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1 d
Page 1(81)
Table of Contents
2.
2.1
2.2
2.2.1
2.2.2
2.2.3
2.2.4
GENERAL ........................................................................................................................ 5
Using this manual ............................................................................................................... 5
Important safety information ................................................................................................ 5
Warning - Risk of Electric Shock ........................................................................................ 5
Warning- Risk for moving platform inside radome ............................................................... 5
Caution - RF Radiation Hazard .......................................................................................... 5
Who should install and service the system? .......................................................................... 5
3.
4.
4.1
4.2
4.3
4.4
4.4.1
4.4.2
4.5
4.5.1
4.5.2
4.5.3
4.5.4
4.6
4.6.1
4.6.2
4.6.3
4.7
4.7.1
4.7.2
4.7.3
4.7.4
4.8
4.8.1
4.8.2
4.8.3
4.8.4
4.8.5
4.9
4.10
4.10.1
4.11
4.11.1
4.11.2
4.12
4.12.1
4.12.2
4.13
FAULTFINDING ............................................................................................................. 12
Functional split ............................................................................................................... 12
Error states .................................................................................................................... 12
IP ................................................................................................................................... 18
GPS and Gyro Input....................................................................................................... 18
Check of NMEA input string ........................................................................................... 19
Configure NMEA baud rate ............................................................................................ 20
Exchange of ASU........................................................................................................... 20
Procedure for Physical replacement of ASU .................................................................. 20
Verifying correct Eeprom values of new ASU ................................................................. 23
Calibrating rate sensors and tilt sensor after exchange of ASU ...................................... 23
Calibrating polarisation values after exchange of ASU ................................................... 24
Sensor Unit .................................................................................................................... 26
Exchange of Sensor Unit ............................................................................................... 26
Configuration of new SU ................................................................................................ 27
Calibrating rate sensors and tilt sensor after exchange of Sensor Unit........................... 27
Transceiver .................................................................................................................... 28
Removing Transceiver ................................................................................................... 28
Inserting new Transceiver .............................................................................................. 29
Calibrating polarisation values after exchange of Transciever ........................................ 32
Polarisation Motor & Potentiometer ................................................................................ 33
Polarization alarm troubleshooting ................................................................................. 36
Checking potentiometer readings................................................................................... 36
Checking step motor current .......................................................................................... 39
High elevation polarization error..................................................................................... 39
TEST REGISTERS ........................................................................................................ 40
CHANGING THRESHOLD FOR POLARIZATION ALARM ............................................ 40
Belt Tension ................................................................................................................... 41
Exchange of Elevation Drive Belt ................................................................................... 42
Procedure ...................................................................................................................... 42
Slip Ring / Rotary Joint exchange .................................................................................. 50
Removing slip ring / rotary joint unit(s) ........................................................................... 50
Installing new slip ring / rotary joint unit(s) ...................................................................... 53
Cable modems ............................................................................................................... 54
Fault finding ................................................................................................................... 56
Cable Modem Exchange Procedure............................................................................... 57
Mechanicle check in ADE .............................................................................................. 66
5.
5.1
5.2
CABLING ....................................................................................................................... 66
ADE BDE RF cables ...................................................................................................... 66
NMEA ............................................................................................................................ 67
Revision A 2012-08-06
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6.
START UP SEQUENCE................................................................................................... 68
7.
7.1
7.2
7.3
7.4
7.5
8.
8.1
8.2
8.3
SNMP FAULTFINDING.................................................................................................. 76
Problem getting SNMP response, No SNMP SW on ACU ............................................. 76
Check connectivity between modem and BDE ............................................................... 76
Check settings ............................................................................................................... 76
9.
9.1
9.1.1
10.
10.1
11.
WIRING DIAGRAM........................................................................................................ 78
12.
Rev
Date
PA18
PA19
PA20
31.01.2012
13.04.2012
18.06.2012
PA21
25.05.2012
PA26
A
30.07.2012
06.08.2012
Revision A 2012-08-06
Pages
affected
All
Changes
SW 3.X , Vlan,SNMP,NMEA
New CMU type, webmin
Database Recovery
WEBMIN Setting Default Gateway
Minor change to exchange of transceiver how belt to
ppotentiometer
- is put on.
New Paragraph Polarisation checkpoints and troubleshooting (
potentiometer and step motor readings)
- New procedure or Exchanging Elevation Drive Belt.
Added procedure for slip ring / rotary joint exchange.
- Details in CM configuration
- Corrected some screenshots for CM configuration
Language check
Page 3(81)
Jotron B120
Stabilized VSAT Ku-antenna
Service Guide
CAUTION:
This stabilized antenna system is designed with a transmitter (Transceiver or BUC). A transmitter involves
potential hazards, including exposure to RF radiation, associated with the improper use of the transmitter.
The transmitter could operate independently of the stabilized antenna system. Prior to work on the
stabilized antenna system, the power to the transmitter must be switched off. When the transmitter is in
operation, no one should be allowed anywhere within the radiated beam being emitted from the antenna.
The ultimate responsibility for safety rests with the facility operator and the individuals who work on the
system.
Potentially lethal voltages are present within the ADE (Above Deck Equipment) and the BDE (Below Deck
Equipment) .To avoid electric shock, do not open the chassis enclosures of the BDE unless you are a Jotron
certified technician. Access inside the radome is only allowed for a Jotron certified technician.
Inside the radome of the ADE (Above Deck Equipment) a moving pedestal is present. While opening the
hatch, entering the radome or doing service on the pedestal please be observant so you are not hit by the
moving pedestal. The hatch shall always be securely locked unless a Jotron certified technician is doing
service inside the radome.
Revision A 2012-08-06
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2. GENERAL
16 m
(52 feet)
16 m
(52 feet)
5o
5o
Figure 1
Using the web interface, you can set up RF radiation hazard zones to inhibit transmissions
within areas frequented by your passengers and/or crew. See section 4.3 in the User Guide for
instructions.
Revision A 2012-08-06
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Alarms
Alarm
No contact with pedestal
Cause / Triggered by
Triggered if BDE do not get
response from control software
in the ADE
Alarms
No contact with uC
Caused either by
- Failure in communication
between BDE and ADE(ASU)
- ASU have entered an error
state where Micro Controller
in ASU do not respond to
requests
Alarms
No heading
Action
BDE
- Ping BCMU, default address 192.168.0.3
- Ping ACMU, default address 192.168.0.14.
- Ping ASU(Bf) default address 192.168.0.15
- If ping tests OK. Cable Modems and ADEBDE RX RF Cables are OK
- If ping to ACMU is not OK
- Check that Rx and Tx cables between
ADE and BDE are correctly connected,
and not cross connected
- Check if ADE and BDE CM are paired.
- If only ASU do not respond to ping check
Ethernet cable between ACMU and ASU
- Try restart of ADE,
- Try restart of BDE
BDE
- View alarm log entries for additional
Information.
- Ping BCMU, default address 192.168.0.3
- Ping ACMU, default address 192.168.0.14
- Ping ASU(Bf) default address 192.168.0.15
- Try restart ADE
BDE
- Check that NMEA cable connected
- Verify valid NMEA sentence available
- Check NMEA port speed
- Check BDE internal NMEA Cable to ACC
Page 6(81)
Units to inspect
ADE-BDE Rx cable
ADE
Cable Modem
ASUCM Eth.cable
RF Rx cables
Rotary Joint
Tapper
ASU
BDE
Rx cables
Tapper
Cable modem
Switch
Ethernet cables
Access Controller
ADE
ASU
BDE
NMEA Cable
NMEA Sentence
NMEA Speed
Alarm
No GPS
Cause / Triggered by
Alarms
Alarms
No target
Alarms
No RF band defines
Alarms
No TRB contact
BDE
- Check alarm log for other entries.
- Power cycle ADE
- Re-load System SW ( ADE and BDE)
Alarms
Alarms
Process failure
BDE
- JRAS, configure blocking zone or at least a
0-360 degree free zone
BDE
- Check alarms log for additional alarms
- Check process status in JRAS System ->
Status menu to determine which process
that has failed
Alarms
Regulator Alert
Revision A 2012-08-06
Action
BDE
- Check JRAS Position time updates
ADE
- Check GPS cable connection to ASU
BDE
- Check JRAS selected satellite parameters
Units to inspect
ADE
GPS
GPS to ADE Cable
ASU
BDE
- Check JRAS selected satellite parameters
- Check JRAS Transceiver and RF Band
Configuration
BDE
- Check Alarm log
- For polarization alert, See section for
polarization and potentiometer below.
- View JRAS System -> Regulation Status > view Uc Trace
Page 7(81)
ADE
ASU(TRB)
BDE SW loading
TRB
Power cycle ADE
Polarization
Friction all axis
Motors
SU
Alarms
Alarm
Database Error - Umpire
process cannot
read rx info
Cause / Triggered by
An error reading the target
configuration caused by
misconfiguration or a software
error
Setting up the head(Transceiver)
involves setting DiSeQ
configuration, and Polarization.
If any of these tasks does not
complete within 90 seconds this
alarm is raised
Action
BDE
- Check Satellite Definition in JRAS.
Units to inspect
BDE
- Check Alarm logs for entries
ADE
- Power off, check transceiver moves freely in
operational range
- Check belts, motors and potentiometer
- May require to configure polarization with
test5 re-calibrate polarization
ADE
Transceiver
Pol. potentiometer
Pol Motor
Belts for polarization
ASU(motor drive)
BDE
- Check alarm log for other entries
- Try restart BDE & ADE
- Re-load System SW ( Both ADE and BDE)
BDE
- Check alarm log for other entries
- Try restart BDE & ADE
- Re-load System SW ( Both ADE and BDE)
BDE
- Check sensor reading LNB voltage, JRAS
menu System -> Sensors
(Mon_ADC_CH_LNB)
- Rx chain between ASU and Transceiver.
( Rx cable ASU - Splitter, splitter, Rx cable
splitter-Transceiver)
- Disconnect Transceiver Rx, if Power on
cable is OK at transceiver then either
Transceiver Rx is defect pulling too much
current or TRB board power supply defect.
ADE
ASU (TRB)
Alarms
Alarms
Alarms
Alarms
TRB Powerline
Revision A 2012-08-06
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ADE
ASU(TRB)
ADE
ASU(TRB)
Rx cables
Splitter
Transceiver
Alarms
Alarm
Polarization Slip
Cause / Triggered by
The polarization is set, and then
read back. If the value read from
potentiometer fail to converge
with the calibrated value this
alarm is raised
Action
BDE
- Check Alarm logs for entries
ADE
- Power off, check transceiver moves freely in
operational range
- Check polarization drive belts, motors and
potentiometer
- May require to configure polarization with
test5
Units to inspect
ADE
Transceiver
Pol. potentiometer
Pol Motor
Belts for polarization
ASU(motor drive)
Alarms
BDE
- Check alarm log for other entries
- Check cables from ACC to FPIU
BDE
ACC
FPIU
12VDC Power
supply
Alarms
uC Monitor
Alarms
Revision A 2012-08-06
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ADE
Transceiver
ASU & TRB
SU
BDE
IP configuration
Modem
configuration
Ethernet Cables
External Netw
Eth. Cables
Switches, Routers
VSAT Modem
Check configuration
Alarms
Alarm
Front Panel Disconnected
Cause / Triggered by
Front panel is not present or
attached
Action
BDE
- Check Cabling ACC FPIU
- Check Power cable 12VDC to FPIU
Units to inspect
BDE
FPIU
ACC
Alarms
Regulation Stopped
BDE
- Check Alarm log
ADE
ASU
SU
Motors
Friction
Revision A 2012-08-06
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Status - Values are shown for the duration of an activity they represent a system state
Status
Status
Status
Status
Status
Status
Status
Status
Status
Status
Status
Status
Status
Status
Status
Status
STARTUP
CHECK-TRB
READ-TRB
CHECK-REG-LOOP
STABILIZE
READ-MODE
READ-POSITION
READ-TARGET
CONFIG-HEAD
CONFIG-TRB
CONFIG-SENSORS
POINT
STATE_ENABLE_SYNCHRO
NOUS_READ
SPIN-UP
TRACK
ROTATE
Status
Status
Status
Status
Status
Status
Status
Status
SEARCH
DISABLED
MANUAL-STEER
LOCK_ENCODER
SPIN_DOWN
FIXED
UNLOCK_ENCODER
READ-SPECTRUM
Status
RESTORE-MODE
Revision A 2012-08-06
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4. FAULTFINDING
NOTE!
Potentially lethal voltages are present within the ADE (Above Deck Equipment) and the BDE (Below Deck Equipment) .To avoid electric shock, do
not open the chassis enclosures of the BDE unless you are a Jotron certified technician. Access inside the radome is only allowed for a Jotron
certified technician.
Inside the radome of the ADE (Above Deck Equipment) a moving pedestal is present. While opening the hatch, entering the radome or doing
service on the pedestal please be observant so you are not hit by the moving pedestal. The hatch shall always be securely locked unless a Jotron
certified technician is doing service inside the radome
4.1 Functional split
BDE ACC
User interface support with web and command line
SQL database for logs and configuration
Uploads ADE software to the Above Deck on start-up.
AMIP and VSAT modem interfaces
ADE - ASU
Stabilization, instantaneous corrections to look angle compensate for sea
motions
Hosts interfaces for GPS, Tracker receiver board and sensors
Tracking control, corrective movements are applied based on power
measurements taken as the bore sight is driven through a conical scan
pattern
Applies rules governing transmitter control, requirements dictate 100ms
response in some conditions
Revision A 2012-08-06
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Status
No Power on BDE
Indicates
No Power on ADE
Revision A 2012-08-06
What to Check / to do
- Supply Voltage
- Inlet fuses on BDE, located on power inlet at the rear. 2 glass fuses.
- Net filter
- Internal BDE AC/DC power supplies 12 & 24VDC.
- Front panel board distributes supply voltage to some internal unites,
incl. Access controller.
- Check power present at circuit breaker
- Check Circuit breaker
- Check power input to the ADE AC/DC power supplies.
- Check Diode between dual power supply and ASU Power inlet.
- If supply voltage comes from BDE:
- Power output at BDE
- Cable between BDE & ADE
- Power supply Relay in BDE- Check cabling in BDE
- Check communication between ACC and ASU
- Ping tests from BDE and from ADE (WLAN)
- ADE BDE Rx Cable
- RX cabling in BDE
- Rx cabling in ADE
- Cable modems
- Ethernet ACMU ASU
- Ethernet in BDE:
- ACC Switch
- switch to BCMU
- ASU
- Re-install SW
Page 13(81)
Status
ADE starts to initiate but
during initialisation all
motor loose torque
Revision A 2012-08-06
Indicates
Indicates:
- Automatic Calibration of sensors, test 1 - If
needed it will start after sensor Unit has moved to
end stop and back to position of 0 degree elevation.
- Failure on motor
- Motor driver failure (ASU)
- Power supply, not giving enough power to drive
the antenna.
- Mechanical obstruction or friction causing system
to shout off power to the motor
Automatic Calibration may be initiated after sensor
Unit end-stop calibration and/or after antenna has
detected the home sensor.
(Automatic calibration is required if antenna is
started at a temperature which rate sensors are not
calibrated. After calibration the Antenna will restart.)
Check active alarms
- Check GPS and Gyro input.
(GPS may use up to 10 minutes to get valid
reading if system has been powered off for a long
period.)
- Az reference not detected ( Hall sensor) will give
an alarm, If magnet is in place on AZ cogwheel
it may be related to defect hall sensor, located
inside ASU, if faulty it will require ASU to be
exchanged.
Faulty setting of AZ home sensor offset value.
What to Check / to do
Verify free movements with no special torque in all axes. (Antenna
powered on so that motor breaks are off, verify free movement before
antenna starts to initiate.)
Observe antenna during initialisation.
To check if system is performing calibration of sensors: Check JRAS:
If status is = Calibrating wait 5-10 minutes for Test 1 to calibrate
rate sensors.
If status is Stabilising enter System -> regulation status and open
View uC Trace observe if test 1 has started. If so wait 5-10 minutes
for Test 1 to calibrate rate sensors.
Check JRAS status:
If status is = Calibrating wait 5-10 minutes for Test 1 to calibrate
rate sensors.
- If status is Stabilising enter System -> regulation status and open
View uC Trace observe if test 1 has started. If so wait 5-10
minutes for Test 1 to calibrate rate sensors.
- Check GPS
- GPS information can be received either from own GPS located in
ADE or GPS received via NMEA port on BDE.
- In JRAS check c
- Gyro, Check that NMEA cable is connected and that valid heading
sentence is present. In JRAS check counter for valid Gyro input
- If valid Gyro sentence is present on cable from Vessel, try to swap
input connection: Tx+ and Tx- on input connectors NMEA In A/+
and NMEA IN B/Verify by manually performing procedure for calibrating azimuth offset
values. ( Set Bow and point to satellite to fine tune AZ offset)
Page 14(81)
Status
Antenna points to wrong
Elevation
Indicates
Adjust Elevation offset.
- The Elevation offset is usually no more +/- 3
degree. In JRAS the elevation offset values
should be between -300 and +300.
Polarisation is wrong
Mechanical check
No receive signal on
Jotron B120 TRB
Revision A 2012-08-06
What to Check / to do
Manually configure Elevation offset by performing calibration routine.
In JRAS menu Configuration -> pointing -> Access Advanced
Options Click on the value of Elevation offset. A pop up window will
appear, set value =0. Then find satellite and let the antenna track
satellite, when signal has peaked up, set EL and AZ offset, REFSAT.
Run procedure for calibrating polarisation. Start Telnet session and via
CLI start test 5, observe result in JRAS menu: System -> regulation
Status -> View uC Trace
- Check for physical obstructions limiting operational range, e.g. cables.
- Check that belt tension between motor and transceiver is not too tight.
- Loosen rear tightening bolt and Perform procedure for tightening.
- Check that potentiometer range is not limiting the turn by reaching end
stop. NOTE! Turn gently by moving potentiometer not to break
potentiometer end stop.
- Check LNB voltage MON_ADC_CH_LNB and measure it at
Transceiver Rx connector.
- Verify presence of 10MHz on Transceiver Rx Connector.
- RF cable(s)and components between transceiver and ASU(TRB)
- TRB (ASU)
- Transceiver
- Check Modem integration
- Check that spectrum is stored (MOSIM)
- Enter the ADE and observe if antenna is drifting off satellite in AZ.
If so Run TEST1 to calibrate rate sensors.
- Verify that bubble in level on top of SU is in centre, if not run test 3
- Check All axis for friction.
Page 15(81)
Status
System tracking satellite,
No receive lock on VSAT
Modem
Indicates
- Tracking wrong satellite
- Defect Rx component between ASU(TRB)
and VSAT Modem.
- Faulty LO configured in VSAT Modem.
- Faulty Jotron B120 configuration of
transceiver or RF-Band
- No power on Transmitter
- No 10MHz reference on Transmitter Tx
(from VSAT Modem)
- Tx LO defined in VSAT Modem
- GPS Position defined in VSAT Modem (TDMA)
- Tx cabling
Revision A 2012-08-06
What to Check / to do
- Check JRAS satellite spectrum to verify correct satellite.
- Check RF-Band and Transceiver settings in Jotron B120
- Check Rx LO settings in VSAT Modem
- Check Satellite parameters in VSAT Modem
- Check BDE VSAT modem Rx cable
- Jotron B120 TRB is located in antenna, fault may be in Rx chain
between ADE and BDE:
- Use spectrum analyser and measure Rx signal on RF test connector
located on front of BDE, please note signal is output from a 10dB
coupler.
- Use coupler or splitter to measure on cable from ADE.
- If no Rx Signal check Rx Chain between ADE and BDE.
- Cables
- Rotary Joint
- Splitters, couplers, filters and amplifiers.
- Transceiver supply power is enabled by BDE:
- Observe that satellite name is Green in JRAS.
- Observe sensor reading A_MON-BUC Current of min 1.8A
- Measure 24VDC present at Tx Cable ( Test Tx mode)
- Verify that modem is configured to supply 10MHz reference and that
it is present at Tx input to transceiver, ( -10 to 5 dBm )
- Verify correct LO setting in modem.
- If CW sent from VSAT is received at HUB but not logging on check
Initial power setting and that GPS position is correct.
- Tx Chain BDE - ADE
- ADE BDE Cable
- Rotary Joint
- BIAS-T
- Cable: Bias T- transceiver
- Power cable to Bias-T.
Page 16(81)
Status
Open AMIP interface
between BDE and iDirect
not working
Indicates
- Jotron B120 not configured for Open Amip
and/or wrong IP setting of VSAT modem.
- VSAT not correct IP setting for Antenna
controller.
- Routing between Jotron B120 and VSAT
Modem.
- Ethernet cables
Database Error
Revision A 2012-08-06
What to Check / to do
- Antenna Controller IP correctly configured in Option file
- Port is set to 2002, and port 2002 routing between VSAT and
BDE is open.
- Jotron B120 is configured to integrate via Open AMIIP
(OAMIP) and configured with correct IP for VSAT Modem.
- Telnet to Jotron B120, exit command shell and try to ping
VSAT Modem.
- From VSAT Modem try to ping Jotron B120 BDE.
- Try Telnet to BDE(ACC), port 2002. Should get response by
some characters appearing in telnet window.
- JRAS Satellite 0 selected ( Jotron B120 automatically sets
satellite = 0 when integration is set to Open AMIP.)
- If STM modem is connected on VLAN ensure VLAN
configuration is enabled on ACC
- Verify SNMP enabled on ACC
- Verify STM modem Device manager setting for interface used is
open for remote access
- STM Modem: verify SNMP settings on STM modem, open for
Public and that IP range include ACC
- See procedure for DB recovery
- Note!! Use correct repair DB version. It is related to System
SW version installed.
Page 17(81)
4.3 IP
Jotron B120 has GPS antenna & receiver located in the ADE, External GPS is not required but will give
extra redundancy. If GPS is available at BDE via NMEA 0183 from the vessel, the Jotron B120 will use
this GPS information as primary and GPS located in antenna will be backup. Supported Sentences are:
$GPGGA
$GPRMC
Jotron B120 output GPS information to modem from the active source of GPS input, (Jotron B120 ADE or
NMEA0183 input from the vessel) via pin 3 and 5 on NMEA port,
Page 18(81)
GPS
The Jotron B120 receives GPS information from its internal GPS antenna located at the rear of the pedestal.
On the first power on it can take up to 10 minutes before the GPS gives an output so be patient and verify
the Jotron B120 reading is the same as the vessels GPS position. And that counter GPS RX increases.
Gyro Input
Verify that reading in Jotron B120 web interface is the same as vessel. And that counter Gyro RX
increases
Revision A 2012-08-06
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2. Each connector on the front of the ASU is fastened with screws, use flat headed screwdriver.
Revision A 2012-08-06
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To unscrew the Power in/out connectors on the back of the ASU you have to lift up the ASU to access the
screws.
Revision A 2012-08-06
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4. Use an SMA torque wrench to loosen the GPS cable on the ASU, to loosen it is also possible to use an
8mm wrench but always use a SMA torque wrench to fasten the SMA connector.
Revision A 2012-08-06
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-1
-1
sep 1 107 -1
sep 1 108 -1
Mechanical EL and
XEL Information in
ASU
4.5.3 Calibrating rate sensors and tilt sensor after exchange of ASU
It is strongly recommended that the Vessel is in port. The calibration can also be performed at sea
but then it is important that there is none/minimal sea movements and that the vessel is not turning
in Azimuth,
1. Enter the radome
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Revision A 2012-08-06
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6. When sensor unit starts to move, power cycle antenna by switching off and on circuit breaker
7. Observe that the antenna initialize correctly and points towards the satellite.
8. AZ and Elevation offsets for new ASU is not optimized and the antenna may not be able to
perform a direct point and track satellite. If Antenna is not able to track satellite try initiating a
search.
9. When antenna is tracking and signal is optimized, set new AZ and EL offset values by:
a. Enter menu Configuration ->Pointing
b. Press button RefSat
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15. If needed adjust belt by loosening motor, 4 bolts (5) and moving motor up/down and when belt
tension is correct tighten bolts(5) fastening the motor. Note! Use loctite 243 or similar on bolts
4.6.3 Calibrating rate sensors and tilt sensor after exchange of Sensor Unit
It is strongly recommended that the Vessel is in port. The calibration can also be performed at sea
but then it is important that there is none/minimal sea movements and that the vessel is not turning
in Azimuth,
1. Enter the radome
2. Connect to wireless Zone in radome.
3. Enter Menu System -> calibration
4. Press button Invalidate. This will delete all previous calibration data for Tilt and rate sensors
all graphs and table values will be deleted.
5. Start a Telnet session to 192.168.0.2
Login with user: cli
Password: telnet
Type: test 3
The antenna will enter test mode and all brushless DC motors will be powered off and stabilization
will be turned off.
6. By hand move the antenna in XEL and EL until the Level on top of the sensor unit is in level
Revision A 2012-08-06
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7. Again type test 3 tilt sensor is calibrated rate sensors will continue to calibrate.
8. Wait until brushless DC motors re-powers
9. Press Button Download under calibration menu in web interface. New calibration data for tilt
and rate sensor will be downloaded from ASU to SQL database in BDE.
10. Power cycle antenna by switching off and on circuit breaker
11. Observe that the antenna initialize correctly.
4.7 Transceiver
Workflow:
1. Physically replace Transceiver
2. Calibration of polarisation, test 5
Tools
3mm Allen Key
11mm Wrench
6 mm wrench
15mm wrench
Cutting pliers
Loctite 243 or similar
Revision A 2012-08-06
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1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
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Finger
Revision A 2012-08-06
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Revision A 2012-08-06
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The transceiver:
a. Turns CCW to mechanical end stop
b. Turns CW until mechanical end stop,
c.
2-3 degrees out of CW Mechanical end stop
d. Moving CW stopping every 20 degree inserting Potentiometer references into Eeprom.
e. During the calibration the WEB window of uC trace will update and report status, if not
successful select stop trace to prevent scrolling and navigate up to calibration results.
Please see example below of successful calibration.
8. When sensor unit starts to move, power cycle antenna by switching off and on circuit breaker
9. Observe that the antenna initialize correctly and points towards the satellite.
uC trace results
If calibration of polarisation is unsuccessful scroll up in the uC trace and find potentiometer readings, as
shown below.
1. Results from reading 1 are potentiometer readings for every 20 degree turn of
polarisation rotating transceiver CCW.
2. Results from reading 2 are potentiometer readings for every 20 degree turn of
polarisation rotating transceiver CW.
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3. The values of readings 1 and 2 are the voltage read, the value will vary from installation to
installation and is dependent on position of potentiometer.
4. To be observed:
a) The numeric difference, delta value, between each reading should be
approximately: 100 130 units
b) Malfunction caused by friction may be indicated by:
1. If most of the readings are separated be 100-130 units but some readings
are separated with less numeric spacing may indicate too high friction in
this/these areas of operation
2. If numeric values in reading 1 and reading 2 differ more than 5 units this
may indicate Friction:
3. Check friction by turning power off and rotate transceiver, also ensure that
the RF cables do not cause friction at certain position.
c) Constant reading may indicate:
1. transceiver not rotating.
2. Potentiometer not rotating.
3. Defect potentiometer.
Extract of uC trace running test 5 calibration if polarisation
9.
10.
11.
12.
13.
14.
15.
16.
17.
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Finger
Connecting Potentiometer:
1. Connection Point 1 Red Cable
2. Connection Point 2 (Wiper) Yellow cable
3. Connection point 3 Black Cable
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Then one can run the transceiver to various positions using the tilt value command, value given
in degrees. Normal span is from -37 to 144 degrees approximately.
The potentiometer reading can be read via the rs 7 command which reports the unfiltered and
unscaled value.
Try moving the transceiver and read rs 7 and see if the value changes. It should give a more or
less linear curve. If the potentiometer is broken or the transceiver is stuck, typically this value will
not change much. ( On current HW version 2.1, a polarization move of 1 degree in polarization is
Average/approximately 5.7 units in register RS 7)
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The ASU has a pre-stored table of potentiometer readings for every 20 degree. This table is created
during Potentiometer calibration, test 5.
This Table is used to calculate the polarization error by comparing the value in the table to the
current reading, The limit before rising a Potentiometer Alarm is 2 degrees. (200 in cli)
The estimated polarization error can be read via test register 166.(cli command rtr 166)
The table is stored in a EEPROM (index 113-122) and is stored when running test 5. If test 5 fails
the EEPROM table is cleared (all values set to -1).
The EEPROM values can be read manually, CLI command rep 1 113, rep 1 114.. Values are
displayed during start-up (might be difficult to start trace early enough to catch this, but running
test 25 will re-read and display EEPROM values ( use str 209 1 command first to avoid
restarting). When plotting the EEPROM values they should give a more or less linear curve
(decreasing). Values should decrease in steps of approx. 110 125.
Ready for Command:rep 1 113
uc eeprom [113] = 2260
Ready for Command:rep 1 114
uc eeprom [114] = 2134
Ready for Command:rep 1 115
uc eeprom [115] = 2012
Ready for Command:rep 1 116
uc eeprom [116] = 1887
Ready for Command:rep 1 117
uc eeprom [117] = 1760
Ready for Command:rep 1 118
uc eeprom [118] = 1634
Ready for Command:rep 1 119
uc eeprom [119] = 1508
Ready for Command:rep 1 120
uc eeprom [120] = 1381
Ready for Command:rep 1 121
uc eeprom [121] = 1253
Note that the tilt command will work within the limits given by the test registers
R_POL_START_CDEG and R_POL_STOP_CDEG. The control SW will implement unwrap.
Running test 28 will run transceiver to end point.
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Test
register
100
NAME
Explanation
R_ALERT_STATUS
105
R_ALERT_POL_CLEAR
166
R_DF_POL
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c) Pol motor and SU motor belts are thinner and should be : Approx turn
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4.10.1 Procedure
1. Move antenna Up to max elevation
2. Put finger and pressure on belt as shown below and at the same time lower the antenna elevation,
rolling the belt of the cogwheel.
3. Completely loosen bolts 1,2,3 but leave them inserted to hold the elevation cable run in place.
4. Loosen bolt 4 so that the cable run can be tilted as shown under and the 4mm Allan key get access
to the belt fastening bolt
2
1
4
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5. Use 4 mm Alan Key and 8mm wrench to loosen and remove bolt fastning belt
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6. Before loosening the last bolt (number 4) Please note that cable run consists of 3 parts, outer metal
ring, center ring and inner ring. So when loosening bolt 4 its important to have a good grip on outer
and inner metal plate, and that all bolts are in place. See next section
If you lose the grip the cable run may come a part.
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7. Remove the last bolt holding the cable run ( bolt number 4) leave the bolts in as shown below and
have a good grip on the inner and outer plate.
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11. Fastening cable run, use Loctite just a drop and clean off excessive Loctite
Remove two bolts from cable run and apply Loctite and repeat for the two other bolts
12. Move antenna to maximum and minimum Elevation while checking that cables run freely without
friction inside cable run
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13. Move antenna down to minimum Elevation and put belt on gear and part of the cogwheel as shown
below:
14. Hold your finger on belt while moving antenna up in Elevation and belt rolls on the cogwheel, do
not force the belt on.
15. Check belt tightness and adjust elevation bracket if belt requires to be adjusted.
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5. Disconnect the RF cables on the base of the pedestal using a 12mm wrench.
6. Cut the cable tie holding the power cable on the base of the pedestal.
7. The slip ring and rotary joint can now be lifted up, make sure to feed the RF and power cable from
underneath as you pull up.
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8. Unscrew the RF cables on the underside of the rotary joint using a SMA wrench (8mm)
9. Unscrew 4 screws holding the rotary joint to the slip ring using a 2.5mm Allen key, the rotary can
now be removed or exchanged from the slip ring.
10. In order to exchange slip ring, disconnect the power cable at the clamp terminal. NOTE: make sure
pedestal is disconnected from power source as potentially lethal voltages may be present.
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Type 1:
Configuration of cable modems via WEB Interface, connect to CMU IP address in browser
Username = <blank>
Password = admin
WLAN
Device name / SSID: Jotron120#xxxx (xxxx = Antenna serial no)
WPA-Personal with TKIP encryption.
Passphrase: J0t@0n120
Communication between BDE and ADE, WLAN over Rx Cable, 2.4GHz.
Physically identical units in BDE and ADE
Configured in Repeater Mode
MAC address of other unit must be programmed.
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LED Activity:
Configuration of cable modems via WEB Interface, connect to CMU IP address in browser
Username = admin
Password = admin
WLAN
Device name / SSID: Jotron120#xxxx (xxxx = Antenna serial no)
WPA2 Personal Mixed with TKIP/AES encryption.
Passphrase: J0t@0n120
Communication between BDE and ADE, WLAN over Rx Cable, 2.4GHz.
Physically identical units in BDE and ADE
Configured in Repeater Mode
MAC address of other unit must be programmed .
LED Activity:
1 2 3 4
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1 2
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Switch
Net
filter
6. Disconnect cables from Switch and remove the switch incl. The bracket and net filter
7. Disconnect cables from BCMU.
8. Follow the above steps in reverse order to mount replacement BCMU
(NOTE! when tightening the F connector for the ACMU do not tighten to hard, tighten until snug
(30lbs / 3.4nm of torque.). Do not over tighten this F connector.)
9. Configure the ACMU and BCMU
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4.12.2.3 Configuration
After replacement of a CMU both the ACMU and BCMU need to be configured to work in repeat mode.
Below is step by step procedure to configure the CMUs in repeat mode.
Type 1: (3 LEDs)
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Own MAC
Address
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MAC
Address of
other CMU
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Mode:
SSID:
Channel:
SSID broadcast:
Security Mod:
Encryption:
PassPhrase =
Key Renewal:
Mixed
Jotron120#xxxx
Default channel 11
Enabled
WPA-Personal
TKIP
J0t@0n120
300
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Type 2: (4 LEDs)
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Own MAC
Address
MAC
Address of
other CMU
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SSID:
Jotron120#xxxx
(xxxx = Antenna serial no)
Channel:
Default channel 6 or 11 (Note! ACMU and BCMU must be on same channel)
SSID Broadcast: Enabled
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5. CABLING
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5.2 NMEA
The supplied PC opto-isolator cable connects the BDE to the NMEA of the ships compass. The supplied
cable contains a opto isolator to create a galvanic separation between the ships equipment and the BDE, the
opto-isolator cable will from revision 2.3 of Jotron B120 BDE (P/N 60149) be integrated inside BDE.
It is also possible to extract GPS information from BDE to modem. (optional)
NMEA Port: 4800,8,N,1
Sentences supported:
GPHDG: Heading Deviation and variation
GPHDT: Heading true
HCHDG: Strictly magnetic heading, deviation and variation
HEHDT:
INHDT:
Position
GPGGA:
GPRMC: Recommended minimum specific GPS/TRANSIT data
Figure 2
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6. START UP SEQUENCE
Figure 3
Pedestal
Links
Tracking
Transmit
Blockage
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1.
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Login credentials:
User: saturn120
Password: uk1011
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Go back to the main network configuration view and press apply config
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Select gateway and enter the ip address and which interface (eth1 is the external port)
Then click save.
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Go back to the main network configuration view and press apply config
If you then go back to the routing and gateways menu and press active configuration
You will see the default route has been added.
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8. SNMP FAULTFINDING
8.1 Problem getting SNMP response, No SNMP SW on ACU
to see if you have the problem login to access controller and type
snmpwalk
if you see a list of options then all is OK else install it
9. DATABASE RECOVERY
9.1 Corrupt Database
If for some reason the database is corrupted, i.e. log files are unavailable or other error messages occur
involving SQL/DB, a new clean database can be loaded.
NOTE! Installing this database will erase all settings, offsets and configuration.
One must be present on the vessel and perform all procedures done at installation.
(Set bow, locate satellite, lineup++)
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If not already logged in, you will be prompted to log in with INSTALLER, Password: 14288.
Next upload the file from your computer, either from the USB stick or if you have already
downloaded it over FTP/ e-mail. NOTE! Load recovery DB file that is related to System SW
installed on Jotron B120
Return to the file manager and you will find the file under
Load configuration from a file below
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J10
J11
J12
24V, 10A
X3
GND
L2
100-240 VAC
ADE Circuit
Breaker
Box (ACB)
L1
X2
Board)
Sensor Interface
BLDC/Step motor drivers
Microcontroller/DSP, GPS Module
Current/Voltage sensing
J15
SMB
J2
J14
12 V, 1.5A
AC
Outlet
2.4 GHz
Options
24V ,4A
-6.5 dB
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+20 dB
-0.5 dB
F N
-1.5 dB
-1.0 dB
SMA
SMA
-2.0/-2.8 dB
10 dB
Coupler
-2.5 dB
--3 dB to 15 dB
To BDE
-10.5 dB
LPF5-2150 MHz + DC
Splitter
-6.5 dB
Rotary Joint
Assembly (RJ)
Test
Wireless
Web
camera
12 V, 1.5A
CMB
Ethernet over coax
192.168.0.14
Transceiver (TR)
Dish
Feed Ass.
(FA)
LAN RJ45
X3
F F
23
3 x rate, 1x tilt,
3 x acc, 1 x temp
X5
L-band tuner
FPGA signal processing
DiSEqC generator & sensor
10 MHz LNB reference
TRB
192.168.0.15
J7 Home
Sensor
Step Step
SU_D POL_D
M Pot
M
Bow Magnet
DC DC DC
XEL_D EL_D AZ_D
M
M
M Enc
J5SMA
GPS
Radome Assembly
(20100816)
950-2150 MHz
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Tx
-2.5 dB
-3 to -13 dB
F N
-0.50 dB
-1.0 dB
SMA
SMA
(SAT/CATV)
10 M Hz pas s
ov er amplif ier
Diplexer
PassiveSplitter,
(-6 dB)
-2.0 dB
Rx
-1.0 dB
950-1450/1700 MHz
950-2150 MHz
-1.5 dB
950-1450/1700 MHz
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NMEA
NMEA-0183
NMEA-2000
RF
RJ
Rx
Slip Ring
Splitter
Tapper
TDMA
Tx
uC
XEL
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