORTATION
LAB
List of Practicals
1)
2)
3)
4)
5)
6)
7)
8)
Ductility test
9)
10)
Penetration test
11)
12)
13)
14)
15)
1.1 Introduction:
Grain size is the most fundamental property of sediment particles, affecting their entrainment,
transport and deposition. Grain size analysis therefore provides important clues to the sediment
provenance, transport history and depositional conditions. The various techniques employed in
grain size determination include direct measurement, dry and wet sieving, sedimentation, And
measurement by Laser Granulometer, X-ray Sedigraph and Coulter counter. These methods
describe widely different aspects of size, including maximum calliper diameter, sieve diameter
and equivalent spherical diameter, and are to a greater or lesser extent influenced by variations
in grain shape, density and optical properties. For this reason, the results obtained using different
methods may not be directly comparable, and it can be difficult to assimilate size data obtained
using more than one method. All techniques involve the division of the sediment sample into a
number of size fractions, enabling a grain size distribution to be constructed from the weight or
volume percentage of sediment in each size fraction. From the particle size distribution we find
whether sample is well graded or poorly graded.
This test is done according to IS: 2386 (Part I) 1963.Standard test method is also given in
ASTM 138-06.
1.2 Apparatus:
1. Sieves - Sieves of the sizes given in Table I, conforming to IS: 460-1962 Specification for Test
Sieves (Revised) shall be used. Shown in Fig-1. Sizes 80mm, 63mm, 50mm, 40mm,31.5mm,
25mm, 20mm, 16mm, 12.5mm, 10mm, 6.3mm,4.75mm, 3.35mm, 2.36mm, 1.18mm, 600m,
300m, 150m and 75m
2. Balance -with an accuracy to measure 0.1 percent of the weight of the test sample. Shown in
fig-2.
3. Rubber pestle and mortar
4. Mechanical Sieve Shaker. Shown in Fig-3.
Fig-1
IS- Sieves
Mechanical
(see Table I) shall be prepared from the larger sample either by quartering or by
40 or 31.5
15
25
20 or16
12.5
10.0
0.5
6.3
0.2
4.75
0.2
2.36
0.1
of 100 to 110 .
3.
The air-dry sample shall be weighed and sieved successively on the appropriate sieves
starting with the largest.
4. Care shall be taken to ensure that the sieves are clean before use.
5. The shaking shall be done with a varied motion, back-wards and forwards, left to right,
Pressure shall not be applied to the surface of the sieve to force particles through the
mesh
9.
On the completion of sieving, the material retained on each sieve, together with any
material cleaned from the mesh, shall be weighed.
10. In order to prevent binding of the sieve apertures by over-loading, the amount of
aggregate placed on each sieve shall be such that the weight of the aggregate retained on
the sieve at completion of the operation is not greater than the value given for that sieve
in Table-II.
1.4.1. Table-II:
I.S sieve
number or
size in mm
Wt. Retained in
each sieve (gm)
Percentage on
each sieve
Cumulative %
retained on each
sieve
Percentage
finer
0
1.88
1.38
32.35
13.16
3.69
14.87
0.50
5.87
7.90
12.61
4.86
0.63
0.30
1.6. Discussion:
1.7. References:
1. IS: 2386: Part I: 1963 Method of test for aggregate for concrete-part I Particle size and
shape.
2. M. S. Shetty, Concrete Technology, Edition 2005, page-69.
Aggregates having more water absorption are more porous in nature and are generally
considered unsuitable unless they are found to be acceptable based on strength, impact and
hardness tests.
Several different types of specific gravity are commonly used depending upon how the volume
of water permeable voids (or pores) within the aggregate are addressed.
I.
II.
III.
IV.
2.1.1. Apparent Specific Gravity, Gsa. The volume measurement only includes the volume of
the aggregate particle; it does not include the volume of any water permeable voids. The mass
measurement only includes the aggregate particle.
Figure 1
2.1.2. Bulk Specific Gravity (Bulk Dry Specific Gravity), G sb. The volume measurement
includes the overall volume of the aggregate particle as well as the volume of the water
permeable voids. The mass measurement only includes the aggregate particle. Since it includes
the water permeable void volume, bulk specific gravity will be less than apparent specific
gravity.
Figure 2:
2.1.3. Bulk Saturated Surface Dry (SSD) Specific Gravity. Volume measurement includes the
overall volume of the aggregate particle as well as the volume of the water permeable voids. The
mass measurement includes the aggregate particle as well as the water within the water
permeable voids.
2.1.4. Effective Specific Gravity, Gse. Volume measurement includes the volume of the
aggregate particle plus the void volume that becomes filled with water during the test soak
period minus the volume of the voids that absorb asphalt. Effective specific gravity lies between
apparent and bulk specific gravity.
Three main methods are specified for use according to whether the size of the aggregate is large
than 10 mm ( Method I ); between 40 mm and 10 mm (Method I or II may be used ); and smaller
than 10 mm ( Method III) as per IS : 2386 ( Part III ) 1963.
This report method determines the specific gravity of fine aggregates that have been
soaked for a period of 15-19 hrs. The determinations that may be made from this procedure are
identical to those made under AASHTO T 84 (Specific Gravity and Absorption of fine
Aggregate) and ASTM C 128 (Specific Gravity and Absorption of Fine Aggregate).
2.2 Apparatus
i.
A wire basket of not more than 6.3mm mesh or a perforated container of convenient size
with thin wire hangers for suspending it from the balance.
ii.
iii.
iv.
Glass Vessel or Jar wide-mouthed glass vessel such as a jar of about 1.5 litres capacity.
Figure 3.
v.
vi.
A balance of capacity about 5kg to wt. accurate to 0.5 g and of such a type and shape as
to permit wt. of the sample container when suspended in water.
vii.
A shallow tray and two dry absorbent cloths not less than 75 x 45 cm.
The sample size for this procedure is approximately 1 kg of material passing the No. 4
(4.75 mm) sieve.
ii.
Dry test samples to constant weight in an oven regulated at 110 5C. Cool the sample at
room temperature for 1 to 3 hours.
iii.
A current of warm air may be used to assist drying procedures; however, fine particles
may be lost with this procedure if not careful.
iv.
v.
Place the SSD aggregate into the pycnometer and fill with water (regulated at 23 1.7C
to 90% of pycnometer capacity. Manually roll, invert, and agitate the pycnometer to
eliminate air bubbles.
vi.
This procedure should be repeated several times in order to ensure that any entrapped air
is eliminated. This process usually takes half an hour total. Agitation of pycnometer does
not have to constant.
vii.
Bring the pycnometer to its calibrated capacity with additional water. Place the
pycnometer in a water bath at the regulated temperature and allow the sample to
equalize.
Description
Weight of Oven Dry Specimen in Air, A g.
Weight of Pycnometer filled with water, B g.
Weight of Pycnometer with specimen and water to
calibration mark, C g
SSD specimen, = D g.
Observation
Description
Observation
2.6. Calculation
A. Calculation for fine aggregates
1
2
3
2.7. Discussion:
2.8. References
1. IS: 2386 :Part III: 1963.Standard Test Method of Determination of Specific Gravity and
Water Absorption.
3.
3.1.
Introduction
The property of a material to resist impact is known as toughness. Due to movement of
vehicles on the road, the aggregates are subjected to impact resulting in their breaking down
into smaller pieces.
The aggregate impact value gives a relative measure of the resistance of aggregate to
sudden shock or impact, which in some aggregates differs from its resistance to a slow
compressive load. In wearing course, aggregates are subjected to impact, so in that case we
should know impact value of aggregate.
This test is done to determine the aggregate impact value of coarse aggregates as per IS:
2386 (Part IV) 1963. This test is also can be done according to BS 812-112
3.2.
Apparatus
The apparatus used for determining aggregate impact value of coarse aggregates is
impact testing machine conforming to IS: 2386 (Part IV)- 1963, The apparatus shall consist
of the following:
i.
An impact testing machine of the general form shown in Fig 1 and complying with the
following:
ii.
Total weight of the machine not more than 60 kg or less than 45 kg.The machine shall
have a metal base weighing between 22 and 30 kg with a plane lower surface of not less
than 30 cm diameter, and shall be supported on a level and plane concrete or stone block
or floor at least 45 cm thick. The machine shall be prevented from rocking either by
fixing it to the block or floor or by supporting it on a level and plane metal plate cast into
the surface of the block or floor.
iii.
A cylindrical steel cup of internal dimensions: Diameter 102 mm, Depth 50 mm.
and not less than 6.3 mm thick with its inner surface casehardened, that can be rigidly
fastened at the centre of the base and easily removed for emptying.
iv.
A metal tup or hammer weighing 13.5 to 14.0 kg, the lower end of which shall be
cylindrical in shape, 100.0 mm in diameter and 5 cm long, with a 2-mm chamfer at the
lower edge, and case-hardened.
v.
Means for raising the hammer and allowing it to fall freely between the vertical guides
from a height of 3805.0 mm on to the test sample in the cup, and means for adjusting
the height of fall within 5 mm.
vi.
Means for supporting the hammer whilst fastening or removing the cup.
vii.
viii.
Measure A cylindrical metal measure, tared to the nearest gram, of sufficient rigidity
to retain its form under rough usage, and of the following internal dimensions: Diameter
75 mm, Depth 50 mm.
ix.
x.
Balance A balance of capacity not less than 500 g, readable and accurate to 0.1 g.
xi.
The measure should be filled about one-third of its sizes with the prepared
aggregates and tamped with 25 strokes of the tamping rod. Further similar aggregates are
added & tamped with 25 strokes of tamping rod. The measure should finally fill with
aggregates over flowing, tamped by 25 times & surplus struck off. Measured is weighed
to nearest gram (weight A).
ii.
The cup of the impact testing machine should be fixed firmly in position on the
base of the machine and the whole of the test sample placed in it and compacted by 25
strokes of the tamping rod.
iii.
The hammer should be raised to 380mm above the upper surface of the
aggregates in the cup and allowed to fall freely onto the aggregates. The test sample
should be subjected to a total of 15 such blows, each being delivered at an interval of not
less than one second.
iv.
The crushed aggregate shall then be removed from the cup and the whole of it
sieved on the 2.36-mm IS Sieve until no further significant amount passes in one minute.
The fraction passing the sieve shall be weighed to an accuracy of 0.1 g (Weight B ). The
fraction retained on the sieve shall also be weighed ( Weight C ) and, if the total weight (
B + C ) is less than the initial weight ( Weight A ) by more than one gram, the result shall
be discarded and a fresh test made. Two tests shall be made.
3.5. Recording of observation
Total Weight of dry test sample A (g.)=
Weight of aggregates which is passing 2.36 mm IS sieve B (g.) =
Weight of aggregates which retained on 2.36mm IS sieve C (g.) =
The ratio of the weight of the fines formed to the total sample weight should be expressed as
a percentage.
3.6. Calculation:
Aggregate impact value = (B/A) x 100% =
3.7. Discussion:
3.8. References
1. IS: 2386 (Part IV) 1963.Standard test method of AGGREGATE IMPACT VALUE.
2. Khanna.S.K, Justo.C.E.G. , Highway Engineering/ Eighth Edition -2001,page-298
3. en.wikipedia.org/wiki/ Impact _factor
4. theconstructor.org/.../determination-of-aggregate-impact-value/ - United States
4.2. Apparatus
The apparatus for the test as per IS: 2386-1963(part IV) consider of the following.
i.
Los-Angeles test machine: It consist of a hollow steel cylinder closed at both the end
with the dia. of 700mm and length 500mm. The cylinder shall be rotated about its
horizontal axis. One opening should be provided in the cylinder & it is covered by a dust
tight removable cover. A removable steel shelf, projecting radially 88mm into the
cylinder & extending its full length. Shown in the Figure 1.
ii.
iii.
iv.
v.
vi.
80
63
50
40
25
20
12.5
10
6.3
4.75
63
50
40
25
20
12.5
10
6.3
4.75
2.36
1250
1250
1250
1250
5000*
5000*
5000*
5000*
2500
2500
2500
2500
5000
4. 4 Procedure
a. Select the grading to be used in the test.
b. Take the amount of aggregates as per grading. If aggregates grading A, B, C or D than
take 5 kg and for grading F, E and G take 10kg. We have selected grading D.
c. Take the abrasion charge as per proper grade.
d. Open the cover and feel the aggregates and charges in the cylinder and provide the cover
tightly.
e. Rotate the machine at a speed of 30 to 33 revolutions /minute.
f. For grading A, B, C and D, the machine shall be rotated for 500 revolutions; for grading
1.70mm IS Sieve.
h. Wash the material coarser then 1.70mm size.
i. After drying in oven take the wt. of this material with an accuracy of 1g.
j. Calculate the % of loss of material.
Loss of wt. = (A B) =
4.6. Calculation
Percentage wear= (A-B)A x 1
Aggregate abrasion value =
4.7. Discussion:
4.8. References:
1. IS: 2386 (Part IV) 1963.Standard test method of AGGREGATE IMPACT VALUE.
2. Khanna.S.K, Justo.C.E.G. , Highway Engineering/ Eighth Edition -2001,page-298
3. www.engineeringcivil.com/aggregate-abrasion-value.htm
4. en.wikipedia.org/wiki/ Construction _aggregate
5. www.innovativeabrasion .com/
6. http// theconstructor.org/.
7. http://training.ce.washington.edu/wsdot/modules/03_materials/03-2_body.htm
5.2. Apparatus
The apparatus for the standard aggregate crushing test as per IS: 2386-1963(part IV)
consider of the following.
i.
The tests mould a 15.2cm dia. open ended steel cylinder with square base plate; plunger
having a piston of dia. 15cm, with a hole provide across the stem of the plunger so that a
rod could be inserted for lifting or placing the plunger in the cylinder.
ii.
A straight metal tamping rod of circulation cross-section 16cm in dia. and 45 to 60cm
long, rounded one end.
iii.
iv.
v.
vi.
A cylindrical measure having internal dia. of 11.5 cm and height 18 cm. Figure 1
Figure 1:
tests mould
Figure 2:
ii.
Pour the aggregate to fill about just about 1/3rd depth of the measuring cylinder.
iii.
Compact the material by giving 25 gentle blows with the rounded end of tamping rod.
iv.
Add two more layer in the similar manner, such that the cylinder is full.
v.
Remove the excess material with a straight edge .The quantity contained in the
measuring cylinder is that amount of aggregate which will be used to prepare the test
specimen.
vi.
vii.
Transfer the whole of this wt. quantity to the test mould by filling it in the 3 layers in the
same manner as for cylindrical measure. The total depth of the sample is then about
10cm and the surface a little below the top of mould.
viii.
Level off the surface and place the plunger over it so that it rests horizontally on the
surface of the aggregates.
ix.
x.
Apply the load at a uniform rate of 4ton per minute until the total applied load is 40 ton.
Release the load.
xi.
Taken the aggregate out of cylinder and sieve them through 2.36mm IS sieve. Weight this
fraction passing through it to an accuracy of 0.1gm. This fraction is a measure of loss
material due to crushing.
xii.
Note down the observations in the result shit and compute the aggregate crushing value.
The mean of the 2 observation, rounded to nearest whole number is reported as the
Aggregate crushing value.
5.8. References
1. IS: 2386 (Part IV) 1963.Standard test method of Aggregate Crushing Value.
2. Khanna.S.K, Justo.C.E.G. , Highway Engineering/ Eighth Edition -2001,page-297
6.
6.1
Introduction:
Particle shape and surface texture are important for proper compaction,
deformation, resistance and workability. However, the ideal shape for HMA and PCC is
different because aggregates serve different purposes in each material. In HMA, since
aggregates are relied upon to provide stiffness and strength by interlocking with one
another, cubic angular-shaped particles with a rough surface texture are best.
Flaky aggregate is that aggregate whose least dimension is less that 3/5 th of its mean
dimension. Example: The mean dimension of an aggregate passing through 40mm sieve and
retained on 20mm sieve is (40+20)/2 = 30mm.Now if the least dimension is less than 3/5 x
30 = 18mm, the aggregate is flaky. Flakiness index is the percentage by weight of flaky
particles.
Elongated aggregates are those whose length is 1.80 times its mean dimension. If
the mean dimension is 30mm for a length above 54mm, the aggregate will be classified as
elongated.
Elongation index of non flaky material is called combined flaky index & elongation
index. These tests are done according to IS: 2386 (Part IV) 1963.ASTM D3398-00
(reapproved 2006) also gives the standard test method of particle shape.
6.2 Apparatus:
pattern shown in Fig. 1 with elongated slots of dimensions indicated in Fig. 1. The
tolerance on dimensions shall be 0.20 mm for dimensions equal to or more than 50 mm
and 0.10 mm for dimensions less than 50 mm. This gauge will be used for flakiness
c) Sieves IS Sieves of sizes shown in Table A.
d) Metal Gauge for elongation index test (length gauge) the metal gauge shall be of the
Pattern shown in Fig. 2. This gauge will be used for elongation index test.
Figure 2 [IS: 2386 (Part-I) 1963] Length gauge (Plan & Elevation)
All dimensions are in mm
Retained through
IS Sieve
(2)
63
50
Thickness Gauge
(0.6 times the mean
sizes) mm
(3)
33.9
50
40
31.5
25
20
16
12.5
10
40
31.5
25
20
16
12.5
10
6.3
27
19.50
16,95
13.50
10.80
8.55
6.75
4.89
81.0
58.5
40.5
32.4
25.6
20.2
14.7
width of the slot used in the gauge or sieve shall be of the dimensions specified in col 3 of
table A for the appropriate size of material.
3. Weighing of Flaky Material - the total amount passing the gauge shall be weighed to an
accuracy of at least 0.1 percent of the weight of the test sample.
4. Separation of Elongated Material- each fraction shall be gauged individually for length on
a metal length gauge of the pattern shown in Fig.2. The gauge length used shall be that
specified in col 4 of table A for the appropriate size of material.
5. weighing of Elongated Material - the total amount retained by the length gauge
shall be
weighed to an accuracy of at least 0.1 percent of the weight of the test sample.
6.5. Recording of observations:
In this test, flakiness index of sample and combined elongation-flakiness index of sample is
determined. Observations are as follow
6.5.1 Table II: - Observation table for flakiness index
Size of Sample, mm
Sl. No.
Passing
through
40
31.5
25
20
16.5
12
10
Retained
on
Weight of sample,
gm
Total
Size of Sample, mm
Sl. No.
Passing
through
31.5
25
20
16.5
12
10
Retained
on
Weight of sample,
gm
Weight retained on
elongation gauge, gm
Total
6.6. Calculations:
The flakiness index is the total weight of the material passing the various thickness gauges or
sieves, expressed as a percentage of the total weight of the sample gauged.
Total weight of material = .
Total weight of material passing thickness gauge =
Flakiness Index (FI) =
The combined flaky index & elongation index is the total weight of the non flaky material
retained on the various length
sample gauged.
Total weight of material retained on length gauge =
Total weight of non flaky material =
Elongation Index (EI) =
6.7. Discussions:
6.8. References:
1. IS 2386: Part I: 1963 Methods of Test for Aggregates for Concrete - Part I: Particle Size
and Shape.
2. M. S. Shetty, Concrete technology theory and practice, revision 2005.
3. Specification for road & bridge works (Ministry of shipping, Road, Transport & highways)
fourth revision.
7.
7.1
Introduction
The test is conducted to determine the effects of moisture upon the adhesion of the
bituminous film to the surface particles of the aggregate. This test is of significant value to
ascertain the suitability of the two materials viz. bitumen (binder) and aggregates, because
one particular aggregate may be satisfactory with one binder and unsatisfactory with another;
and the same being true for the binders.
Figure 1: Aggregate sample on the right suffers from severe stripping. Same aggregate on the
left but with asphalt binder.
The specification of Ministry of Transport and Shipping recommend the
determination of stripping value by the static immersion method in accordance with IS:
6241-1971. .The determinations that may be made from this procedure are identical to those
made under AASHTO T 283: Resistance of Compacted Bituminous Mixture to MoistureInduced Damage, ASTM D 4867: Effect of Moisture on Asphalt Concrete Paving Mixtures.
7.2
Apparatus:
7.3
Sample Preparation:
The aggregate sample: the test sample consists of aggregate of size passing 20mm
7.4
Procedure:
i.
Obtain the material that passing through 20mm sieve and is retained on 12.5mm
sieve.
ii.
Dry, clean and heat the binder and aggregates (200g) to 150C-175C and 120-150C
respectively and mix with 5 percent binder by weight of aggregate.
iii.
After completing of coating, allow the mixture to cool at room temperature in clean
dry beaker.
iv.
v.
Cover the beaker and keep it undisturbed in a thermostatic water bath at a temp. of
40C for 24 hours.
vi.
Estimate the extent of stripping by visual examination while the specimen is still
under water and express as the average per cent area of the aggregate surface
uncoated.
7.5
Record of Observation:
The result is reported as the percentage of aggregate surface that is stripped of after the specified
time periods. We observed visually that there is no loss of coating after 24 hours of the
immersion of the mix in distilled water.
7.6. Discussions:
7.7. References:
1. IS 6241: 1971Method of Test for Determination of Stripping Value of Road Aggregates.
2. ASTM D 4867: Effect of Moisture on Asphalt Concrete Paving Mixtures.
3. Specification for road & bridge works (Ministry of shipping, Road, Transport & highways)
fourth revision.
DUCTILITY TEST
8.1 Introduction:
binder material is not sufficiently ductile, it will crack and eventually the result will be
pavement failure. Lesser ductility results in porous pavements which is not at all desirable.
Also we can say that ductility is a measure of tensile strength of the bitumen. Above
statements indicate that ductility is an important property of bitumen. Hence, this test is
carried out to judge suitability of bitumen in field.
Ductility of a bitumen sample is measured in laboratory as the distance to
which a standard briquette of bitumen can be stretched at specified speed and temperature
before breaking.
8.2 Apparatus:
a. Mould: A mould made of brass as shown in Figure 1 is required for the test. It should
Figure 1
75mm
30mm
20mm
10mm
10mm
b. Water bath: A water bath preferably with a thermostat maintained within 0.1 0C of
specified test temperature is required. The bath should contain minimum 10 liters of
water. The depth of specimen when immersed in water in the bath should be minimum
100mm and the sample shall be supported on a perforated platform which should be at
least 50mm from the bottom of the bath.
c. Testing machine: A machine for pulling the briquette of bitumen is required which should
be capable of maintaining briquette under water during testing. Also, the pulling rate
should be constant as specified along with a provision for stirring to maintain the
uniform temperature. A testing machine is shown in Figure 2.
Figure 2
d. Thermometer: A thermometer of range 0 to 440C is required.
8.3.
Procedure:
a. The test is to be carried out at 27 0C unless a different temperature is specified and
and dextrin.
d. Pour the material in to the mould and allow it to cool at room temperature for 30-
40 minutes. Put the sample in water bath maintained at 27 0C for 80-90 minutes. Test
the sample immediately.
e. Fix the briquette in the testing machine using screws and start pulling at the rate
of 50mm per minute. Note down the length at which the specimen breaks. Figure
below shows starting and end point of the test.
8.4 Observations:
Two briquette specimens of bitumen were prepared in laboratory and tested for ductility. For
both the samples the ductility was observed to be full scale value.
8.5 Discussion:
8.6 References:
i.
IS: 1208-1978 Methods for testing tar and bituminous material: Determination of
ductility.
ii.
ASTM D113-07 Standard test method for Effects of ductility of bituminous materials.
iii.
9.1 Introduction:
At high temperatures, bituminous materials emit hydrocarbon vapours which are
susceptible to catch fire. Therefore the heating temperatures of bituminous material should be
restricted to avoid hazardous conditions. A sort of boundary line or safety line can be drawn for
the temperature of the bitumen. These boundaries are flash point and fire point. Flash point and
fire point tests are used to determine the temperature to which bituminous material can safely be
heated. Flash and fire points are defined as follows.
The flash point of a material is the lowest temperature at which the application of test
flame causes the vapours from the material momentarily catches fire in the form of a flash under
specified conditions of test.
The fire point is the lowest temperature at which the application of test flame causes the
material to ignite and burn at least for 5 seconds under specified condition of test. This test is
done to determine the flash point and the fire point of asphaltic bitumen and fluxed native
asphalt, cutback bitumen and blown type bitumen as per IS: 1209 1978.
9.2. Apparatus:
The apparatus as per IS 1209-1978 consists of:
I.
diameter above the filling mark and the outside may be tapered above the flange. The
flange is about 12mm in width and approx. 3mm in thickness.
b) Lid It includes a stirring device, cover proper, shutter and flame exposure device. The
stirring device consists of a vertical steel shaft of 2.5mm to 3mm diameter and mounted
in the centre of the cup. It carries two bladed brass propellers. Cover proper is made of
brass and fits the outside of the cup closely. It has 4 openings.
Shutter- 2.5mm thickness and made of brass. It is so shaped and mounted that it rotates on the
axis of the horizontal centre of the lid.
c) Stove- it consist of an air bath and a top plate on which the flange of the cup rests. Air
readable up to 0.5C. For expected higher values of flash point and fire point,
thermometers having a range of 90C to 370C readable to 2C should be used.
9.4. Procedure:
i.
Place the lid on the cup and set the latter in the stove.
ii.
iii.
Light and adjust the test flame so that it is of the size of bead of 4mm in dia. Apply heat
such that the temperature rises at a rate of 5C to 6C per minute.
iv.
v.
Apply the test flame by operating the device for controlling the shutter and test flame
burner so that the flame is lowered in 0.5seconds, left in its lowered position for 1
second, and quickly raised to its high position. Discontinue stirring during the application
of flame.
vi.
Apply the test flame initially at a temp. 17C below the expected flash point. Thereafter
the test flame interval of 1C for ranges about 104C. For the temp. range about 104C
increase this interval to 2C.
vii.
Note down the flash point as the temperature at which the flame application causes a
distinct flash in the interior of the cup.
9.5. Observations:
The tested sample of bitumen had a flash point at a temperature of 300 0C. As the flash
point was observed at this high temperature, it was difficult to go for still higher temperature
and find the fire point.
9.6. Discussion:
9.7. References:
1.
IS 1209:1978 Methods for tasting flash & fire point of bituminous material.
Penetration test measures the consistency of a bitumen sample. Consistency may be referred to as
homogeneity, fluidity etc. In simple words, penetration test gives extent of hardness or softness of a
bitumen sample. In this test, we measure the vertical penetration of a standard loaded needle into a
bitumen sample in five seconds. This penetration is expressed in tenths of millimeter. For example, if
penetration is 8mm, penetration value would be 80. This penetration value of bitumen is used for
classifying the bituminous samples. The penetration values may range from 20 to 225. Classification is
done as 30-40, 80-100 bitumen etc. It means, penetration value lies between 80 and 100. Hence, to know
the type of bitumen we are using, penetration test is required to be carried out. The penetration test is
carried out at 250C most of the times unless a specific temperature has been suggested.
Penetration value is largely affected by many parameters such as pouring temperature,
dimensions of penetrating needle, weight placed on needle and the temperature at which test is carried
out. Hence, proper care has to be taken while conducting the test.
In India, up to 2006 penetration grade classification was used. Classification based on
penetration values does not indicate the variability in the properties of each class of bitumen at higher
temperatures. This variation in properties of bitumen is effectively addressed by viscosity values at higher
temperatures. Hence, in the third revision of IS-73, viscosity grade bitumen classification is adopted.
10.2. Apparatus:
A. Container- A metal or glass cylindrical flat bottom container of essentially the
following dimensions shall be used:
a. For penetrations below 225:
a.i. Diameter, mm
55
35
70
45
B. Needle- A straight, highly polished, cylindrical, hard steel rod, with conical and
parallel portions co axial, having the definite shape& dimensions. The needle is
provided with a shank approximately 3 mm in diameter into which it is
immovably fixed. The taper shall be symmetrical and the point shall be blunted
by grinding to a truncated cone.
Characteristic
Range
Graduations
Immersion
Overall length
Requirement
0 to 440C
0.20C
65mm
340mm
G. Time device- For hand operated penetrometer, any convenient timing device,
such as electric meter, stop watch, or any other spring accurate device may be
used.
Penetrometer
10.3. Sample preparation:
Soften the material to a pouring consistency at a temperature not more than
90oC for bitumen above the approximate softening point and stir it thoroughly
until it is homogeneous and free from air bubbles and water. Pour the melt in to
the container to a depth at least 10 mm in excess of expected penetration.
Protect the sample from dust and allow it to cool in an atmosphere at a
temperature between 15 to 300C for 1.5 to 2 hour for 45 mm deep container and
1 to 1.5 hours when 35 mm deep container is used. Then place it along with the
transfer dish in the water bath at 25oC and allow it to remain for 1.5 to2 hour for
45 mm deep container and 1 to 1.5 hours when 35 mm deep container.
10.4. Procedure:
i.
Fill the transfer dish with water from the water bath to a depth sufficient
to cover the container completely; place the sample in it and put it upon
the stand of the penetration apparatus. Adjust the needle to make contact
with the surface of sample.
ii.
This may be accomplished by placing the needle point in the contact with
the image reflected by the surface of the material from a suitably placed
source of light.
iii.
Load the needle holder with the required to make a total moving weight
(that is the sum of the weights of the needle, carrier, superimposed
weights) of 1000.25 gm.
iv.
Note the reading of the dial or bring the pointer to zero. Release the
needle and adjust the points, if necessary to measure the distance
penetrated. With the help of the timer, release the needle for exactly 5
seconds.
v.
10.5. Observation:
Table 1 shows observations for penetration test conducted on two bitumen
samples at 250C test temperature.
10.5.1 Table I - Observations for penetration test:
Sample Number
Penetration value 1
Penetration value 2
Penetration value 3
1
2
10.6. Discussion:
10.7. References:
1. IS: 1203 1978 determination the penetration of bitumen.
2. Shell bitumen Handbook.
3. S. K. Khanna & C. E. G. Justo, Highway Engineering, eighth edition 2005,page no 304.
11.
Mean
11.1. Introduction:
The softening point of the bitumen is the temperature at which the bitumen attains a
particular degree of softening under specified test conditions. The softening point of bitumen
indicates temperature susceptibility of bitumen. As we know, bitumen to be used in road
construction should have low temperature susceptibility. Higher softening point indicates lower
temperature susceptibility. Hence, it is necessary to know softening point of bitumen in order to
judge suitability of bitumen in road construction.
In addition, the binder should have sufficient fluidity before its applications in road uses. The
determination of softening point helps to know the temperature up to which a bituminous binder
should be heated for various road use applications. Softening point is determined by ring and
ball apparatus.
11.2. Apparatus:
i.
thermometer. The distance between the bottom of the rings and the top surface of the
bottom plate of the support is 25mm.
ii.
iii.
Bath: A heat resistant glass beaker not less than 85mm in dia. and 1220mm in depth.
iv.
a. Assemble the apparatus with the rings, thermometer and ball guides in position.
b. Fill the beaker with boiled distilled water to height of 50 mm above the upper
surface of the rings. The temperature of water initially should be 5.0 0.5 oC
per minute.
c. In case if the softening point of the material under consideration is more than
800C, instead of water bath glycerine bath is used and the initial temperature
of glycerine is 350C
d. Apply heat to the bath and stir the liquid so that the temperature rises at a
uniform rate of 5.0 0.5oC per minute.
e. As the temperature increases the bituminous material softens and the ball
sinks through the ring, carrying a portion of the material with it.
f. Record the temperature at which the sample surrounding ball touches the
bottom, which is nothing but the softening point of that material.
11.5. Observations:
The temperature at which bitumen touches bottom plate was found to be
_____0C. Hence, softening point is ____0C.
11.6. Discussion:
11.7. References:
1. IS: 1205 1978 determination the softening point of bitumen.
Introduction:
Bitumen binder is used in the construction of roads. The main important property is the density
of the bitumen. This is so because, when the bitumen is mixed with the aggregates it is converted
to volume units using the density of bitumen. Purity of bitumen affects the density considerably.
Specific gravity is defined as ratio of the weight of unit volume of material to the weight of
equal volume of water both being measured at same temperature. This test is done to determine
the specific gravity of semi-solid bitumen as per IS: 1202 1978. Standard test method to
measure the density & specific gravity of bitumen is also given in BS EN 15326:2007.
12.2
Apparatus: The apparatus for the test shall consist of the following.
a. Balance: A balance accurate to 0.5 g is required for the test.
b. Pycnometer: A pycnometer (i.e. specific gravity bottle) of 50ml capacity is required
Figure 1 [Pycnometer]
12.3. Procedure:
i.
Clean and dry the specific gravity bottle together with stopper. Weigh it with stopper.
[Weight A].
ii.
Fill it completely with distilled water at 270C. Weigh the bottle together with stopper.
[Weight B].
iii.
iv.
Dry the bottle and stopper. Fill about half of the bottle with bitumen sample and
weigh it. [Weight C].
v.
Keep the bottle without disturbing for half an hour or so till the bitumen sample is
cooled to room temperature.
vi.
After cooling fill the bottle with the distilled water and weigh it along with the
stopper. [Weight D].
12.4. Observations: Different weights taken during experiment are mentioned in Table 1
below.
Sample
Pyknometer+ Water
+ Sample (D),
gm
Bitumen
12.5. Calculations:
Specific gravity of our sample (semi solid bitumen) = [C-A] / [(B-A) (D-C)]
12.6. Discussion:
12.7. References:
BS EN 15326:2007 Standard test method to measure the density & specific gravity of
bitumen.
13.
13.1. Objective:
The aim of the experiment to determine the spot speed distribution of a traffic stream at a
specific location by radar gun.
13.2. Equipment required:
1) Radar speed meter
2) Note pad
3) Data sheet
13.3. Methodology:
Radar speed meter was used in radar gun method, which automatically records the
instantaneous speed of fast moving vehicle having speed greater than 20 kmph on the track.
This is one of the simplest of method for spot speed determination. These meter work on
the Doppler principle that the speed of a moving body is proportional to the change in the
frequency between the radio wave transmitted to the moving body and the radio wave received
back. The effective measuring distance for radar meters ranges from 200 feet up to 2 miles. A
radar meter requires line-of-sight to accurately measure speed and is easily operated by one
person.
The instruments directly measure the speed, and an accuracy of at least (+/-) 1.5 to 3
kmph. The instrument is battery operated and is portable. The speed meter is so kept that the
angle between the direction of travel of vehicle and the axis of transmission of the radio wave is
as low as possible, say within 20 0. Different sized vehicles and the detection of the observation
vehicle may affect radar readings. Large vehicles such as trucks and buses send the strongest
return signal to the radar meters and as a result smaller vehicles may not be detected. If there is a
presence of large vehicles, the observer may need to record the speeds of vehicles that are alone.
The radar unit may be turned off while not in use so radar detectors cannot detect it. The
instrument is set up near the edge of the carriageway at a height of about 1m, above the ground
level. The speed of vehicles in both directions can be observed by this method.
13.4. Procedure:
The device has been extensively used for traffic engineering studies as well as for
enforcement by traffic police. The method of conducting this radar gun spot speed experiment
following sequence of steps has taken to complete the procedure.
13.4.1 Step 1:
It is critical to say about the proper placement of the radar meter at the study area. The
positioning of the radar unit is determined by the capabilities of the radar unit. The unit should
also be concealed from the view of motorists. Effective ranges may be up to 2 miles, but as the
distance increases the effectiveness of the radar meter decreases. The least accurate position,
which is obtained when the meter is aimed at a 90-degree angle to the roadway centerline. An
accurate sketch of the site should be documented, including number of lanes, position of
observer, and description of reference points.
13.4.2 Step 2:
It is important to select the target vehicles that represent the vehicle population under study .it is
as certain that what type of vehicles are concerned such as cars trucks busses and other type of
LCV .when the vehicle is defined a selection strategy is developed to provide a random a
sample. Random sample is reducing the tendency to select standout vehicle.
13.4.3. Step 3:
The observer records the date, locations, posted speed limit, weather conditions, start time, end
time, and down time. A slash is recorded on the dates form corresponding to observed the speed
for each selected vehicle under the vehicle type classifications.
13.4.4. Step 4: Generate the frequency distributions table and probability density curves.
The frequency distribution, relative frequency distribution and the probability distribution are
obtained. Plots to compare the latter two are made. The goodness of fit is observed from chisquared test.
13.5 Calculations and Analysis
The calculations and analysis are done and attached. The spot speeds (free flow) observed have
been plotted.
13.5 Results:
The Mean and Standard Deviation of Speed for different type of vehicles are tabulated below:
Trucks
LCV
BUSES
CARS
Mean speed
S.Diviation
85th
Percentile
CARS
2
For significance
95%&df=2
result
13.6. Disucssion
AUTORIKSHAW
TWOWHEELERS
14.
14.1. Objective:
To study travel time and volume using Moving Observer Method.
14.2 Equipment:
1. Writing pad
2. Survey Performa
3. Counter
4. Stop watch
14.3 Procedure:
The method requires three observers. A test car was run to and fro along the section or
sections, approximately travelling at average traffic stream speed. One observer recorded the
number of vehicles in the opposing traffic. The second observer recorded the number of
overtaken and overtaking vehicles. The third observer recorded the journey time from the
beginning to the end of each section with the help of a stop watch. With the help of another stop
watch the third observer also recorded the stopped times. Suitable time points were chosen to
record the data.
From the collected data the following parameters were calculated:
q=(Mow-Moa+Moa)(TW+TA)
T=Tw-(Mow-MPw)/q
=LT
Where
q= volume (veh/hr.)
Mow=Number of vehicles that overtakes the test car when test car is moving
with
the traffic steam.
Mpw= number of vehicles that overtakes the test car when test car is moving with
Ta = travel time in hours when the test car is moving against the traffic stream
T = Average travel time in hours
= average speed of traffic stream in km/hr, L= distance in km.
14.4 Calculations:
Table showing the equivalent pcu values:
MAV
auto
bus
LCV
car
truck
Two
wheeler
OTHERS
14.5. Result:
Towards ---------Volume
Average time
Average Speed
Manually
recorded
volume at
crusher
From ----------------Volume
Average time
Average Speed
Manually
recorded
volume at
crusher
15.
15.1. Objective:
The aim of the experiment is to study mid-block traffic volume and speed study by video
recording.
15.2. Equipment required:
15.3. Methodology:
Video recording is the simple method to obtain the speed and volume at any cross section of the
road. Video is recorded an analysed that how much time it is taking to cross two sections at
known distance and hence speed is calculated.
15.4. Procedure:
Select the suitable section on the road and place the video camera at a little distance from the
nearest edge of the road. To mark the desirable two cross sections at 30 meter (14 meter in our
case) apart on the road on observer has to move on these sections and the process should
recorded. Camera placement should be such that both sections should be visible simultaneously.
This recorded section will be used as a reference section during the analysis of video data.
Record the traffic on the section for 1.5 hour (30 minutes in our case). Also record the necessary
information related to road geometry (i.e. road width, divided or undivided etc.). Later play the
video on the computer and do the classified volume count and speed analysis, however note
down the readings for every 5 minutes flow. Speed data for free flow vehicles should also be
determined.
15.6. Results:
15.7. Disscusion