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PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

SCOPE
1) This Project Design Specification (PDS) contains the Line Class 300 tables that accompany PGPDS 03-01-01. Additional valve information is contained in PG-PDS 03-20-10.
2) This Project Design Specification (PDS) covers the basic requirements for the design of piping
systems for onshore production and processing facilities covered by ASME B31.3.

Esso Highlands Limited


Page 2 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

TABLE OF CONTENTS
1.

REQUIRED REFERENCES.................................................................................... 4
1.1.
1.2.
1.3.
1.4.
1.5.
1.6.

2.

Project Design Specifications ....................................................................... 4


API American Petroleum Institute.............................................................. 4
ASME American Society of Mechanical Engineers ................................... 4
ASTM American Society for Testing and Materials ................................... 5
MSS Manufacturers Standardization Society ............................................ 6
Calculations .................................................................................................. 6

CLASSIFICATION SHEETS................................................................................... 7
2.1.
2.2
2.2
2.3

Class 300: Carbon Steel (Sweet Service) B1E............................................. 7


Class 300: LT Carbon Steel (Sweet Service) B5E ..................................... 18
Class 300: Stainless SteelProcess Piping B11A ...................................... 29
Class 300: Stainless SteelProcess Piping B11A(X).................................. 37

APPENDIX: NOTES TO PIPING LINE CLASS 300 ..................................................... 41


ATTACHMENT: PURPOSE CODE DEFINITIONS...................................................... 42
RECORD OF CHANGE ................................................................................................ 43

Esso Highlands Limited


Page 3 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

1.

Upstream Piping Classification Line Class 300

Mar 2011

REQUIRED REFERENCES

1) This Section lists the Practices, codes, standards, specifications, and publications that shall be
used with this document. Unless otherwise specified herein, use the latest edition.
2) The text of the numbered "Notes" referenced in the classification sheets is found in the Appendix
of PG-PDS 03-01-01. A dagger () is used to identify such notes in this PDS.

1.1.

1.2.

1.3.

Project Design Specifications


PGHU-EH-LSPDS-000101

PG-PDS 03-01-01 Upstream Piping Component Selection and


System Design

PGHU-EH-LSPDS-002010

PG-PDS 03-20-10 Upstream Piping Classifications Valve Indices


and Descriptions

PGHU-EH-LSPDS-001902

PG-PDS 03-19-02 Upstream Piping Fabrication, Erection,


Inspection, Testing, and Cleaning

API American Petroleum Institute


API SPEC 5L

Specification for Line Pipe

API SPEC 6D

Petroleum and Natural Gas Industries Pipeline Transportation


Systems Pipeline Valves

API STD 594

Check Valves: Wafer, Wafer-Lug, and Double-flanged Type

API STD 600

Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas
Industries

API STD 602

Steel Gate, Globe and Check Valves for Sizes DN 100 and Smaller for
the Petroleum and Natural Gas Industries

API STD 609

Butterfly Valves: Double-Flanged, Lug-, and Wafer-Type

ASME American Society of Mechanical Engineers


ASME B16.5

Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24 Metric/Inch
Standard

ASME B16.9

Factory-Made Wrought Buttwelding Fittings

ASME B16.11

Forged Fittings, Socket-Welding and Threaded

ASME B16.20

Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral-Wound, and


Jacketed

ASME B16.34

Valves Flanged, Threaded, and Welding End

ASME B16.36

Orifice Flanges

ASME B16.47

Large-Diameter Steel Flanges NPS 26 Through NPS 60 Metric/Inch


Standard

ASME B16.48

Line Blanks

ASME B18.2.1

Square and Hex Bolts and Screws (Inch Series)

ASME B18.2.2

Square and Hex Nuts (Inch Series)

ASME B31.3

Process Piping

Esso Highlands Limited


Page 4 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

1.4.

Upstream Piping Classification Line Class 300

ASME B36.10M

Welded and Seamless Wrought Steel Pipe

ASME B36.19M

Stainless Steel Pipe

Mar 2011

ASTM American Society for Testing and Materials


ASTM A 105/A 105M

Standard Specification for Carbon Steel Forgings for Piping Applications

ASTM A 106/A 106M

Standard Specification for Seamless Carbon Steel Pipe for HighTemperature Service

ASTM A 182/A 182M

Standard Specification for Forged or Rolled Alloy and Stainless Steel


Pipe Flanges, Forged Fittings, and Valves and Parts for HighTemperature Service

ASTM A 193/A 193M

Standard Specification for Alloy-Steel and Stainless Steel Bolting


Materials for High Temperature or High Pressure Service and Other
Special Purpose Applications

ASTM A 194/A 194M

Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High
Pressure or High Temperature Service, or Both

ASTM A 216/A 216M

Standard Specification for Steel Castings, Carbon, Suitable for Fusion


Welding, for High-Temperature Service

ASTM A 234/A 234M

Standard Specification for Piping Fittings of Wrought Carbon Steel and


Alloy Steel for Moderate and High Temperature Service

ASTM A 240/A 240M

Standard Specification for Chromium and Chromium-Nickel Stainless


Steel Plate, Sheet, and Strip for Pressure Vessels and for General
Applications

ASTM A 312/A 312M

Standard Specification for Seamless, Welded, and Heavily Cold Worked


Austenitic Stainless Steel Pipes

ASTM A 320/A 320M

Standard Specification for Alloy-Steel and Stainless Steel Bolting


Materials for Low-Temperature Service

ASTM A 333/A 333M

Standard Specification for Seamless and Welded Steel Pipe for LowTemperature Service

ASTM A 350/A 350M

Standard Specification for Carbon and Low-Alloy Steel Forgings,


Requiring Notch Toughness Testing for Piping Components

ASTM A 351/A 351M

Standard Specification for Castings, Austenitic, for Pressure-Containing


Parts

ASTM A 352/A 352M

Standard Specification for Steel Castings, Ferritic and Martensitic, for


Pressure-Containing Parts, Suitable for Low-Temperature Service

ASTM A 358/A 358M

Standard Specification for Electric-Fusion-Welded Austenitic ChromiumNickel Stainless Steel Pipe for High-Temperature Service and General
Applications

ASTM A 403/A 403M

Standard Specification for Wrought Austenitic Stainless Steel Piping


Fittings

ASTM A 420/A 420M

Standard Specification for Piping Fittings of Wrought Carbon Steel and


Alloy Steel for Low-Temperature Service

ASTM A 516/A 516M

Standard Specification for Pressure Vessel Plates, Carbon Steel, for


Moderate- and Lower-Temperature Service

ASTM A 671

Standard Specification for Electric-Fusion-Welded Steel Pipe for


Atmospheric and Lower Temperatures

Esso Highlands Limited


Page 5 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

1.5.

Mar 2011

MSS Manufacturers Standardization Society


MSS SP-97

1.6.

Upstream Piping Classification Line Class 300

Integrally Reinforced Forged Branch Outlet Fittings Socket Welding,


Threaded, and Buttwelding Ends

Calculations
PGHU-CV-LCCAL000001

Pipe Wall Thickness Calculations

PGHU-CV-LCCAL000002

Blank Thickness Calculations

Esso Highlands Limited


Page 6 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

2.

Upstream Piping Classification Line Class 300

Mar 2011

CLASSIFICATION SHEETS

The text of the numbered "Notes" referenced in the classification sheets is found in the Appendix of
PG-PDS 03-01-01. A dagger () is used to identify such notes in this PDS.

2.1.

Class 300: Carbon Steel (Sweet Service) B1E


Class 300 Carbon Steel (Sweet Service) B1E Classification Sheet

Service

General process, hydrocarbons, glycol, chemicals, produced


water, closed drains, steam

Pipe Material

Carbon steel

Corrosion Allowance

3.00mm

Valve Material

Carbon steel

Valve Trim

13 Cr, except ball valves have 316 SS balls

ASME Pressure Class

300

Design Code

ASME B31.3

PWHT

Not required, except for wall thickness greater than 19 mm (


in.)

Pressure/Temperature Limits

Limits based upon flange ratings, unless noted otherwise

(See Note 6 )
Limits based upon A105 flange
ratings, unless noted otherwise.

(C)

(kPa-g)

(F)

(psig)

29 to +38

5102

20 to +100

740

93

4688

200

680

149

4516

300

655

177

4445

350

645

204

4378

400

635

310

3950

590

573

(*) Reference to PG-PDS 03-01-01,


Appendix E, Note 6, Clause g),
Temperature Range Restrictions for
Elastomers in this Line Class are
indicated below the valve ID No.

Class 300 Carbon Steel (Sweet Service) B1E Classification Sheet


Valves

Description

ASTM
Specifications

Ball Valves
NPS 1, Class 800, SW, reduced bore, ASTM A 105/A
API SPEC
316 SS ball/trim, PTFE seats, fire-safe
105M
6D or ASME design
B16.34
NPS 1, Class 800, SW x SE, ditto

Ball Valves
API SPEC
6D

YBAA5

BBAA0(02)
(177C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x DPE seat, liquid

BBAA0(02)
(177C)*

ASTM A 216/A
216M WCB

Strictly Confidential For Venture Use Only

Notes

2, 3,
6, 7,
9, 11,
21,
28, 30

YBAA7

NPS 2-8, Class 300, RF, reduced bore,


ASTM A 216/A
floating ball, liquid and mixed phase service, 216M WCB
316 SS ball and trim, main seats - RPTFE
seats, other seals Viton, fire-safe design

Esso Highlands Limited


Page 7 of 43

ASTM A 105/A
105M

ID No.

2, 3,
6, 7,
8, 9,
11,
20,
21, 28

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Carbon Steel (Sweet Service) B1E Classification Sheet


Valves

Description

ASTM
Specifications

ID No.

Notes

and mixed phase service, 316 SS ball and


trim, main seats RPTFE, other seals
Viton, fire-safe design

NPS 2-24, Class 300, RF, reduced bore,


trunnion mounted, DPE x DPE with cavity
bleed valve FBAA9, 316 SS ball and trim,
main seats RPTFE, other seals Viton,
gas service only, fire-safe design

ASTM A 216/A
216M WCB

BBAA0(01)
(177C)*

NPS 2-8, Class 300, RF, reduced bore,


ASTM A 216/A
floating ball, liquid and mixed phase service, 216M WCB
316 SS ball and trim, main seats - RPTFE
seats, other seals HNBR, fire-safe design

BBAA0(12)
(150C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x DPE seat, liquid
and mixed phase service, 316 SS ball and
trim, main seats RPTFE, other seals
HNBR, fire-safe design

ASTM A 216/A
216M WCB

BBAA0(12)
(150C)*

NPS 2-8, Class 300, RF, reduced bore,


ASTM A 216/A
floating ball, liquid and mixed phase service, 216M WCB
316 SS ball and trim , main seats RPTFE,
other seals Viton, with weld overlay, firesafe design

BBAA0(32)
(177C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x DPE seat, liquid
and mixed phase service, 316 SS ball and
trim, main seats RPTFE, other seals
Viton, with weld overlay, fire-safe design

BBAA0(32)
(177C)*

NPS 2-8, Class 300, RF, reduced bore,


ASTM A 216/A
floating ball, liquid and mixed phase service, 216M WCB
316 SS ball and trim, main seats metal
seats, other seals Viton, fire-safe design

BBAA0(02)-(M)
(177C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x DPE, 316 SS ball
and trim, main seats metal seats, other
seals Viton, liquid and mixed phase
service, fire-safe design

BBAA0(02)-(M)
(177C)*

Esso Highlands Limited


Page 8 of 43

ASTM A 216/A
216M WCB

ASTM A 216/A
216M WCB

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Carbon Steel (Sweet Service) B1E Classification Sheet


Valves

Description

ID No.

NPS 2-6, Class 300, RF, full bore, floating


ASTM A 216/A
ball, liquid and mixed phase service, 316 SS 216M WCB
ball and trim, main seats RPTFE, other
seals Viton, fire-safe design

BBFA0(02)
(177C)*

NPS 8-24, Class 300, RF, full bore, trunnion ASTM A 216/A
mounted, SR x DPE seat, liquid and mixed
216M WCB
phase service, 316 SS ball and trim, main
seats RPTFE, other seals Viton, fire-safe
design

BBFA0(02)
(177C)*

NPS 2-24, Class 300, RF, full bore, trunnion


mounted, DPE x DPE seat with cavity bleed
valve FBAA9, 316 SS ball and trim, main
seats RPTFE, other seals Viton, gas
service only, fire-safe design

ASTM A 216/A
216M WCB

BBFA0(01)
(177C)*

NPS 2-6, Class 300, RF, full bore, floating


ASTM A 216/A
ball, liquid and mixed phase service, 316 SS 216M WCB
ball and trim, main seats RPTFE, other
seals Viton, with weld overlay, fire-safe
design

BBFA0(32)
(177C)*

NPS 8-24, Class 300, RF, full bore, trunnion


mounted, SR x DPE seat, liquid and mixed
phase service, 316 SS ball and trim, main
seats RPTFE, other seals Viton, with
weld overlay, fire-safe design

BBFA0(32)
(177C)*

ASTM A 216/A
216M WCB

NPS 2-6, Class 300, RF, full bore, floating


ASTM A 216/A
ball, liquid and mixed phase service, 316 SS 216M WCB
ball and trim, main seats metal seats,
other seals Viton, with weld overlay, firesafe design

BBFA0(32)-(M)
(177C)*

NPS 8-24, Class 300, RF, full bore, trunnion ASTM A 216/A
mounted, SR x DPE seat, liquid and mixed
216M WCB
phase service, 316 SS ball and trim, main
seats metal seats, other seals Viton, with
weld overlay, fire-safe design

BBFA0(32)-(M)
(177C)*

NPS 2-6, Class 300, RF, full bore, floating


ASTM A 216/A
ball, liquid and mixed phase service, 316 SS 216M WCB
ball and trim, main seats metal seats,
other seals Viton, fire-safe design

BBFA0(02)-(M)
(177C)*

Esso Highlands Limited


Page 9 of 43

ASTM
Specifications

Strictly Confidential For Venture Use Only

Notes

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Carbon Steel (Sweet Service) B1E Classification Sheet


Valves

Description

ID No.

NPS 8-24, Class 300, RF, full bore, trunnion ASTM A 216/A
mounted, SR x DPE, 316 SS ball and trim,
216M WCB
main seats metal seats, other seals
Viton, liquid and mixed phase service, firesafe design

BBFA0(02)-(M)
(177C)*

NPS 2-24, Class 300, RF, reduced bore,


trunnion mounted, DPE x DPE seat with
cavity bleed valve FBAA9, 316 SS ball and
trim, main seats RPTFE, other seals
Viton, gas service only, with weld overlay,
fire-safe design

ASTM A 216/A
216M WCB

BBAA0(31)
(177C)*

NPS 2-24, Class 300, RF, reduced bore,


trunnion mounted, SR x SR seat, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip seal,
fire-safe design

ASTM A 216/A
216M WCB

BBAA0(21)
(204C)*

NPS 2-24, Class 300, RF, reduced bore,


trunnion mounted, SR x SR seat, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip seal,
with weld overlay, fire-safe design

ASTM A 216/A
216M WCB

BBAA0(21)(31)
(204C)*

NPS 2-8, Class 300, RF, reduced bore,


floating ball, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip
seals, liquid and mixed phase service, firesafe design

ASTM A 216/A
216M WCB

BBAA0(22)
(204C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats - RPTFE, other
seals Lip seals, liquid and mixed phase
service, fire-safe design

ASTM A 216/A
216M WCB

BBAA0(22)
(204C)*

NPS 2-8, Class 300, RF, reduced bore,


floating ball, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip
seals, liquid and mixed phase service, with
weld overlay, fire-safe design

ASTM A 216/A
216M WCB

BBAA0(22)(32)
(204C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats - RPTFE, other
seals Lip seals, liquid and mixed phase
service, with weld overlay, fire-safe design

ASTM A 216/A
216M WCB

BBAA0(22)(32)
(204C)*

Esso Highlands Limited


Page 10 of 43

ASTM
Specifications

Strictly Confidential For Venture Use Only

Notes

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Carbon Steel (Sweet Service) B1E Classification Sheet


Valves

Description

ID No.

NPS 2-8, Class 300, RF, reduced bore,


floating ball, 316 SS ball and trim, main
seats - metal seats, other seals Lip seals,
liquid and mixed phase service, with weld
overlay, fire-safe design

ASTM A 216/A
216M WCB

BBAA0(22)(32)-(M)
(204C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats metal seats,
other seals Lip seals, liquid and mixed
phase service, with weld overlay, fire-safe
design

ASTM A 216/A
216M WCB

BBAA0(22)(32)-(M)
(204C)*

NPS 2-8, Class 300, RF, reduced bore,


floating ball, 316 SS ball and trim, main
seats - metal seats, other seals Lip seals,
liquid and mixed phase service, fire-safe
design

ASTM A 216/A
216M WCB

BBAA0(22)-(M)
(204C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats metal seats,
other seals Lip seals, liquid and mixed
phase service, fire-safe design

ASTM A 216/A
216M WCB

BBAA0(22)-(M)
(204C)*

NPS 2-24, Class 300, RF, Full bore,


trunnion mounted, SR x SR seat, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip seal,
fire-safe design

ASTM A 216/A
216M WCB

BBFA0(21)
(204C)*

NPS 2-24, Class 300, RF, Full bore,


trunnion mounted, SR x SR seat, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip seal,
with weld overlay, fire-safe design

ASTM A 216/A
216M WCB

BBFA0(21)(31)
(204C)*

NPS 2-24, Class 300, RF, Full bore,


ASTM A 216/A
trunnion mounted, DPE x DPE seat with
216M WCB
cavity bleed valve FBAA9, gas service only,
316 SS ball and trim, main seats - RPTFE
seats, other seals Viton, with weld overlay,
fire-safe design

BBFA0(31)
(177C)*

NPS 2-6, Class 300, RF, Full bore, floating


ball, 316 SS ball and trim, main seats -

BBFA0(22)
(204C)*

Esso Highlands Limited


Page 11 of 43

ASTM
Specifications

ASTM A 216/A
216M WCB

Strictly Confidential For Venture Use Only

Notes

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Carbon Steel (Sweet Service) B1E Classification Sheet


Valves

Description

ASTM
Specifications

ID No.

Notes

RPTFE seats, other seals Lip seals, liquid


and mixed phase service, fire-safe design

NPS 8-24, Class 300, RF, Full bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats RPTFE seats,
other seals Lip seals, liquid and mixed
phase service, fire-safe design

ASTM A 216/A
216M WCB

BBFA0(22)
(204C)*

NPS 2-6, Class 300, RF, Full bore, floating


ball, 316 SS ball and trim, main seats RPTFE seats, other seals Lip seals, liquid
and mixed phase service, with weld overlay,
fire-safe design

ASTM A 216/A
216M WCB

BBFA0(22)(32)
(204C)*

NPS 8-24, Class 300, RF, Full bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats RPTFE seats,
other seals Lip seals, liquid and mixed
phase service, with weld overlay, fire-safe
design

ASTM A 216/A
216M WCB

BBFA0(22)(32)
(204C)*

NPS 2-6, Class 300, RF, Full bore, floating


ball, 316 SS ball and trim, main seats Metal seats, other seals Lip seals, liquid
and mixed phase service, with weld overlay,
fire-safe design

ASTM A 216/A
216M WCB

BBFA0(22)(32)-(M)
(204C)*

NPS 8-24, Class 300, RF, Full bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats Metal seats,
other seals Lip seals, liquid and mixed
phase service, with weld overlay, fire-safe
design

ASTM A 216/A
216M WCB

BBFA0(22)(32)-(M)
(204C)*

NPS 2-6, Class 300, RF, Full bore, floating


ball, 316 SS ball and trim, main seats Metal seats, other seals Lip seals, liquid
and mixed phase service, fire-safe design

ASTM A 216/A
216M WCB

BBFA0(22)-(M)
(204C)*

NPS 8-24, Class 300, RF, Full bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats Metal seats,
other seals Lip seals, liquid and mixed
phase service, fire-safe design

ASTM A 216/A
216M WCB

BBFA0(22)-(M)
(204C)*

Esso Highlands Limited


Page 12 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Carbon Steel (Sweet Service) B1E Classification Sheet


Valves

Description

ASTM
Specifications

NPS 2-8, Class 300, RF, reduced bore,


ASTM A 216/A
floating ball, liquid and mixed phase service, 216M WCB
316 SS ball and trim, main seats - Metal
seats, other seals Viton, with weld overlay,
fire-safe design

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted SR x DPE seat, liquid
and mixed phase service, 316 SS ball and
trim, main seats - Metal seats, other seals
Viton, with weld overlay, fire-safe design
Ball Valves
NPS 6 36, Class 300, RF, reduced bore,
(optional for ASTM A 105/A 105M ENP-plated ball/seat
clean
pockets and body-stem seal area, nylon
service only) seats, other seals-Viton fire-safe design
API SPEC
6D
NPS 636, Class 300, RF, full bore, ditto

Check
Valves
API STD
602

Check
Valves
API STD
594

Check
Valves
API SPEC
6D

BBAA0(32)-(M)
(177C)*

ASTM A 105/A
105M or
ASTM A 216/A
216M WCB

BBAA0(P)
(177C)*

ASTM A 105/A
105M or
ASTM A 216/A
216M WCB
NPS 1, Class 800, SW, BC, API trim 8 ASTM A 105/A
(13 Cr), swing-type, integral HF seat
105M

BBFA0(P)
(177C)*

NPS 1 2, Class 300, RF, integral flgs, ditto ASTM A 105/A


105M

BCAA0

NPS 1, Class 800, SW, BC, API trim


8 (13 Cr), piston-type, integral HF seat

ASTM A 105/A
105M

YCNA5

NPS 1 2, Class 300, RF, integral flgs, ditto ASTM A 105/A


105M

BCNA0

NPS 3 10, Class 300, RF, retainerless


dual plates, through-drilled solid lugs,
integral metal seat, Inconel springs, CS
plates and 316 SS pins

ASTM A 216/A
216M WCB

BCYA0

NPS 12 24, Class 300, RF, retainerless


ASTM A 216/A
dual plates, double-flanged, integral metal
216M WCB
seat, Inconel springs, CS plates and 316 SS
pins

BCYA0

NPS 2 24, Class 300, RF, BC, swing-type


(piggable), 13 Cr Trim, HF seat

BCFA0

ASTM A 216/A
216M WCB

Strictly Confidential For Venture Use Only

Notes

BBAA0(32)-(M)
(177C)*

ASTM A 216/A
216M WCB

Esso Highlands Limited


Page 13 of 43

ID No.

YCAA5

2, 3,
6, 7,
8, 11,
17,
20,
21, 28

25, 27

23,
24, 25

8, 25,
26

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Carbon Steel (Sweet Service) B1E Classification Sheet


Valves
Check
Valves
API STD
600
Globe
Valves
API STD
602

Description

ASTM
Specifications

ID No.

Notes

NPS 2, Class 300, RF, BC, swing-type (non- ASTM A 216/A


piggable), Trim 8, integral HF seat
216M WCB

BCAA0

25,
26, 29

NPS 1, Class 800, SW, BB, OS&Y,


ASTM A 105/A
T-Body, API trim 8 (13 Cr), graphitic packing 105M

YTAA5

28

NPS 1 2, Class 300, RF, integral flgs, ditto ASTM A 105/A


105M
NPS 2 12, Class 300, RF, BB, OS&Y, TASTM A 216/A
Body, API trim 8 (13 Cr), graphitic packing
216M WCB

BTAA0
BTAA0

3, 28,
29

NPS 10, Class 300, RF, through-drilled lugs, ASTM A 216/A


CS disc, 316 SS seal ring, CS body,
216M WCB
graphitic packing

BFAA0

2, 3,
7, 8,
11, 28

NPS 12-24, Class 300, RF, double-flanged,


CS disc, 316 SS seal ring, CS body,
graphitic packing

ASTM A 216/A
216M WCB

BFAA0

NPS 1, Class 800, SW, BB, OS&Y,


API trim 8 (13 Cr), standard port, graphitic
packing

ASTM A 105/A
105M

YGAA5

NPS -1, Class 800, SW x SE, BB, OS&Y, ASTM A 105/A


API trim 8 (13 Cr), standard port, graphitic
105M
packing

YGAA7

NPS 1 2, Class 300, RF, integral flgs, ditto ASTM A 105/A


105M
NPS 2 4, Class 300, RF, BB, OS&Y, solid ASTM A 216/A
wedge, integral flange, API trim 8 (13 Cr),
216M WCB
standard port, graphitic packing

BGAA0

NPS 6-24, Class 300, RF, BB, OS&Y,


flexible wedge with cavity relief, integral
flange, API trim 8 (13 Cr), standard port,
graphitic packing

ASTM A 216/A
216M WCB

BGAA0

Gate Valves
API SPEC
6D

NPS 2 24, Class 300, RF, BB, OS&Y,


ASTM A 216/A
Through-conduit slab gate, floating HF seats 216M WCB

BGFA0

Instrument
Connection
Valves

NPS 2, applies to the first-block valve


(or double-block valve where required). See
Note 4 for additional requirements and
information.

Globe
Valves
API STD
600
Butterfly
Valves
API STD
609

Gate Valves
API STD
602

Gate Valves
API STD
600

Esso Highlands Limited


Page 14 of 43

Strictly Confidential For Venture Use Only

BGAA0

22, 28

3, 22,
28, 29

3, 8,
22,
28, 29
4

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Carbon Steel (Sweet Service) B1E Classification Sheet


Valves

Description

ASTM
Specifications

ID No.

Instrument
Double
Isolation
Valves
(Monoblok)
Manufacturers
standard

NPS 2, Class 300, 2 RF x 1 i-Flange,


single body with two obturators and a bleed,
standard bore, DN 20 body, CS body, firesafe design

ASTM A 105/A
105M

BSAA10

NPS 2, Class 300, 2 RF x FNPT, single


body with two obturators and a bleed,
standard bore, DN 20 body, CS body, firesafe design

ASTM A 105/A
105M

BSAA10(04)

NPS 2, Class 300, RF, single body with two


obturators and a bleed, standard bore, DN
50 body, CS body, Metal Seats, fire-safe
design

ASTM A 105/A
105M

BSAA0(M)

NPS 2, Class 300, 2 RF x FNPT, single


body with two obturators and a bleed,
standard bore, DN 20 body, CS body, metal
seats, fire-safe design

ASTM A 105/A
105M

BSAA10(04)(M)

NPS 2, Class 300, 2 RF x 1 i-Flange,


single body with two obturators and a bleed,
standard bore, DN 20 body, CS body, metal
seats, fire-safe design

ASTM A 105/A
105M

BSAA10(M)

NPS 3/4, Class 300, PE x FNPT,


single body with two obturators and a bleed,
standard bore, DN 20 body, CS body, firesafe design

ASTM A 105/A
105M

BSAA10(06)

NPS 3/4, Class 300, PE x FNPT,


single body with two obturators and a bleed,
standard bore, DN 20 body, CS body, metal
seats, fire-safe design

ASTM A 105/A
105M

BSAA10(06)(M)

Notes

2, 3,
4, 30

See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Esso Highlands Limited


Page 15 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Carbon Steel (Sweet Service) B1E Classification Sheet


Component/
Standard

Description

ASTM Specifications

Notes

Bolting
Stud bolts
ASME B18.2.1 and
ASME B18.2.2
Heavy, semi-finished, hex nuts
Flanges
NPS 1, Class 300, RF, SW
ASME B16.5
NPS 2 24, Class 300, RF, WN, bore to
match pipe

ASTM A 193/A 193M B7,

80

ASTM A 194/A 194M 2H


ASTM A 105/A 105M

86

Orifice Flanges
ASME B16.36

NPS 224, Class 300, RF, WN, bore to


match pipe

ASTM A 105/A 105M

86

Gaskets
ASME B16.20

Class 300, spiral wound, CS centering


ring, 304 SS windings, flexible graphite
filler, inner ring for all sizes

Fittings
ASME B16.11

NPS 1, SW, Sch. 160 and lighter


Class 3000, Sch. XXS and heavierClass
6000

ASTM A 105/A 105M

53, 54,
62, 86

Fittings
ASME B16.9

NPS 2 16, SMLS, BW, same thickness as ASTM A 234/A 234M


pipe
WPB

55, 56

Branch Outlet:
MSS SP-97

60

NPS 18-24, BW, WELDED

ASTM A420/A420M WPL6

NPS 1, sockolet, SW outlet, Class


3000 for Sch. 160 and lighter, Class 6000
for Sch. XXS

ASTM A 105/A 105M

53, 62,
86

ASTM A 106/A 106M B

51, 52,
53, 54,
63

NPS 2 6, weldolet, BW outlet to match


branch wall
Pipe
ASME B36.10M

NPS 16, seamless, thickness (see


below)

NPS 18 24, EFW, Class 22, Normalized, ASTM A671 CC65-S2


(Impact tested for -29C (-20F) service,
for pipe Thk > 31.8mm)
Spectacle Blind /
Paddle Blank /
Spacers
ASME B16.48

NPS 1-24, RF, Class 300 Impact test for 29C service for Thk > 31.8mm

ASTM A516 Gr. 65,


Normalized (Refer Table 4
PG-PDS 03-01-01 for the
type)

See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Esso Highlands Limited


Page 16 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Carbon Steel (Sweet Service) B1E Classification Sheet


Corrosion Allowance (C.A.)
(see Appendix Note 87)
E
C.A. = 3.0 mm (0.12 in.)
NPS

Sch.

XXS

160

36

80

8 24

40

Class 300Carbon Steel (Sweet Service) B1E Classification Sheet


Branch Table
B

24 BWT

20

BRT BWT

18

BRT BRT BWT

16

RB BRT BRT BWT

14

RB

RB BRT BRT BWT

12

RB

RB

RB BRT BRT BWT

10

RB

RB

RB

RB BRT BRT BWT

RB

RB

RB

RB

WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

RB BRT BRT BWT

1 SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SWT
N
P
S

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SRT SWT

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SRT SRT SWT

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SRT SRT SRT SWT
24

20

18

16

14

12

10

HEADER SIZESNPS
Legend:
SOL = Socket Weld O-let Fitting

SRT

SWT = Socket Weld Tee

WOL = Buttweld O-let Fitting

BRT = Buttweld Reducing Tee

BWT = Buttweld Tee

Esso Highlands Limited


Page 17 of 43

= Socket Weld Reducing Tee

Strictly Confidential For Venture Use Only

RB = Reinforced Branch

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

2.2

Upstream Piping Classification Line Class 300

Mar 2011

Class 300: LT Carbon Steel (Sweet Service) B5E


Class 300 LT Carbon Steel (Sweet Service) B5E Classification Sheet

Service

General process, hydrocarbons, glycol

Pipe Material

Impact-tested carbon steel (for low temperature service)

Corrosion Allowance

3.00mm

Valve Material

Carbon steel

Valve Trim

13 Cr, except ball valves have 316 SS balls (See note above)

ASME Pressure Class

300

Design Code

ASME B31.3

PWHT

Yes, except for conditions specified elsewhere in project


specifications

Pressure/Temperature Limits

Limits based upon flange ratings, unless noted otherwise

(See Note 6 )
Limits based upon A352 LCB flange
ratings, unless noted otherwise.

(C)

(kPa-g)

(F)

(psig)

46 to +38

4791

50 to +100

695

93

4550

200

660

149

4412

300

640

177

4324

350

627

204

4240

400

615

310

3812

590

553

(*) Reference to PG-PDS 03-01-01,


Appendix E, Note 6, Clause g),
Temperature Range Restrictions for
Elastomers in this Line Class are
indicated below the valve ID No.

Class 300 LT Carbon Steel (Sweet Service) B5E Classification Sheet


Valves

Description

Ball Valves
NPS 1, Class 800, SW, reduced bore,
API SPEC
316 SS ball/trim, PTFE seats, fire-safe
6D or ASME design
B16.34
NPS 1, Class 800, SW x SE, ditto

Ball Valves
API SPEC
6D

ID No.

ASTM A 350/A
350M LF2 Class
1

YBAB5

ASTM A 350/A
350M LF2 Class
1
NPS 2-8, Class 300, RF, reduced bore,
ASTM A 352/A
floating ball, liquid and mixed phase service, 352M LCB
316 SS ball and trim, main seats - RPTFE
seats, other seals Viton, fire-safe design

YBAB7

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x DPE seat, liquid
and mixed phase service, 316 SS ball and
trim, main seats RPTFE, other seals
Viton, fire-safe design

ASTM A 352/A
352M LCB

BBAB0(02)
(177C)*

NPS 2-24, Class 300, RF, reduced bore,


trunnion mounted, DPE x DPE with cavity

ASTM A 352/A
352M LCB

BBAB0(01)
(177C)*

Esso Highlands Limited


Page 18 of 43

ASTM
Specifications

Strictly Confidential For Venture Use Only

BBAB0(02)
(177C)*

Notes

2, 3,
5, 6,
7, 9,
11,
21,
28, 30
2, 3,
5, 6,
7, 8, 9
11,
20,
21, 28

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 LT Carbon Steel (Sweet Service) B5E Classification Sheet


Valves

Description

ASTM
Specifications

ID No.

Notes

bleed valve FBAB9, 316 SS ball and trim,


main seats RPTFE, other seals Viton,
gas service only, fire-safe design

NPS 2-6, Class 300, RF, full bore, floating


ASTM A 352/A
ball, liquid and mixed phase service, 316 SS 352M LCB
ball and trim, main seats - RPTFE seats,
other seals HNBR, fire-safe design

BBFB0(12)
(150C)*

NPS 8-24, Class 300, RF, full bore, trunnion


mounted, SR x DPE seat, liquid and mixed
phase service, 316 SS ball and trim, main
seats RPTFE, other seals HNBR, firesafe design

ASTM A 352/A
352M LCB

BBFB0(12)
(150C)*

NPS 2-8, Class 300, RF, reduced bore,


ASTM A 352/A
floating ball, liquid and mixed phase service, 352M LCB
316 SS ball and trim , main seats RPTFE,
other seals Viton, with weld overlay, firesafe design

BBAB0(32)
(177C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x DPE seat, liquid
and mixed phase service, 316 SS ball and
trim, main seats RPTFE, other seals
Viton, with weld overlay, fire-safe design

BBAB0(32)
(177C)*

NPS 2-8, Class 300, RF, reduced bore,


ASTM A 352/A
floating ball, liquid and mixed phase service, 352M LCB
316 SS ball and trim, main seats metal
seats, other seals Viton, fire-safe design

BBAB0(02)-(M)
(177C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x DPE, 316 SS ball
and trim, main seats metal seats, other
seals Viton, liquid and mixed phase
service, fire-safe design

BBAB0(02)-(M)
(177C)*

ASTM A 352/A
352M LCB

NPS 2-6, Class 300, RF, full bore, floating


ASTM A 352/A
ball, liquid and mixed phase service, 316 SS 352M LCB
ball and trim, main seats RPTFE, other
seals Viton, fire-safe design

BBFB0(02)
(177C)*

NPS 8-24, Class 300, RF, full bore, trunnion


mounted, SR x DPE seat, liquid and mixed

BBFB0(02)
(177C)*

Esso Highlands Limited


Page 19 of 43

ASTM A 352/A
352M LCB

ASTM A 352/A
352M LCB

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 LT Carbon Steel (Sweet Service) B5E Classification Sheet


Valves

Description

ASTM
Specifications

ID No.

Notes

phase service, 316 SS ball and trim, main


seats RPTFE, other seals Viton, fire-safe
design

NPS 2-24, Class 300, RF, full bore, trunnion


mounted, DPE x DPE seat with cavity bleed
valve FBAB9, 316 SS ball and trim, main
seats RPTFE, other seals Viton, gas
service only, fire-safe design

ASTM A 352/A
352M LCB

BBFB0(01)
(177C)*

NPS 2-6, Class 300, RF, full bore, floating


ASTM A 352/A
ball, liquid and mixed phase service, 316 SS 352M LCB
ball and trim, main seats RPTFE, other
seals Viton, with weld overlay, fire-safe
design

BBFB0(32)
(177C)*

NPS 8-24, Class 300, RF, full bore, trunnion


mounted, SR x DPE seat, liquid and mixed
phase service, 316 SS ball and trim, main
seats RPTFE, other seals Viton, with
weld overlay, fire-safe design

BBFB0(32)
(177C)*

NPS 2-6, Class 300, RF, full bore, floating


ASTM A 352/A
ball, liquid and mixed phase service, 316 SS 352M LCB
ball and trim, main seats metal seats,
other seals Viton, with weld overlay, firesafe design

BBFB0(32)-(M)
(177C)*

NPS 8-24, Class 300, RF, full bore, trunnion ASTM A 352/A
mounted, SR x DPE seat, liquid and mixed
352M LCB
phase service, 316 SS ball and trim, main
seats metal seats, other seals Viton, with
weld overlay, fire-safe design

BBFB0(32)-(M)
(177C)*

NPS 2-6, Class 300, RF, full bore, floating


ASTM A 352/A
ball, liquid and mixed phase service, 316 SS 352M LCB
ball and trim, main seats metal seats,
other seals Viton, fire-safe design

BBFB0(02)-(M)
(177C)*

NPS 8-24, Class 300, RF, full bore, trunnion ASTM A 352/A
mounted, SR x DPE, 316 SS ball and trim,
352M LCB
main seats metal seats, other seals
Viton, liquid and mixed phase service, firesafe design

BBFB0(02)-(M)
(177C)*

Esso Highlands Limited


Page 20 of 43

ASTM A 352/A
352M LCB

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 LT Carbon Steel (Sweet Service) B5E Classification Sheet


Valves

Description

ID No.

NPS 2-24, Class 300, RF, reduced bore,


trunnion mounted, DPE x DPE seat with
cavity bleed valve FBAB9, 316 SS ball and
trim, main seats RPTFE, other seals
Viton, gas service only, with weld overlay,
fire-safe design

ASTM A 352/A
352M LCB

BBAB0(31)
(177C)*

NPS 2-24, Class 300, RF, reduced bore,


trunnion mounted, SR x SR seat, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip seal,
fire-safe design

ASTM A 352/A
352M LCB

BBAB0(21)
(204C)*

NPS 2-24, Class 300, RF, reduced bore,


trunnion mounted, SR x SR seat, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip seal,
with weld overlay, fire-safe design

ASTM A 352/A
352M LCB

BBAB0(21)(31)
(204C)*

NPS 2-8, Class 300, RF, reduced bore,


floating ball, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip
seals, liquid and mixed phase service, firesafe design

ASTM A 352/A
352M LCB

BBAB0(22)
(204C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats - RPTFE, other
seals Lip seals, liquid and mixed phase
service, fire-safe design

ASTM A 352/A
352M LCB

BBAB0(22)
(204C)*

NPS 2-8, Class 300, RF, reduced bore,


floating ball, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip
seals, liquid and mixed phase service, with
weld overlay, fire-safe design

ASTM A 352/A
352M LCB

BBAB0(22)(32)
(204C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats - RPTFE, other
seals Lip seals, liquid and mixed phase
service, with weld overlay, fire-safe design

ASTM A 352/A
352M LCB

BBAB0(22)(32)
(204C)*

ASTM A 352/A
352M LCB

BBAB0(22)(32)-(M)
(204C)*

NPS 2-8, Class 300, RF, reduced bore,


floating ball, 316 SS ball and trim, main
seats - metal seats, other seals Lip seals,
liquid and mixed phase service, with weld
Esso Highlands Limited
Page 21 of 43

ASTM
Specifications

Strictly Confidential For Venture Use Only

Notes

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 LT Carbon Steel (Sweet Service) B5E Classification Sheet


Valves

Description

ASTM
Specifications

ID No.

Notes

overlay, fire-safe design

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats metal seats,
other seals Lip seals, liquid and mixed
phase service, with weld overlay, fire-safe
design

ASTM A 352/A
352M LCB

BBAB0(22)(32)-(M)
(204C)*

NPS 2-8, Class 300, RF, reduced bore,


floating ball, 316 SS ball and trim, main
seats - metal seats, other seals Lip seals,
liquid and mixed phase service, fire-safe
design

ASTM A 352/A
352M LCB

BBAB0(22)-(M)
(204C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats metal seats,
other seals Lip seals, liquid and mixed
phase service, fire-safe design

ASTM A 352/A
352M LCB

BBAB0(22)-(M)
(204C)*

NPS 2-24, Class 300, RF, Full bore,


trunnion mounted, SR x SR seat, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip seal,
fire-safe design

ASTM A 352/A
352M LCB

BBFB0(21)
(204C)*

NPS 2-24, Class 300, RF, Full bore,


trunnion mounted, SR x SR seat, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip seal,
with weld overlay, fire-safe design

ASTM A 352/A
352M LCB

BBFB0(21)(31)
(204C)*

NPS 2-24, Class 300, RF, Full bore,


ASTM A 352/A
trunnion mounted, DPE x DPE seat with
352M LCB
cavity bleed valve FBAB9, gas service only,
316 SS ball and trim, main seats - RPTFE
seats, other seals Viton, with weld overlay,
fire-safe design

BBFB0(31)
(177C)*

NPS 2-6, Class 300, RF, Full bore, floating


ball, 316 SS ball and trim, main seats RPTFE seats, other seals Lip seals, liquid
and mixed phase service, fire-safe design

BBFB0(22)
(204C)*

Esso Highlands Limited


Page 22 of 43

ASTM A 352/A
352M LCB

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 LT Carbon Steel (Sweet Service) B5E Classification Sheet


Valves

Description

ID No.

NPS 8-24, Class 300, RF, Full bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats RPTFE seats,
other seals Lip seals, liquid and mixed
phase service, fire-safe design

ASTM A 352/A
352M LCB

BBFB0(22)
(204C)*

NPS 2-6, Class 300, RF, Full bore, floating


ball, 316 SS ball and trim, main seats RPTFE seats, other seals Lip seals, liquid
and mixed phase service, with weld overlay,
fire-safe design

ASTM A 352/A
352M LCB

BBFB0(22)(32)
(204C)*

NPS 8-24, Class 300, RF, Full bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats RPTFE seats,
other seals Lip seals, liquid and mixed
phase service, with weld overlay, fire-safe
design

ASTM A 352/A
352M LCB

BBFB0(22)(32)
(204C)*

NPS 2-6, Class 300, RF, Full bore, floating


ball, 316 SS ball and trim, main seats Metal seats, other seals Lip seals, liquid
and mixed phase service, with weld overlay,
fire-safe design

ASTM A 352/A
352M LCB

BBFB0(22)(32)-(M)
(204C)*

NPS 8-24, Class 300, RF, Full bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats Metal seats,
other seals Lip seals, liquid and mixed
phase service, with weld overlay, fire-safe
design

ASTM A 352/A
352M LCB

BBFB0(22)(32)-(M)
(204C)*

NPS 2-6, Class 300, RF, Full bore, floating


ball, 316 SS ball and trim, main seats Metal seats, other seals Lip seals, liquid
and mixed phase service, fire-safe design

ASTM A 352/A
352M LCB

BBFB0(22)-(M)
(204C)*

NPS 8-24, Class 300, RF, Full bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats Metal seats,
other seals Lip seals, liquid and mixed
phase service, fire-safe design

ASTM A 352/A
352M LCB

BBFB0(22)-(M)
(204C)*

Esso Highlands Limited


Page 23 of 43

ASTM
Specifications

Strictly Confidential For Venture Use Only

Notes

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 LT Carbon Steel (Sweet Service) B5E Classification Sheet


Valves

Description

ASTM
Specifications

Ball Valves
(optional for
clean
service only)
API SPEC
6D

NPS 6 36, Class 300, RF, reduced bore,


ASTM A 350/A 350M LF2 Class 1 ENPplated ball/seat pockets and body-stem seal
area, nylon seats, other seals-Viton fire-safe
design

ASTM A 350/A
350M LF2 Class
1 or
ASTM A 352/A
352M LCB

BBAB0(P)
(177C)*

ASTM A 350/A
350M LF2 Class
1 or
ASTM A 352/A
352M LCB
NPS 1, Class 800, SW, BC, API trim 8 ASTM A 350/A
(13 Cr), swing-type, integral HF seat
350M LF2 Class
1

BBFB0(P)
(177C)*

NPS 1 2, Class 300, RF, integral flgs, ditto ASTM A 350/A


350M LF2 Class
1

BCAB0

NPS 1, Class 800, SW, BC, API trim


8 (13 Cr), piston-type, integral HF seat

ASTM A 350/A
350M LF2 Class
1

YCNB5

NPS 1 2, Class 300, RF, integral flgs, ditto ASTM A 350/A


350M LF2 Class
1

BCNB0

NPS 3 10, Class 300, RF, retainerless


dual plates, through-drilled solid lugs,
integral metal seat, Inconel springs, CS
plates and 316 SS pins

ASTM A 352/A
352M LCB

BCYB0

NPS 12 24, Class 300, RF, retainerless


ASTM A 352/A
dual plates, double-flanged, integral metal
352M LCB
seat, Inconel springs, CS plates and 316 SS
pins

BCYB0

Check
Valves API
SPEC 6D

NPS 2 24, Class 300, RF, BC, swing-type


(piggable), 13 Cr Trim, HF seat

ASTM A 352/A
352M LCB

BCFB0

5, 8,
25, 26

Check
Valves API
STD 600

NPS 2, Class 300, RF, BC, swing-type (non- ASTM A 352/A


piggable), Trim 8, integral HF seat
352M LCB

BCAB0

5, 8,
25,
26, 29

NPS 6 36, Class 300, RF, full bore, ditto

Check
Valves API
STD 602

Check
Valves API
STD 594

Esso Highlands Limited


Page 24 of 43

Strictly Confidential For Venture Use Only

ID No.

YCAB5

Notes

2, 3,
5, 6,
7, 8,
11,
17,
20,
21, 28

5, 25,
27

5, 8,
23,
24, 25

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 LT Carbon Steel (Sweet Service) B5E Classification Sheet


Valves
Globe
Valves
API STD
602

Globe
Valves
API STD
600
Butterfly
Valves
API STD
609

Gate Valves
API STD
602

Gate Valves
API STD
600

Description

ID No.

Notes

NPS 1, Class 800, SW, BB, OS&Y,


ASTM A 350/A
T-Body, API trim 8 (13 Cr), graphitic packing 350M LF2 Class
1

YTAB5

NPS 1 2, Class 300, RF, integral flgs, ditto ASTM A 350/A


350M LF2 Class
1

BTAB0

NPS 2 8, Class 300, RF, BB, OS&Y, TBody, API trim 8 (13 Cr), graphitic packing

BTAB0

3, 5,
28, 29

NPS 10, Class 300, RF, through-drilled lugs, ASTM A 352/A


CS disc, 316 SS seal ring, LTCS body,
352M LCB
graphitic packing

BFAB0

2, 3,
5, 7,
8, 11,
28

NPS 12-24, Class 300, RF, double-flanged,


CS disc, 316 SS seal ring, LTCS body,
graphitic packing

ASTM A 352/A
352M LCB

BFAB0

NPS 1, Class 800, SW, BB, OS&Y,


solid wedge, API trim 8 (13 Cr), standard
port, graphitic packing

ASTM A 350/A
350M LF2 Class
1

YGAB5

NPS 1 2, Class 300, RF flgs, ditto

ASTM A 350/A
350M LF2 Class
1

BGAB0

NPS -1, Class 800, SW x SE, BB, OS&Y, ASTM A 350/A


solid wedge, API trim 8 (13 Cr), standard
350M LF2 Class
port, graphitic packing
1

YGAB7

NPS 2 4, Class 300, RF, BB, OS&Y, solid


wedge, integral flange, API trim 8 (13 Cr),
standard port, graphitic packing

ASTM A 352/A
352M LCB

BGAB0

NPS 6-24, Class 300, RF, BB, OS&Y,


flexible wedge with cavity relief, integral
flange, API trim 8 (13 Cr), standard port,
graphitic packing

ASTM A 352/A
352M LCB

BGAB0

Instrument
Connection
Valves

NPS 2, applies to the first-block valve


(or double-block valve where required). See
Note 4 for additional requirements and
information.

Instrument
Double
Isolation
Valves
(Monoblok)
Manufacturers
standard

NPS 2, Class 300, 2 RF x 1 i-Flange,


single body with two obturators and a bleed,
standard bore, DN 20 body, LTCS body,
fire-safe design

Esso Highlands Limited


Page 25 of 43

ASTM
Specifications

ASTM A 350/A
350M LF2 Class
1

5, 28

3, 5,
22, 28

3, 5,
8, 22,
28, 29

ASTM A 350/A
350M LF2 Class
1

Strictly Confidential For Venture Use Only

BSAB10

2, 3,
4, 5,
30

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 LT Carbon Steel (Sweet Service) B5E Classification Sheet


Valves

Description

ASTM
Specifications

ID No.

NPS 2, Class 300, 2 RF x FNPT, single


body with two obturators and a bleed,
standard bore, DN 20 body, LTCS body,
fire-safe design

ASTM A 350/A
350M LF2 Class
1

BSAB10(04)

NPS 2, Class 300, RF, single body with two


obturators and a bleed, standard bore, DN
50 body, LTCS body, Metal Seats, fire-safe
design

ASTM A 350/A
350M LF2 Class
1

BSAB0(M)

NPS 2, Class 300, 2 RF x FNPT, single


body with two obturators and a bleed,
standard bore, DN 20 body, LTCS body,
metal seats, fire-safe design

ASTM A 350/A
350M LF2 Class
1

BSAB10(04)(M)

NPS 2, Class 300, 2 RF x 1 i-Flange,


single body with two obturators and a bleed,
standard bore, DN 20 body, LTCS body,
metal seats, fire-safe design

ASTM A 350/A
350M LF2 Class
1

BSAB10(M)

NPS 3/4, Class 300, PE x FNPT,


single body with two obturators and a bleed,
standard bore, DN 20 body, LTCS body,
fire-safe design

ASTM A 350/A
350M LF2 Class
1

BSAB10(06)

NPS 3/4, Class 300, PE x FNPT,


single body with two obturators and a bleed,
standard bore, DN 20 body, LTCS body,
metal seats, fire-safe design

ASTM A 350/A
350M LF2 Class
1

BSAB10(06)(M)

Notes

See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Esso Highlands Limited


Page 26 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 LT Carbon Steel (Sweet Service) B5E Classification Sheet


Component/
Standard
Bolting
ASME B18.2.1
and ASME
B18.2.2
Flanges
ASME B16.5

Description

ASTM Specifications

Stud bolts

ASTM A 320/A 320M L7

Heavy, semi-finished, hex nuts

ASTM A 194/A 194M 4L

NPS 1, Class 300, RF, SW

ASTM A 350/A 350M LF2


Class 1

Notes
80

NPS 2 24, Class 300, RF, WN, bore to


match pipe
Orifice Flanges
ASME B16.36

NPS 2 24, Class 300, RF, WN, bore to


match pipe

Gaskets
ASME B16.20

Class 300, spiral wound, CS centering


ring, 304SS windings, flexible graphite
filler, inner ring for all sizes

Fittings
ASME B16.11

NPS 1, SW, Sch. 160 and lighter


Class 3000
Sch. XXS and heavierClass 6000

ASTM A 350/A 350M LF2


Class 1

53, 54,
62

Fittings
ASME B16.9

NPS 2 16 , BW, SMLS, same thickness


as pipe

ASTM A 420/A 420M


WPL6

55, 56

ASTM A 350/A 350M LF2


Class 1

53, 62

NPS 16, seamless, thickness (see


below)

ASTM A 333/A 333M Gr.


6

51, 52,
53, 54,
63

NPS18-24, EFW, Class 22, normalized


(impact tested for46C (50F) service,
for pipe Thk > 14.3mm)

ASTM A 671 CC65-S2

ASTM A 350/A 350M LF2


Class 1
60

NPS 18-24, BW, Welded


Branch Outlet
Fittings (O-lets)
MSS SP-97

NPS 1, branch outlet fitting, SW


outlet, Class 3000 for Sch. 160 and
lighter, Class 6000 for Sch. XXS
NPS 2 6, branch outlet fitting, BW outlet
to match branch wall

Pipe
ASME B36.10M

Spectacle Blind /
NPS 1-24, RF, Class 300, Impact test for
ASTM A516 Gr. 65,
Paddle Blank /
-46C service for Thk > 14.3mm
Normalized (Refer Table
Spacer
4 PG-PDS 03-01-01 for
ASME B16.48
the type)
See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Esso Highlands Limited


Page 27 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 LT Carbon Steel (Sweet Service) B5E Classification Sheet


Corrosion Allowance (C.A.)
(see Appendix Note 87)
E
C.A. = 3.0 mm (0.12 in.)
NPS

Sch.

XXS

160

36

80

8 24

40

Class 300 LT Carbon Steel (Sweet Service) B5E Classification Sheet


Branch Table
B

24 BWT

20

BRT BWT

18

BRT BRT BWT

16

RB BRT BRT BWT

14

RB

RB BRT BRT BWT

12

RB

RB

RB BRT BRT BWT

10

RB

RB

RB

RB BRT BRT BWT

RB

RB

RB

RB

WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

RB BRT BRT BWT

1 SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SWT
N
P
S

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SRT SWT

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SRT SRT SWT

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SRT SRT SRT SWT
24

20

18

16

14

12

10

HEADER SIZESNPS
Legend:
BWT = Buttweld Tee

BRT

SOL = Socket Weld O-let Fitting

SWT = Socket Weld Tee

SRT = Socket Weld Reducing Tee

WOL = Buttweld O-let Fitting

RB

= Buttweld Reducing Tee

= Reinforced Branch

Esso Highlands Limited


Page 28 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

2.2

Upstream Piping Classification Line Class 300

Mar 2011

Class 300: Stainless SteelProcess Piping B11A


Class 300 Stainless SteelProcess Piping B11A Classification Sheet

Service

Corrosive hydrocarbons, chemicals, glycol, produced water,


amines

Pipe Material

316L stainless steel

Corrosion Allowance

0mm

Valve Material

316L stainless steel (flanged), 316L stainless (SW, BW)

Valve Material

316 or 316L stainless steel for flanged valves

Valve Trim

316 stainless steel

ASME Pressure Class

300

Design Code

ASME B31.3

PWHT

No

Pressure/Temperature Limits

Limits based upon flange ratings, unless noted otherwise

(See Notes 6 & 33 )


Limits based upon 316L flange
ratings, unless noted otherwise.
(*) Reference to PG-PDS 03-01-01,
Appendix E, Note 6, Clause g),
Temperature Range Restrictions for
Elastomers in this Line Class are
indicated below the valve ID No.
For blow-down scenario (short term
condition), elastomer Viton and
HNBR are suitable to -70C.

(C)

(kPa-g)

(F)

(psig)

101 to 38

4136

150 to +100

600

93

3516

200

510

149

3137

300

455

177

3013

350

437

204

2895

400

420

270

2688

518

390

310

2586

590

375

Class 300 Stainless SteelProcess Piping B11A Classification Sheet

Valves
Ball Valves
API SPEC
6D or
ASME
B16.34

Ball Valves
API SPEC
6D

Description

ASTM
Specifications

Notes
ID No.

NPS 1, Class 800, SW, reduced


bore, 316 SS ball/trim, reinforced PTFE
seats, fire-safe design

ASTM A 182/A
182M F316L

YBAK5

NPS 1, Class 800, SW x SE, ditto

ASTM A 182/A
182M F316L

YBAK7

NPS 1 1, Class 300, RF, ditto

ASTM A 182/A
182M F316

BBAJ0

NPS 28, Class 300, RF, reduced bore,


floating ball, liquid and mixed phase
service, 316 SS ball and trim, main seats RPTFE , other seals Viton, fire-safe
design

ASTM A 351/A
351M CF8M

BBAJ0(02)
(-50C to 177C)*

Esso Highlands Limited


Page 29 of 43

Strictly Confidential For Venture Use Only

2, 3, 6,
7, 9,
11, 21,
29, 30,
33, 58

2, 3, 6,
7, 8, 9,
11, 20,
21, 28,
33, 58

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Stainless SteelProcess Piping B11A Classification Sheet

Valves

Description

ASTM
Specifications

Notes
ID No.

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x DPE seat, liquid
and mixed phase service, 316 SS ball and
trim, main seats - RPTFE, other seals
Viton, fire-safe design

ASTM A 351/A
351M CF8M

BBAJ0(02)
(-50C to 177C)*

NPS 2-24, Class 300, RF, reduced bore,


trunnion mounted, DPE x DPE with cavity
bleed valve FBAK9, 316 SS ball and trim,
main seats - RPTFE, other seals Viton,
gas service only, fire-safe design

ASTM A 351/A
351M CF8M

BBAJ0(01)
(-50C to 177C)*

NPS 2-8, Class 300, RF, reduced bore,


floating ball, liquid and mixed phase
service, 316 SS ball and trim, main seats metal seats, other seals Viton, fire-safe
design

ASTM A 351/A
351M CF8M

BBAJ0(02)-(M)
(-50C to 177C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x DPE seat, liquid
and mixed phase service, 316 SS ball and
trim, main seats - metal seats, other seals
Viton, fire-safe design

ASTM A 351/A
351M CF8M

BBAJ0(02)-(M)
(-50C to 177C)*

NPS 26, Class 300, RF, full bore, floating


ball, liquid and mixed phase service, 316
SS ball and trim, main seats - RPTFE,
other seals Viton, fire-safe design

ASTM A 351/A
351M CF8M

BBFJ0(02)
(-50C to 177C)*

NPS 8-24, Class 300, RF, full bore,


trunnion mounted, SR x DPE seat, liquid
and mixed phase service, 316 SS ball and
trim, main seats - RPTFE, other seals
Viton, fire-safe design

ASTM A 351/A
351M CF8M

BBFJ0(02)
(-50C to 177C)*

NPS 2-24, Class 300, RF, full bore,


trunnion mounted, DPE x DPE seat with
cavity bleed valve FBAK9, 316 SS ball
and trim, main seats - RPTFE, other seals
Viton, gas service only, fire-safe design

ASTM A 351/A
351M CF8M

BBFJ0(01)
(-50C to 177C)*

NPS 28, Class 300, RF, reduced bore,


floating ball, liquid and mixed phase
service, 316 SS ball and trim, main seats RPTFE , other seals HNBR, fire-safe
design

ASTM A 351/A
351M CF8M

BBAJ0(12)
(-50C to 150C)*

Esso Highlands Limited


Page 30 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Stainless SteelProcess Piping B11A Classification Sheet

Valves

Description

ASTM
Specifications

Notes
ID No.

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x DPE seat, liquid
and mixed phase service, 316 SS ball and
trim, main seats - RPTFE, other seals
HNBR, fire-safe design

ASTM A 351/A
351M CF8M

BBAJ0(12)
(-50C to 150C)*

NPS 2-24, Class 300, RF, reduced bore,


trunnion mounted, SR x SR seat, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip
seal, fire-safe design

ASTM A 351/A
351M CF8M

BBAJ0(21)
(204C)*

NPS 2-8, Class 300, RF, reduced bore,


floating ball, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip
seals, liquid and mixed phase service, firesafe design

ASTM A 351/A
351M CF8M

BBAJ0(22)
(204C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats - RPTFE, other
seals Lip seals, liquid and mixed phase
service, fire-safe design

ASTM A 351/A
351M CF8M

BBAJ0(22)
(204C)*

NPS 2-8, Class 300, RF, reduced bore,


floating ball, 316 SS ball and trim, main
seats - metal seats, other seals Lip
seals, liquid and mixed phase service, firesafe design

ASTM A 351/A
351M CF8M

BBAJ0(22)-(M)
(204C)*

NPS 10-24, Class 300, RF, reduced bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats metal seats,
other seals Lip seals, liquid and mixed
phase service, fire-safe design

ASTM A 351/A
351M CF8M

BBAJ0(22)-(M)
(204C)*

NPS 2-24, Class 300, RF, Full bore,


trunnion mounted, SR x SR seat, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip
seal, fire-safe design

ASTM A 351/A
351M CF8M

BBFJ0(21)
(204C)*

NPS 2-6, Class 300, RF, Full bore, floating


ball, 316 SS ball and trim, main seats RPTFE seats, other seals Lip seals,

ASTM A 351/A
351M CF8M

BBFJ0(22)
(204C)*

Esso Highlands Limited


Page 31 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Stainless SteelProcess Piping B11A Classification Sheet

Valves

Description

ASTM
Specifications

Notes
ID No.

liquid and mixed phase service, fire-safe


design

Check
Valves
API STD
602

Check
Valves
API STD
594

Check
Valves
API SPEC
6D
Check
Valves
ASME
B16.34
Globe
Valves
API STD
602

NPS 8-24, Class 300, RF, Full bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats RPTFE seats,
other seals Lip seals, liquid and mixed
phase service, fire-safe design

ASTM A 351/A
351M CF8M

BBFJ0(22)
(204C)*

NPS 2-6, Class 300, RF, Full bore, floating


ball, 316 SS ball and trim, main seats metal seats, other seals Lip seals, liquid
and mixed phase service, fire-safe design

ASTM A 351/A
351M CF8M

BBFJ0(22)-(M)
(204C)*

NPS 8-24, Class 300, RF, Full bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats metal seats,
other seals Lip seals, liquid and mixed
phase service, fire-safe design
NPS 1, Class 800, SW, BC, API trim
12 (316 SS), swing-type, integral HF seat

ASTM A 351/A
351M CF8M

BBFJ0(22)-(M)
(204C)*

ASTM A 182/A
182M F316L

YCAK5

NPS 1, Class 800, SW, BC, API


trim 12 (316 SS), piston-type, integral HF
seat

ASTM A 182/A
182M F316L

YCNK5

NPS 3 10, Class 300, RF, retainerless


dual plates, through-drilled solid lugs,
integral metal seat, Inconel springs, 316
SS plates and pins

ASTM A 351/A
351M CF8M

BCYJ0

NPS 12 24, Class 300, RF, retainerless


dual plates, double-flanged, integral metal
seat, Inconel springs, 316 SS plates and
pins
NPS 2 24, Class 300, RF, BC, swingtype (piggable), 316 SS trim, HF seat

ASTM A 351/A
351M CF8M

BCYJ0

ASTM A 351/A
351M CF8M

BCFJ0

NPS 2, Class 300, RF, BC, swing-type


(non-piggable), API trim 12 (316 SS),
integral HF seat

ASTM A 351/A
351M CF8M

NPS 1, Class 800, SW, BB, OS&Y,


T-Body, API trim 12 (316 SS), graphitic
packing

NPS 1 2, Class 300, RF, integral flgs,


ditto
Esso Highlands Limited
Page 32 of 43

25, 27,
58

23, 24,
25, 58

8, 25,
26, 58

BCAJ0

25, 26,
29, 58

ASTM A 182/A
182M F316L

YTAK5

33, 58

ASTM A 182/A
182M F316

BTAJ0

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Stainless SteelProcess Piping B11A Classification Sheet

Valves
Globe
Valves
ASME
B16.34
Butterfly
Valves
API STD
609

Gate
Valves
API STD
602

Gate
Valves
ASME
B16.34

Description

ASTM
Specifications

Notes

ID No.

NPS 2 8, Class 300, RF, BB, OS&Y, TBody, API trim 12 (316 SS), graphitic
packing

ASTM A 351/A
351M CF8M

BTAJ0

3, 28,
29, 33,
58

NPS 10, Class 300, RF, through-drilled


lugs, 316 SS disc, 316 SS seal ring, 316
SS body, graphitic packing

ASTM A 351/A
351M CF8M

BFAJ0

2, 3, 7,
8, 11,
28, 33,
58

NPS 12-24, Class 300, RF, doubleflanged, 316 SS disc, 316 SS seal ring,
316 SS body, graphitic packing

ASTM A 351/A
351M CF8M

BFAJ0

NPS 1, Class 800, SW, BB, OS&Y,


solid wedge, API trim 12 (316 SS),
standard port, graphitic packing

ASTM A 182/A
182M F316L

YGAK5

NPS -1, Class 800, SW x SE, BB,


OS&Y, solid wedge, API trim 12 (316 SS),
standard port, graphitic packing, integral
flange

ASTM A 182/A
182M F316L

YGAK7

NPS 1 2, Class 300, RF, integral flgs,


ditto

ASTM A 182/A
182M F316

BGAJ0

NPS 2 4, Class 300, RF, BB, OS&Y,


solid wedge, integral flange, API trim 12
(316 SS), standard port, graphitic packing

ASTM A 351/A
351M CF8M

BGAJ0

NPS 6-24, Class 300, RF, BB, OS&Y,


flexible wedge with cavity relief, integral
flange, API trim 12 (316 SS), standard
port, graphitic packing

ASTM A 351/A
351M CF8M

BGAJ0

Instrument
Connection
Valves

NPS 2, applies to the first-block valve


(or double-block valve where required).
See Note 4 for additional requirements
and information.

Instrument
Double
Isolation
Valves
(Monoblok)
Manufacturers
standard

NPS 2, Class 300, 2 RF x 1 i-Flange,


single body with two obturators and a
bleed, standard bore, DN 20 body, 316 SS
body, fire-safe design

ASTM A 182/A
182M F316

BSAJ10

NPS 2, Class 300, 2 RF x FNPT,


single body with two obturators and a
bleed, standard bore, DN 20 body, 316 SS
body, fire-safe design

ASTM A 182/A
182M F316

BSAJ10(04)

NPS 2, Class 300, RF, single body with

ASTM A 182/A

BSAJ0(M)

Esso Highlands Limited


Page 33 of 43

3, 22,
28, 33,
58

3, 8,
22, 28,
29, 33,
58

Strictly Confidential For Venture Use Only

2, 3, 4,
30

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Stainless SteelProcess Piping B11A Classification Sheet

Valves

Description

ASTM
Specifications

Notes
ID No.

two obturators and a bleed, standard bore,


DN 50 body, SS316 body, Metal Seats,
fire-safe design

182M F316

NPS 2, Class 300, 2 RF x FNPT,


single body with two obturators and a
bleed, standard bore, DN 20 body, SS316
body, metal seats, fire-safe design

ASTM A 182/A
182M F316

BSAJ10(04)-(M)

NPS 2, Class 300, 2 RF x 1 i-Flange,


single body with two obturators and a
bleed, standard bore, DN 20 body, SS316
body, metal seats, fire-safe design

ASTM A 182/A
182M F316

BSAJ10(M)

NPS 3/4, Class 300, PE x FNPT,


single body with two obturators and a
bleed, standard bore, DN 20 body, SS
body, fire-safe design

ASTM A 182/A
182M F316L

BSAK10(06)

NPS 3/4, Class 300, PE x FNPT,


single body with two obturators and a
bleed, standard bore, DN 20 body, SS
body, metal seats, fire-safe design

ASTM A 182/A
182M F316L

BSAK10(06)-(M)

See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Esso Highlands Limited


Page 34 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Stainless SteelProcess Piping B11A Classification Sheet


Component/
Standard

Description

Bolting
ASME B18.2.1
and ASME
B18.2.2

Stud bolts

Flanges
ASME B16.5

NPS 1 1, Class 300, RF, SW

Heavy, semi-finished, hex nuts

ASTM Specifications

Notes

ASTM A 320/A 320M Gr.


L7
ASTM A194/A194M Gr.
4L

80

ASTM A 182/A 182M


F316L

89

57

NPS 2 24, Class 300, RF, WN, bore to


match pipe
Flanges
ASME B16.47

NPS 26 30, Class 300, Series A, RF,


WN, bore to match pipe

ASTM A 182/A 182M


F316L

Orifice Flanges
ASME B16.36

NPS 2 24, Class 300, RF, WN, bore to


match pipe

ASTM A 182/A 182M


F316L

Gaskets
ASME B16.20

Class 300, spiral wound, CS centering


ring, 304SS windings, flexible graphite
filler, inner ring for all sizes

Fittings
ASME B16.11

NPS 1, SW, Sch. 160 and lighter


Class 3000, Sch. XXS and heavierClass
6000

ASTM A 182/A 182M


F316L

54, 62

Fittings
ASME B16.9

NPS 28, BW, SMLS, CL-S, same


thickness as pipe

ASTM A 403/A 403M


WP316L

55, 56

ASTM A 182/A 182M


F316L

53, 62

NPS 8, thickness (see below)

ASTM A 312/A 312M TP


316L (SMLS)

51, 52,
53, 54,
63, 66

NPS 10 30, EFW, Class 1

ASTM A 358/A 358M


316L CL.1 (welded)

NPS 1-24, Class 300, RF

ASTM A240 316 (Refer


to Table 4, PG-PDS 0301-01, for the type)

60

NPS 10-36, BW, Welded CL-WX


Branch Outlet
Fittings (O-lets)
MSS SP-97

NPS 1, branch outlet fitting, SW


outlet, Class 3000 for Sch. 160 and
lighter, Class 6000 for Sch. XXS
NPS 2 6, branch outlet fitting, BW outlet
to match branch wall
NPS 4 6, Buttweld O-let (Light Wall)
Fitting

Pipe
ASME B36.10M
ASME B31.19M

Spectacle Blind /
Paddle Spacer /
Blank
ASME B16.48

See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Esso Highlands Limited


Page 35 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Stainless SteelProcess Piping B11A Classification Sheet


Corrosion Allowance (C.A.)
(see Note 87 in the Appendix of PG-PDS 03-01-01)
A
C.A. = 0 mm
NPS

Sch.

40S

36

40S

8 10

20

12 30

30

Class 300 Stainless SteelProcess Piping B11A Classification Sheet


Branch Table
B

30 BWT

24 BRT BWT

20 BRT BRT BWT

18 BRT BRT BRT BWT

16

RB

RB BRT BRT BWT

14

RB

RB

RB BRT BRT BWT

12

RB

RB

RB

RB BRT BRT BWT

10

RB

RB

RB

RB

RB BRT BRT BWT

RB

RB

RB

RB

RB

S
I
Z
E
S

RB BRT BRT BWT

WOL WOL WOL WOL WOL WOL WLL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WLL WLL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

1 SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SWT

P
S

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SRT SWT

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SRT SRT SWT

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SRT SRT SRT SWT
30

24

20

18

16

14

12

10

HEADER SIZESNPS
Legend:
BWT =

Buttweld Tee

SOL = Socket Weld O-let fitting

WLL =

Buttweld O-let
Fitting(Light Wall)

SRT = Socket Weld Reducing Tee BRT = Buttweld Reducing Tee

WOL =

Weld O-let Fitting

Esso Highlands Limited


Page 36 of 43

RB

Strictly Confidential For Venture Use Only

= Reinforced Branch

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

2.3

Upstream Piping Classification Line Class 300

Mar 2011

Class 300: Stainless SteelProcess Piping B11A(X)


Class 300 Stainless SteelProcess Piping B11A(X) Classification Sheet

Service

HP Flare

Pipe Material

316L stainless steel

Corrosion Allowance

0mm

Valve Material

316L stainless steel (flanged), 316L stainless ( BW)

Valve Material

316 or 316L stainless steel for flanged valves

Valve Trim

316 stainless steel

ASME Pressure Class

300

Design Code

ASME B31.3

PWHT

No

Pressure/Temperature Limits

Limits based upon flange ratings, unless noted otherwise

(See Notes 6 & 33 )


Limits based upon 316L flange
ratings, unless noted otherwise.
(*) Reference to PG-PDS 03-01-01,
Appendix E, Note 6, Clause g),
Temperature Range Restrictions for
Elastomers in this Line Class are
indicated below the valve ID No.

(C)

(kPa-g)

(F)

(psig)

101 to 38

4136

150 to +100

600

93

3516

200

510

149

3137

300

455

177

3013

350

437

204

2895

400

420

For blow-down scenario (short term


condition), elastomer - Viton is
suitable to -70C.
Class 300 Stainless SteelProcess Piping B11A(X) Classification Sheet
ASTM
Specifications

Notes
ID No.

ASTM A 351/A
351M CF8M

BBAJ0(01)
(-50C to 177C)*

2, 3, 6,
7, 8, 9,
11, 20,
21, 28,
33, 58

NPS 2-24, Class 300, RF, full bore,


trunnion mounted, DPE x DPE with cavity
bleed valve FBAK9, 316 SS ball and trim,
main seats - RPTFE, other seals Viton,
gas service only, fire-safe design

ASTM A 351/A
351M CF8M

BBFJ0(01)
(-50C to 177C)*

NPS 2-6, Class 300, RF, full bore, floating


ball, 316 SS ball and trim, main seats metal seats, other seals Lip seals, liquid
and mixed phase service, fire-safe design

ASTM A 351/A
351M CF8M

BBFJ0(22)-(M)
(204C)*

Valves

Description

Ball Valves
API SPEC
6D

NPS 2-24, Class 300, RF, reduced bore,


trunnion mounted, DPE x DPE with cavity
bleed valve FBAK9, 316 SS ball and trim,
main seats - RPTFE, other seals Viton,
gas service only, fire-safe design

Esso Highlands Limited


Page 37 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Stainless SteelProcess Piping B11A(X) Classification Sheet

Valves

Description

Gate
Valves
API STD
602

NPS -1, Class 800, BW x SE, BB,


OS&Y, solid wedge, API trim 12 (316 SS),
standard port, graphitic packing, integral
flange

ASTM
Specifications
ASTM A 182/A
182M F316L

Gate
NPS 2 4, Class 300, RF, BB, OS&Y,
ASTM A 182/A
Valves
solid wedge, integral flange, API trim 12
182M F316
ASME
(316 SS), standard port, graphitic packing
B16.34

See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Notes

ID No.
YGAK10

3, 22,
28, 33,
58

BGAJ0

3, 22,
28, 29,
33, 58

Class 300 Stainless SteelProcess Piping B11A(X) Classification Sheet


Component/
Standard
Bolting
ASME B18.2.1
and ASME
B18.2.2
Flanges
ASME B16.5

Description
Stud bolts
Heavy, semi-finished, hex nuts
NPS 1, Class 300, RF, WN

ASTM Specifications

Notes

ASTM A 320/A 320M Gr.


L7
ASTM A194/A194M Gr.
4L
ASTM A 182/A 182M
F316L

80

57

89

NPS 2 24, Class 300, RF, WN, bore to


match pipe
Flanges
ASME B16.47

NPS 26 30, Class 300, Series A, RF,


WN, bore to match pipe

ASTM A 182/A 182M


F316L

Orifice Flanges
ASME B16.36

NPS 2 24, Class 300, RF, WN, bore to


match pipe

ASTM A 182/A 182M


F316L

Gaskets
ASME B16.20

Class 300, spiral wound, CS centering


ring, 304SS windings, flexible graphite
filler, inner ring for all sizes

Fittings
ASME B16.11

NPS 1, SW, Sch. 160 and lighter


Class 3000, Sch. XXS and heavierClass
6000

ASTM A 182/A 182M


F316L

54, 62

Fittings
ASME B16.9

NPS 28, BW, SMLS, CL-S, same


thickness as pipe

ASTM A 403/A 403M


WP316L

55, 56

See
notes in
branch
table
51, 52,
53, 54,
63, 66

60

NPS 10-36, BW, Welded CL-WX


Branch Outlet
Fittings

NPS 1 6, sweepolet BW outlet fitting


(B31.3), to match branch wall

ASTM A 182/A 182M


F316L

Pipe
ASME B36.10M
ASME B31.19M

NPS 8, thickness (see below)

ASTM A 312/A 312M TP


316L (SMLS)

Esso Highlands Limited


Page 38 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Stainless SteelProcess Piping B11A(X) Classification Sheet


Component/
Standard

Description
NPS 10 30, EFW, Class 1

ASTM Specifications

Notes

ASTM A 358/A 358M


316L CL.1 (welded)

Spectacle Blind /
NPS 1-24, Class 300, RF
ASTM A240 316 (Refer
Paddle Spacer /
to Table 4, PG-PDS 03Blank
01-01, for the type)
ASME B16.48
See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Class 300 Stainless SteelProcess Piping B11A(X) Classification Sheet


Corrosion Allowance (C.A.)
(see Note 87 in the Appendix of PG-PDS 03-01-01)
A
C.A. = 0 mm
NPS

Sch.

40S

36

40S

8 10

20

12 30

30

Note: For all size, use D/t ratio <100.

Esso Highlands Limited


Page 39 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

Class 300 Stainless SteelProcess Piping B11A(X) Classification Sheet


Branch Table
B

30

BWT

24

BRT BWT

20

BRT BRT BWT

18

BRT BRT BRT BWT

16

BRT BRT BRT BRT BWT

14

BRT BRT BRT BRT BRT BWT

12

BRT BRT BRT BRT BRT BRT BWT

10

BRT BRT BRT BRT BRT BRT BRT BWT

BRT+ BRT+ BRT BRT BRT BRT BRT BRT BWT


R
R

BRT+ BRT+ BRT+ BRT+ BRT BRT BRT BRT BRT BWT
R
R
R
R

BRT+ BRT+ BRT+ BRT+ BRT+ BRT+ BRT+ BRT BRT BRT BWT
R
R
R
R
R
R
R

SWL SWL SWL SWL SWL SWL SWL SWL SWL BRT BRT BWT

SWL SWL SWL SWL SWL SWL SWL SWL SWL SWL BRT BRT BWT
+B
+B
+B
+B
+B
+B
+B
+B
+B
+B

A
N
C
H

S
I
Z
E
S

N
P
S

SWL SWL SWL SWL SWL SWL SWL SWL SWL SWL BRT+ BRT BRT BWT
+B
+B
+B
+B
+B
+B
+B
+B
+B
+B
S

SWL SWL SWL SWL SWL SWL SWL SWL SWL SWL BRT+ BRT+ BRT BRT BWT
+B+S +B+S +B+S +B+S +B+S +B+S +B+S +B+S +B+S +B+S S
S

SWL SWL SWL SWL SWL SWL SWL SWL SWL SWL BRT+ BRT+ BRT BRT BRT BWT
+B+S +B+S +B+S +B+S +B+S +B+S +B+S +B+S +B+S +B+S S
S
30

24

20

18

16

14

12

10

HEADER SIZESNPS
Note:
This table is applicable for High Pressure Let Down or Other High Velocity Piping w/AIV or FIV. Minimum size shall be NPS 4
for connection to the main header / sub-header w/AIV or FIV. Full encirclement pads shall be used for attachments of all bracing
to the header. Bracing shall support in two planes using a minimum one brace in each plane orientated at no less than 45 and no
more than 90 degrees part.
Legend:
BWT

= Buttweld Tee

SWL

= Sweepolet Fitting(B31.3)

BRT

= Buttweld Reducing Tee

= Braces

= Swage (Buttweld Both End)

Reducer

Esso Highlands Limited


Page 40 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

APPENDIX: NOTES TO PIPING LINE CLASS 300


The Notes for this PDS can be found in PG-PDS 03-01-01.
In Class 300 and higher (design pressures > 4137 kPa [600 psig]), elastomers shall also be resistant
to explosive decompression as might be caused by high pressure gas, especially in the presence of
carbon dioxide. See PG-PDS 29-01-37 for more info on elastomers and prevention of explosive
decompression.

Esso Highlands Limited


Page 41 of 43

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PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

ATTACHMENT: PURPOSE CODE DEFINITIONS


Code

Description

Assigned to paragraphs that require the Owner's Engineer to provide additional information or
make a decision.

Assigned to paragraphs that require approval from the Owner's Engineer before the work may
proceed or the design is finalized.

Assigned to paragraphs whose primary purpose is reduced costs. Reduced cost in this
context refers to initial investment cost and does not include life cycle cost considerations. Life
cycle cost considerations are captured under reliability, maintainability, or operability purpose
codes.

Assigned to paragraphs whose primary purpose is driven by environmental considerations.


Environmental considerations typically include specifications intended to protect against
emissions/leakage to the air, water, and/or soil. Deviations from the specifications contained in
such paragraphs require formal review and approval according to local environmental policy.

Assigned to paragraphs that provide only clarifying information, such as Scope statements,
definitions of terms, etc.

Assigned to paragraphs whose primary purpose is to provide for maintainability of equipment


or systems. Maintainability provisions are those that facilitate the performance of maintenance
on equipment/systems either during downtimes or during onstream operations.

Assigned to paragraphs whose primary purpose is to assure operability of equipment or


systems. Operability is the ability of the equipment/system to perform satisfactorily even
though conditions are off-design, such as during start-ups, process swings, subcomponent
malfunction, etc.

Assigned to paragraphs whose primary purpose is to improve or assure the reliability of


equipment or systems. Reliability is a measure of the ability of equipment/systems to operate
without malfunction or failure between planned maintenance interventions.

Assigned to paragraphs containing specifications/guidance where the primary purpose is the


avoidance of incidents impacting personnel safety, operational safety, and the public in general
and/or involving responses to emergency situations. Any deviation from the specifications
contained in such designated paragraphs requires formal review and approval according to
local safety policy.
Personnel Safety:

Refers to incident-related personnel injuries or illness, e.g., burns, cuts,


abrasions, inhalation of or exposure to dangerous substances, etc., that
could result in medical treatment, restricted work, lost-time incidents, or
fatalities.

Operational
Safety:

Refers to the prevention and control of process releases, fires, and/or


explosions that could result in damage to equipment, process disruption,
or personnel injury or illness.

Esso Highlands Limited


Page 42 of 43

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PGHU-EH-LSPDS-002004
Rev 0

PG-PDS 03-20-04

Upstream Piping Classification Line Class 300

Mar 2011

RECORD OF CHANGE
Revision 0
Location

Action

Date: 21/03/11

Description
Initial Publish

Esso Highlands Limited


Page 43 of 43

Strictly Confidential For Venture Use Only

PGHU-EH-LSPDS-002004
Rev 0