Technologie

Drries
Droop + Rein
Scharmann
Berthiez

Drries Scharmann Technologie

Multi Tasking

Multi
Tasking
2

Complete machining
i n o n e w o r k a re a

Complete machining on one machine

offers many advantages over the use
of multiple machines.

DST has considered these advantages as

the basis to create a wide range of

products that offer complete machining.

Horizontal machining center ALPHA as
turning, drilling and milling machine.
Horizontal machining center ECOCUT
with facing head P600 / 700
Ram type boring mill Heavyspeed with
facing head P600 / 700
Horizontal machining center
ALPHA / ECOCUT with horizontal /
vertical head (HV head) and turning
table (DVT).
Horizontal machining center ALPHA
with tilt spindle (SK) and turning
table (DVT)

Possible reductions with complete machining versus use of multiple

machines
Axle journals: - actual machining times

1 2 3 4 5 6 7 8 9 10

18 min

24 min

Multi Tasking Multiple machine

use
Rock bit segments, through put time

1 day
Multi Tasking

2 days

3 days

4 days

5 days

6 days

7 days

Multiple machine
use

Advantages

Advantages of multi tasking machining

against conventional sequential machining.

economical machining with batch size 1

> small batches possible (JIT)
no handling / transport between machines
> no intermediate transport or storage
setting and clamping parallel to the machining process
> reduction of auxiliary process time per part
more operations per setup
> possibility for unmanned shifts
no loss of accuracy due to multiple set ups
less NC programs
NC controlled
less floor space since only one machine is needed

turning drilling
milling head

operating knowledge for one machine type only

> flexibility in machine manning

(DBF head) for

complete machining

tools available at one machine

> simplified tool management
better system availability
> one machine

= 95 %

> two machines

= 95 % x 95 %
= 90 %

NC controlled
facing head for larger
turning diameters

Horizontal / Vertical head

(HV head) for
five-sided machining

Tilt spindle
for 5-axis simultaneous
machining

DBF
4

DBF

Description

Drilling and milling operations are carried

out in the slides center position.

The turn-, drill- mill center DBF sets the

For turning operations the slide can

standard in respect to complete machi-

move +/- 35 mm out of center.

Valve body machining with

multiple part clamping fixture
Complete machining in one
set up

ning in one work area. The platform on

which the DBF center is based is the
Scharmann product line ALPHA which

Workpiece

provides all of the features expected

of today's modern state of the art

The DBF machine provides exceptional

machining center:

advantages for the following workpiece

automatic pallet change

types:

automatic tool change

pump housings

innovative tool magazines

valve housings

full enclosure with chip and coolant

blower housings

disposal

turbo chargers
differential gear housings

Main feature is the innovative dynami-

rock bit segments

cally counterbalanced turn- drill- mill

electric motor housings

head DBF which takes the place of the

axle journals

normal machine spindle.

The process of turning is always
This head guides a NC controlled slide

required for:

with tool carrier ISO 50 / Cat 50 or HSK

sealing surfaces

100A, automatic tool clamping and

narrow contours located one after

internal coolant supply.

the other
conical bores
radii, passages and relief grooves
Rock bit segments machining up
to 27 diameter. Two set ups needed for complete machining.

Workpiece example
Surface quality in m:

Ra inside
2

0,32

0,31

0,34

0,35

Ra outside
3

0,39

0,33

DBF-head

0,36

roundness example

0,33

1
8

Application examples
DBF / Facing head

External operations
turning
taper turning
profiling and grooving
thread cutting

Facing
plain faces
tapered faces
grooves and contours
operation

Internal facing operation

plain faces
angular valve seats
tapered faces
grooves and profiles

Internal boring operation

parallel boring
taper boring
profiling and grooving
thread cutting

Special faces
gramophone finish
annular sealing faces

Back facing
flange machining
contouring

DBF
6

Advantages

Advantages of DBF complete machin-

ALPHA 800 S with DBF-head

ing technology versus turning lathes

with driven tools and indexing chucks
no restriction of the workpiece outer

175

1300

contour
> limitation when using indexing chuck
no consideration of unsymmetrical and

1320

possible

Pol. 800x800

30

but multiple part clamping per pallet

Improved accuracy for turning and

fine boring. Diameter tolerances within
0.01 mm/ 0.0004 inch

4040
4340

3190
3490

not only one piece clamping

y=1000
y=1250

> no cutting speed limitation

1200
1450

unbalanced workpieces

Power torque diagram main drive

Summary

P = 45 kW, 3,500 rqm

compact, rigid and modular machining

Gear ratio i1 = 8,2080, i2 = 1.5

T-spindle (Nm)

step 1

step 2

P (kW)

highest accuracy and highest cutting

P = 45 kW

2500

50

T = 1700 Nm

2000

center

40

capacity

1600

31.5

expandable to FMS

1250

25

integrated technologies

1000

20

800

16

630

12.5

500

10

turning, drilling and milling

open setting and clamping area
at pallet station

multiple part clamping per pallet

315

6.3

shorter machining time through

250

200

160

3.15

125

2.5

100

400

310 Nm

5000

n-spindle (min-1)

4000

2500

3150
3500

1600

2000

1250
1333

1000

800
804

630

500

315

400

200

250
244

160

125

80

100

63

50

31.5

40

25

20

12.5

0.8
16

50
8

1.6

63

10

80

optimized cutting technology

shortest idle even
economical production with batch
size 1
> shorter through put time
up to 65 %
> reduction of production cost
up to 40 %
> reduction of manufacturing cost
up to 45 %

Technical data

ALPHA
Power
Pallet size

35 - 45 kW
800 x 800 mm
up to 1,250 x1,600 mm

DBF head
Speed (drilling, milling) max. 3,500 rpm

Automatic tool change for

turning tools up to 25 kg and
for drilling and milling tools
up to 35 kg of weight.

Speed (turning)

max. 1,200 rpm

Torque

max. 1,700 Nm

Facing head
8

Facing head for larger workpieces

The facing head extends the range of

the DBF head into larger workpieces.
Complete machining is also available
where the batch sizes are getting smaller.
This is getting even more important when
considering that the indirect production
cost can reach up to 40 % of the actual
production cost.
Competitiveness today in a global market
is achieved through reduction of the

Time reduction for valve

indirect cost.

body machining up to 30 %

The facing head offers in the larger

Increased accuracy through machining

ECOCUT and HEAVYSPEED line the cut-

in one set up with rotating tools versus

ting technologies turning drilling and

multiple set ups and rotating workpiece.

milling in one work area.

Economical production of concentric
step boring operations especially with
relief grooves, radii and tapers.

Technical data

NC facing head P600 / P700

Turning diameter

up to 1,250 mm
H7 and better

Achievable tolerance
Speed with spindle

max. 3,500 / 3,000 rpm

Speed with facing head

max.

300 rpm

ECOCUT
Power
Table size

45 kW
1,000 x1,250 up to 2,500 x 3,000 mm

HEAVYSPEED
Power
Table size

63 - 80 kW
1,250 x 1,600 up to 3,000 x 3,500 mm

Additional
configuration
10

HV head and tilt spindle

Another possible configuration for

economical complete machining is the

use of a horizontal / vertical head (HV

head) in combination with a fast tur-

ning table, or the use of a tilt spindle

(SK head) with fast rotating table.
This combination provides an extremely

flexible and efficient solution for producing workpieces with multi-process

requirements. The key is the wide ranging
process analysis which considers previous
and following production steps as well as
the actual cutting operation itself.

5-sided machining as well as turning in

the vertical and horizontal axis. One tool
carrier for drilling, milling and turning
tools.

Technical data

DVT
NC table unit with additional
turning capability
Power with 100 % duty cycle

max. 500 rpm

40 kW

HV head
Speed

6,000 rpm

Power with 100 % duty cycle

35/45 kW

Torque with 2 step gear box

1,200 Nm

Tilt spindle
Speed

6,000 rpm

Power with 100 % duty cycle

35/45 kW

Torque

1,000 Nm

11

ns

4740
5140
3890
4290

1700
2100

35

y = 1500
y = 1900

Z = 2000

NC-tilting table for 5-axis machining

M-DVT
with tilt spindle

1550

ALPHA 1000

Z = 1600

1550

4040
4340

3190
3490

35

750
1050

S-HV-DVT
with HV-head

950
1250

ALPHA 1000

Technologie
Drries
Droop + Rein
Scharmann
Berthiez

Drries Scharmann Technologie GmbH

Hugo-Junkers-Strae 12-32
D-41236 Mnchengladbach-Rheydt
Tel. +49 /2166 / 454 -0
Fax +49 /2166 / 454 -300
www.ds-technologie.de
information@ds-technologie.de

Products:
Drries
Vertical Turning Machines
Vertical Machining Centers
Droop + Rein
Portal Machining Centers
High Speed Machining Centers
Scharmann
Horizontal Machining Centers
Boring Mills
Berthiez
Vertical Turning Machines
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DS Aircraft
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Service

Sites, Subsidiaries and Service

Centers:
Drries Scharmann Technologie GmbH
Product line Droop + Rein
Hofkamp 2
D-33719 Bielefeld
Tel. +49 /5 21/ 58 04 -0
Fax +49 /5 21/17 80 06
DS Technologie Service Center GmbH
Mittelhuser Str. 76-79
D-99089 Erfurt
Tel. +49 / 3 61 / 74 08 90
Fax +49 /3 61 / 73 2119
Drries Scharmann Technologie GmbH
Service Center South
Berglesweg 9
D-86420 Diedorf
Tel. +49 / 8238 / 6 0720
Fax +49 / 8238 / 6 0722
Drries Scharmann Technologie GmbH
Beijing Office
Room 704, Kun Tai Building
No. 10 Chao Wai Da Jie
Chaoyang District
100020 Beijing
PR China
Tel. +86 /10 / 65 99 55 56
Fax +86 /10 / 65 99 55 59
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7861 Palace Drive
Cincinnati, OH 45249
USA
Tel. +1/513 / 247-2590
Fax +1/513 / 247-2599
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43/45 Phoenix Park
Avenue Close, Nechells
Birmingham B7 4NU
United Kingdom
Tel. +44 /121 / 359 36 37
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Berthiez SAS
5, rue Barrouin
F-42029 St. Etienne Cdex1
France
Tel. +33 / 4 / 77 92 39 92
Fax +33 / 4 / 77 92 39 93
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