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Paul0 S. Varoto
Nomenclature
A,
fn
FO
F(w)
F.n (w)
Gxx &J)
CFX (w)
GNN (a)
H(w)
IIn3 (w)
If.. (w)
j
Modal constant
Natural frequency [Hz]
Impact excitation amplitude [A]
Ideal input Fourier transform
Measured input Fourier transform
Output excitation auto spectrum
Input-output cross spectrum
Input noise auto spectrum
Ideal systems FRF
Measured systems FRF
Anti-aliasing filter FRF
G
Input noise
N
1
T
Tp
TL
TP
X(w)
xm (w)
Greek
a
Af
w
W
7
re
Cn
Introduction
Impact testing is a popular method used in experimental modal analysis. The excitatiou hardware rc
quired in impact tests consists of either an instrumented hand held or electric impact hammer. The
electric impact hammer has the advantage of causing more consistent impacts compared to the hand
held hammer. The impact hammer enables the experimeuter to quickly obtaiu driving point and transfer
point FRFs at several points on the structure since
the excitation can be easily moved from one location
to another.
While impact testing has many advantages for certain
structural tests, the technique requires careful signal
processing since we usually mix two types of data windows, rectangular for input pulse and esponentia,l for
output response. The parameters that control these
data windows are controlled by the user; aud as we
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f(t)=
0
Fo sin (;t)
1 0
o<t<t;
ti 5 t 5 t,
2, < t
(2)
where ti and t, define the initial and end times for the
duration of the pulse, and 7 = t. -t; is the pulse duration interval. The impact excitation frequency spectrum F(w) is obtained by taking the FFT of Eq. 2.
Then the ideal output response frequency spectrum
X (w) is calculated from
X(u)=H(w)F(w)
(3)
799
(4)
(5)
The the ratio of X,,, (w) to F,,, (w) gives H(w) as seen
from Eq. 3 when H.,(w) is the same for both channels.
The half sine pulse in Eq. 2 is assumed to start at
t = 0.020 s, to have a duration r = 0.010 s, and to
have a magnitude of 1 N. The frequency spectrum
of the original impact pulse F(w) and the measured
impact pulse F,,,(w) are shown in Fig. 3a. The measured impact pulse (solid line) is shown along with
the original pulse (dashed line) in Fig.
3b. The
measured pulse is time delayed with respect to the
original pulse, is rounded at the leading edge, is approximately 1 N in magnitude, is ringing after the
main lobe, and is approximately 0.010 s long.
The measured input and output frequency spectra are
used to estimate the systems FRF that is equivalent
to HI(U) so that
(3)
where GFF (w) and GFX (w) are the input auto spectrum and the cross spectrum, respectively. The auto
and CIOSS spectra are given by
GFP = 2Fm 6.~) Fm (w)
(7)
(8)
In order to illustrate the truncation effects we will assume that only the first 1024 data poiuts from the
time signal shown in Fig. 4 are captured. Then, the
data windows length is reduced to 1.25 s, and the
resulting frequency resolution is increased to 0.8 Hz.
The FRF determination from the truncated input. and
output signals cau be done in two ways. First, we
can use all 4096 data points in both channels. In this
case, the last 3072 data points in the input and output time signals are set to zero. When this approach
is used, the resulting FRF magnitude and phase angle plots shown in Fig. 5a and 5b are obtained when
Af = 0.20 Hz. The theoretical FRF is shown for
comparison purposes In this case, the box window
function used to truncate t,he time histories generates
a sine function digital filter that causes all kinds of
uncertainty in both the ma,gnitude and phase angle.
This ef&ct is due to excessive zero padding of the
signal. Trethewey and C&o [2] found similar oscillations in their analysis. It is obvious that this is a
poor choice.
The second approach is to use only the first 1024 data
points from each input and output signal. This choice
makesour data window 1.25 s loug so tha,t the resulting frequency resolution of 0.8 Hr. When the FRF is
calculated from this data, we obtain the results shown
in Fig. 6a and 6b. The theoretical FRF is shown in
these plot,s for comparison purposes. The truncated
plots for the magnitude aud phase are surprisingly
smooth compared to those in Fig. 5. It is clear that
the peaks are rather close but the valleys are off by a
considerable amount. In fa,ct, an analysis of the peak
values at each resonance is shown in Table 2 where we
see that the truncated peak FRF values run about 75
to 77 per cent of the ideal values in this case. In addition we see that the phase angle is correct at the
peaks at points A, B, and C in Fig. 61, appea to be
close to -90 degrees at exh resonance condition while
it is uncertaiu in the valley regions between the resonances where the angles exceed -180 degrees when
-180 degrees should be the limit.
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Now we apply a,u exponential window to the trunated data in Fig. 4 in order to remove the window
leakage in the 1024 data window. This wiudow is
defined a.5
111, (1) =
0
e-*
0
o<t<t,
t,_<t<T
(9)
T < t
by PI
T - t ,
re = - In (a)
(10)
Double
Impacts
Sometimes double hits can not be avoided while running impact tests so that t,wo impulses are wplied to
the system. This section discusses the double impact
phenomenon 8s well as its influence ou the FRF estimation under two common situations. First, both
impacts are captured by the rect,angular window. Second, the rectangular window is set to wpture only
the first impact. The resulting FRFs are computed
in both casea
It is assumed that two 0.01 s half sine impulses occur
that are 0.05 s apart so that the measured impulses
appear as shown in Fig. 8a, a,fter b&g filtered by the
anti-aliasing filters. Obviously, the time between inpulses and their relative magnitude can vary widely in
different test setups. The measured impulses show filter ringing aud the smoothing out of the initial slope.
The corresponding input frequency spectrum is shown
in Fig. 8b which, when compa,red to the flat single
impact spectrum in Fig. 3a, contains a number of
significant variations in the 0 to 100 Hz frequency
range. These variations are controlled by the relative
magnitudes and spacing of the impulses and are a
clear indication that multiple impacts have occurred.
The output time history is calculated using a numerical time integration routine. This output was then
processed through the anti-aliasing filter to obtain
X,,,(w) so that the measured data is calculated in a
different manner that is independent of Eq. 3.
The measured and theoretical FRFs (magnitude and
phase) are compared in Figs. 9a and 9b, respectively. Thus, if dual impacts occur that are correctly
captured and the iuput frequency spectra as seen in
Fig. Sb has no zeros or excessively deep notches, then
the measured FRF is accurately estimated. In this
case, no exponential window is used and sufficient
time is allowed so that window leakage is not a probIeKl.
The second case analyzed considers that only the first
of the two impacts is captured. In this case, the length
of the rectangular window in Fig. la is set to exclude
the second impact from the resulting frequency spectrum. The FRF characteristics are calculated again
and shown in Fig. 10. In this case, the estimated
results present serious distortions when compared to
the theoretical results. These inconsistent results are
Windows
Origin
Misalignment
We need t,o be clear a,bout why TL should be approximately 50%. First, it guarantees we are fully utiliaing the dynamic rwge of our Af D converter. Second,
we have a consistent input to the structure and ca,n
set the output A/D converter to use its full dynamic
range as well. If the instrument noise floor is a problem with either channel, then we need to increase the
FS voltage of each channel. Thus, we recommend
that 40% < TL < GO% for impxt tests.
802
References
[l] McConnell, K. G., Fundamentals of Vibration Testing John Wiley and Sons, to be published.
1. Determine the polaity and duration T of the impulse, i.e., is the nmin lobe positive and negative and
what is its d&ion.
2. If the impulse is positive, se positive slope (negative, use negative slope).
3. The trigger point TP should be at least 2r into
the data window so we can see the input before the
real pulse starts.
4. The rectangular a,nd exponential windows should
start at the same time, i.e., tl = 13. This stat time
should be selected so that TP - tl > $ so that you
can not hwe data outside either window.
5. Set rectangular window time t* = TP+5r or until
input ringing is less than I% of the peak.
6. Set the trigger levels in the 40% to 60% range.
7. Set your exponentia,l window for 1 to 10% leakage
lax.
8. Adjust the input full scale voltage so that signal
to noise problems are under control, i.e., instrument
noise floor is less than 1.0% FS. Remember we have
the transient windows to help us on this noise floor
problem.
9. Adjust output full scale voltage to be compatible
with input, i.e., se as much for the A/D converters
dynamic range as possible and iustrument noise floor
should be less than 0.1% FS since we can not remove
this noise.
[2] Trethewey, M. W. and Cafeo, J. A., Tutorial: Signal Processing Aspects of Structural Impact Testing,
The Internationa~l Journal of Amxlytical and Expcrimental Modal Analysis, V 7, n 2, pp 129.149, 1992.
[3] C&o, .I. A. and Trethewey, M. W., Impulse Test
Truncation aud Exponential Window Effects on Spectral and Modal Parameters, Proceedings of the 81h
IMAC, V 1, pp 234-240, Orlando FL, 1990.
[4] Clark, R. L., Wicks, A. L. and Becker, W. J.,
Effects of an Exponential Window on the Damping
Coefficient. Proceedixes of the ? IMAC. V 1. . DD. 83.
86, Las Vegas, 1989. FS
_-------__---___,
Acknowledgments
The authors would like to thank the Iowa State University Engineering College and the Aerospace Engineering and Engineering Mechanics Department for
803
Fig. 2 - Anti-r&sing
--.I
10
2,
20
804
a
Fig. 7 - FRF from exponential window function: (a)
Magnitude; (b) Phase Angle (solid: measured; dashed:
original)
805
Fig. 12 - Minimum
806
807