Professional Documents
Culture Documents
User Manual
^~~
P.O. Box 85 (Nihtisillankuja 5)
FI-02631 ESPOO, Finland
Tel: 09 329 411
Fax: 09 3294 1300
Email: info@oxinst.fi
www.oxford-instruments.com
Safety Information
All users of this equipment must read and understand the Safety
Information (Section 6) before using the equipment.
Because of the radiation, the X-Met must only be used by persons who
have been trained to operate it safely.
Contents
SAFETY INFORMATION .......................................................................................................................... 3
DESCRIPTION OF THE X-MET3000TX..................................................................................................... 7
PRINCIPAL COMPONENTS OF THE X-MET 3000TX ............................................................................... 9
2.1. PRINCIPAL PARTS...........................................................................................................................................9
2.2. THE ANALYZER ...........................................................................................................................................11
2.3. THE PDA COMPUTER ..................................................................................................................................12
2.4. ENVIRONMENTAL OPERATING CONDITIONS FOR THE X-MET3000TX.........................................................13
2.5. POWER SUPPLY ............................................................................................................................................14
Battery power ................................................................................................................................................14
Line (A/C) power ...........................................................................................................................................14
Charger..........................................................................................................................................................14
2.6. HOT SURFACE ADAPTER .............................................................................................................................15
PRE-OPERATING INSTRUCTIONS.......................................................................................................... 17
3.1. PREPARING THE X-MET FOR USE ................................................................................................................17
3.2. SWITCHING BACKLIGHT ON/OFF................................................................................................................17
3.3. CALENDAR AND CLOCK ADJUSTMENT .........................................................................................................17
3.4. CHARGING THE BATTERIES ..........................................................................................................................18
3.4.1. Charging instrument batteries .............................................................................................................18
3.4.2 Charging the PDA internal battery.......................................................................................................18
3.5. BENCH TOP OPERATION ...............................................................................................................................18
3.6 TO TURN OFF THE INSTRUMENT ....................................................................................................................19
3.7. SAMPLE PREPARATION ................................................................................................................................19
ANALYSIS MEASUREMENTS................................................................................................................. 21
4.1. START UP .....................................................................................................................................................21
4.2. MAKING MEASUREMENTS ............................................................................................................................21
4.2.1. General ................................................................................................................................................21
4.2.2. Name Sample .......................................................................................................................................23
4.2.3. Select Method.......................................................................................................................................24
4.2.4. Display spectra ....................................................................................................................................26
4.2.5. Configuration Backup..........................................................................................................................27
INSTRUMENT SETTINGS........................................................................................................................ 29
5.1 GENERAL ......................................................................................................................................................29
5.2. FP METHOD SETTINGS .................................................................................................................................29
5.2.1. Set Measurement Time.........................................................................................................................29
5.2.2. Output Settings.....................................................................................................................................30
5.2.3 Test Measurement .................................................................................................................................30
5.2.4. Method Type Parameters.....................................................................................................................30
5.2.5. User Setup............................................................................................................................................35
5.2.6. Assay Screen Settings...........................................................................................................................35
5.2.7. Energy Calibration ..............................................................................................................................36
5.3. EMPIRICAL ASSAY METHOD SETTINGS .........................................................................................................37
5.3.1. Set Measurement Time.........................................................................................................................37
5.3.2. Output Settings.....................................................................................................................................37
5.3.3. Test Measurement ................................................................................................................................37
5.3.4. Method Type Parameters.....................................................................................................................38
5.3.5. User Setup, See Section 5.2.5...............................................................................................................39
5.3.6. Screen Settings, See Section 5.2.6........................................................................................................39
5.3.7. Method Parameters..............................................................................................................................40
5.4. IDENTIFICATION METHOD SETTINGS ............................................................................................................43
5.4.1. Set Measurement Time.........................................................................................................................43
5.4.2. Output Settings.....................................................................................................................................43
5.4.3. Test Measurement ................................................................................................................................43
5.4.4. Method Type Parameters.....................................................................................................................43
4
Figure 1.1.
Field portable configuration of X-MET3000TX
The analyzer is battery operated with A/C operation as an option. In some cases, it may be more
convenient to use the X-MET3000TX in a stationary bench top configuration. The picture below (Fig
1.2) shows the X-MET in the stand provided. There are grooves in the body and the handle which
slide into the stand. Note that for bench top operation, the instrument can be used with battery or A/C
(line voltage) power.
Figure 1.2.
Bench top installation of X-MET3000TX
Analyzer
Instrument stand
for bench top use
Battery charger
Battery (*2)
AC adapter
PDA computer
Included accessories:
PDA AC adapter
USB Synchronisation
cable
Standard shipping
case
Stylus
Remote extension
cable for PDA
Shoulder strap
Protection cover
User Manual
Background plate
Sample bags
Sample pressing
tool
Remote trigger
cable
10
Sample cups
Pistol holster
Rod adapter
Figure 2.2.1
Figure 2.2.2
There are two indicator lights
on the analyzer:
The yellow light is always on
when the power is on.
The red light is on when
X-rays are being generated.
Figure 2.2.3
There are two (round) connection ports on
the instrument.
The one on the front is for connection to the
PDA, using the remote PDA extension cable,
during bench top operations (see Figure 1.2).
(The second port, located on the handle is for
connecting the remote trigger cable.
Figure 2.2.4
11
12
-10 to 50 C
Charger
-10 to 45 C, operating
-40 to 70 C, non-operating
Humidity
Continuous operation at 20 to 95 % RH, non condensing.
The charger is designed for indoor use only.
Shock resistance
In transport and operation the instrument must not be dropped or left in exceptional
conditions, which might damage its sensitive components.
During the measurement, small vibrations may lead to inaccuracies if the vibrations
influence the detector.
Line voltage
Analyzer 90 240 V, 50 60 Hz.
PDA 100 240 V, 50 60 Hz
Charger 85 - 265 V, 47 - 63 Hz
13
Charger
The battery charger is provided for charging X-MET batteries. To charge a battery, remove it
from the X-MET and connect the battery to the charger. Charging the X-MET batteries can
take up to 2 hours if they are fully discharged.
Note: the PDA has internal batteries. Be sure to fully charge the PDA batteries using the
iPAQ AC adapter prior to using the instrument for the first time. The PDA draws power both
from the X-MET battery and its own internal battery, but will not charge from the X-MET
battery.
14
The hot surface adapter is a standard feature of the X-MET3000TX. It is designed for
measurement at hot surfaces like hot tubes or plates. The adapter lowers the heat conduction
and radiation from the hot sample to the detector. This is necessary because the detector
crystal has to be cooled and stabilized to maintain its analytical performance. However, the
heat conduction can not be prevented completely, thus there are limitations on the
measurement times. Table 1 illustrates the limitations surface temperatures with
measurement and cooling times between measurements.
Table 1
Sample Temperature
Measurement time
300oC
15 s
10 min
300oC
5s
5 min
15
16
Pre-operating instructions
17
It is recommended that the PDA battery be completely charged before use if instrument has
not been used for several days. Battery low warning messages will be displayed when the
PDA battery charge is low.
18
WARNING: To measure small sized samples, which dont completely cover the measuring window and /or
the infrared sensor, use the safety shield provided.
19
20
Analysis Measurements
4.1. Start up
After powering ON the X-MET (see Section 3.1) the analysis program is started from Start
menu (Figure 4.1.). Tap X-MET to start the program.
21
WARNING: Never point the instrument at yourself or another person even with
a sample in place.
22
Figure 4.3.
Measurement
screen, Main menu.
Figure 4.5.
Measurement results
screen.
23
24
The X-MET software automatically checks to see if the analysis results are outside the
calibration range. If this occurs, the results are displayed with an arrow next to the number. If
the arrow is pointing to left, the result is below the calibration range. If it is pointing to the right,
the result exceeds the range. In either instance, the results should be reviewed before
accepting them. If the out of range indicator shows often for an analyte, it may be necessary
to recalibrate the method for the new range of concentrations.
4.2.3.2. Identification method type
Often it is not necessary to find out the actual assay values for an unknown sample, but only
necessary to identify or verify the sample grade, or proprietary alloy name. This is done by
comparing the X-ray spectrum of the unknown sample to the spectra of known samples,
which have been recorded in the memory during the calibration.
If a similar sample is stored in the reference library, the X-MET will simply give the name of
the sample as it is stored in the memory. The name can be the grade of the alloy e.g. SS 316,
or any other name under which that sample was stored. Where a positive identification is
made, the identified sample name is shown together with the note Good Match.
25
A test value called Difference shows the closeness of the measured sample to the reference
in the memory. The closer the value is to zero the more exact the measured sample and the
stored reference signatures are to each other. The threshold values between good, possible
and no match can be set during the calibration of the instrument.
Low concentrations of elements are not shown if their value is less than 2 standard deviations
(STD). The elements are shown in decreasing order of magnitude, thus making it easier to
read the results (Figure 4.5).
26
Select XRF Line Display to place markers on the spectrum identifying the and lines for
the K and L series of the X-ray lines. To select an element, tap the element symbol (Figure
4.12.) and tap Ok to view. The markers for the selected elements will be shown as in
example Figure 4.13.
27
28
Instrument settings
5.1 General
A user can select different choices and options related to the instrument operation and data
output. To start these functions first tap Settings in the main menu. The content of the
Settings menu is different depending on the selected method type.
If the measurement time is set to 0 (zero), the measurement time elapses until the trigger is
released. The result is updated in the screen at intervas of couples of seconds. the final result
is calculated after releasing the trigger.
29
30
31
Individually add all the elements you want to include as invisible elements. An element can be
removed by first highlighting the element and then selecting Delete Element.
When the user has manually input the concentration of invisible elements, they are used until
the input is changed.
5.2.4.5. Grade tables
On the result screen, the X-MET is able to show the grade name(s), or trade name(s) of the
measured sample. The instrument does this by comparing the assays of the measured
sample with those in a grade table. A grade table is a list of grade names with associated
upper and lower assay limits for the analytes.
Grades for the FP methods are automatically inserted in the system. The FP chooses the
appropriate grade table according to the matrix element. Matrix elements are the elements
which usually form the biggest part of the sample. For instance, low alloy steels contain
about 95% iron, the rest (5 %) being alloying elements. Thus Fe is the matrix element of low
alloy steels.
32
An FP method chooses the right grade table according to the matrix element. Choose the
desired matrix element by tapping the element symbol. The Add/Edit/Remove Grade screen
will be displayed (Figure 5.11).
33
34
35
36
37
38
Figure 5.22. Displaying method and reference used for distance scaling
39
40
41
If the difference between the two measurements of an analyte is more than three standard
deviations, the deviating analyte is marked with yellow colour. In this instance, using the
check sample results to update the calibration curve is recommended. To update the
calibration simply press the Save button. The intercept of the calibration equation will be
adjusted so the new analysis will correspond with the original.
If the difference between the two values is more than ten standard deviations, the following
warning is displayed Check to see if sample is correct. Press the Cancel button and check
the following before updating the calibration:
1) Check that the sample currently being analysed is the sample used for the original check
sample measurement.
2) Make sure that the sample is stable over time and has not changed in composition since
the original analysis.
3) Insure that the sample has been properly placed against the measurement window.
If all these conditions have been met, then re-measure the sample and update the calibration
if necessary.
42
Figure 5.28.
5.4.1. Set Measurement Time
The measurement time can be changed by activating Set Measurement Time on the
Settings menu. This brings you to the screen where you are prompted to set the time using
the keyboard (Figure 5.2). Tapping Del deletes the last character entry and tapping Clear
empties the edit field.
If the measurement time is set to 0 (zero), the measurement time elapses until the trigger is
released. The result is updated in the screen at approximately 2 second intervals (see Figure
5.19.) The final result is calculated after releasing the trigger.
43
44
45
46
Instrument calibration
6.1. General
In order to give accurate results the X-MET needs to be carefully calibrated for all the sample
types to be measured. Although the instrument is often delivered fully calibrated, complete
software tools for user calibration are available.
The empirical assay methods and the identification method are created with X-MET 3000
Calibration Software, which runs on an external PC. For further information about this
software refer to the X-MET 3000 Calibration Manual.
47
48
6.4.3. Adding a sample to the identification library when sample type is not known
If the exact type of a sample is not known, it is not possible to allocate it to a predetermined
identification method. However, the user may allow the X-MET to deduce the general sample
type and target method.
First select the general identification calibration from the Select Method menu. Then make a
measurement as usual. The X-MET will now first try to identify the sample type and will switch
directly into the most likely calibration method. Select this as the target method on the Select
Method screen, and add the reference into the target method as described in Section 6.4.1.
Safety Information
You MUST:
Read and understand this entire safety section.
Contact the appropriate regulatory authority to determine what is needed (see
Customer Responsibilities 7.1.1)
Have received training in the safe operation of the X-Met (see Customer
Responsibilities 7.1.1).
Complete a risk assessment for the safe operation of the X-Met (Refer to 7.4 for dose
rates).
The X-Met3000TX series must only be used by persons who have been
trained to operate the probe safely.
Do not point the instrument at any person when it is in operation.
Users must not try to gain access to the radiation enclosure.
Servicing must only be carried out by engineers trained by Oxford Instruments.
49
Test the device for correct operation of the ON/OFF mechanism every six months and keep a
record of the test results. If the instrument fails the test, contact an OIA representative
immediately for instructions and return the instrument for repair.
Maintain a record of the instrument use and any service to shielding and/or containment
mechanisms for two years or until the ownership of the instrument is transferred or the
instrument is decommissioned.
Report to appropriate authority any possible damage to shielding and any loss or theft of the
instrument.
Transfer or loan the instrument only to persons specifically authorized to receive it, and report
any transfer to the appropriate regulatory authority, normally 15 to 30 days following the
purchase, if required.
Report the transfer of the instrument to an appropriate OIA representative.
Comply with all instructions and labels provided with the instrument and do not remove labels.
Removal of labels will void the warranty.
Do not abandon the instrument.
50
Operator trigger interlock When the trigger is pulled, X-rays are generated if the following
conditions are met:
51
Protective safety
shield for small
sample
measurement.
52
Relative intensity
Iron sheet
Relative intensity
0 mm
1 mm
2 mm
3 mm
4 mm
5 mm
10 mm
100
55
36
26
19
15
5
0.0 mm
0.1 mm
0.2 mm
0.3 mm
0.4 mm
0.5 mm
1.0 mm
100
31
15
8
5
3
0,4
NOTE: If the sample is unable to stop the primary radiation the dose rate may be high behind
the sample. An aluminum sample must be quite thick before it absorbs most of the radiation
whereas iron provides much better shielding. In practice the difference is important and
means that it is wise to measure aluminum samples at arms length.
DONT
Override the safety features
53
100
50
25
10
5
0
1300 h
344 h
96 h
20 h
7h
1h
26 h
6 h 53 min
1 h 55 min
25 min
9 min
1 min
54
55
Position
Sv/hr
Position
Sv/hr
0.07
0.07
0.07
0.06
0.04
10
0.05
0.05
11
0.05
0.05
12
0.06
0.06
13
0.05
0.07
56
57
58
Appendix 1: Troubleshooting
1. Exit the X-MET program and turn off the instrument power.
2. Take the PDA out of the instrument and press the reset button at the back of the PDA.
3. Remount the PDA onto the instrument.
4. Make sure the instrument power is switched ON before starting the X-MET program.
A2. If the infrared sensor is not covered the measurement will not start.
A3. The sample surface may be too darkly coloured to reflect light to activate the infrared
sensor.
Insert a piece of white paper between the sample and the infrared sensor.
A4. The battery is discharged and yellow light is not on or yellow light is blinking.
Is the yellow light on? If it isnt or it is blinking change the battery or connect the
instrument to the AC adaptor.
Note! Yellow light will become dim when battery is low.
59
60
Figure 9.1
Bench top installation of
X-MET3000TXS with safety
shield for sample bag
measurements.
61
It should be noted also that the analyzer must be kept at right angles against the sample to
minimize the scattering radiation (see Figures 9.5 and 9.6).
62
the target of the research plan: are we doing preliminary study just to check if the site is
probably polluted or probably clean or are we finding hot spots of the area or are we
checking the border outlines for polluted area?
63
what is the geochemistry of the site and what kind of soil properties will be examined
analysis requirements: what kind of analysis methods are used at the site and how much
analysis work need to be done in the laboratories
sampling method
sampling plan
documentation
conclusion
After the project research plan has been made it is very important that it will be followed
during the project so that all the reseach results can be interpreted.
X-MET3000TXS can be used for example for profiling the polluted site in order to determine a
sampling plan. Heavy element hot spots can be found quickly. Also remediation processes
(excavations, load of trucks) can be controlled as well as the soil cleaning processes by the
XMEt3000TXS analyzer.
9.3.3 Sampling
Like in all XRF analysis sample itself plays an important role in the quality of analysis.
Especially in soil analysis due to nature of soil itself the sampling and sample preparation are
major important. Typically soil mixture to be analyzed with FPXRF (Field Portable X-Ray
Fluorescense analyzer) is collected from five different points in the area of size 10m x 10m.
There are various subjects related to sampling at the contaminated soil site. At least following
questions need to be answered:
-
Do we have only horizontal coordinates in our sampling map or are we taking samples
also vertically?
How do we name the samples? How do we store the samples and how do we transfer
them? Are we taking single samples, collection samples or do we do parallel sampling?
How many samples are taken and how many of them will be analyzed at site?
An example:
Person who takes care of the sampling has enormous responsibility in the successful
research and therefore he should have both experience and education. If the examined soil
amount is 20 000kg and from that 10 kg collection sample of is taken and 1kg of collection
samples is given to the laboratory where analysis is done from amount of 0.5g. In this
instance the laboratory analysis is done from 0.025ppm sample amount of original soil
amount and of course that 0.025 ppm should represent the whole 20 000kg.
Quite often soil contains particles with vast range: Particle size may vary from fine clay
powder (<0.004mm) to sand (0.062mm). Also soil type varies from one location to another.
Normally natural soil is a mixture of different particle types and sizes. Usually samples taken
from soil are not homogenous and may also have varying moisture content.
64
The most important thing is that all remediation project participants knows how the sampling
has been proceeded and what kind of sample preparation has been used so that the
measurement results can be interpreted.
9.5 Measurements
Measurement itself is easy - just point the analyzer at the sample (field measurement) or
place the sample bag in the holder (field lab measurements), pull the trigger and read the
result. Measurement time is 15 300s depending on required accuracy and the interesting
analytes. Normally three different measurements from different sides of the samples is made
when working in the field.
Error due to counting statistics can be seen in the analyser display. It represents the main
source of instrumental error in analyses, STD can be decreased into its half by using four
times longer measurement time. It is recommended that 5% of the field portable XRF analysis
should be confirmed by an independent laboratory total digestion method.
In the field, direct measurement from ground can be done without any preparation for the
quickest possible screening result. However, minimal sample preparation is often
recommended to improve measurement accuracy. First of all the field operator should remove
any debris, such as leaves, grass and stones from the measurement surface. If there is lot of
debris in soil, the operator can screen the loose soil with a 2 mm mesh to bigger objects. After
that, the operator should loosen the soil to a depth of few centimeters and stir the loosened
soil for some homogenization. To reduce the effect of soil moisture the loosened soil may be
allowed to dry for a few hours or dried with absorbent paper before the measurement. Just
before the measurement, the operator can mix the loose soil and pack it down gently to
plastic bag for analysis.
65
Example:
Measurement procedure for determing proper sample preparation:
1. Collect sub samples from from 10 m x 10 m area five different points from the desired soil
depth.
2. Dry the sample if it is wet.
Note that moisture of the sample should not be higher than 10-20%. If the moisture is higher
for example absorbent papers can be used for drying the sample or the sample should be
dried in the heated oven maximum + 150C.
3. Without any sample preparation measure sample in the sample cup. Standardize the mass
of the sample. Measure it from three different points by a measurement time of 180s and
check the average result.
4. Remove particles with diameter > 2 mm. Again, measure the sample from 3 different points
by a measuremet time of 180 s.
If the average result of this sample differ less than 20% with the average results of original
sample containing all particles with diameter > 2 mm it means that the measured sample from
sampling points is reasonably homogeneous and can be interpret as semi-quantitave results.
If the results between non-sieved sample and sample sieved with > 2mm sieve differ more
than 20% it indicates that the soil is not homogeneous and particle size is affecting to the
results. If so, then sample should be sieved by using 250 m sieve.
If results from this sample sieved with 250 m sieve differ less than 20% from the previous (>
2mm) then it indicates that minimum 2 mm sieving should to be done before measurements.
If the results differs more than 20% from the sample sieved through 2 mm then particle size is
still affecting the result. In this instance 125 m sieve should be used to aduquate to assure
the quantitative data quality level. Etc.
9.6.1 Sample cups
XMET3000TXS measurements can be done either through
the plastic bag or in the sample cups. Always better
repeatability and accuracy is obtained when careful sample
preparation, sample cups and safety shield for the sample
cups are used. This is not only because of the sample
homogenity but also because of the constant measurement
geometry.
66
When preparing the sample the penetration depth of the radiation should be taken account.
When measuring soil for example Cr analysis is done from about 100 m sample layer and
Cd analysis is done from about 6 mm sample layer. For example in Cd case if the sample
layer is thinner than 6mm then mass of the sample must be standardized i.e. sample cup
weight should be equal from one sample to another although the sample volume would be
different.
For good results, soil samples should be dried and then ground fine enough to be essentially
homogeneous. For Cu and Fe analysis this means grain size about 50 - 80 m. For lighter
elements the grain size should be even smaller, about 20 m. However, acceptable results
may be obtained in practice with coarser materials. Dry and ground soil sample should fullfill
the sample cup. Sample should be pressed by a sample pressing tool to get air out of the
sample material.
67
At least particles with diameter > 2 mm should be removed from the sample. In some
instances also the fine part with diameter > 0.5 mm of the sample is sieved out of the sample
to avoid the classification in a sample cup or in the plastic bag.
If the sample amount in the sample bag is too small i.e. the thickness of the sample under the
analyzer is less than about 1cm then background plate should be used not only for the
radiation safety issues but also to keep the measurement background constant.
68
10.2 Methods
Standard methods in X-MET3000TXR are Alloy FP and Plastic FP. Both are standardless
fundamental parameter calibrations. Depending on instrument set-up it is possible also that
there is empirical assay and/or ID models in method list for instance for solder alloys.
Generally, ID method detects measured material based on spectral fingerprint and goes
automatically to proper method, which can be either empirical or FP assay method or
additional ID method.
69
FP for low-density materials. Operation of Auto Detect method can be fine-tuned by adding
own reference samples to the database in following way:
When Auto Detect mode is active press Reference Maintenance button in bottom of Main
Screen.
From Reference maintenance menu choose Add Sample and give name to the reference
Measure sample by using at least 60s measuring time.
Set screening Method, which method should be used with this type of the sample, for
instance with plastic sample this would be Plastic FP.
Notice: When measuring first time after addition of new reference result, result update will
take long time as database is re-built.
Analysis
method
Sample name
Screening
method
Measurement
time
Results
Standard
deviation
Detected
grade
Add Reference
to modify auto
detect ID
70
10.2.2 Alloy FP
Alloy FP is general calibration for all metals types and allows measurement of wide
concentration range (0-100%) of all typical metals. It is possible to measure wide range of
alloys used in electronic industry including, Nickel, Iron, Cobalt, Copper, Lead, Titanium, Zinc,
Silver, Gold alloys etc. Important feature of Alloy FP calibration is that result is always
normalized to 100%. This means that if material contains light elements, which wont be
detected by X-MET3000TXR Alloy FP (e.g. C, H, O, Si, Na, Mg, Al, P, Cl, S, Ca) analyzer
reports higher concentration than true value as result of detected elements is normalized to
100%. All materials, which contains these elements should be measured with Plastic FP
which takes into account amount of light elements in calculation.
Following 29 elements are measured with alloy FP: Ag , As, Au, Bi, Cd, Co, Cr, Cu, Fe, Hg, Ir,
Mn, Nb, Ni, Pb, Pt, Sb, Se, Sn, Sr, Ta, Ti, V, W, Cd, Zn, Zr, Br, Re
10.2.3 Plastic FP
Plastic FP is general calibration for all light matrix material, even that it is specifically
optimized for plastics. Plastic FP is recommended method for all materials, which contains
light elements such as : C, H, O, Si, Na, Mg, Al, P, Cl, S, Ca etc. Typical light matrix materials
include: Plastic, rubber, soil, ceramics, wood, paper, cardboard, soil, fiberglass, liquids, fabric,
paint etc. Plastic FP, takes into account amount of light elements and gives correct result
even that some of these elements cant be detected by X-MET3000TXR. However, pure
metals cant be measured (excluding Al & Mg alloys) with Plastic FP as it is optimized for light
matrix materials. Following 22 elements are measured with Plastic FP: Cl, Br, Sn, Sb, Ti, Cr,
Mn, Fe, Ni, Cu, Zn, As, Pb, Bi, Se, Cd, Hg, Sr, Ag, Au, Mo, Ta. Plastic FP is designed to work
in light matrix materials, thus maximum concentration of heavy element it can measure is
about 20%.
71
10.3.3 Metals
Metals generally are homogeneous in nature and analysis result will represent real metal
composition. However, if there is coating in metal its good idea to scrape the coating off and
measure separately coating material and base metal to ensure correct results. Alloy FP is
correct method for metals and metallic coatings and Plastic FP for paints etc.
10.3.4 Solders
In order to comply with the various directives, i.e. ensure electronic components are Pb-free
and conform to the RoHS requirements, electronic manufactures have in many cases
eliminated the traditional tin-lead solder and replaced it with non-lead containing solders. The
most common replacement for tin-lead (Sn-Pb) solder is tin-silver-copper (Sn/Ag/Cu or SAC)
solder. One of the most important characteristics of this solder is that the Pb level is less than
1000 ppm. In addition also total solder composition is very important to maintain
characteristics of the solder and prevent defects like tin whiskering.
To be able to get correct measurement result, only solder material should be in measuring
spot area. If for instance solder is measured directly from PCB, result will be average of whole
area, which means that solder composition result is not correct. All correct elements will be
reported but their concentration is much lower than real solder composition itself. Best
method for measuring solder composition from homogeneous material like PCB is alloy FP. It
is important to notice, that empirical calibrations like solder empirical works only for similar
materials that calibration set (pure solder) for other type of materials result will be completely
wrong.
72
10.3.5 Plastics
Many metals such as titanium, lead, cadmium, zinc, iron, bromine have been used for years
in the manufacture of plastic products. Content of metals in plastic material can be measured
using X-MET3000TXR with plastic FP method. Plastic FP can be used also to separate PVC
(poly vinylchloride) plastic from other plastic types based on Chlorine (Cl) content. Plastics as
such can be treated as uniform material, if they are not coated or painted. If plastic part is
coated or if it contains many different materials, these materials should be measured
separately if accurate quantitative results are required. Plastic thickness should be minimum
1mm to ensure accurate results.
73
When Auto Detect ID mode is used normally Plastic FP is used as PCB contains lot
of fiberglass. However, generally alloy FP works best if user want to know
composition of metal coatings, solder materials or metals in general and Polymer FP
if user wants to know real average composition of the PCB.
When measuring small semiconductor chips or raw material like liquids, powders or
pellets It is most effective to measure these through plastic bag or by using sample
cups for measurement.
When making the analysis through the plastic bags they can be measured on table
using background plate or by using optional sample bag adapter in bench top mode
(Figure 10.6). Before using any commercial sample bags it should be checked that
the plastic does not contain any elements (for example such as Zn, Pb or Ti) which
may disturb sample results. It is recommended that sample bags provided by OIA Oy
are used for the measurements.
Figure 10.8.
Bench top installation of
X-MET3000TXS with safety shield
for sample bag measurements
When measuring liquids, it is best to make analysis in bench top mode using disposable
sample cups and standard safety shield or optional sample cup or sample bag adapter for the
analysis. Before analysis, make sure that sample cup window does not contain any elements
which may disturb the results and it can withstand chemically the liquid material.
74
Symbol
Element
Intensity Ratios
K
7:
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
Mg
Al
Si
P
S
Cl
Ar
K
Ca
Sc
Ti
V
Cr
Mn
Fe
Co
Ni
Cu
Zn
Ga
Ge
As
Se
Br
Kr
Rb
Sr
Y
Zr
Nb
Mo
Tc
Ru
Rh
Pd
Ag
Cd
In
Sn
Sb
Te
I
Xe
Cs
Ba
La
Magnesium
Aluminum
Silicon
Phosphorus
Sulfur
Chlorine
Argon
Potassium
Calcium
Scandium
Titanium
Vanadium
Chromium
Manganese
Iron
Cobalt
Nickel
Copper
Zinc
Gallium
Germanium
Arsenic
Selenium
Bromine
Krypton
Rubidium
Strontium
Yttrium
Zirconium
Niobium
Molybdenum
Technetium
Ruthenium
Rhodium
Palladium
Silver
Cadmium
Indium
Tin
Antimony
Tellurium
Iodine
Xenon
Cesium
Barium
Lanthanum
1.2
1.4
1.74
2.0
2.3
2.6
2.9
3.3
3.6
4.0
4.5
4.9
5.4
5.8
6.4
6.9
7.4
8.04
8.6
9.24
9.8
10.5
11.2
11.9
12.6
13.4
14.1
14.9
15.7
16.6
17.4
18.4
19.2
20.1
21.1
22.1
23.1
24.1
25.2
26.2
27.3
28.5
29.6
30.8
32.0
33.2
75
L
9:
1.3
1.5
1.8
2.14
2.4
2.8
3.1
3.5
4.0
4.4
4.9
5.4
5.9
6.4
7.0
7.6
8.3
8.94
9.6
10.3
11.0
11.8
12.6
13.4
14.2
15.1
16.0
16.9
17.8
18.7
19.8
20.8
21.9
23.0
24.1
25.2
26.4
27.6
28.8
30.1
31.3
32.7
34.0
35.4
36.8
38.3
1.3
1.4
1.5
1.6
1.8
1.9
2.04
2.1
2.2
2.4
2.5
2.7
2.84
2.9
3.1
3.2
3.44
3.6
3.7
3.94
4.1
4.2
4.4
4.6
L
6:
1.4
1.5
1.64
1.7
1.8
2.0
2.1
2.3
2.4
2.6
2.7
2.94
3.1
3.2
3.4
3.64
3.8
4.0
4.2
4.4
4.6
4.8
5.04
5.2
2.3
2.4
2.6
2.7
2.9
3.14
3.3
3.5
3.7
3.9
4.1
4.3
4.5
4.8
5.04
5.2
5.5
5.7
Atomic
number
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
Symbol
Ce
Pr
Nd
Pm
Sm
Eu
Gd
Tb
Dy
Ho
Er
Tm
Y
Lu
Hf
Ta
W
Re
Os
Ir
Pt
Au
Hg
Tl
Pb
Bi
Po
At
Rn
Fr
Ra
Ac
Th
Pa
U
Element
Intensity Ratios
K
7:
Cerium
Praseodymium
Neodymium
Promethium
Samarium
Europium
Gadolinium
Terbium
Dysprosium
Holmium
Erbium
Thulium
Ytterbium
Lutetium
Hafnium
Tantalum
Tungsten
Rhenium
Osmium
Iridium
Platinum
Gold
Mercury
Thallium
Lead
Bismuth
Polonium
Astatine
Radon
Francium
Radium
Actinium
Thorium
Protactinium
Uranium
34.5
35.8
37.1
38.4
39.8
41.2
42.6
76
39.7
41.3
42.8
44.5
46.0
47.6
49.3
L
9:
4.84
5.0
5.2
5.4
5.6
5.84
6.0
6.2
6.4
6.7
6.94
7.1
7.4
7.6
7.8
8.14
8.3
8.64
8.9
9.1
9.4
9.7
9.9
10.3
10.5
10.8
11.1
11.4
11.7
12.0
12.3
12.6
13.0
13.3
13.6
L
6:
5.4
5.7
5.9
6.2
6.4
6.7
6.9
7.24
7.5
7.7
8.0
8.3
8.64
8.9
9.24
9.54
9.8
10.2
10.5
10.9
11.2
11.5
11.9
12.3
12.6
13.0
13.4
13.8
14.2
14.6
15.0
15.4
15.8
16.3
16.7
6.0
6.3
6.6
6.8
7.1
7.4
7.7
8.1
8.4
8.7
9.0
9.4
9.7
10.1
10.5
10.9
11.3
11.7
12.1
12.5
12.9
13.4
13.8
14.3
14.8
15.2
15.7
16.3
16.8
17.3
17.8
18.4
19.0
19.6
20.2