LEADING THE NEW POWER ELECTRONICS

Power Supply
for Metal Surface Treatment

SANSHA ELECTRIC MFG. CO., LTD.

Power Supply for Met

Diversified surface treatment technology

As for the surface treatment technology, the usage and function

are extending to the function platings of a decoration, rust prevention, and electronic parts more and more now. As for this surface treatment technology, high accuracy or more, the high quality, and the economy are strongly demanded by such an average.
Especially, galvanization bears an important role by the function
with excellent the processing technology.

Process of metal-surface treatment

Metal surface treatment or plating involves a complicated process of pre-treatment, various plating processes, and post-treatment that are considered as the treatment of base materials, in
addition to other processes depending on each material and finishing method.
Today, however, stricter quality, improvement in energy efficiency, and process rationalization are required in plating, no matter
how complicated and advanced the process is.
Our new power supply units are one way of comprehensively resolving such issues.
The new systems are capable of quickly and efficiently adjusting
optimal electric current required for various kinds of plating,
thus improving plating quality as well as responding to the
needs of the energy saving era.
These new systems greatly reduce noise and pollution as well.

Reformation of surface treatment power supply

As the technologies of the surface treatment industry quickly advance, a technology revolution is required in power supply systems.
Power electronics technologies (semiconductor elements for
power supply, conversion technology, and control technology)
that support the technology revolution have been advancing every day. In particular, the development of higher frequency wavelength technology for power supplies completely changed the
concept of conventional power supply for plating. This resulted
in commercialization of the inverter power supply and pulse
power supply systems.
In the future, SanRex will strive for better precision and higher efficiency, along with development of smaller and lighter devices,
as well as improved energy efficiency and quality through centralized management of automated plating lines based on micro
controller technology.


Technology based on more than half a century of development
SanRex is developing power supply units for metal surface treatment that keep up with
the rapidly diversifying needs of the electronics industry.

tal Surface Treatment

Force of Pulse Technology

Reliability improvement & speed up and formation film of productivity. A wavy control that suits a new process is materialized.
The challenge of the road to the process with an infinite possibility is supported.

Inverter Technology

A lineup for the inverter power supply with the latest digital control & an efficient electric power semiconductor.

Result of Know-how Accumulated

over Many Years

Design based on in depth knowledge of the locus of metal surface processing ensures stable performance over the long term.

Open Network Interface

We mounted the interface in accordance with an international standard. Therefore the system construction of high
reliability will be achieved in a short time.
Image

Ethernet

Operation PC

SanRexDeviceNet
PLC

RS232C

PLC

Open field network

Printer

DC AUTO

MRT

MRT-HPR

Conveyer

Heater

Pump

In the product of SanRex, the open network communication such as DeviceNet began to appear in the industry and was installed. It is possible to
connect by this function the personal computer, the control equipment
such as PLC, and between, and the match with mechanism is also easy.
Troublesome program development and a special substrate by special
communications such as the current remote controls and RS232C are un necessary.

(There is something that it is not possible to correspond with a part of model. )

Sensor

Others

Power Supply for Metal Su

A variety of models available in series

10A15,000A8

It is eight kinds from for the lab of 10A in output current to a large capacity of 15,000A or less in output current.

5,000

HK
KTS

MRS-PR

MR

SMR

Improved environmental durability

The interior is duct structure. Only heat sink is air-cooled. Electronic components are protected against influence from environment in order to maintain stable characteristics for along
time.

Fan with a long service life and easy replacement

Fan motion is varied by operating and there by fan has longer

life (mechanically) and reduced noise. In case of defect, fan is
easily replaced.

urface Treatment
Selectable output waveform mode

Products Lineup

HK series

58

DC AUTO

KTS series

910

PULSE

15150Hz6.7ms200ms

1164

GOLDWAVE (Free waveform) mode

If dedicated software (option) is used, operation with any waveform output becomes possible.
1 cycle : 5 - 150Hz (6.7 - 200ms)
Waveform setting : input by spread sheet software
1 cycle resolution : 64 points in one cycle

High-speeding of output pulse current

DC high-speed pulse control

PR

Positive-Reverse high-speed pulse control

Reversible high-speed switching

Normal

MRT-HPR

MRT
series

SMART
Mini-Rex

MRT
-HPR
series
MRS
series

Reverse

0
Idle period 0
50s
Rise time 50+s

5 0s
TYP

MRS
-PR
series

The newly developed high-speed switching circuit has realized high speeding of
50+ sec or less of output current polarity
switching time (rise and fall time).

Through-hole
Excess plating

Via-hole

Conventional plating
by DC power

1718

SUPER
MINI-REX

SMR
series

1920

SMART
Mini-Rex

Plating areas

1516

SUPER
MINI-REX

OA

1314

M Power

WAVEFORM of MRT-HPR

5
Ripple current
content rate 5%

1112

MR
series

2122

Uniform plating

MRT-HPR

M Power

Plating by MRT-HPR

DC AUTO

HK series

Superior model with sophisticated functions

and environmental durability

Remote control pendant (Option)

HKE

HKD
TYPE

Remote control pendant is easily operated by a

jog dial. An exclusive-use remote control pendant is provided also for HKE type.

HKE
TYPE

Features

1. 1ms

Pulse mode operation with minimum 1msec pulsation

2.

GOLDWAVE (Free wave form) mode

3. RS-485)

High speed communication (RS-485)

4.

Current integration function

5.

Operation pattern memorizing

Easy setup with jog dial

Diagnose defects with abnormality

indicator and alarm

Pilling up is allowed

Adjust

Set up

Push

The jog dial is used for output current

and voltage setup. One dial is capable of
digit-by-digit numerical value setup and
moving through values, which allows
easy setup.
5

Individual indication of problems allows

for easy analysis. Buzzer and abnormal
output signal notify of defects. Continuous operation mode is also available in
case of output defects.

example

Units can be piled up to 2 stacks.

For more stacks piling, we provide
*exclusive-use
rack as an option.

Power Supply for Metal Surface Treatment

Power source for metal plating of small capacity

Selectable output waveform mode

A.

GOLDWAVE mode

B.
Chopper (Pulse) mode

C.

A.

A. GOLDWAVE (Free waveform) mode

15150Hz6.7ms200ms

1164

If dedicated software (option) is used, operation with any waveform output becomes possible.
1 cycle : 5 - 150Hz (6.7 - 200ms)
Waveform setting : input by spread sheet software
1 cycle resolution : 64 points in one cycle

B.

B. Chopper (pulse) mode

1ms

Minimum 1msec pulsation output is possible.

Suitable for plating precious ornament and/or lead free soldered
components.
Synchronized operation of multi-units is possible.

C.

C. Single phase full wave mode

Suitable for silver plating.

Single phase full wave mode

High speed communication

RS-48538,400bps

Open Field Network Applicability (Option)

With open field network, it can be controlled by simple program on

sequencer side. It can be applied to most of mainstream open field
networks in the world.

Current integration function

RS-485 communication port is equipped. Maximum communication

speed is 38,400bps.

Individual

Total

8-digit ampere-hour meter is built in for controlling plating thickness.

Current integrated value in each pattern of operation can be shown as
ampere-second, ampere-minute or ampere-hour.

Item

Preset
Counter

Setting & Display

Preset
Counter
Display

4
4
19999AS/ 19999AM
19999AH
8
8
199999999AH

Function
Set by jog dial, 4 digit display
4 digit display
(selectable)

Set by jog dial, 8 digit display

8 digit display

Energization Timer

Energization time can be controlled by a timer for controlling plating

thickness.

Operation pattern memorizing

A.

A. Memorized operation

99

B.

Memorized operation function workable at any set values is provided.

99 patterns of operation parameters can be memorized.

B. Patterned operation

Item

Continuous operation at different parameters memorized in memorized operation.

Function

1CV8.0V 150AM2CC150A

Memory (Parameters setting)

99
99 patterns

With operation mode select key, parameters can be set.

Memory 1: CV: 8.0V, preset 150AM Memory 2: CC: 150A
As shown above, different parameters are memorized individually and integrated into any
operation conditions by one-touch operation.

HK series

DC AUTO

Common specification

PWM

Control method

PWM control switching method

100/200V

(Changeover)

//
//V

200V

(Exclusive use)

//V

200/400V

(Changeover)

///
//V

Single phase

Voltage

3-phase

Input

Frequency

50/60Hz

Voltage range

10%

Control

Constant current or constant voltage

Adjustable range

0 - Rated value (Current, Voltage)

Precision

Output

Input voltage fluctuation

0.5

Rated value 0.5% or below

Load fluctuation

0.510100

Rated value 0.5% or below (output voltage 10 - 100%)

Ripple

RMS 1% RMS 1% or below (of rated value at rated input/output)

Product List

4V

Output Voltage

Product made
to order
Output Current

8V

12V

15V

20V

Standard
Product

Product made
to order

Standard
Product

Product made
to order

/V
Single phase
0.10

Outer
case 1
Cooling
method
input

0.18

kVA input kVA

kVA input kVA

kVA input kVA

/V
Single phase

(
Changeover )

0.36

0.51

0.19

Single phase

0.28

Changeover

0.53

Outer
case 1

Cooling
method

input

kVA input kVA

Outer
case 1

Cooling
method

Single phase (Exclusive use)

0.75

0.93

0.84

1.22

1.52

/V
Three phase

HKD

HKE

10300A

20300A

10A

/
Panel start/stop

/
External start/stop

Output adjustment

CC/CV
CC/CV selection

Output waveform selection

Digital voltmeter

Digital ammeter

Preset counter

Total counter

External command

Output current monitor

Output voltage monitor

Abnormal output

Open field network

RS-485
RS-485 communication

Remote control

Soft start

Crossover control

Initial current setting

2.01

1.69

2.41

(
Changeover )

3.05

A A type

3.48

B B type
Forced air cooling
/V
Three phase

1.14

2.20

Changeover

3.17

3.92

5.16
C
C type

B B type
Forced air cooling
/V
Three phase
1.48

2.86

(
Changeover )

4.18

5.16

6.80
C
C type

B B type
Forced air cooling

2.22

/V
Three phase

(
Changeover )

4.29

6.18

7.74

C C type

Forced air cooling

As for dimensions of outer case, see "external dimensions diagram".

Input voltage is automatically recognized and changed by one touch operation.

1.23

Forced air cooling

input

kVA input kVA

Forced air cooling

Outer
case 1
Cooling
method

Forced air cooling

A A type

input

kVA input kVA

Function Output current

VSingle phase (Exclusive use)

0.45

0.88

Cooling
method

0.83

A A type

kVA input kVA

0.63

Natural cooling

Single phase (Exclusive use)

Single phase 200V

(Exclusive use)

Natural cooling
/V

Outer
case 1
Cooling
method
input

Outer
case 1

A A type

0.43

A A type

Outer
case 1
Cooling
method
input

0.33

Model

Natural cooling

Outer
case 1
Cooling
method
input

(
Changeover )

0.26

Functions

input

kVA input kVA

Input voltage is automatically recognized and changed by one touch operation.

Standard Option Not available

"

We provide dedicated PCBs for "

""
""

"
" respectively.

Power Supply for Metal Surface Treatment

Power source for plating of small capacity

External connection diagram

HKD

HKE

Control
terminal

2
Ext.ON/OFF

/
Remote control/
External communication

2
Preset Counter reset

24V0.1A
24V power output (0.1 max.)

Control
terminal

Abnormal signal output

060mV

Output current signal

(0-60mV)

1
Preset count up
output signal

1
Total count up output signal

Power output for remote control

0
Output voltage signal
0- (rated voltage)

Power output for remote control

3
Ext. ON/OFF
CV/CCCC
CV/CC Select (Open: CC)3

Common

05V
Output setting signal input

External adjustor
5k0.5W
LED 1W
Operation LED ON output (1W max.)

3
DC30V20mA

Note

1
AC125V

0.5A/DC24V 0.5A

Contact rating is AC125V 0.5A/ DC24V 0.5A (Resistive Load)

2
DC30V

20mA

Note

For actuation, use a contact signal which is capable of switching on/off DC 30V 20mA.

Control terminal

Rear surface

TYPE
INPUT

Option PCB slot

For actuation, use a contact signal which is capable of switching on/off DC 30V 20mA.

CP-CNVP-VN

CP and CN, and VP and VN are not insulated.

RS-CO

The signal given between RS and CO must be insulated.

Output terminal

Single-phase

Three-phase

**********
**PHASE

OUTPUT
SERIAL No. *******

50/60Hz
******* V

******* V
******* V
*** A

SANSHA ELECTRIC MFG.CO.,LTD

MADE IN JAPAN

S
T

OPTION

E0
E

Risk of electric shock

Connect the earth wire

/
Option function adjusting part

Cooling fan cover

Input terminal

External dimension diagram

Hole size 8.2

Type

50

POWER

(15)

P1

Input switch

HKD

TYPE

P2
D

30

Touch panel

LED
4 digit Display LED

Display unit lamp

Count reset key

ON/OFF
Output ON/OFF key

DC-AUTO
VA
A

VA

V/A

mS

SET/RUN

COUNT
RESET

START
STOP

NORMAL

H-L

MEMORY

CONST

PATTERN

S.W.

CONFIG

CHOP

OPR
MODE

Operation
mode
select key

TIME/COUNT

CV

OUTPUT
MODE

Waveform
mode
select key

Rated output voltage

ex) 8 8V
15 15V

TYPE

CC

CV
CC

CC/CV

CC/CV
select key

P2

Weight
(kg)

420

155

325

318

201

B type

420

155

500

318

381

14

C type

420

155

670

318

500

23

LED
4 digit Display LED

Display unit lamp

ON/OFF
Output ON/OFF key

DC-AUTO

Set key

VA

VA

START
STOP

Set key

SET

SET
CV

CLEAR

V/A

CLEAR

SET/RUN

PRESET/COUNT
TOTAL

REMOTE

MEMORY No.

PANEL

DISP
SELECT

REMOTE
PANEL

Display
mode
select key

CC

Delete key

Main body/
remote select key

CV
CC

Jog dial

CC/CV

CC/CV
select key

SLOPETIME

REMOTE

CONFIG

PANEL

DISP
SELECT

REMOTE
PANEL

Display
mode select key

Delete key

Main body/
remote select key

How to read the model

HKE

P1

A type

PERIOD
SLOPETIME

Jog dial

52.5

Dimension (mm)
W HD
(Width) (Height) (Depth)

HKD-15100F
D: HKD type
E : HKE type

Rated output current

ex) 10 10A
50 50A
100 100A
8

PULSE

KTS series

Features

1.

Digital output setting

Operation mode

2.

Increased resistance to environment and endurance.

Digital display function

4.

Ready for DC and pulse operation.

Digital display of output voltage and current values.

Specification

Name

PULSE-1001

PULSE-1005

PULSE-1010

Type

KTS-10-1P

KTS-10-5P

KTS-10-10P

Input voltage

Input capacity

0.1kVA

0.2kVA

0.28kVA

Peak output voltage

010V

010V

010V

Peak output current

0 1A

0 5A

Output

Sealed and indirect cooling structure

3.

ON/OFF
Precise settings of constant voltage and constant current as well as ON/OFF time periods have been made available by digital setting.

Single phaseAC200/220V 10% 50/60Hz

010A

DC Pulse mode

DC mode / Pulse mode

Output adjust

3 digit setting

Output adjust unit

0.1V/0.01A

Constant voltage control accuracy

Rated DC voltage 1% or below

Constant current control accuracy

Rated DC current 1% or below

Control method

ON time range

ON time unit

OFF time range

OFF time unit

Weight

0.1V/0.01A

0.1V/0.1A

Series regulator controled by transistor

0.199.9msec
0.1msec
0.199.9msec
0.1msec
11kg

12kg

13kg

Power Supply for Metal Surface Treatment

Power supply units for noble metal pulse plating

mm

External dimension diagram

300

PULSE-1001
ON TIME
ALARM

9 9 9
V

POWER

MODE

160

X0.1msec

OUTPUT

MODE
OUTPUT ADJ.

ON

CV

DC

OFF

CC

PULSE

OFF TIME
-

9 9 9

9 9 9

X0.01V
X0.001A

X0.1msec

10

SANSHA ELECTRIC MFG.CO.,LTD.

310

40

PULSE-1001, 1005, 1010

How to read the model

KTS-10-1P

Rated output voltage

10V

Rated output current

1 1A
5 5A
10 10A

10

MRT series

SMART Mini-Rex

Remote control pendant

Abundant Lineup.

Output voltage: 10/15/20V

Output current: 500/1000/1500/2000/3000A

10/15/ 20V
500/1000/1500/2000/3000A

Applicable to various input voltage for worldwide.

200V220V380440V

Lineup to 200 - 220V & 380 - 440V.

Function improvement by the digital technology.

3.

Output setting is possible before operation. (Preset function)

Output precision can be 0.5% or below. (Option)

0.5%

4.

New Design. Easy setting by jog dial on remote control pendant.

A jog dial employed to set output current and voltage.
By rotating jog dial, value in each figure can be adjusted, and then by pushing jog dial
the value is set and moved up to next figure.

More durable against severe environment.

5.

Tightly sealing treatment or coating treatment has improved environment proof quality.
Power source are protected against influence from environment in order to maintain
stable characteristics for a long time.

6.

Defect diagnosis by abnormality indication and alarm function.

Contents of troubles/defects are individually shown and therefore trouble-shooting is easy.

Optional function

7.

If dedicated software and I/F is used, operation with any waveform output becomes possible.
Current integration function
Open Field Network Applicability
High Speed Communication
Operation pattern memorizing

RS-485

Specification

15V 15 20V 20 If output: 15V 15005, If output: 20V 20005

Type

Output

Input voltage

Output range

Input capacity

Control

MRT-10005B MRT-15005B MRT-10010B MRT-15010B MRT-10015B MRT-15015B MRT-10020B MRT-15020B MRT-10030B

V-A

V-A

V-A V-A V-A V-A V-A V-A

Voltage & Current: 10 to 100% of the rated value

10100
6.5kVA

11.1kVA

13kVA

20.4kVA

20kVA

30.2kVA

26kVA

40.7kVA

IGBT

PWM inverter controlled by IGBT

Rated, Cooling

Continuous / Forced air cooling

Constant voltage control accuracy

3%

Within 3% of rated DC voltage

Constant current control accuracy

3%

Within 3% of rated DC current

5%300/360Hz

5% or below (300/360Hz component)

Indoors

Current ripple factor

Location
Ambient temperature

040

Working
condition Relative humidity

30%85%

Altitude
11

1V-A

3-phaseAC200/220 10 or AC380/400/440 10 50/60

1000

1000m or below

39.5kVA

Power Supply for Metal Surface Treatment

IGBT inverter type power source for various platings

Specification

mm Outline

A1

A2

C1

kg
Weight

10V- 500A

250

450

600

210

260

71

138

148

40

MRT-15005B

15V- 500A

250

450

600

210

260

71

138

148

48

MRT-10010B

10V-1000A

250

450

600

210

260

71

138

148

48

MRT-15010B

15V-1000A

250

450

600

210

260

71

138

148

55

MRT-10015B

10V-1500A

250

450

600

210

260

71

138

148

55

MRT-15015B

15V-1500A

360

570

750

320

380

80

230

180

89

MRT-10020B

10V-2000A

360

570

750

320

380

80

230

180

89

MRT-15020B

15V-2000A

360

570

900

320

380

80

230

180

112

MRT-10030B

10V-3000A

360

570

900

320

380

80

230

180

112

Type

Output

MRT-10005B

External dimension diagram

mm

Power lamp

Alarm lamp

Network status
(Option)

Input switch

ERR

SD

RD

RUN

NS

NS

MS

MS

Input
cable

POWER

ALARM

SMART MiNi-Rex

Exhaust

Model

D
4-15

Air intake

C1

Output
terminal

Air
intake

Air
intake

4LED
4digit display LED

Air intake

Operation switch

Set key

10mMax.30m
A 10-meter cable is attached (it can be extended up to 30 meter).

A2

Remote control pendant

Output terminal

1Cu t=10

130

MRT-10005B

15

25

4 -15

4Cu t=20
160
60

20

20

60

100

60

20

4-15

100

160

Rated output voltage

10 10V
15 15V
20 20V

Rated output current

005 500A
010 1000A
015 1500A
020 2000A
030 3000A

20

3Cu t=10

60

15
45

50

45

75

25

4-15

How to read the model

2Cu t=10

90

15

CC/CV
CC/CV select key

/
Body / Remote select key

Remote control socket

mm

Display mode
select key

Jog dial

A1

Network cable inlet (Option)

Display unit lamp

Output
terminal

Caution
label

Earth
terminal

Control cable
Inlet

Output terminal

12

M POWER

MRT- HPR series

Remote control pendant (Option)

atu es
P.4 Refer to 4 pages
1. 50s TYP
High-speeding of output pulse current (50+s or less)

2.
No generation of idle period during output current polarity
switching operation

In switching the output current pulse polarity, an idle period has been momentarily generated in a conventional method, but there is no such idle period in this new method realizing high-quality plating.

Measurement monitoring function

7.

RS-485

The main body is furnished with RS-485 communication port as standard specification,
and multiple power sources can be controlled from a personal computer. Also, it is able
to monitor the power output and to display the total current, etc. thereby assuring reliability in use. Further, a personal computer software capable of easily setting the output
condition, etc. is available to be used for experiment. (Option)

3.
Reduction of ripple of output current

Output ripple current may cause insufficient glossing of the plated surfaces. This device
has reduced the ripple content to 5% or less solving the problem of insufficient glossing
due to the high frequency inverter circuit technology.

4.

Abundant series

40A800A5
There are abundant series in 5 types ranging from laboratory type of 40A output current
to large-capacity type of 800A max.

5.

Output wave form switching possible

8.

It stores up to 10 patterns in the memory, one pattern including a combination of normal/reverse pulse peak current value, pulse width and plating time of each normal/reverse polarity. and it is possible to perform program operation with individual patterns
combined in order.

13

Pattern 1

Pattern 2

Pattern 3

OA

Reverse

This power source employs a synchronous operation function and is able to perform parallel operation by multiple units. It assures uniform plating on the surface and back of
the object and high-quality stable plating of large-sized objects. (Option)

Normal

Output current

It is free to select the DC output , pulse output of positive side only, and positive/reverse
pulse output according to the purpose.

Program operation function

1
10

6.
Parallel operation by synchronous operation function

Power monitor screen

Example of program operation

Plating time

Power Supply for Metal Surface Treatment

High-accuracy plating high-speed PR (Positive-Reverse changeover) pulse power source

PR

Specification

MRT-800R4HPR

MRT-8001HPR

MRT-8003HPR

MRT-8005HPR

Normal peek current

40A

100A

300A

500A

Reverse peek current

100A

300A

900A

1500A

Constant current control accuracy

Normal polarity pulse width

1099.9ms

Reverse polarity pulse width

0.12.0ms

Output

Type

3.0%

Normal/reverse current switching time

Normal polarity voltage peak value

8V

Reverse polarity voltage peak value

15V

Normal/reverse pulse ratio

Input voltage

Main circuit system

Rated, Cooling

Ambient temperature for operation

Dimensions

5 : 1 or over

51

50sTYP

3-phaseAC200/220 10 50/60
IGBT PWM

PWM inverter controlled by IGBT

Continuous/Forced air cooling

040

Width

500mm

360mm

360mm

360mm

Height

277mm

750mm

800mm

900mm

Depth

450mm

570mm

670mm

770mm

Weight

50kg

80kg

120kg

170kg

External dimension diagram

mm
500

Input cabl

POWER OUTPUT ALARM

R
S
T

POWER
MS
NS

450

250

Exhaust

4-
13
(+)

(-)

30

30
INPUT
SIGNAL

Air intake

RM21TR-15P
RM21TR-15S

OUTPUT
SIGNAL

60

30
10

MASTER DROP

PC/RC

DEVICE NET

Air intake

Air intake

Air intake

75

75

Air intake

RM21TR-15P
RM21TR-15S

RM15TRH-10PH
RM15TRH-10S

PC/RC

MRT-500.4HPR
--Hz
-
--V
--V
--V
--kg

10

--kVA
--A
--A
--A

RM21TR-15P
RM21TR-15S

EX

AC200V

PB
RE

F2035EW

2
mm E

MRT-800R4HPR

MRT-8001HPRMRT-8003HPRMRT-8005HPRMRT-8008HPR
How to read the model

MRT-8001HPR

Rated output voltage

8 8V

Normal peek current
00R4 40A 003 300A
001 100A 005 500A

14

SUPER MINI-REX

MRS series

Remote control pendant

1.

Hight-quality and environment-proof

Environment-proof quality has been improved due to introducing a first-rate insulation

type thyristor, epoxy-sealed special transformer, and tightly closed up control circuit
one of its key components.

2.

Energy-saving type

500A

The MRS series incorporates a large-capacity low-loss multi diode (500A) to simplify the
internal makeup, resulting in saving energy.

3.

Compact, light, and space-saving

SanRex unique cooling system produces an extremely light compact product. The front
dimension is reduced, therefore requiring less floor area and thus saving space. A unit
can be mounted on another unit of the same size (up to 5,000A).

5,000A

4.

Complete protection functions

The rectifier is protected by either of its built-in circuits; a current-limiting circuit that
functions under constant voltage operation or a voltage-limiting circuit that functions
under constant current operation.
The rectifier is protected against problems in the cooling system by a built-in abnormal temperature detector in case of a fan failure or the like.
The fan stops when the rectifier is not running.

5.

Efficient control functions

CV-CC

Function for soft start

Function for setting CVCC changeover
Function for setting lower limit of current
Function for setting lower limit of voltage
Function for setting constant current density
Function for independently setting output voltage and output current (crossover control) optional.

Specification

8V 8005 15V 15005 If output: 8V 8005, If output: 15V 15005

Type

Output

Input voltage

Output range

Input capacity

Control

Rated, Cooling
15

MRS-12005 MRS-12010 MRS-12015 MRS-12020 MRS-12030 MRS-12040 MRS-12050 MRS-12060 MRS-12070 MRS-12080 MRS-12100 MRS-12120 MRS-12150
V-A V-A V-A V-A V-A V-A V-A V-A V-A V-A V-A V-A V-A
3-phaseAC200V 10 50/60Hz
1/3 / 10100
7kVA

16kVA

24kVA

32kVA

47kVA

63kVA

Voltage: 1/3 - rated voltage, Current: 10 to 100% of the rated current

77kVA

94kVA 109kVA 125kVA 158kVA 191kVA 239kVA

Thyristor-based continuous step less control

Continuous / Forced air cooling

Power Supply for Metal Surface Treatment

Power supply units for various automatic platings

Specification

Type

mm Outline

Output

MRS-12005
MRS-12010
MRS-12015
MRS-12020
MRS-12030
MRS-12040
MRS-12050
MRS-12060
MRS-12070
MRS-12080
MRS-12100
MRS-12120
MRS-12150

A1

A2

C1

C2

kg
Weight

Output terminal

500A

300

500

700

240

340

60

100

305

400

90

12V- 1000A

330

550

850

270

390

155

230

355

635

140

12V- 1500A

330

550

850

270

390

155

230

355

635

160

12V- 2000A

450

650

1100

390

490

220

295

475

640

240

12V- 3000A

450

650

1100

390

490

220

295

475

640

270

12V- 4000A

530

700

1450

470

540

185

265

560

840

420

12V- 5000A

530

700

1450

470

540

185

265

560

840

450

12V- 6000A

650

950

1450

550

790

230

400

640

900

630

12V- 7000A

700

1000

1550

600

840

240

440

710

1025

850

12V- 8000A

700

1000

1550

600

840

240

440

710

1025

920

12V-10000A

700

1000

1550

600

840

240

440

710

1025

1000

12V-12000A

800

1100

1750

700

940

290

490

785

1125

1300

12V-15000A

800

1100

1750

700

940

290

490

785

1125

1500

10

12V-

8V 8 15V 15 If output: 8V 8, If output: 15V 15

External dimension diagram

mm

A2

Output voltage
level meter

A1

Input cable

Trouble indicator

Exhaust

SL

"Voltmeter" indicator lamp

0

15V

"Ammeter" indicator lamp

Operation indicator

OP

Constant voltage constant current

changeover switch

C1

C2

Control
terminal

Output terminal

Cable inlet
D

75

4-15

A
V
A

Voltmeter - Ammeter
changeover switch

TIME ADJ. BOT.POINT DENSITY

Constant current
density regulator

ON

OFF

OUTPUT ADJ.

Lower regulator

Output regulator

10mMax.30m
A 10-meter cable is attached (it can be extended up to 30 meter).

Earth terminal

Remote control pendant

Output terminal

mm

4AR t=102P

3AR t=102P

200
35
35

80

80

60 20

20

100

45 15

50
15

15

75

25

60
45

5AR t=102P
6AR t=152P

150

130

80

How to read the model

MRS-12050

150

2AR t=62P

1AR t=10

25

CC

Operation switch

75

Soft start time regulator

ALARM

CV

4-15

4-15

4-20

7AR t=202P

9AR t=203P

10Cu t=203P

8AR t=203P
250

80

4 -20

35

35

80

200

130

35

35
80

200
35

150

65 65

35

150

200
80

4-20

Rated output voltage

8 8V
12 12V
15 15V

Rated output current

040 4000A
005 500A
050 5000A
010 1000A
060 6000A
015 1500A
070 7000A
020 2000A
080 8000A
030 3000A

100 10000A
120 12000A
150 15000A

9 -20

16

SUPER MINI-REX

MRS-PR series

Remote control pendant

1.
A highly reliable non-contact pole changing system

5.
Compact, light, and space-saving

PR
A fully automatic non-contact pole changing system is adopted so that reliable pole change is
able to function best as a PR power source.

2.
The current can be freely and smoothly adjusted either
to forward operation or backward operation

3.
Hight-quality and environment-proof

Environment-proof quality has been improved due to introducing a first-rate insulation

type thyristor, epoxy-sealed special transformer, and tightly closed up control circuit
one of its key components.

4.
Energy-saving type
400A
The MRS-PR series incorporates a large capacity isolated thyristor (400A) to simplify the
internal makeup, resulting in saving energy.

The rectifier is protected by either of its built-in circuits; a current-limiting circuit that
functions under constant voltage operation or a voltage-limiting circuit that functions
under constant current operation.

The rectifier is protected against problems in the cooling system by a built-in abnormal temperature detector in case of a fan failure or the like.

The fan stops when the rectifier is not running.

7.
Efficient control functions

Function for soft start

CV-CC
Function for setting CVCC changeover

Function for setting lower limit of current

Function for setting lower limit of voltage

Function for setting constant current density

Specification

Type

8V 8 15V 15 If output: 8V 8005PR, If output: 15V 15005PR

MRS-12005PR MRS-12010PR MRS-12015PR MRS-12020PR MRS-12030PR MRS-12040PR MRS-12050PR

Output

Input voltage

Output range

1/3 / 10100

Voltage: 1/3 - rated voltage, Current: 10 to 100% of the rated current

Input capacity

7kVA

32kVA

Control

Thyristor-based continuous stepless control

Continuous / Forced air cooling

Rated, Cooling
17

SanRex unique cooling system produces an extremely light compact product. The front
dimension is reduced, therefore requiring less floor area and thus saving space. A unit
can be mounted on another unit of the same size (up to 5,000A).

6.
Complete protection functions

PR

The current can be freely and smoothly adjusted either to forward operation or backward operation, and a 60-second time setting can be arbitrarily made. The product can be used with
direct current only so that it can be also used for plating for which no PR is necessary.

2
5,000A

12V-500A

12V-1000A

12V-1500A

12V-2000A

12V-3000A

12V-4000A

12V-5000A

3-phaseAC200V 10 50/60Hz

16kVA

24kVA

47kVA

63kVA

77kVA

Power Supply for Metal Surface Treatment

For electro decreasing chromium plating

PR

Specification

mm Outline

A1

A2

C1

C2

kg
Weight

12V- 500A

300

500

700

240

340

150

190

290

500

95

MRS-12010PR

12V-1000A

330

550

850

270

390

155

230

355

635

150

MRS-12015PR

12V-1500A

330

550

850

270

390

115

230

355

635

180

MRS-12020PR

12V-2000A

450

650

1100

390

490

220

295

475

640

250

MRS-12030PR

12V-3000A

450

650

1100

390

490

220

295

475

640

300

MRS-12040PR

12V-4000A

530

700

1450

470

540

185

265

560

840

450

MRS-12050PR

12V-5000A

530

700

1450

470

540

185

265

560

840

480

Capacity

MRS-12005PR

8V 8 15V 15

Output terminal

If output: 8V 8005PR, If output: 15V 15005PR

External dimension diagram

mm
A

130

A2
A1

Exhaust

LED1,2

DA

700

SL

DV

600

Input cable
R
S

MCB

660

Type

TM

CS

COS1,2

4

C2

VRF

9
0

10

7
8

2
1

9
0

10

100

Cable inlet

4-15

75

2AR t =62P

4-7

Remote control pendant

75

Output terminal

mm
1AR t =10

C1

Output terminal

VRR

Control
terminal

Earth
terminal

How to read the model

4AR t =102P

3AR t =102P
150
60

45

50

25

75

15

15
5AR t =102P
6AR t =152P

7AR t =202P
200

150

150

8-20

35 80

80 35

35
35 80

200
80

4-15

4-20

20
60 20

45

25

100

130

80

MRS-12050PR

4-15

Rated output voltage

8 8V
12 12V
15 15V

Rated output current

005 500A
010 1000A
015 1500A
020 2000A
030 3000A
040 4000A
050 5000A

18

SMART Mini-Rex

SMR series

Features

. V
/////A

Output voltage 6V,

Output current 300/600/750/1000/1200/1500A

High accuracy

Both voltage and current are 1% or less for constant.

. /

Equipped with digital voltage and current display as standard

Availability of control by external signals as standard

ON/OFFCV/CC

ON/OFF, CV/CC change, and output conditioning are possible by an external signal.

Remote controller Pendant (Option)

Application

Printed-wiring board plating

Electronic parts electrode plating

Semiconductor wafer surface treatment

Noble metal decorative plating

Circuit configuration

INV

19

Input

Output

Power Supply for Metal Surface Treatment

Rack mount type power supply for metal surface processing

Specification

SMR-6003SP

Type

Input voltage

Capacity

SMR-6006SP

SMR-6010SP

3.2kVA

6.2kVA

10.5kVA

Rated output voltage

Electrical
specification

SMR-6012SP

SMR-6015SP

3-phaseAC200/220 10 or AC380/400/460 10 50/60

12.5kVA

15.7kVA

6V

Rated output current

300A

600A

1000A

1200A

1500A

Rated output power

1.8kW

3.6kW

6.0kW

7.2kW

9.0kW

Range of output Conditioning

Ratings

Output conditioning method

10100

At 10 to 100 % of rated voltages (for constant voltage operation)

10100

At 10 to 100 % of rated currents (for constant current)

Ao 100

Ao kind100 % continuous rating (Confirming Japanese standard.)

Switching mode

Constant voltage control accuracy

1.0

Within 1.0% of rated output voltage

Constant current control accuracy

1.0

Within 1.0% of rated output current

Current ripple factor

3% P-P

3% P-P or less (Commercial component)

Insulation resistance

5MDC 500V

5M or more (By DC 500V megger)

122000V/1

Main circuit primary side - secondary side 200V/1 min.

12000V/1

Main circuit primary side - ground 2000V/1 min.

2500V/1

Main circuit secondary side - ground 500V/1 min.

Rated, Cooling

Continuous / Forced air cooling

Location

Indoors (place not exposed to wind and rain and direct sunshine)

Ambient temperature

040

Working
condition

Relative humidity

3085

Altitude

1000m

Withstand voltage

1000m or below
30kg

Weight

65kg

External dimension diagram

mm

25
SMART Mini-Rex 600SP
CV

OUTPUT

12

2-1
5

POWER

50

START
STOP

SET

86

INPUT

CC

CV
CC

A
PRESET

212

(A)
SMR300SP
SMR600SP
SMR750SP
418
482

560

Output

80

Cu506

(B)
SMR1000SP
SMR1200SP
SMR1500SP

V
A
INPUT

SET

CV

CC

CV
CC

START
STOP

OUTPUT

95

424

PRESET

20

60

60

418
482

22

560

160

82

8-
15

60

POWER

Output
Cu10010

How to read the model

SMR-6003SP

Rated output voltage

6 6V

Rated output current

003 300A
012 1200A
006 600A
015 1500A
010 1000A

20

M POWER

MR series

Features

This machine is unit type which enables easily to mount on the horizontal plating line.

1.

(It can be mounted near the plating tank.)

2.

Equipped with dual output designed for simultaneous double-sided plating of PCB.

3.

Downsizing and weight reducing

50% from the conventional type (according to comparison among our products)

4.

Centralized control with

5. AA2

Lineup: There are two types; 150A and 250A

Circuit configuration

DC

Positive
reverse-chopper circuit

DC

Positive
reverse-chopper circuit

AC

21

and

1
Output 1

2
Output 2

Power Supply for Metal Surface Treatment

High-speed PR (Positive-Reverse changeover) power supply for the PCB (Printed Circuit Board) plating
PR

Specification

MR-PR15OS

Type

Input voltage

Capacity

Electrical
specification

6kVA
150A 2 2 circuits

Reverse peak current

450A 2 2 circuits

Positive voltage

Reverse voltage

Ratings

Ao 100

12V
Ao kind 100% continuous rating (Confirming Japanese standard.)

typ 100s0.1H

typ 100s (At output inductance 0.1H)

Main circuit method

FET

FET step-down chopper method

Power control method

Constant current control

Range of power conditioning

02

Both a positive side and a reverse-side: 0 - rated current x 2 circuits

Current control accuracy

Pulse width

0.599.9ms0.56.0ms 0.5 - 99.9ms (positive side)

Withstand voltage

Positive side : Reverse-side = 9 : 1 (over)

10MDC 500V

10M or more (By DC 500V megger)

12 2500V/1

Main circuit primary side - secondary side 2500V/1min.

1 2500V/1

Main circuit primary side - ground 2500V/1min.

2 500V/1

Main circuit secondary side - ground 500V/1min.

lndoors (place not exposed to wind an rain and direct sunshine)

Cooling system

Location

Ambient temperature

Relative humidity

Altitude

0.5 - 6.0ms (reverse-side)

91

Forced air cooling

040
1585
1000m

1000m or below

PRDC
Provides the status display function including operation, abnormality, master/slave and PR/DC. The monitor value display function
including positive side voltage and current, reverse side voltage and current, positive integrated values and reverse integrated pulse.

Display function

DCPULSEPR3

Pulse output Pattern

The number of output patterns

10

Changeover time between patterns

Set item
Range of idle period width

3% against the rated value.

Insulation resistance

for output

750A 2 2 circuits

250A 2 2 circuits
5V

Positive reverse-switching time

Working
condition

11kVA

Positive peak current

Pulse width duty ratio

MR-PR25OS

3-phaseAC200/220 10 or AC380/400/440 10 50/60

(three kinds)

Ten patterns (max.)

2styp.
099.9ms
09999s1 0 - 9999s / pattern

Range of pattern energizing time

Serial communications method

RS485RS232RS485 (The conversion into RS232 is necessary on the personal computer side)

Weight

79kg

External dimension diagram

mm

ER
POW

425

PR250S

485

PULSE REVERSE RECTIFIER

700

298

How to read the model

MR-PR150S

Positive peak current

22

 Manufacturing Facilities
Osaka Plant (Small & Middle power equipment)

Shiga Plant (Large power equipment)

Okayama Plant (Power semiconductors)

FOSHAN CITY SHUNDE SANREX LIMITED (China)

Caution

Read and understand the entire Operating Manual and your employer's safety practices before installing, or using the equipment. Do not install the equipment
in an area where water, high humid, steam, dust or oil are located. It may cause damage to the equipment or result in a fire or electrical shock.

SANSHA ELECTRIC MFG. CO., LTD.

Please

note that the parts such as fan or fuse needed to be replaced are chargeable when replacing.
Also, keep accessory parts in a safe place.
Please contact us if the equipment is used for any other applications not specified in this brochure.
Specifications are subject to change without any notice.

533-0031
110-0015
460-0003
812-0013

SANREX CORPORATIONU.S.A.

SANREX ASIA PACIFIC PTE. LTD.Singapore

50 Seaview Boulevard Port Washington, NY 11050-4618, U.S.A.

TEL: +1-516-625-1313 FAX: +1-516-625-8845

25, Tagore Lane, #03-12A Singapore Godown, 787602 Singapore

TEL: +65-6457-8867, +65-6459-6426 FAX: +65-6459-6425

SANSHA ELECTRIC MFG. (SHANGHAI) CO,. LTD.China

SANREX LIMITEDHongkong
Room 307, Kowloon Plaza, 485 Castle Peak Rd. ,Kowloon, Hongkong
TEL: +852-2744-1310, +852-2785-6313 FAX: +852-2785-6009

Room 310, 555 Building, 555West Nanjing Road,

Shanghai 200041, P.R.China
TEL: +86-21-5868-1058 FAX: +86-21-5868-1056

3-1-56
1-28-12
2-8-24
2-15-19

TEL
TEL
TEL
TEL

06-6325-0500
03-3834-1700
052-211-4321
092-431-7586

FAX
FAX
FAX
FAX

06-6321-0355
03-3834-1702
052-211-4304
092-474-9643

Korea Representative Office

#706, LG Twintel 1-cha, 157-8, Samseong 1(il)-dong, Gangnam-gu, Seoul, Korea
TEL: +82-2-552-2803~4 FAX: +82-2-552-8441
Taiwan Representative Office
6th, FL-1 No.120 Sec.1, Nanking EastRd., Taipei, 104 Taiwan, R.O.C.
TEL: +886-2-2543-5689 FAX: +886-2-2536-7876

SanRex Corporation Representative Office Europe

Litostrojska 44A, 1000 Ljubljana, Slovenia
TEL: +386-1514-0793 FAX: +386-1514-0795
Web Site

http://www.sansha.co.jp

() (IT (UPS (
Power Semiconductors Clean & Save energy (Solar power, Wind power, Co-generation) Environment (Plasma
Industrial systems (Surface treatment, Electric Power Controller, Welding machine, Lighting power supply)

ash melting, Ozone generation, Cleaning Systems)

IT-related

systems (Communication power supply, UPS)

441M76001JEB-1004-2K(SS/ST)374