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LAST UPDATED 27-01-2016

API 510

PRESSURE VESSEL INSPECTOR


CERTIFICATION PREPARATION PROGRAM
COURSE DURATION: 7 DAYS
An intensive course with daily homework & a final exam (similar to API 510 exam); special
emphasis on the use of related codes & calculations. Study Guide is provided for pre-class study.

COURSE DESCRIPTION
The API 510 Pressure Vessel Inspector Certification Preparation program is designed to
equip individuals with broad knowledge base relating to maintenance, inspection,
repair, and alteration of pressure vessels.
This program is produced by MSTS Inspection Training Services in Oklahoma, U.S.
All instructors trained by Mark Smith (Master Trainer of MSTS) are selected for their
technical and wake-ability skills. (Wake-ability the ability to minimize snores
during long, boring technical training.) Our students generally have a 90% passing rate.
This program benefits employers and the industry as a whole by helping to:

Mark Smith
Master Trainer from
MSTS Training Services

Improve management
maintenance

Reduce the potential for inspection delays

Provide a continued high level of safety through the use of highly specialized and
experienced inspectors

control

of

process

unit

operation,

repair,

REACH US Today for Greater Safety, Quality, Reliability, Productivity, Profitability


HRD Approved Class A Training Provider (since Year 2002). Registered with Ministry of Finance

and

HRDF

Claimable

API 510 Pressure Vessel Inspector Certification Preparation Program

PREPARE YOURSELF TO BE A
CERTIFIED API 510 INSPECTOR!
COURSE OBJECTIVES
The course provides participants with the knowledge necessary to:
Successfully pass
certification exam

the

API

510

Pressure

Vessel

Inspector

Effectively use major codes: ASME B&PV & Sections V, VIII, & IX
Perform all basic piping calculations needed for the API exam
(e.g. tmin, test pressure, MAWP, static head, MDMT, corrosion
rates, remaining life, etc.)
Use APIs requirements during
alterations of pressure vessels

inspection,

repairs,

and

Review welding procedures (WPS/PQR) and welder performance


qualifications (WPQ)

WHO SHOULD ATTEND?


Designed

for

pressure

equipment

inspectors

and

COURSE OUTLINE

engineers working in refineries,

DAY 1

gas plants, pipeline terminals,

1) Welcome & Introduction

and oil fields.

2) ASME B&PV Section VIII Vessel Fabrication Code


Learn how to successfully use this Code:

Purpose of the Code


Scope of the Code
Organization of the Code
Qualification requirements specified by the Code
Roles specified by the Code
Key terms discussed in the Code
Tips on how to find needed information in the Code

chemical & industrial plants,

Inspection / Mechanical
Engineer

Asset Integrity Engineer

DOSH Officer

Material & Corrosion


Engineer
Welding Inspector
Project Engineer
QA /QC / NDT Engineer
Quality / Safety Coordinator
Static Engineer, Technician

3) API 510 Sections 1-4

Purpose or API 510


Scope of API 510
Responsibilities defined in API 510
Tips on how to memorize important information from API 510
Evening Session:

Section VIII Homework


Use the Code to answer typical questions found in the API exam

No required class pre-requisites.


However, if you wish to pursue
the API Certification Exam, a
minimal years of experience on
subject matter is required
depending on your educational
qualifications.
Please refer to the Exam
Qualification Requirements at:
www.api.org/icp

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info@idc-training.com
+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

API 510 Pressure Vessel Inspector Certification Preparation Program

DAY 2
1) Review Homework from Day 1
2) ASME B&PV VIII Key Concepts

Vessel MAWP
Vessel Part MAWP
Stresses Longitudinal and Circumferential
Types of Joints, Weld Joint Categories
Amount of RT Full or Spot
RT Factors
3) ASME B&PV VIII Calculations & Charts
Learn how to successfully determine the following:

Static Head Pressure


Vessel MAWP
Joint Efficiency
Minimum Thickness for a Cylindrical Shell
Evening Session:

Section VIII Homework


Practice all Calculations covered in class
DAY 3
1) Review homework from Day 2
2) ASME B&PV VIII Key Concepts

BONUS !!!
Color tabs, checklists &
Technical Training
Passes will be provided

Pressure Testing cautions & requirements


The significant of a brittle fracture
3) ASME B&PV VIII Calculations & Charts
Learn how to successfully determine the following:

Minimum Thickness for a Formed Head


Minimum Thickness for a Flat Head
Vessel Part MAWP for Shell and Formed Heads
Hydrotest Test Pressure
Pneumatic Test Pressure
Vessel MDMT
Acceptance criteria for Impact Tests
Maximum Allowable External Pressure for a Shell
Evening Session:

Section VIII Homework


Practice all Calculations covered in class

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info@idc-training.com
+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

API 510 Pressure Vessel Inspector Certification Preparation Program

DAY 4
1) Review homework from Day 3
2) ASME B&PV VIII Key Concepts

Fillet weld terms


Principles of nozzle reinforcement
3) ASME B&PV VIII - Calculations & Charts
Learn how to successfully determine the following:

Minimum size of nozzle fillet welds


Nozzle reinforcement
4) API 510 Sections 5-6

Corrosion Mechanisms
Fitness for Service Evaluations
Inspection Types and Requirements, Inspection Intervals
Pressure Testing Requirements
Inspection of Relief Devices
Evening Session:

Section VIII Homework


Practice all Calculations covered in class

COURSE DURATION

7 Days Training

DAY 5
1) Review Homework from Day 4

DAILY SCHEDULE

2) ASME B&PV Section IX - Welding Code

8:30am - 5:30pm (Workshop)

6:00pm - 7:30pm

Purpose of the Code


Roles of the Inspector

(Evening session - Optional)

Organization of the Code


Welding Positions Test and Field

ITEMS TO BRING

Testing Requirements and Acceptance Criteria

Calculator

Welder Qualification Process and Restrictions

Lots of Questions

A CAN-DO Attitude

Codes/Standards (in hardcopy)

Weld Procedure Qualification Process and Restrictions


3)

Review

and

Evaluate

WPQ

(Welder

Performance

Qualification)
4)

Review

and

Specification)

Evaluate

and

the

WPS

(Welding

associated

PQR

Procedure
(Procedure

Qualification Record)
Evening Session:

* Please refer to 510


Publications Effectivity Sheet at
http://www.api.org/~/media/
Files/Certification/ICP/ICPCertificationPrograms/510_PublicationsEffectiv
itySheet_May%202016_final%
2012-9-2015.pdf?la=en

Section IX Homework

Stationeries such as pen and

Open and Closed book Quiz, evaluate 2 WPQs, and 1 WPS/PQR

highlighter will be provided.

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info@idc-training.com
+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

API 510 Pressure Vessel Inspector Certification Preparation Program

DAY 6
1) Review Homework from Day 5
2) API 510 Section 7

Repairs & Alterations Requirements


PWHT Alternatives
Inspector & Engineer Roles
Re-rating Requirements
3) ASME B&PV Section V NDE

Purpose of the Code


Organization in the Code
Tips on hoof the Code
RT Techniques
Purpose & Selection of IQIs
RT Film Density Requirements
Key terms discussed w to find needed information in the Code
Evening Session:

Section V Homework
Open and Closed book Quiz, API 510 Quiz

DAY 7
1) Review Homework from Day 6
2) API 576 Relief Devices

Types of Relief Devices


Purpose & operation of Balanced Bellows Relief Devices
Purpose & operation of Pilot Operatored Relief Devices
Tips on how to study this document
3) API 572 Inspection of Vessels

Tips on how to study this document


4) Chap 2 Conditions causing Deterioration

Tips on how to study this document


5) Practice Exam Exam is similar to the API 510 exam

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info@idc-training.com
+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

TRAINERS PROFILE

LUTZ SEIBT
Lutz Seibt has more than 20 years hands-on experience as
an Authorized Inspector and Auditor acc. to German
Pressure Vessel (AD Merkblaetter), Boiler (TRD) and
Storage Tanks Codes, Pressure Equipment Directive (PED),

SPECIAL SKILLS
Inspector for periodical inspection
& certification of

Pressure vessels, Steam boilers,

Transportable Pressure Equipment Directive (TPED) and

Piping Systems

European Construction Material Directive; 9 years out of it

Cranes, Hoisting equipment,

within TUVs International Business Unit in Asia Pacific.


He has conducted numerous training sessions related to Pressure
Equipments (based on American and European standards) in
Malaysia, Singapore, Korea, China, Thailand and Vietnam.

Hoisting equipment of lifeboats


Inspector for third party & welding
inspection and QA/QC in
manufacturing / construction of
Pressure vessels, Steam boilers,
Piping Systems

TECHNICAL QUALIFICATIONS
Certified International Welding Engineers (International
Institute of Welding - IIW, Germany)
Certified API 510 Pressure Vessel Inspector
Certified API 570 Piping Inspector
Certified API 577 Advanced Welding Inspection & Metallurgy
Professional
Certified Pedestal Crane Inspector acc. to API RP 2D
(Cranetech Training & Inspection, Inc., USA)
Certified Safety Engineer (Fachhochschule Frankfurt,
Germany)
Environmental Auditor (Technical Academy Esslingen,
Germany)

COURSES CONDUCTED

API 510 Pressure Vessel Inspector

ASME IX Welding Qualification

European Pressure Equipment


Directive (PED) 97/23/EC
Simplified

IDC Piping Specialist - Part 1:


ASME B31.3 Process Piping

Leak or Pressure Testing of


Pressure Equipment

Material Certificates (EN10204 /


EN10168 / ISO10474)

Welding & NDT Symbols (AWS /


ISO Code)

Bachelor Degree Motor Vehicle Engineering

API 570 Piping Inspector


API 577 Advanced Welding
Inspection & Metallurgy
Professional cum IDC Welding
Inspector
ASME VIII Division 1 Pressure
Vessel

www.facebook.com/IDCTrainingHouse
www.idc-training.com
info@idc-training.com
+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

TRAINERS PROFILE

LUTZ SEIBT
TESTIMONIALS
It was an excellent program conducted by a very experienced tutor.
The discussion topics were directly related to my work scope and
responsibilities & helpful and recommended this course to any
inspection personnel.
E. Kannan
Discipline Head, Inspection Execution, Sarawak Shell Bhd

As always the course has been conducted to an excellent standard


and the learning very much tuned to actual work environments.
Very much recommended to all levels of the engineering community.
Pg Hassanal ASBPHM Puteh
Utilities Plant Inspector, Brunei LNG Sdn Bhd

What I like most about the Training is the SIMPLIFICATION.


P.Govalupillay
Managing Director, PT. Atmindo (Indonesia)

Before I attend this Training, my knowledge about the pressure


vessel code is very poor. Now, I am SELF-MOTIVATED to know
more about ASME, quite interesting.
Adi Setiawan
Engineer, PT. Atmindo (Indonesia)

The course was conducted successfully and I believe it helps me in


having a better understanding of ASME IX "Welding Qualification".
Ir Mohd Rosli Salim
Inspector Engineer, Petronas Penapisan (Melaka)

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www.idc-training.com
info@idc-training.com
+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

REGISTRATION FORM

HRDF

API 510 PRESSURE VESSEL INSPECTOR

Claimable

CERTIFICATION PREPARATION PROGRAM


DATE: 01-07 AUG 2016
TIME: 8:30AM5:30PM
COURSE FEE

* Prices include lunches, refreshments and course materials


* Photocopy this form to register multiple delegates

(Please tick your preferred option)

LOCAL PARTICIPANT
FEE
COURSE

LAST UPDATED 27-01-2016

VENUE: IDC Training House, No. 7, Unit 8, Jalan Industri PBP 3,


Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
* Course fee is subject to 6% Goods and Services Tax (GST)
according to the Malaysian Government law

INTERNATIONAL PARTICIPANT

(PER PAX)

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COURSE ONLY

EXAM ONLY

COURSE & EXAM

COURSE ONLY

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COURSE & EXAM

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USD 2,200

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EXAM
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TOTAL

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SAVE MORE with Group Rate!


(3 Pax or More)

RM

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USD 2,200

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70

USD 970

USD

900

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70

EXAM
WINDOW

EXAM
DEADLINE

[ ] May 13 27

Mar 04

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Jul 08

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