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MSc Lecture 11:

Fire Retardants
Dr. J. Hao
National Laboratory of Flame Retardant Materials NLFRM
School of Chemical Engineering and Materials Science
Beijing Institute of Technology, Beijing, China

Professor W.K. Chow


Department of Building Services Engineering
The Hong Kong Polytechnic University, Hong Kong, China

10 Nov 2015
MScFDFR.ppt

Contents
1.
2.
3.
4.
5.
6.
7.

Introduction
Fire Tests
Fire Retardant Chemistry
Halogen Containing FRs
Phosphorus Containing FRs
Intumescent FRs
Inorganic Hydroxides FRs
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1. Introduction
1.1 Definition of FRs
Fire retardants (FRs) are chemical compounds or
mixtures of chemical compounds that are added

to plastics resins, blends, and coatings, to reduce


the combustibility of the finished article.

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Objective of Fire-Retarding Materials


to increase the resistance of a material to ignition
once ignited, to cause the material to burn more slowly

4
Time (min)

HRR of 1-PVC, 2-PVC/Cu2O, 3-PVC/MoO3


Test standard: ASTM E1354, Specimen position: horizontal, Heat flux: 25kW.m -2
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Objective of Fire-Retarding Materials


once ignited, to cause the fire to die out

The comparison of non-fire retardant textile specimen and fire retarded in flame test
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1.2 Application Areas


Electrical and Electronics (E&E)

Printed Circuit Boards

Connectors

Wire and Cable

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Construction
1.

2.

3.

1. A residential building with a PUR thermal skin.


2. A ventilated curtain wall with insulating slabs based on Baymer.
3. Examples of pipe insulation.
Flammability classification:
Building materials class B1 or B2 (DIN 4102).
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Transportation & Aerospace

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Textile/other

Textiles in upholstered furnishings, bedding, sofa, chair


and curtains; foams
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1.3 Comparison of FRs & Non FRs Plastics


A TV housing
A business machine housing

Upholstered chairs
A cable array

Laminated circuit boards

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A TV housing; A business machine housing; Upholstered chairs;


A cable array; Laminated circuit boards.
NBS reported the results of comparison
Fire Performance

FR Plastics

Non-FR Plastics
(Reference value)

Escape Time

>15 t

Mass Loss

<1/2 m

HRR

<1/4 h

Toxic Gas

1/3 [CO]

[CO]

Smoke

Not significantly different

The study shows that the proper selection of FRs can improve fire and life safety.
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1.4 Incorporating FRs with Plastics

Twin Screw Extruder

Parts of Twin Screw Extruder

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Layout of Compounding line

Department of Building Services Engineering

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

Polymer Feeder 1
Polymer Feeder 2
Additive Feeder
Filler Feeder 1
Filler Feeder 2
Liquid Feeder
Vacuum Pump
Inlet Screw
Side Feeder
Kneader
Discharge Screw
Wet Cut Pelletizing
Centrifuge
Water Circulation System
Pellet Cooling and Drying Unit

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1.5 Classification of FRs


According to fire retardant elements
Halogen (Br, Cl) containing
Phosphorus (P) containing
Nitrogen (N) containing

Inorganic hydroxides

Melamine, 6%
Cl, 10%

Br, 39%

Inorganics, 22%
P, 23%

Major families of FRs (percent of dollar value-1997)

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1.6 Selection of FRs


How to choose a proper FRs?
The type of FRs and the quantity needed to meet specific objectives
depend on the specific polymer and performance requirements.
Easy to incorporate and be compatible with plastics
Polymers containing high concentrations of filler may be difficult
to process, and good dispersion and extrudability may require the
special handling (surface modification) and/or the addition of
dispersion/coupling agents.

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How to choose a proper FRs?


To decompose near the decomposition temperature
of the substrate.

The Right Place at the Right Time Rule


The efficiency of matching the decomposition temperature of
the flammable substrate and the FRs has been cited as one of
the main keys to good fire retardancy.

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For Example, on examination of


commercial FRs recommended
for using in flexible polyurethane
foam. The figure shows the
thermogravimetric analysis (TGA)
curves for five candidates versus
the highly flammable flexible
foam itself.

Good Choice:

The mixture of 3. Phosgard C22-R and 4. Firemaster T23P

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A more efficient FR can be achieved if a mixture of two FRs is used.


These are to be chosen so that
The first FR will become volatile or begin to decompose
approximately 60 to 75 below the point at which the flammable
substrate first begins to degrade and lose weight.
The second FR is chosen to start vaporizing at the point at which
the degrading flammable substrate has lost approximately 50% by
weight and reached its maximum rate of decomposition.
This method supplies initially a high concentration of the first fire
retardant in the vapor phase relative to the concentration of fuel gases
from the decomposing flammable substrate.
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How to choose a proper FRs?


Be stable at processing temperatures
For Example:

Inorganic FRs processing temperatures


FRs

Approximate
Processin
Temp. of Decomp. g Temp.
()
()

ATH

Mg(OH) 2
ATH alumina trihydrate,

180

300

Examples,
Recommended for

200

Polyolefins etc. , not suitable for


Engineering Plastics (e.g.
Polyamide Plastics)

> 200

Suitable for Polyolefins,


Engineering Plastics (e.g.
Polyamide Plastics) etc.

Mg(OH)2 magnesium hydroxide


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How to choose a proper FRs?


Be effective at small level
without detriment to
mechanical properties of
plastics unless specifically
required
Be low in cost

To emit low smoke and


nontoxic gases

Time (min)
SPR of 1-PVC, 2-PVC/Cu2O, 3-PVC/MoO3
Heat flux: 25kW.m-2

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2. Fire Tests
Why carry out fire tests ?

meeting a regulatory requirement


demonstrating that a product has adequate fire
safety performance
How to select the fire test methods ?
the product and its end-use

the performance requirements


regulatory requirements
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2.1 Classification of Fire Test


Ease of ignition - How readily will a material ignite?
to what kind of ignition source? a cigarette, a match, a
large open flame?
Flame spread - How rapidly will fire spread across a
material surface? Horizontal, upward, downward,
across a ceiling?

Heat release rate - How much heat is released? How


quickly?

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Fire endurance - How rapidly will fire penetrate a wall,


floor, or ceiling, or other barrier (fire penetration)?

Ease of extinction - How easily will the fire to out?


Smoke release - How much smoke is released? How
quickly?
Toxic gas evolution - How potent and how rapidly are toxic
gases released? Are they irritating? Are they corrosive?

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2.2 UL- 94 Fire Test for E&E Materials


Underwriters Laboratory
Underwriters Laboratories

Inc. (UL) founded in 1894

UL offers

product safety certification programs to


determine that products meet nationally recognized safety
standards

the American Mark of Safety is the


most accepted, trusted and recognized safety certification
mark in the United States
The UL Mark

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UL 94 contains the following tests:


Horizontal Burning Test: 94HB
(ASTM D 635, ISO 1210, IEC
60695-11-10 or IEC 60707).
Vertical Burning Test: 94V-0, V-1,
or V-2 (ASTM D 3801, IEC
60695-11-10, IEC 60707 or ISO
1210) , a more stringent test
than 94HB.
UL 94 Test Apparatus
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Vertical Burning Test: 5VA or 5VB (ASTM D 5048, IEC 6069511-20, IEC 60707 or ISO 9772) is for enclosures for products
that are not easily moved or are attached to a conduit system.
Thin Material Vertical Burning Test: VTM-0, VTM-1, or VTM-2
(ASTM D 4804 or ISO 9773)
Horizontal Burning Foamed Material Test: HBF, HF-1, or HF-2
(ASTM D 4986 or ISO 9772) are used for nonstructural foam
materials.

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UL 94HB Test

Department of Building Services Engineering

Test Specimens (a set of 3 specimens)

127 mm12.7 mm, thickness < 12.7 mm, > 3.18 mm 0.13 mm
Test Criteria
A burning rate < 38.1 mm/min
(over a 3 inch span for specimens
having a thickness of 3.05 - 12.7 mm)
or

A burning rate < 76.2 mm/min


(over a 3 inch span for specimens
having a thickness less than 3.05 mm,
or
Cease to burn before the 102 mm
(4 inch) reference mark.

Horizontal Burning Test for 94HB Classification

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UL 94V-0, V-1, or V-2 Test

Test Specimens (a set of 5 specimens)

127 mm12.7 mm, thickness < 12.7 mm, > 3.18 mm 0.13 mm

UL 94 vertical burning test


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UL 94V-0, V-1, or V-2 Test

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Test Specimens (a set of 5 specimens)

A sample is exposed vertically to a Bunsen Burner blue flame 0.75 in.


high for 10 s.
If sample self-extinguishes within 30 s, another 10 s application is made.

Flaming droplets are allowed to fall on dry absorbent surgical cotton


located 12 in. below the bottom edge of the sample.

94 V-0: t av. BT < 5 s and the drips do not ignite the cotton

94 V-1: t av. BT > 5 s but < 25 s and the cotton is not ignited
94 V-2: self-extinguishing but the cotton is ignited
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2.3 Ease of Extinction: Limiting Oxygen Index


(ASTM D 2863-06a, ISO 4589-1996)

Oxygen Index Apparatus


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1.

Burning Specimen

2.

Clamp with Rod Support

3.

Igniter

4.

Wire Screen

5.

Ring Stand

6.

Glass Beads in a Bed

7.

Brass Base

8.

Tee

9.

Cut-Off Value

10.

Orifice in Holder

11.

Pressure Gage

12.

Precision Pressure

13.

Filter

14.

Needle Value

15.

Rotameter

LOI Typical Equipment Layout

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LOI Typical Equipment Layout

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Test Specimen: 70 ~ 150 mm 6.5 mm 3.2 mm

The sample is held vertically by a clamp at its bottom end.

A mixture of oxygen and nitrogen is metered into the bottom of the tube.
The sample is ignited at its upper end with a flame, which is then
withdrawn, the sample burns like a candle from the top down.

Limiting Oxygen Index

LOI is the minimum percent of oxygen in an oxygen and


nitrogen mixture that will just sustain burning for 2 in. or
3 min, whichever comes first.
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The most economical and precise quality control test of


combustible materials.
A primary characterizing and quality control tool to the
plastic and electric cable industries.

Assessing the relative fire performance of combustible


materials.
Optimizing the compound formulations of fire retardant
materials.

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All materials could now be assigned an OI value that would relate its relative
flammability to any other material
Limiting Oxygen Indexes of Various Polymer Materials

Polymer Materials

OI (%)

Polyethylene, Polypropylene

17.4

Polystyrene

17.8

Acrylonitrile-butadiene-styrene

18.7

Polyethylene terephthalate

20.6

Polyamide 66

23.0

Polycarbonate

25.0

Poly(vinyl chloride) (No Plasticizer)

45.0

Carbon

65.0

Polytetrafluoroethylene

95.0
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2.4 NBS Smoke Density Test


NBS Chamber is used
to determine the
specific optical density
(Ds) of smoke

generated by solid
materials within a
closed chamber due to
flaming and/or nonflaming combustion.
NBS Smoke Chamber (ASTM E 662, BS 6401, and NFPA 258)

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Test Specimen: 76.2 mm 76.2 mm, thickness 25.4 mm

Samples are burned in either the flaming or non-flaming


(smouldering) mode.
F: Radiant energy heat source with an irradiance level of 2.5 W/cm2.

NF: A six-tube burner, fueled with a mixture of propane and air, is used
in combination with the radiant heat.

The specific optical density (Ds) of the resulting smoke is


measured photometrically.
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Calculating specific optical density, Ds , at any given time as follows:

Ds = G [ log10 (100/T) + F ]
where:
G = V/AL = 132,
V = volume of the closed chamber (m3)

A = exposed area of the specimen (m2)


L = length of the light path through the smoke (m)

T = percent light transmittance as read from the light sensing instrument, and
F = a correction factor

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The Ds for the time of maximum smoke:


Dm = 132log 100/Tminimum

The specific optical density (Ds) vs. time curves of the resulting smoke
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3. Fire Retardant Chemistry


3.1 Function Mode of FRs

Action in the Vapor Phase


e.g. Halogen Containing FRs
Action in the Condensed Phase
e.g. Phosphorus Containing FRs; Intumescent FRs
Endothermic Functioning
e.g. Inorganic Hydroxides FRs;
Nitrogen Containing FRs, such as Melamine etc.

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The Radical-Chain Oxidation Reactions in Flame


Branching Reaction:
O
Exothermic Ox- Reaction:

H + O2 HO +
HO + CO CO2 + H

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3.2 Action in the Vapor Phase

Halogen containing FRs can produce hydrogen halides


HX (HBr, HCl)
RX

X
Halogen FR
halogen radical
X

RH

halogen radical hydrocarbon species

R
organic radical

HX
hydrogen halide

R
organic radical

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HX (the radicals scavenger) can interact with HO,


H radicals in flame, so that the flame velocity can be
greatly reduced.
HX + H
HX + HO

H2 + X
H2O + X

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3.3 Action in the Condensed Phase


Cross-linking at the surface of materials

Formation of a carbonaceous char


Char insulating the underlying substrate from flame,
heat and oxygen

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3.4 Endothermic Functioning


Inorganic Hydroxides FRs, such as ATH, Mg(OH)2
evolving water or other non-flammable gases during heating

cooling the surface


diluting the flame
2 Al(OH)3 Al2O3 + 3H2O
1127 J/g
Mg(OH) 2 MgO + H2O
1244 J/g
Endothermic Release of Water Vapor from Inorganic Hydroxides FRs

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Nitrogen Containing FRs, such as Melamine:


Ammonium released diluting the concentration of flammable gases
Absorbing a small amount of heat energy: 470 kcal/mole
melamine

Endothermic reaction of melamine:


-NH3
-NH3
-NH3
2C3H6N6 C6H9N11 C6H6N10 C6H3N9
350
450
600

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4. Halogen Containing FRs


4.1 Halogen containing FRs
One of the largest groups of FRs additives in the plastics
industry.
Limiting the uses of halogen containing FRs because of
corrosivity or suspected smoke toxicity.
Between 50 and 100 halogen containing FRs exist to cover
most of the market requirements.

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The three leading producers of bromine containing FRs


Great Lakes Chemicals (USA)

Dead Sea Bromine Group (Israel)


Albemarle (USA)
The main properties of bromine containing FRs
Bromine content
Chemical structure
Thermal stability
Melting point
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Main Bromine Containing FRs


Chemical Name

Chemical
Structure

Halogen
Content
(%)

TGA 5%,
wt loss ()

M.P.
()

Decabromodiphenyl oxide
(DECA)

---

83

362

300-315

Bis(2,3-dibromopropyl ether) of
TBBA
(BDBPE-TBBA)

---

68

310

106-120

Decabormodiphenyl ethane
(DBDPE)

---

82

450*

335-342

* Decomposition Temperature

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Main Bromine Containing FRs (Continue)


Chemical Name

Chemical
Structure

Halogen
Content
(%)

TGA 5%,
wt loss ()

M.P.
()

Hexaboromcyclododecane
(HBCD)

---

74.7

>250

175-197

Brominated Indan

---

73

325

240-255

Tetrabromobisphenol A
(TBBPA)

---

58.5

305

181

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4.2 Application of Bromine containing FRs


More than 80% of the halogen containing FRs used in E&E and
building industry.
Major uses in epoxy resins, styrenic copolymers, polypropylene and
engineering thermoplastics, polyurethanes, and textile.

Textile 7%

Transportation 6%

Construction 31%

E&E 56%

Uses of TBBPA, DBDPO, HBCD


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FR PP applications:
electrical (wire nuts, lamp sockets, coil bobbins, connectors and wire and
cables).
housing of electrical appliances, TV yokes, pipes for water discharge,
fibers for textile applications, film and sheets for roofing.
Influence of the FR: Sb2O3 Ratio (PP)
FR: Sb2O3 ratio

1:1

2:1

3:1

6:1

BDBPE-TBBA (%)

1.5

1.5

1.5

1.5

Sb2O3 (%)

1.5

0.75

0.5

0.25

Fail

V-2

Fail

UL 94 class

3.2 mm

Fail

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Many UL 94 V-2 applications such as lamps for Christmas tree have to


pass the more severe class V-0. This is the origin of an important demand
for FR PP with high FR. The average growth rate of the FR PP market is
round 8% per year. Up till 1998, the market of fire retarded PP was divided
according to fire retardancy standards as following:
UL 94 V-0: 63%

UL 94 V-2: 23%
DIN 4102 B1: 12%
Others: 2 %

Distribution of FR Polypropylenes by Standard of FR (Volume-1998)


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Polypropylene (PP) Fire Retarded by Bromine FRs


Ref. no FR

DECA

BDBPE-TBBA

Brominated
Indane

PP

100

67.5

84

60

FRs

---

24.4

12

15

ATO

---

8.1

Talc

---

---

---

---

Mg(OH)2

---

---

---

20

Br content (%)

20

11

UL 94, class

NR

V-0 (1.6 mm)

V-0 (1.6 mm)

V-0 (3.2 mm)

Maximum strength (MPa)

35

28

32

21

Elong. At break (%)

30

29

19

3.5

Modulus (MPa)

1500

1600

1200

1900

FRs type

Composition (%)

Properties

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PS Foams Need Fire Retardency


XPS foams (expanded foamed polystyrene) used in the building
industry for thermal insulation and for decorative profiles.
EPS foams (extrusion foamed polystyrene) used in the packaging
of electronic goods.

HBCD is the most commonly used halogen containing FR for


these applications.
The loading of HBCD is typically between 0.8 and 4 wt% in the
PS foam formulations, LOI generally can reach 26% - 30%.
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5. Phosphorus Containing FRs


5.1 Phosphorus containing FRs
A major interest in replacing halogenated FRs
Use for thermoplastics, thermosets, textiles, paper, coatings and mastics
Phosphorus containing FRs include:
Elemental red phosphorus;
Water soluble inorganic phosphates;
Insoluble ammonium polyphosphate (APP);
Organophosphorus FRs;
Phosphorus-bromine containing FRs.

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5.2 Application of Phosphorus containing FRs


Elemental red phosphorus highly efficient FR for oxygen-containing
polymers, such as polycarbonate (PC) and poly(ethylene terephthalate)(PET)
Red Phosphorus Concentration Require for UL-94 V-0 , %
Polystyrene

15

Polycarbonate

Polyethylene

10

Poly(ethylene
terephthalate)

Polyamide

Filled phenolic

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Organophosphorus FRs
Triaryl phosphate, Alkyl diaryl phosphate etc. being as nonflammable
plasticizers for poly(vinyl chloride) (PVC), cellulose acetate and engineering
plastics such as modified PPO resin and PC/ABS blends
A flexible PVC + 60 parts of an organic plasticizer, LOI = 22%;
A flexible PVC + 60 parts of an triaryl phosphate, LOI = 30%;

PC/ABS (10% ABS) + triphenyl phosphate and resorcinol diphosphate:


PC/ABS with 1.2% phosphorus, UL 94 V-0 (1.6mm)

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6. Intumescent FRs
First development for application in the coatings

Recent approach: incorporation of IFR in polymeric materials


After 4 s
After 8 s

An Intumescent Coating, 3 mm thick


Foaming up to 38 mm thick by flame
After 12s
After 600 s

A thick high yield char barrier


Extinguishing fire
Protecting the coated substrate
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6.1 Compositions and function of Intumescent FRs


Three basic components
A source of carbon (polyol) : pentaerythritol, starch etc.
A source of acid : ammonium polyphosphate (APP),
ammonium phosphate etc.

A source of gas : melamine, urea etc.

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The Action of Intumescent FRs


Decomposition of the phosphate to phosphoric acid
an acid source.

An acid source dehydrating a carbon source to form


melted char layer on the surface of substrate.
Decomposition of the melamine (gas source) to yield
ammonia helps blow the forming char layer to a
porous product.

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The Action of Intumescent FRs

An Example of Chemical Intumescent FRs


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This char
insulates the substrate from flame,
heat and oxygen.
adheres to the surface of molten
materials to prevent it from dripping,
thus eliminating a possible source
of propagation of fire.

The role of char in thermal degradation: Fire Retardancy


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Some Commercial IFR Additives


APP: Exolit AP 422 and Exolit AP 462 ( Hoechst-Celanese)
Pentaerythritol & its oligomers: (Hercules, Celanese, Perstorp)

Melamine phosphate: Amgard NH (Albright & Wilson )


Melamine pyrophosphate: Aeroguard MPP (Cytec)
Char-Guard 329 (Great Lakes Chemical)
IFRs in a Single Molecule Used
for PP and other Polyolefins

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6.2 Application of Intumescent FRs


Fire Retarded Polypropylene
Components
Polypropylene

Virgin PP

IFR-PP

Clorinated FR-PP

Brominated FRPP

100

75

57

67

Exolit IFR 23

25

Alicyclic chlorine FR

34

Aromatic bromine FR

25

Antimony oxide

3.6

Zinc borate

5.4

Oxygen index (%)

18

30

27

28

UL-94 rating

NR

V-0

V-0

V-0

IFR-PP meeting the different requirements in product lifecycle


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Owing to mode of action of IFRs, only very little smoke is


formed in the early stages of a fire.
800

Ds (flaming conditions)

Brominated FR-PP
600

Chlorinated FR-PP
400

200

IFR-PP
PP

0
1

time (min)
Fig. Optical smoke density of FR-PP compounds
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6.3 Expandable Graphite


Expandable graphite (EG) flake is now being used in a growing number of
application as an intumescent fire retardant additive.
Scanning Electron Micrograph of
Expanded Graphite Flake, referred to as
a worm

A- EG in the initial state


B- After expansion at 1000
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The Action of EG as Intumescent FRs


EG is manufactured using natural crystalline graphite flake.
Crystalline graphite consists of parallel planes of carbon atoms.
Sulfuric acid is inserted into the graphite to form EG intercalation.
When the intercalated graphite is
exposed to heat or flame, the
inserted molecules decompose and
release gases. The graphite layer
planes are forced apart by the gas
and the graphite expands.

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6.4 Application Expandable Graphite


Adding EG to flexible PUF

EG-FR Polyurethane foam Formulation component:

Polyol + EG + reaction aids + TDI(Tolylene diisocyanate)


40 parts EG /100 parts Polyol:

LOI > 30% , ABR: 18 mm/min (no FR-FPUF, ABR: 61.8 mm/min)
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6.5 Intumescent FR Coatings


FR Coating:

A fluid-applied surface covering on a combustible material


which delays ignition and reduces flame spread when the
coating is exposed to fire.

Steel structure

Steel, which does not contribute to the propagation


of fire with volatile products but may collapse at
the temperatures of flames, so that need to be
coated by FR coatings.

70

The Hong Kong Polytechnic University

Department of Building Services Engineering

IFR coatings widely used on various substrates:


metal, plastics, textiles, and timber
1. Coat the surface of cardboard.
2. Test with a torch.
3. Scrape off the intumescent.
4. Read the printing on the surface
of the cardboard !
"FX-100 Flame Retardant Coating"
"Expands 100 times the applied coating thickness to protect from fire !"

71

The Hong Kong Polytechnic University

Department of Building Services Engineering

By Surface Treatment Achieving FR

FIRE RETARDANT CABLE COATING

72

The Hong Kong Polytechnic University

Department of Building Services Engineering

7. Inorganic Hydroxides FRs


A class of environmentally friendly FRs
Estimated Consumption of FRs, 1995 (in Thousands of Metric Tons)
FRs

North
America

Europe Japan

Asia

Total volume

Value
(US $ mm)

Halogen

79

73

45

49

246

825

Phosphorus

46

59

11

17

133

426

Antimony
oxides

23

20

16

13

72

342

ATH

232

120

42

402

221

Mg(OH)2

11

24

49

Other

19

30

66

Total

405

289

123

90

907

1929

More than 50% of the volume of FRs sold on a global basis


73

The Hong Kong Polytechnic University

Department of Building Services Engineering

7.1 Use of Inorganic Hydroxides FRs


SB-rubber latex back-coatings used in the manufacture
of FR carpets.
FR rubber-insulated cable, insulating foam, conveyor
belt, roofing, and hoses.
FR unsaturated polyester resins.

E&E applications include connectors, insulators, and


circuit boards.
74

The Hong Kong Polytechnic University

Department of Building Services Engineering

FR Polyolefins Plastic Cables Formulations


Compositions,
Properties

Thermoplastic
(phr*)

Cross-linking
Type (phr)

EVA**, 19%VA

---

100

EVA, 28%VA

80

---

LLDPE***

20

---

ATH

170

150

Ethylsilane

1.5

Peroxide, Antioxidant

0.07, 0.4

1.0, 0.4

LOI (%)

~ 37

~ 33

Maximum strength (MPa)

> 10

> 18

Elong. At break (%)

>180

>180

*phr- per hundred resin, **EVA- Ethylene Vinyl Acetate, ***LLDPE- Linear Low Density Polyethylene

75

The Hong Kong Polytechnic University

Department of Building Services Engineering

7.2 Advance of Inorganic Hydroxides FRs


Two issues that limit the use of inorganic hydroxides
as a FR additive for thermoplastics :
The relatively low temp. of decomposition for ATH.
The relatively high loading level required to achieve adequate levels of FR.
FR Performance with BAO*
Polymer

Processing
temp. ()

Loading level
(%)

UL-94 rating

Oxygen index

PBT

230

55
60

Fail
V-0

29.8

Nylon 6,6

275

55
60

Fail
V-0

33.3

BAO: Basic Aluminum Oxalate - Modified ATH


76

The Hong Kong Polytechnic University

Department of Building Services Engineering

A surface treatment of ATH The mechanical properties of EPDM


containing modified ATH can be improved.

77

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