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Where:
H= Ball bearing life in hours
C= Capacity of bearing in lbs. (from manufacturing specs)
L= In-service bearing load (in lbs.)
M= Weight of mass opposing vibration (in lbs.)
V= Measured vibration in velocity (in inches per second)
F= frequency of vibration in CPM or RPM
Example Case:
Dead load = 1000 lbs
Bearing capacity = 20,000 lbs
Mass = 13,000 lbs
RPM = 1800
or
Where:
Fc = centrifugal force
UB = unbalance
RPM = shaft speed in RPM
The centrifugal force increases by the square of the speed. Therefore, if the speed doubles,
then Fc increases by a factor of four.
Identifying Unbalance
Unbalance is one of many common sources of vibration in rotating machinery. The ability to
distinguish between unbalance and other sources of vibration is an essential first step in
any analysis or balancing effort. The following discusses the vibration characteristics of
unbalance and the analytical techniques used for confirmation.
Characteristics of Unbalance
The basic characteristics of unbalance are straightforward and easy to understand.
Unbalance occurs when the mass of a rotor is not equally distributed about the bearing axis
of the rotor. As the rotor spins, vibration results because of the unequal forces. The
vibration will have the same characteristics as the force that causes it:
o
o
o
o
The dominant vibration will occur at the rotating speed of the rotor.
The vibration will be highest in the radial direction.
The amplitude and the phase angle of the vibration will be steady and
repeatable.
The phase angle of the vibration will differ by 90 from horizontal to vertical.
Confirming Unbalance
Several measurements can help determine whether the principal problem is unbalance
Spectrum Analysis:
o
o
o
Axial 1xRPM vibration levels should be significantly less than the radial levels.
Waveform Analysis:
o
o
Phase Data:
o
o
o
Balancing Procedure
The most common problem in the balancing procedure is omitting the first step: problem
identification. Attempting to correct a vibration problem by balancing without first analyzing
the machine can result in a very frustrating experience.
Vibration due to imbalance always occurs at the operating frequency. If the vibration is at
any other frequency or at harmonics of operating frequency there is some other cause. You
cannot correct misalignment, bad bearings, structural looseness, etc., by balancing the
machine.
The machine to be balanced may have multiple problems. For example, there may be a
high 1xTS due to the imbalance and prominent harmonics of 1xTS due to structural
looseness. As a general rule, address the worst problem first.
Walk around inspection
Before any readings are taken a machinery inspection should be performed. This should
identify any loose components or structural problems. If either of these problems are found,
they must be corrected before balancing begins.
Machine readings
A set of readings should be collected on the machine to confirm imbalance as the problem.
Since an industry-wide fallacy exists that imbalance is the common cause of machinery
vibration, there is a
tendency to do inadequate, or no, vibration analysis before attempting to balance a rotor.
Preparing for the balance job
Once you have determined through careful analysis that imbalance is the forcing function
and field balancing is needed, your initial preparations should include:
o
o
o
Balancing steps
1. Collect an "as is" measurement of vibration and phase. This data will be used for the
reference run.
2. Shut down the machine and add a known weight at a known location. This will be the
trial run and it will determine the system response.
3. The correction weight amount and location can now be calculated.
4. Place the correction weight on the rotor and take a new reading.
5. If this produces 1xTS vibration that is in tolerance then the balance is complete. If the
1Xts vibration is not in tolerance then a trim balance must be performed.
6. Perform trim balance runs until 1xTS vibration is acceptable.
Bibliography
1. CSI Training Department, "Balancing I," Training Manual, Computational Systems,
Incorporated, Knoxville, TN, 1993.