Technical Guide of How To Repair HDL Devices V1.0

Technical Guide of How to Repair HDL Device V1.
Technical Guide of How to Repair HDL Devices

2013-3-01 (V1.0)
Declaration:
a. The maintenance man should have the following skills:
I)
Be good at assembling, disassembling and Soldering skills
II)
The ability of Electro Circuits Analysis
III)
The ability of skilled Operation HDL BUS Pro Set Up Tool
b. The maintenance man should make the maintenance record and periodic summary to improve the skills
c. The necessary Tools: Digital Multi-meter, slotted screw drivers with different sizes, electric soldering iron,
tweezers, solder etc
d. Optional Tools: Digital Oscilloscope
e. Website for more info: www.hdlchina.com
f.
Contact info of HDL technical support:

support@hdlchina.com.cn
support1@hdlchina.com.cn
-1-
Technical Guide of How to Repair HDL Device V1.0
1. The basic methods of Electro circuits checking

1.1 Electro Circuits Analysis
Make the analysis for the electro circuits first and understand the function of each part, test the voltage and
the wave of each connection point. Know about what phenomenon could be in case of damages exist in
different part of the electro circuits.
1.2 Dichotomy
Check out where is the signal midpoint (For every circuit). Check the signal at the midpoint first, when
abnormal signal appears, check another point which in the middle of those 2 check-points. Keep checking till
the problem point found out.
1.3 Input Standard Signal
Check all points after input a standard signal into the circuits and find out the points where abnormal signal
appears. The standard signal can be input from the midpoint, and 2 direction of the circuit can be checked by
turn.
1.4 Comparison
Alternately check the wave and parameter between a normal PCB and abnormal PCB which has the same
model, under the condition of using same standard tool, check-points and standard signal.
1.5 Replace
Replace the components which damaged or probably damaged after checking. Check the PCB can work as
normal or not after replacement damaged components.
1.6 Other Methods
I)
Cant find out where is the problem, please soldering again for the point which not soldered reliable.
II)
Wash the PCB first and check it again
III)
Check the mainly parameters of each components from www.alldatasheet.com
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2. Instruction of how to use Digital Multi-Meter and Components disassembly

2.1 Introduce of Digital Multi-Meter
Figure 2.1
I)
Display screen: value and status will be displayed when it is working.

When the screen shows this value and status, it means over range.
II)
Probes:
a. Black Probe: To be connected to the COM plughole on the Multi-Meter
b. Red Probe: To be connected to different plughole on the Multi-Meter:
1. When check the voltage and resistance: connect to the
plughole.
2. When check the current which less than 2A: connect to 2A plughole.
3. When check the current which less than 10A: connect to 10A plughole.
III)
Measuring Ranges:
a. Use different measuring ranges for different measuring object.
b. The closer between ranges and measured value, the more accurate will be.
-3-

2.2 The Basic usage of Digital Multi-Meter
2.2.1 Warning
a. Please dont check the voltage or current by using the measuring range of resistance
b. Please dont check the voltage by using the measuring range of current
c. Pay attention to the possible electric shock during the checking
2.2.2 Check the Digital Multi-Meter
a. Please dont use a Multi-Meter which has no permitted use notice
b. When the screen shows
, please change the battery
c. If the probes of the Multi-Meter are broken, change the probes with a new one
d. Connect the red probe to
ranges to
plughole and connect the black probe to COM, change the measuring
, touch the 2 probes and listen to the buzzer. It is working fine when hear the sound from the
buzzer.
2.2.3 Measuring the resistance
a. Connect the red probe to
plughole and connect the black probe to COM
b. Change the measuring ranges to R

c. Select the correct measuring ranges according to different measuring value:
1) To be measured resistance value: < 200, choose 200
2) To be measured resistance value: 200 ~ 2K, choose 2k
3) To be measured resistance value: 2K ~ 20K, choose 20k
4) To be measured resistance value: 20K ~ 200K, choose 200k
5) To be measured resistance value: >200K, choose 2M
2.2.4 DC Voltage measurement
b. Change the measuring ranges to
-4-

1) To be measured voltage: < 200mV, choose 200mV
2) To be measured voltage: 200mV ~ 2V, choose 2V
3) To be measured voltage: 2V ~ 20V, choose 20V
4) To be measured voltage: 20V ~ 200V, choose 200V. Be careful of the Electric shock.
2.2.5 AC Voltage measurement

1) To be measured voltage: < 200mV, choose 200mV
2) To be measured voltage: 200mV ~ 2V, choose 2V
3) To be measured voltage: 2V ~ 20V, choose 20V
4) To be measured voltage: 20V ~ 200V, choose 200V. Be careful of the Electric shock.
2.2.6 Measurement of Current less than 2A
a. Connect the red probe to 2A plughole and connect the black probe to COM
b. Change the measuring ranges to R
c. Select the correct measuring ranges according to different measuring value
1) To be measured current: < 200mA, choose 200mA
2) To be measured current: >200mA, choose 2A
d. When test the current, please make sure the Multi-Meter series connected to the circuit, parallel
connection is not allowed. Please see the following pictures, the correct and incorrect way of current
measurement.
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Incorrect way of measure
correct way of measure
2.2.7 Check the circuit: connect/disconnect


c. When the resistance of circuit less than 50, the buzzer will make the sound.
2.2.8 Measure the Diode
2.3 Measure the Diode by using the Multi-Meter
Step 3
Step 4
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Step 1: Disassembling the Diode from the PCB
Step 2: Change the measuring ranges to
Step 3: Connect the Red probe to the Positive pole and connect the black probe to the negative pole, the
Screen will have the display of 5xx 8xx.
Step 4: Connect the red probe to the negative pole and connect the black probe to the positive pole, the
Screen will show
, it means over range.
Step 5: When step 3 and step 4 appears, it means the diode has no problem. Otherwise, means the diode broken.
If the buzzer alarmed during the measuring, it also means the diode has problem.
2.4 Measure the TRAIC by using the Digital Multi-Meter
Step 1: Disassembling the TRAIC from the PCB

Step 3: Measure the TRAIC by following the table:
S/N
Red Probe
Black Probe
Normal
Damaged
Others
A1
A2
Over range
Buzzer alarm
A2
A1
Over range
Buzzer alarm
A2
Over range
Buzzer alarm
A1
Buzzer alarm
Over range
A1
Buzzer alarm
Over range
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2.5 Measure the MOC3020 and MOC3052 Optical Coupler
Pin Definition of the MOC3020 and MOC3052, see following picture:
Step 1: Disassembling the Optical Coupler from the PCB

Step 3: Connect Red probe to Pin 1 and connect black probe to Pin 2, the value of the Multi-Meter will show
a value in the range of 5xx ~ 8xx. See the following picture.
Step 4: Connect the red probe to Pin 2 and black probe to Pin 1, the screen of Multi-Meter will show the over
Range value:
Step 5: If the real measurements are not the same as step 3 and step 4, it means the Optical Coupler has
problem.
If the buzzer alarmed during the step 3 or step 4, it also means the Optical Coupler has problem.
Step 6: Connect the Red probe to Pin 6 and Black Probe to Pin 4:
If the buzzer alarmed during this step, it means the Optical Coupler has problem.
If the screen of Multi-Meter shows over range, it means the Optical Coupler is just working fine.
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2.6 Measure the Capacitance by using the Digital Multi-Meter
First, please disassembling the capacitor from the PCB
2.6.1 A simple Judgment
Step 2: Connect the red probe to the positive pole of the capacitor and black probe to negative pole
Step 3: Listen to the buzzer of the Multi-Meter:
If the buzzer alarmed for a short time, it means the capacitor work fine. The more capacitance is,
The longer alarming will be.
If the buzzer keeps alarming, it means the capacitor has problem. See the following picture.
2.6.2 Accurate measurement

Note: this method is only to be used with the Multi-Meter which has the function of capacitance measure
Step1: Connect the red probe to Cx plughole and black probe to the COM plughole
Step 2: Select the correct measuring ranges according to different measuring value:
If the to be measured capacitance < 20nF, choose the range of 20n
If the 20nF < to be measured capacitance < 2uF, choose the range of 2u
If the to be measured capacitance > 2uF, choose the range of 20u
-9-

Step 3: If the capacitor has polarity, then connect the red probe to positive pole and black probe to the negative
pole. If the capacitor has no polarity, it doesnt matter how to connect.
Step 4: Read the measured value and make the judgment:
If the difference between the measured value and standard value less than 20%, the capacitor is ok.
If the difference between the measured value and standard value more than 20%, the capacitor need
To be replaced.
2.7 Measure the NPN type Triode by using the Digital Multi-Meter
Step 1: Disassembling the triode from the PCB

Step 3: Connect the red probe to pole B and black probe to E, screen shows a value in the range of 5xx~8xx
Step 4: Connect red probe to Pole E and black probe to B, screen shows over range
Step 5: Connect the red probe to pole B and black probe to C, screen shows a value in the range of 5xx~8xx
Step 6: Connect red probe to Pole C and black probe to B, screen shows over range
Step 7: Connect red probe to Pole C and black probe to E, screen shows over range
Step 8: If the real measurements satisfy from step 3 to step 7, it means the triode has no problem. Otherwise, it
Means the triode damaged. If the Buzzer alarmed from step 3 to 7, also means triode damaged.
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2.8 Measure the PNP type Triode by using the Digital Multi-Meter
Step 1: Disassembling the triode from the PCB

Step 3: Connect the red probe to pole E and black probe to B, screen shows a value in the range of 5xx~8xx
Step 4: Connect red probe to Pole B and black probe to E, screen shows over range
Step 5: Connect the red probe to pole C and black probe to B, screen shows a value in the range of 5xx~8xx
Step 6: Connect red probe to Pole B and black probe to C, screen shows over range
Step 7: Connect red probe to Pole C and black probe to E, screen shows over range
Step 8: If the real measurements satisfy from step 3 to step 7, it means the triode has no problem. Otherwise, it
Means the triode damaged. If the Buzzer alarmed from step 3 to 7, also means triode damaged.
2.9 Measure the MOSFET by using the Digital Multi-Meter
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Note 1: Short circuit the G pole and S pole, to release the electric charge between the two poles.
Note 2: After measurement by Multi-Meter,
Meter, see the above picture, please release the electric charge too.
Step 1: Disassembling the MOSFET from the PCB
Step 3: Connect the red probe to S pole of the MOSFET and black probe to D pole:
Iff the screen shows a value in between 5xx~8xx, it means the MOSFET is ok.
Iff the Buzzer alarmed during the measurement, it means the MOSFET has problem.
Step 4: Connect the red probe to D pole of the MOSFET and black probe to S pole:
If the screen shows over range, it means the MOSFET is ok.
problem
Step 5: Connect the red probe to G (D)) pole and black probe to D (G), see below picture a:
problem
Step 6: Connect the red probe to S (D) pole and black probe to D (S), see below picture b:
problem
- 12 -

2.10 Measure the Resistor which soldering on PCB by using Digital Multi-Meter
Step 1: Change the measuring ranges to 2M

Step 2: Connect the red probe to one of the Pin of the resistor and black probe to another Pin.
Step 3: If the screen shows over range, it means the resistor has broken.
2.11 Identification of the resistance

2.11.1 Resistor Color Ring Definition
Resistance Definition
Error
Black
Brown
Red
Orange
Yellow
Green
Blue
Purple
Grey
White
Gold
Silver
10
2.11.2 Surface mounted resistor identification
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2.11.3 Soldering resistor identification
2.12 Disassembling of components

2.12.1 About the Solder:
The solder can be only melted down into liquid status in case of high temperature. It takes time for
the electric soldering iron to reach that temperature.
The component can be only disassembled when the solder turns to liquid status.
Correct way of soldering:

1. move the electric soldering iron close to the Pin of component
2. move the solder close to the iron
3. take away the solder after soldering
4. take away the electric soldering iron
2.12.2 Disassembling of the soldered resistor
One side solder melted down
Tweeze one pin first
- 14 -
another side solder melted down, tweeze the pin

2.12.3 Disassembling of surface mounted IC
Step 1: Soldering for the Pins
Before Soldering
After Soldering for one side of the IC
Step 2: Uniformly heating for both side of the mounted IC
Single Point heating: melt down the solder by using the electric soldering iron
One side heating: melt down the solder by soldering iron, move the iron on those pins. See
Two sides heating: meltdown one side solder, move the iron to another side. See
Step 3: Move away the IC

Move away the IC rapidly when the solder of both sides has been melted down.
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3. How to use the Digital Oscilloscope

3.1 Introduction of Oscilloscope
3.1.1 Front view of a Digital Oscilloscope
3.1.2 Introduction of Oscilloscope Probe

a. Select of Oscilloscope attenuation Knob
Turn around the attenuation knob to X10 position, the signal will be attenuated by 10 times
Turn around the attenuation knob to X1 position, there is no attenuation of the signal.
b. Connect the probe to the signal during the measuring

c. Connect the Ground Spring Clip to the public pin of the signal. See the following picture.
- 16 -

d. Wiring and connection: see the below picture.
3.1.3 Screen Display of the Digital Oscilloscope
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3.2 Basic Operation
3.2.1 Setting
a. Electric Level deviation adjustment: Turn around the VERTICAL knob, see below picture.
b. Time deviation adjustment: Turn around the HORIZONTAL knob, see below picture.
- 18 -

c. Trigger Electric Level adjustment: Turn around the TRIGGER knob, see below picture.
d. Setting for multiplying rate on the probe. See below picture.
e. Other setting:
Coupled mode: Direct Current
Trigger type: Edge Trigger
Trigger mode: Auto trigger
Edge type: Rising type
Signal source: CH1
3.2.2 Calibration of Digital Oscilloscope
- 19 -

a. Follow all the setting of 3.2.1 chapter
b. Connect the probe to the signal output port, see above picture.
c. Set the VOLDIV to 1.00V, set the SECDIV to 1.000ms. See below picture.
d. The screen of Oscilloscope will show the content as the above picture; it means the oscilloscope works
fine. And 1 frame of the signal periodic amplitude will appear, based on the following setting:
Set the calibrating signal to 1 kHz/3V square wave, then 3 frames of the signal amplitude appears.
Set the calibrating signal to 1 kHz/1V square wave, then 1 frame of the signal amplitude appears.
e. If the Oscilloscope is not showing the content in the above picture, it means it has problem.
4. Introduction of typical electric circuits

Note: Different electric circuits will be introduced in the following content, see chapter 6.1 for more info.
Definition of high and low electric level: 1 means high lever; 0-means low level.
4.1 RS485 interface electric circuit
4.1.1 Electric circuit analysis of RS485 Interface(75176, 3085E or another type)
About the Pin 3 of D1-3085E, enable to send when status is 1, disable sending when status is 0
- 20 -
D1-75176 is to be used for data sending.
Triode V1 is to be used to control the send/receive of the D1, when signal from V1 cut off, and TRC
Set as 1, in this case the D1 is enabled.
Electrolytic capacitor C1 and resistor R3 consist of the time-delay circuit. When TRC is 1, after
Time delay, V1 is break over, Point C will be in a status of 0. Delay time Calculation formula is:
0.7 R3 C1
VD5 is the circuit for electric charge release channel. The function is to provide a fast channel of electric
charge releasing for the capacitor when TRC is in the status of 0. When TRC come back to the status
of 1, and also C1 will not change the delay time.
R5 resistor is the current-limiting resistor when V1 is break over.
The function of diode VD1 is to avoid component burned off in case of wrong power input connection
The functions of diode VD2, VD3 are to limit the input signal amplitude
Description of the whole procedure:

1. When TRC is 1, C1 will be charged through R3 by Vcc. (Vcc is the power input)
2. When Point B has a electric level of 1.5V, V1 will break over, the level of Pin3 of D1 will be down
3. When TRC is 0, the charges in C1 will be released through R4, VD5.
4. Below picture is the procedure of C1 electric charge and release:
Charge for C1
Release for C1
- 21 -

4.1.2 Wave analysis of RS485 Interface
D1 Enable
D1 Disable
4.1.3 Function of circuit
CPU to control the send/receive of BUS
To avoid network paralysis when CPU occupied the BUS
To avoid component burned off in case of wrong power input connection
4.1.4 Influence on circuit caused from component failure
D1 will be failure, cant send and receive the data
Capacitance is not enough, sending time will be short, data package cant sent/received completely
Capacitor of C1 cut off, sending time will be short, data package cant sent/received completely
Diode VD5 cut off, cant send and receive data
Resistor R5 cut off, data can be received but cant sent out
Short circuit of diode VD2,VD3, cant send and receive data
- 22 -

4.2 Trigger electric circuit of TRAIC
4.2.1 Electric circuit analysis
R1 is the current limiting Optical Coupler input resistor
Function of Optical Coupler are trigger signal isolation and bidirectional TRAIC driving
R2 is the bidirectional TRAIC driving ,trigger, current limiting resistor
Resistor R3 and Capacitor C1 are for the output absorption
The function of inductance L1 is to avoid high-order harmonic which generated from the moment of
bidirectional TRAIC output signal
4.2.2 To control a high power by using a small signal

When MOC3020 failure, there is no output, the load will not be turned on
When Bidirectional TRAIC failure, there is 100% output, the load will be turned on fully. See equivalent
circuit below:
When resistors R1\R2 failure, there is no output, the load will not be turned on
- 23 -
When resistor R3 or capacitor C1 failure, the output will not be reliable.
When inductance L1 failure, the disturbance of output is very high
4.2.4 Others
Generally, if there is no power supply to the device, there is no output signal
If the output is not stable( load will flash), please check the power supply synchronizing signal
Please check the datasheet for the bidirectional TRAIC, opt coupler from the website.
4.3 Power supply electric circuit of RTL34063
It is a BUCK type DC voltage reduction circuit
Inductance L1 and capacitor C4 are consist of the LC Filter circuit
Electrolytic capacitor C4 is to be used as output filter capacitor. Choose the tantalum capacitor can
Effectively reduce the ripple wave
VD2 is diode, usually use a fast recovery on/off diode
R1 is a resistor, for over current measurement. See the below equivalent circuit:
Charge for capacitor
Release for capacitor
- 24 -

4.3.2 Circuit work procedure
When Inner switch tube of RTL34063 is on, the output voltage is rising, under the effect of L1, the
output will be raised linearly.
Switch tube will be turned off when the output value matched the setting value
Inductance L1 and capacitor C4 are discharging to the load, the output voltage fall off linearly
When output voltage is less than setting voltage, the switch tube works
When output voltage is higher than setting voltage, the switch tube will be cut off for protection
Calculation formula of setting output voltage ( select suitable resistor):
Saw tooth wave which has a sequence 2442kHz is existed in the Pin 3 after the circuit works:
4.3.3 Function of circuit
It is a DC voltage reduction circuit, has the features of wide input range, efficient and low heating
Output voltage can be set
Has the function of over current protection
When Oscillation capacitor failure, the circuit will not work at all
When Resistor R1 failure, the circuit will not work at all
When diode VD2 broken and inductance L1 saturated, ripple wave is existed in the output, to have a
bad influence on other parts of the circuit.
When sampling resistor R2 and R3 failure, the functionality of over current protection is failure, also
capacitor C4 will be damaged.
When inductance L1 failure, the circuit will not work at all.
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4.4 Switching on/off power supply electric circuit
4.4.1 Complete circuit
- 26 -

4.4.2 Mainly circuit
4.4.3 Input part of the circuit
4.4.4 Driving Part of the circuit
- 27 -

4.4.5 Adjustment part of the circuit
4.4.6 Output part of the circuit
4.4.7 Protection circuit and interior frame of MC3842
- 28 -

4.4.8 Mainly parameters of MC3842

a. Power supply of the circuit
When Power turn on, the power will be supplied to Pin 7 of UC3842, then the UC3842 will be
powered on after the effect of interior voltage-regulator tube.
When regular work, the power of UC3842 will be supplied from the transformer, the function of VD1 is
the voltage regulating, at last the signal will be filtered by C3 before it goes to UC3842.
b. Adjustment of output voltage
By adjusting the working time of the switch-on/off tube to adjust the output voltage
Feedback transmission part of the circuit. The calculation formula for feedback transmission are the
following:
Iin = Ik + Ii1 ;
Ii1 = Ir = Vr / R16 Vr = 2.5VStandard voltage supplied from TL431
Vk = Vo - (Ir (R14 + R16 ))[ Ir (R14 + R16) is a constant value]

Ik = Vk / R13 ; Ifk = Ik CTR
CTR is the current transfer ratio of Optical Coupler
Vfk = Ifk R7
So here are the relations: Output voltage Vk Ik Ifk Vfk
Output voltage Vk Ik Ifk Vfk
- 29 -
Feedback Transmission Part
Interior Structure of TL431
c. Process of Voltage Adjustment
Feedback voltage will be reverse direction amplified after it goes to the error amplifier, and it
becomes the error voltage which is one third of the voltage.
The comparison of the error voltage and current. (See below picture)
If the current > error voltage, it will generate high level, and reset the PWM latch
If the current < error voltage, the PWM output will be reliable
- 30 -
Adjustable Loop
Output voltage > Error Voltage > PWM Pulse Width > Output Voltage
Output voltage > Error Voltage > PWM Pulse Width > Output Voltage
d. Functionality of each component during the adjustment
VT1 is the voltage reference (Standard voltage for comparison)
B1 is the feedback isolation transmission
R5,R6 and C7 are consist of feedback loop of the UC3842 Interior Error Amplifier
R2 and C5 work together with the interior oscillation circuit of UC3842
VD1, C8 and C9 supply the power to UC3842 after power supply normally
R1 supply the power to UC3842 when power on the device
e. The drive of switching tube
This circuit is a double tubes Flyback type power supply circuit. The 2 switching tubes work at the
same time for open/close. When the switching tube is closed, the Peak Reverse Voltage will be
absorbed by the diode and switching tube.
There is a big difference of voltage between the V3 and the high power line public port, the difference
is even higher than the driving voltage of UC3842. So T2 is to be used as the floating drive of the V3.
And V1, VD2 and VD3 consist of one circuit to speed up the V3 switching on/off time.
f.
C10 is the isolation for T2, R3 is current limiting unit.
R8 and R9 can reduce the input impedance of V3, to reduce the interfering.
R11and R12 can reduce the input impedance of V4, to reduce the interfering.
Z1 and Z2 are used to limit the amplitude, to protect the switching tube.
Over Current protection
I is the working current of switching tube. After the current goes to R10, it will has voltage drop of
Ucs = I R10
- 31 -
Ucs goes to UC3842 after R4/C6 filter circuit, to be compared with the interior threshold value 1V.
see the below picture.
If the Ucs > threshold value Uthr, output in Pin6 will cut off
If the Ucs < threshold value Uthr, output in Pin6 works.
When the switching tube working current I is higher than one value (over current phenomenon), it
means the Ucs > Uthr, in this case the switching tube will cut off and there is no output in Pin6.
Lower Voltage Protection:

When the input voltage of UC3842 is very low, less than 16V, the interior low voltage comparator will
send out a low electro level. About the low voltage comparator, please see the above picture, there is
a AND gate which is used for the low voltage comparison. If the input voltage is higher than 16V, the
output will come back to normal.
g. Output
Switch transformer secondary winding induction electromotive voltage will be adjusted by VD6. And
then it will be filtered by the type filter circuit which consists of C12L2C16
There will be a LED indicator for the output status
F2 is the over current protection part of the output
VD7 is the parallel connection of the output
R18 is the terminal resistor of the RS485 BUS
- 32 -

S/N
Component
Normal Failure
Phenomenon
01
Load
Short Circuit
02
F1
Open circuit
C3 has no 300V DC Voltage
03
RT1
Open circuit
C3 has no 300V DC Voltage
04
C3
Breakdown
Input circuit burned off
05
R1
Open circuit
UC3842 not working
06
VD1
Open circuit
UC3842 not working
07
R2C5
Open circuit
UC3842 not working
08
T1Primary Winding
interturn short circuit
09
T1Primary Winding
Open circuit
No Output
10
T2Primary Winding
Open circuit
No Output
11
R10
Open circuit
No Output
12
C13C16
Capacitance reduce
13
R14R16
Resistance changes
Output voltage changes
14
F2
Open circuit
No output, indicator turns on
15
VT1
damagedStandard Voltage is not 2.5V
16
B1
Primary Open
No Output
17
V3V4
Open circuit
No Output
18
VD6
Open circuit
No Output
Over current protection
Output ripple wave raised
Output voltage changes
Others
1. When short circuit in load, power supply is cut off. Power will come back after disconnect the load.
2. If V3V4R10 damaged, usually it is open circuit, sometimes because of burned off.
3. When checking the T1T2, recommend to disassembling it from PCB.
4. When checking T2recommend to check if the C10 is breakdown or burned off.
5. When checking V3V4VD6recommend to check if the contact between the radiator.
6. If C3 damagedU1RT1 must be replaced.
- 33 -

4.5 MOSFET Dimming Circuit
4.5.1 Complete circuit. (See below picture, take 2 channel Dimmer as an example)
- 34 -

4.5.2 Mainly Circuit
Working in Positive Half-circle
- 35 -
Working in Negative Half-circle

4.5.3 Zero-crossing detection circuit
4.5.4 Input Part of the circuit
4.5.5 Modular Part of the circuit
- 36 -

4.5.6 IR2127 interior frame

a. Working of mainly circuit:
reference to the chapter of 4.5.1
Working in Positive Half-circle: L N2 R11 R12 N3diode load N
Working in Negative Half-circle: N load N3 R12 R11 N2diode L
b. Power supply of the modular
Use the method of half wave and commutate to lower down the voltage. 1VD3 is to be used as the
commutate, while 1R11, 1Z2 to be used for preliminary voltage lower down method, to lower the
voltage from 220V to 30V.
1R10 and 1Z1 are to be used for the secondary voltage lower down method, to lower the voltage
from 30V to 15V.
Due to the fact that most of the power consumption during the voltage lower down will be sustained
on the 1R11, so the 1R11 can be damaged very easily in case that the input voltage is very high.
- 37 -

c. Drive
Please refer to the chapter of 4.5.6, the interior frame of the IR2127.
Process of triggering signal

1. The trigger signal will be input to a Schmitt Trigger in IR2127, to be used to generate a PULSE,
see
2. The trigger pulse goes to D-trigger, the output of the D-Trigger will be 0, low level, see
3. The trigger pulse will be compared with the result of the over current detection by using a AND
gate. If there is over current, the pulse is opposition, if it is not, the pulse keeps the same. See
4. Finally the trigger signal will be transferred to MOSFET after goes to amplifier, see .
Protection
1. Low voltage protection: when the voltage of Vb is less than 12V,
will have a RESET
level, to make sure that output of D-Trigger is low level voltage-0, see
2. Over current protection: When the output of the IR2127 is high level voltage, the signal of current
detection Vcs will be transferred to the current detect comparator, to be compared with the
built-in standard 250mV voltage, see . When the Vcs is higher than 250mV,the comparator will
have a output of a SET signal, and meantime, over current protection trigger will have a output of
so called protection high level voltage. The signal of protection high level voltage and the trigger
signal will be transferred to a logic gate of AND, to make sure the output of the trigger is a low
level voltage. And the protection high level voltage will be transferred to the feedback output
trigger. (see ) The output of the feedback output trigger will have a output of FAULT signal.
Zero Crossing detection

1. The functions of Transformer T1 are isolation and transmission. The input voltage will be
transferred into AC Current. It will be transferred into AC Voltage by using the R2. R3 and R6 are
consists of the polarization of comparator input signal.
- 38 -
The causing of the zero crossing signal
1. When the power supply voltage is under the positive half period, the voltage in P is higher than
voltage in N. the output of the comparator will have a output of high level voltage-1
2. When the power supply voltage is under the negative half period, the voltage in P is lower than
voltage in N. the output of the comparator will have a output of low level voltage-0
3. The zero crossing signals will be transferred to the CPU for processing:
1) CPU will send a command to break over MOSFET tube when it is exactly the time for zero
crossing, to start the timer.
2) CPU read the break over time of the MOSFET, to compare it with the standard time.
3) CPU will send a command to cut off the MOSFET in case of equivalent.
Mainly parameters for IR2127
- 39 -
Influence on circuit caused from component failure
S/N
Components
Normal damages
Phenomenon
01
Load
Over range
Over current, not working
02
R1
Cut off
No zero-crossing signal, not working
03
1R11
Cut off
No power, not working
04
1B2
Damaged
Trigger signal cant be transferred
05
1R2R181B1
Damaged
Feedback error, not working
06
F1
Cut off
No output
07
R13R14
Cut off
No output
08
N2N3
Cut off
No output
09
1U1
Damaged
No output
10
N2N3
One of them short circuit/ Cut off
flashing
11
R3R8
Resistance error, soldering unreliable
flashing
12
N2N3
short circuit
Load will be turned on always
others
Here is the example of one channel when components failure2ch4ch can be solved accordingly
- 40 -
5. Check the circuit by using the Digital Multi-Meter and Digital Oscilloscope
5.1 Preparation work
5.1.1 Preliminary analysis
1. Ask
Ask the user, the phenomenon when the problem happens, and ask if any setting changed before the
problem happens. Ask the user, if any default setting of the device itself has been changed or not.
Ask the user the working condition and power supply of the device
Ask the user if there is any action of plug-in/out when the device connected to the power
Ask the user if there is any maintenance has been done to the device
2. Setting
Check the setting of the device, make sure every setting is correct
If there is any mistake on the setting, please change it to a correct setting
3. Observation
The fuse - if it is burned or not
The components any damages, any soldering unreliable, burned etc
The circuit on PCB burned, short circuit, any damages etc
The plug in/out unit connection unreliable, value of resistance, capacitor, inductance correct or not
PCB Board burned, if any deformation etc
Quality of soldering short circuit, unreliable etc
4. Smell
To find out any places on the PCB board has the smelling of anxious burnt flavor
5. Others: the defect unit will have a bad influence on the system, please uninstall it from the BUS
and repair it.
- 41 -

5.1.2 It is very important to aware the high power part of the whole circuit.
5.1.3 Remove the Ground Plug of the power connector of the Digital Oscilloscope
5.1.4 Calibration of the Digital Oscilloscope, see chapter of 3.2.2
5.2 Check the Trigger circuit of the TRAIC
Be Aware of the electric shock of the Trigger circuit of TRAIC

Uncertified maintenance man is not allowed to check.
5.2.1 Preparation work before checking
Make the record of what actual phenomenon
Check the cabling and wiring, the patching, setting of high/low threshold in output
Check the load, replace it in case of broken
Check the Fuse and protection switch in the output of the device
Check the synchronization signal of the power supply
- 42 -

5.2.2 Check the TRAIC and Optical Coupler (OC) after power disconnected
Observe the phenomenon, if there is full output, means the load always turn on, please check the
TRAIC in first priority
Disconnect the power of the device
Follow the chapter of 2.4 to check the TRAIC and follow the chapter 2.5 to check the OC
5.2.3 Check the Optical Coupler MOC3020 after power disconnected
Observe the phenomenon, if there is no output, means the load always off, please check the OC in
first priority
Disconnect the power of the device
Follow the chapter 2.5 to check the OC
5.2.4 Check the Trigger signal by using the Digital Multi-Meter
Change the measuring ranges to , , it is the range of 20V
Connect the red probe to TRIG pin, black probe to GND pin, see below picture:
Turn on the power supply of the device, set up the output in the related channel
The display of the multi-meter should be 0.00V4.5V, the more the output, the more the measure
value will be.
l
Match the above reference: Trigger signal is normal. Please check the R1\R2, OC and TRAIC
Do not match the above reference: trigger signal not working. Please check the pre-circuit.
- 43 -

5.2.5 Check the Trigger signal by using the Digital Oscilloscope
Set the value as 50% in the output of the channel which is to be measured, please follow the above
picture for the operation. If everything right, rectangle wave which has 10ms period will be displayed
on the screen of the Oscilloscope. If the phenomenon is not matching the above reference, there is
no trigger signal input, please check the pre-circuit. The setting of the oscilloscope is:
5.3 Check the RTL34063 power supply circuit

5.3.1 Check the power supply input
Disconnect the power supply of the device
Measure the input voltage of the by using the digital Multi-Meter
The power supply circuit might be damaged if there is a voltage more than 40V
If the voltage is lower than 6V, the power supply has problem and should be replaced
- 44 -

5.3.2 Check the voltage of the power supply
Connect the power to the device
Change the measuring ranges to , , it is the range of 200V
Measure the voltage according to the above picture
If the voltage is lower than 5V, the power supply has problem and should be replaced
5.3.3 Check the current of load
Disassembling the inductance in the circuit
Set the DC Power outputs is 5V; connect the output public clip to the GND Pin2 see above picture.
Change the measuring ranges to 2A
Connect the red probe to 2A plughole and black probe to COM plughole on the Multi-Meter.
- 45 -
Connect the red probe to DC Power 5V output; connect the black probe to the output of the circuit.
See above picture.
Measure the load current according to the above picture
If the measured current is more than 1.5A, this value is not the designed value, it has problem.
If there is over current of the load:
Cause the damage of the circuit
Cause the protection of the circuit, there will be no output
In case of over current in load, please check the load current first and make sure the load current
under the correct range, then the whole circuit can be checked accordingly.
If there is no DC power voltage stabilization, you can disconnect the output of the circuit, and then
series connect a multi-meter to the circuit. See below picture.
5.3.4 Check the components
Change the measuring ranges to
Check the resistor of R1, if the buzzer not ring, the resistor broken
Check the Pin 1 and Pin 2 of the integrated block, if the buzzer rings and also the measured
resistance is less than 5RTL34063 broken.
Check the diode VD2, if the buzzer keeps ringing, the VD2 broken.
Check the inductance L1, if the buzzer not ring, the inductance broken.
- 46 -

5.3.5 Check the feedback circuit
Disconnect the power, connect the red probe to the Pin 5 of N1, connect the black probe to R2R3
midpoint. See above picture.
If the buzzer of the multi-meter rings, the circuit works fine, otherwise the circuit has problem.
Others:
l
If the feedback circuit has problem, the defect channel will be out of control. All the interior
switching tubes of RTL34063 will be switched on and all power input will be transferred directly
to C4 and load, in this case the C4 capacitor will be damaged. Because the over current
protection of the RTL34063 will not have enough time to react when this happened.
5.3.6 Check the RTL34063 by using the Digital Oscilloscope
- 47 -
Follow the operation of the above picture, check the Pin 3 of RTL34063, in the screen there will be a
sawtooth wave which has a frequency of 24kHz 42kHz. The setting of the oscilloscope is:
5.4 Check the RS485 Circuit

5.4.1 Understand the phenomenon and make the record
Cant send and receive data, check the VD2VD3 and D1
Can receive but cant send
Has a limitation to send data package, check the R3C1
Can send the data package for a long time, check the V1VD4
5.4.2 Set up a system for checking
Follow the above picture for the Hardware connection
Install a HDL BUS Pro Set Up tool which has a version higher than V10.17.09
- 48 -
Please apply for the software license from HDL Technical support if it is first time of installation
Please make sure the wiring is correct and follow the HDL BUS RS485 definition
Please connect the power supply module into the system
5.4.3 To do the maintenance assisted by the HDL BUS Pro Set up Tool
Go to the command test interface: Software > Tool > Command Test:
Start the continues search: This is to be used for helping to check the receiving BUS signal
Input the ID information of the IP Interface
- 49 -
Input the command
Click Start to start the command test
- 50 -

5.4.4 The Checking in case of receive/send failure
Follow the below picture during the checking
Check if there is short circuit of VD2VD3, please replace it if it has problem
If VD2VD3 has no problem, then please check the circuit gain after replace D1
5.4.5 The Checking in case of can only receive while send failure
Follow the below picture during the checking, check the R4 and VD5. The green marked components
in the below picture has to be checked.
According to the picture we know that when R4 or VD5 are cut off, the electric charges from C1 cant
be released through R4 - VD4 when TRC has a low level voltage-0. On other side, C1 will be
charged through R3, to keep itself in a high level voltage-1.
If C1 keeps in a high level voltage-1, and then V1 keeps in a working status. The level of Pin3 of D1
will be kept in a low level-0 influenced by V1, this will disable the sending.
When the CE Pole of V1 breakdown, this will cause a low level-0, and disable the sending of D1.
- 51 -
Summary: Check the R4 and VD5 first. Check the CE pole of V1 to see if it is breakdown.
5.4.6 The Checking when there is limits of sending long data package
Check the R3 and C1
According to the delay time formula 0.7 R3 C1, so when the capacitance of C1 falls, the time
will be shorter. This causes the influence when sending a data package.
Follow the chapter of 2.6 to measure the capacitance of C1
5.4.7 The checking when data package ban by sent for long time
Follow the below picture during the checking:
Check the V1, to see if it is cut off. If it is cut off, D1 cant stop the sending.
Check the VD4, to see if it is cut off.
Check the C1, to see if it is short circuit.
5.4.8 The checking of signal receiving by using Digital Oscilloscope
- 52 -
Follow the chapter of 5.4.2 to build up a system
Run the HDL BUS Pro Set tool in PC
Search the device by using the HDL BUS Pro Set tool, see chapter 5.4.2 and 5.4.3
Check the signal according to the above picture.
Setting Time interval for searching:
If there is no signal, please check the 75176 and pre-circuit
The setting of Digital Oscilloscope is:
5.5 Check the Power Supply Module

* Be
Aware of the electric shock of the 300V high voltage
* Uncertified
* Better use
* Better
maintenance man is not allowed to check.
use an isolated transformer to avoid electric shock
The high power part of the Module is:
- 53 -

5.5.1 Consideration on safety
Be careful of personal safety when checking the circuit in case the power connected
Pay attention When check the high power which in the above picture:
1. Check if there is remaining voltage after power supply disconnected. There is a 300V voltage
between the 2 ports of the filter capacitor, due to the fact that electro charges remains after
switching tube stopped working. So the voltage of filter capacitor must be checked in a first
priority. If there is high power voltage, please release the voltage.
2. To avoid short circuit due to the fact of circuit failure, please connect a 100W lamp series into the
circuit, to limit the current of the whole circuit.
5.5.2 Make record about the condition when power supply failures
The condition of output

1. No output at all
2. Has interval when output
3. The output voltage falls down when connect a Load to the power supply
The condition of load

1. Working fine without load, stop work when load connected
2. Disconnect parts of the total loads, power supply module works fine
The condition of failure

1. The indicates of the LED indicator flashing and has interval of on/off
2. Components failure, burned, flavor, out of shape, etc
- 54 -
Make the Record:

1. Record the condition of output and load
2. Record the condition of LED indicator
3. Record the failure components, the name, types etc.
5.5.3 Measure the electrolytic capacitor C3 by Digital Multi-Meter
, it is 200V range.
Disconnect the power, connect the red probe to positive pole of C3, black probe to negative pole
If the screen displayed over range, it means the C3 has high power.
5.5.4 Electro charges release for C3
Choose a load (lamp) which has power more than 100W
Soldering two probes on the lamp in a safety way
Connect the lamp to the positive and negative poles of the C3
The lamp will be turned on firstly, wait until the lamp turned off. There is no charges anymore.
- 55 -

5.5.5 Check the mainly components
Check the fuse F1

1. Change the measuring ranges to
, connect the red/black probes to two ports of the fuse.
2. If the buzzer rings, the fuse is ok. If the buzzer not rings, the fuse broken.
Check the thermistor RT1

, connect the red/black probes to two ports of the fuse
2. If the buzzer rings, the fuse is ok. If the buzzer not rings, the fuse broken.
Check the MOSFET tube

2. Connect the red probe to the S pole of MOSFET, and black probe to D pole. If the buzzer rings, it
means the MOSFET tube broken.
Check the integrated Block of UC3842

1. Please follow the chapter of 4.4
Check the signal isolated transformer: the same method of checking T1
5.5.6 Check the oscillation of UC3842
- 56 -
Connect the Oscilloscope Ground Line to the circuit as the above picture, turn on the power
Check the Pin 4 of UC3842, on the screen there is sawtooth wave which has a frequency of 40kHz
2kHz.
If there is no wave on the screen, or the wave has different frequency, the UC3842 has problem
In that case, please check the R2 C5 and also the wiring
The calculation formula for frequency is: f 1.8 / (R2 C5)
The settings of Oscilloscope are:
5.5.7 Judgment of over current protection
See above picture. Connect a load to the output and turn on the power supply
Measure the input voltage of UC3842
If the voltage is less than 16V, the UC3842 protected in condition of low voltage
In above picture, if the lamp keeps on, means there is no problem.
5.5.8 Judgment of low voltage protection
- 57 -
, the range of 20V
Connect the power to the power supply
Measure the input voltage of UC3842
If the voltage is less than 10V, the power supply module protected in condition of low voltage
If the voltage is less than 16V, the power supply module protected in condition of low voltage and
also there will be no response from the power supply
5.5.9 Power supply protected and no output due to a fact of large load connected
Check the power supply follow chapter 5.5.6, in case the power supply has no problem
In the maintenance report the power supply failure and no output
Initial Judgment: the power supply is ok but it has no output because the load is too large.
Suggestion: connect more power supply modules into the system.
5.5.10 Check the working conditions of TL431
, the range of 20V
Connect the red probe to the regulator Pin of TL431, black probe to the GND port. See below picture.
- 58 -
Turn on the power and read the measured voltage value
If the measured value is in the range of 2.5V 0.5V, the TL431 works fine
5.5.11 Check the signal drive circuit of the switching tube V3
Disconnect the connection between R3 and Pin 6 of UC3842
Connect the red probe to Negative pole of Z1, black probe to Positive pole of Z1, see below picture.
DC Power supply:
, the range of 20V
1. Output voltage is 12V

2. Connect a Red probe to the Positive pole of the DC Power Supply
3. Connect the output public port to the SOV in the circuit
Touch the R3 by using the red probe which connected to the positive pole of DC power
Read the value of voltage:

1. If the voltage is higher than 10V, the signal drive circuit has no problem.
2. If there is no voltage measured, the signal drive circuit failure.
- 59 -

5.6 Check the MOSFET Dimmer
* Be Aware of the electric shock of the High voltage circuit.

* Uncertified maintenance man is not allowed to check.
* Better use an isolated transformer to avoid electric shock
The high power part of the Module is:
5.6.1 Consideration on Safety
Be careful of personal safety when checking the circuit in case the power connected
Pay attention When check the high power which in the above picture:
5.6.2 Make record about the conditions when failure
- 60 -
The setting of the module in the software
If there is flashing of the load, check the synchronizing signal
No output, check the fuse
No output, check the mainly components
No output, there is over load protection
No output, the interior power supply damaged
No output, MOSFET damaged
5.6.3 Checking when under condition of over load
Turn on the power of the Dimmer, set up 100% output on channel 1 and channel 2
Choose a typical lamp which is 100W or 200W
Soldering cables on the lamp, there are clips in the terminal of the cables
Connect the clips to the Pin 1 and Pin 3 of XS3, see below picture.
1. The lamp keeps on: the circuit has no problem; the load was too large for the circuit.
2. The lamp is not turned on, the circuit has problem. Check channel 2 in the same method.
5.6.4 Turn off the power; check the related power component by using Digital Multi-Meter
Check the fuse F1 follow the chapter of 5.5.5
Check the MOSFET of N2N3N4N5 follow the chapter of 2.8
Check the L1:
- 61 -

2. Connect the red/black probes to A1/A2, and then connect the red/black probes to B1/B2
3. If the buzzer rings under above 2 conditions, L1 has no problem
4. If the buzzer falls to ring under any one of the above 2 conditions, the L1 damaged
Check the thermal resistor of RV1RV2RV4RV5 follow the chapter of 5.5.5
Check the resistor of R11R14R15R18
5.6.5 Turn off the power and check the module by using the Digital Multi-Meter
Check the 1R112R11 follow the chapter of 2.9
Check the 1R22R2 follow the chapter of 2.9
Check the Optical Coupler of 1B22B2 follow the chapter of 2.5
5.6.6 Check the input part by using the Digital Multi-Meter
Change the measuring ranges to AC2000V
Connect the red/black probes to the two ports of L1, see below picture.
If there is measured value of 180V 250V displayed on screen, the input part has no problem
- 62 -

5.6.7 Turn on the power of the Dimmer, and check the voltage in different points
Check the MOSFET in case there is no output. See above picture.
Set up there is 50% in the output, and change the measuring ranges of the Multi-Meter to DC200V
Measure the voltage by turns:

1. Measure the Point 1 should be DC30V, if it is lower than 30V, the module will not work
2. Measure the Point 2 should be DC12V, if it is lower than 12V, the module will not work
3. Measure the point 3 should be DC6~8V, if not, the trigger signal is not transferred. Please
check the 1B21R8 and also control board.
4. Measure the Point 4 under working condition, the voltage should be less than 250mV, if it is
higher than 250mV, there is no output due to the over current protection. Please check the R11
R14.
5. Measure the point 5 under working condition, the status of this point should be a low level 0, if
it is high level 1, the CPU in control board will send out a command to stop the output. Please
check the Optical Coupler 1B1.
- 63 -

5.6.8 Check the Zero Crossing signal by using the Digital Oscilloscope
See below picture when checking the signal
The setting of Digital Oscilloscope are:
The checking of the waves:
1. Check if there is sine wave. If not, please check the pre-circuit.

2. Check if there is signal changes on the zero crossing point, if not, please check resistor
3. Check if there is synchronization on pulse signal. If not, replace the comparator.
- 64 -

5.6.9 Check the trigger signal by using the Digital Multi-Meter and Oscilloscope
Check the trigger signal by using the Digital Oscilloscope

1. Set up a 50% output, follow the above picture. There will be a sawtooth wave which has a 10ms
period.
2. Regulate the output, the duty cycle of the sawtooth wave changes.
3. Check the signal of the low power voltage port, if there is signal, and then please check the signal
of high power voltage port.
4. If there is no sawtooth wave in the low power voltage port: there is no signal input to the trigger
circuit. Please check the pre-circuit.
5. If there is no sawtooth wave in the high power voltage port: Please check the power module,
Optical Coupler and resistor of 1R81R11 etc.
6. Note: the signal between low power voltage port and the high power voltage port is different.
The settings of the Oscilloscope are:
- 65 -
Check the trigger signal by using the Digital Multi-Meter
1. Set up a 50% output.

2. Measure the voltage as the above picture, if it shows a value between 1.3V 2.0V, the trigger
signal has no problem.
3. Change the measuring ranges to DC20V
4. Connect the red probe to Pin 3 and black probe to Pin 1, see above picture.
5. The multi-meter will show a value in the range of 1.2V 1.6V
6. Regulate the output in channel: Brightness Voltage ; Brightness Voltage
7. If it is not matching the above description, means there is no trigger signal. Check the pre-circuit
8. Check the signal of the low power voltage port, if there is signal, and then please check the signal
of high power voltage port.
9. Connect the red probe to Pin 2 of 1U1 and black probe to MOV port. See below picture.
- 66 -

10. This
his time the screen will show a value in between 6.9V 7.8V
11. Regulate
egulate the output in channel: Brightness Voltage ; Brightness Voltage
Voltage
12. If it is not matching the above description, there is no trigger signal. Check
heck the Optical Coupler
6 Appendixes
6.1 Symbols for components
Components
Symbols
Pictures
Resistor
High Power Resistor
Piezo resistor
Optical Coupler
MOSFET
Conjugate Filter
Fuse
- 67 -

Components
Symbols
Picture
Bridge Rectifiers
PNP triode
NPN triode
Inductance
Amplifier/Comparator
Transformer
Voltage Standard
- 68 -

Components
Symbols
Picture
TRIAC
voltage stabilizing diode
Diode
Capacitor
Electrolytic capacitor
Electrolytic capacitor
Adjustable Resistor
Light-emitting diode
6.4 Normal failures
Components
Phenomenon of failure
How to deal with
TRIAC
Short circuit or cut off
Replace
Switch tube
short circuit
Replace
High power Resistor
cut off
Replace
PLCC Socket
Contacts of connection unreliable
Re-connect
Power Supply
No oscillation
Check
Battery
Low battery or broken
Wash the board and replace
PCB Board
Short circuit, cut off
Re-soldering
- 69 -

Technical Guide of How To Repair HDL Devices V1.0

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Technical Guide of How to Repair HDL Device V1.

Technical Guide of How to Repair HDL Devices

Be good at assembling, disassembling and Soldering skills

The ability of Electro Circuits Analysis

The ability of skilled Operation HDL BUS Pro Set Up Tool

Contact info of HDL technical support:

Technical Guide of How to Repair HDL Device V1.0

1. The basic methods of Electro circuits checking

Wash the PCB first and check it again

Check the mainly parameters of each components from www.alldatasheet.com

Technical Guide of How to Repair HDL Device V1.0

2. Instruction of how to use Digital Multi-Meter and Components disassembly

Display screen: value and status will be displayed when it is working.

Technical Guide of How to Repair HDL Device V1.0

, please change the battery

plughole and connect the black probe to COM

b. Change the measuring ranges to R

plughole and connect the black probe to COM

b. Change the measuring ranges to

Technical Guide of How to Repair HDL Device V1.0

plughole and connect the black probe to COM

b. Change the measuring ranges to

Technical Guide of How to Repair HDL Device V1.0

Incorrect way of measure

correct way of measure

2.2.7 Check the circuit: connect/disconnect

plughole and connect the black probe to COM

b. Change the measuring ranges to

plughole and connect the black probe to COM

b. Change the measuring ranges to

2.3 Measure the Diode by using the Multi-Meter

Technical Guide of How to Repair HDL Device V1.0

, it means over range.

Step 1: Disassembling the TRAIC from the PCB

Technical Guide of How to Repair HDL Device V1.0

Step 1: Disassembling the Optical Coupler from the PCB

Technical Guide of How to Repair HDL Device V1.0

The longer alarming will be.

2.6.2 Accurate measurement

If the to be measured capacitance < 20nF, choose the range of 20n

If the to be measured capacitance > 2uF, choose the range of 20u

Technical Guide of How to Repair HDL Device V1.0

Step 1: Disassembling the triode from the PCB

Technical Guide of How to Repair HDL Device V1.0

Step 1: Disassembling the triode from the PCB

2.9 Measure the MOSFET by using the Digital Multi-Meter

Technical Guide of How to Repair HDL Device V1.0

If the screen shows over range, it means the MOSFET is ok.

If the screen shows over range, it means the MOSFET is ok.

If the screen shows over range, it means the MOSFET is ok.

Technical Guide of How to Repair HDL Device V1.0

Step 1: Change the measuring ranges to 2M

2.11 Identification of the resistance

2.11.2 Surface mounted resistor identification

Technical Guide of How to Repair HDL Device V1.0

2.12 Disassembling of components

Correct way of soldering:

2.12.2 Disassembling of the soldered resistor

One side solder melted down

Tweeze one pin first

another side solder melted down, tweeze the pin

Technical Guide of How to Repair HDL Device V1.0