You are on page 1of 92

Ringmaster range

indoor/outdoor switchgear
Installation, operation and
maintenance instructions
November

07

Contents

page

page

General

Commissioning

54

Symbols and meanings

Checks and tests

54

Schneider Electric at your service

Tests

55

General description

Commissioning Ringmaster

Handling, transportation and storage

with VIP 300

65

Storage

Goods receiving

Ringmaster operation

69

Characteristics

RN2c, RE2c, RN6c essential checks

69

Features

70

Civil engineering

Switch and circuit breaker

71

Earth switch

72

Internal arc

10

Cable testing

73

Cable trench

12

Circuit breaker reset

75

Motorpack

76

Floor preparation

Installation

13

Motorpack operation

77

Transformer mounting

14

Neon indication

78

Connecting the HV cables

15

Erection / connection

20

Ringmaster range operation

79

Installation of pilot cables

22

Main features

80

Removal of VIP relay

23

Switch and circuit breaker

81

Accessing VTs

24

Earth switch

82

Earth fault flow indicator

25

Cable testing and actuator control

83

Actuators

26

Actuator control

84

Accessories

27

Fitting REC2 to Ringmaster range

28

Maintenance

85

Recommendations and conditions

85

Protection

43

Housing

86

Time fuse link

43

Circuit breaker

87

Operation

44

VIP300

46

VAP6

52

Version 11 - Issue date November 2007


Note: This manual covers ring main units produced from June 1999.
Designation RN2c/RN6c/RE2c.
For ring main units designated RN2/RN6 see earlier manual.
Ref: Version 005/December 98.

SCHNEIDER ELECTRIC

General
Symbols and meanings

The following symbols appear in this document to indicate the degree of


hazard according to the situation.

DANGER

WARNING

CAUTION

Danger: Failure to follow this instruction will result in death, serious


injury or equipment damage

Warning: Failure to follow this instruction can result in death, serious


injury or equipment damage

Caution: Failure to follow this instruction can result in equipment


damage

Information: We draw your attention to this particular point

SCHNEIDER ELECTRIC

General
Schneider Electric at your service

Customer service and after


sales support

For technical support or advice current products please contact our customer
service department:
Tel:
+44 (0) 113 290 3651
Fax: +44 (0) 113 290 3710
Email: GBMVCustomerServices@gb.schneider-electric.com

Services and projects

For the following services please contact Services & Projects:

Spares and managed spares contracts


Maintenance and service contracts
Retrofit
Installation
Testing and commissioning
System design
Training

Tel:
+44 (0) 113 290 3634
Fax: +44 (0) 113 290 3777
Email: GB-services-and-projects@gb.schneider-electric.com

Document guidelines

This document is not a commercial document, but a technical document prepared by


Schneider Electric.
The objective of this publication is to assist with the correct installation and operation
of Ringmaster and Ringmaster Range.
Reproduction either in full or partial of this document is prohibited and can only be
undertaken with permission of Schneider Electric.

Safety requirements

CAUTION

All operations described hereafter must be carried out by respecting the safety
requirements in full, under the responsibility an authorised person.

DANGER

Personnel undertaking installation and commissioning must be competent and


understand local regulations and standards.

CAUTION

If the installation and operational team is unsure or not familiar with Ringmaster or
Ringmaster Range switchgear please contact Schneider Electric.

SCHNEIDER ELECTRIC

General
General description

Introduction

These instructions cover all operations concerning handling, installation, operation


and maintenance of the Ringmaster Range of equipment.

The range comprises:

RN2c 630/200A non extensible compact ring main unit


RN6c 630/630A non extensible compact ring main unit
RE2c 630/200A extensible compact ring main unit
CN2 200A non extensible circuit breaker
SN6 630A non extensible switch
CE2 200A extensible circuit breaker
CE6 630A extensible circuit breaker
SE6 630A extensible switch
MU2 200A feeder metering unit non-extensible units
CE2/CE6/SE6 with metering unit

Compact non extensible composite ring


main unit
RN2c 630/200A
RN6c 630/630A

Extensible circuit breakers and switches


CE2 200A
CE6 630A
SE6 630A

When fully installed the equipment is suitable for outdoor use. It may therefore
be necessary to protect the equipment from the environment during
erection/commissioning. Please check equipment specification for clarification of
indoor/outdoor use. Should the busbar chamber or cable box become exposed to
the elements, they should be thoroughly cleaned prior to energising.
Weights and dimensions
unit(s)
average dimensions
(mm) (packed)
approx. weight (kg)

h
W
I

RN2c/RE2c CN2
RN6c

SN6

CE6

SE6

CE2

MU6+CE6/
CE2/SE6

MU2

MU6

1510 1610 1750


520
771
960
842
280
350

1750
520
960
280

1750
520
960
280

1750
520
960
280

1750
520
960
280

1750
1100
1100
520

1650
520
960
240

1750
520
960
240

Please refer to the appropriate pages in the Ringmaster selection guide Ref:MGMV5337 available from Schneider Electric or
on line at www.schneider.co.uk

SCHNEIDER ELECTRIC

General
Handling, transportation and storage instructions

Transport & handling

CAUTION

High
centre of
gravity

Do not put anything on Ringmaster

CAUTION
Use lifting lugs
ONLY to lift
Ringmaster

Use all four lifting points

Do not stand on Ringmaster

Units can be carried on open topped trucks or stored outside for short periods
provided that all apertures are covered. Units should not be considered
weatherproof until the paint work has been inspected and, if necessary any
damage should be re-touched. Please refer to paintwork on page 7 for repairing
damaged paintwork.
If units are to be stored for long periods of time they should be stored in a warm,
dry location and protected against dust and debris.
All units can be off loaded by fork lift truck using the transport pallet. They can
also be off loaded using the lifting lugs fitted at the top of the unit.

Storage

SCHNEIDER ELECTRIC

Ringmaster is only suitable for outdoor storage when packaged correctly or fully
commissioned.
The type of gland supplied will vary in accordance with specific contract
requirements.
The style of packaging will vary in accordance with the method of transportation
and specific contract requirements.
Please consult your commercial documentation to see how this equipment is
packed.

General
Storage

Off loading

All units are delivered on pallets (secured by 4 x M8 screws and nuts) and fitted
with lifting eyes, suitable for off loading by forklift truck or overhead crane.

Ancillary kits

Ancillary kits containing busbar, dyscon boots, glands, screws etc. are supplied
loose with each unit or fastened to the panel leg or secured in the cable boxes.

Prior to operation

Following transportation ensure circuit breaker mechanism is reset prior to


operation.

Prior to energising

It is recommended that prior to energising the unit all protection device are
checked to ensure they are set correctly. For TFL units ensure fuses are fitted.
VIP units must be set in accordance with the results of a protection co-ordination
study.

SCHNEIDER ELECTRIC

General
Goods receiving

Goods receiving

Before any equipment is accepted it should be inspected carefully for damage


or loss incurred during transit
Where possible check the presence of accessories against the packaging list
Where possible check the information on the nameplate(s) and compare
against the order confirmation
The packing must be in place and in good condition at the time of receipt.
Wherever possible, damage should be recorded, photographed and witnessed.
It may be necessary to unpack the equipment to establish the full extent of the
problem.

In the event of an anomaly, please contact the transport/shipping company.


The functional unit must remain on its base, in its original packing, during
storage, and until installation.

CAUTION

In the event of any anomaly or apparent damage, do not install, please


contact SCHNEIDER ELECTRIC.
Contact details: are detailed on page 3.

Paintwork

Check for any damaged paintwork. Damaged areas should be cleaned and
re-coated as follows:
Rub down the area around the damage with medium glass paper. Clean the
damaged area with emery paper ensuring the surface is clean and free of any
corrosion. Apply one coat of zinc-rich epoxy primer (a two-pack system is
recommended), the coating to be 35-45 microns thick. The recommended paint
system is International Paints Interzinc EPA 072 and EPA 073.
Leave to cure for 24 hours, then apply two, 35-45 micron coats (ie 70-80 microns
in total) of two-pack polyurethane, Interphane PFR 764 is recommended.
The standard colour employed is Dark Grey Code 632 to BS 381C:1996.

SCHNEIDER ELECTRIC

General
Characteristics

Check that the information contained on the rating plate corresponds to the
equipment ordered.

Ringmaster
RN2C
123 Jack Lane
Leeds LS10 1BS U.K.

Tel +44 113 290 3500


Fax +44 113 290 3710

busbars

Switch

Circuit
Breaker

630
16
40

630
16
40

200
16
40

kA

16

16

kA

40

40

Short time current 3 seconds kA


kA

Earth switch short time


current 3 second
Earth switch peak
making current

To Specification

Ringmaster

Non extensible

Circuit breaker rating


2 = 200A
6 = 630A

Compact

11kV
12kV
75kV
50/60HZ
300 kg
0.516 kg
0.35 bar G

Ratings

Peak making current

Year

Serial NO.
Panel type no.
Service voltage
Highest system voltage
Impulse voltage withstand level
Frequency
Mass of unit (max)
Mass of SF6 Gas
SF6 Gas filling pressure at 20C

Normal current

EATS 41-26 AND RELEVANT IEC


& BS SPECIFICATIONS

Typical rating plate for RN2c

Ringmaster
CE2
200A circuit breaker

S - Switch
C - Circuit breaker

N - Non extensible
E - Extensible
2 = 200A
6 = 630A

rating

To specification EA41-26
Leeds LS10 1BS U.K.

Serial NO.
Service voltage
Highest system voltage
Impulse voltage withstand level
Frequency
Mass (max)
SF6 Gas filling pressure at 20C

Year
12kV
12kV
75kV
50/60HZ
350 kg
0.80 bar G

Ratings
Busbars
Normal current

Circuit breaker

630

230
16

Short time current


3 second

kA

16

Peak making
current

kA

40

40

Earth switch short time


current 3 second

kA

Earth switch peak


making current

kA

Testing standard

16
40
B.S.5311
IEC 56

Typical rating plate for CE2

SCHNEIDER ELECTRIC

Civil engineering
Floor preparation

Floor preparation, equipment fixing dimensions and main cable position can be
found in the Ringmaster selection guide reference MGMV5337. Or, if supplied
the arrangement drawing for the switchboard or unit.

Both non extensible units and switchboards can be directly bolted to the concrete
floor by use of 4 x 10mm (supplied) UNI-FIX or similar rag bolt fixings see diagram. The floor tolerance for extensible switchboards is 1mm over 1
metre.

41

m10 channel fixing

note: floor level flush


to + - 1mm with
foundation channel

spring loaded
channel nut

70

41

foot of unit

channels grouted in
position using setting
jigs supplied

channels made
in subfloor

Where it is not possible to guarantee that the floor is within the specified tolerance,
we strongly recommend the use of foundation channels, i.e. Unistrut P3270 or
similar.
Note: The floor must be 1mm below the top of the Unistrut.

SCHNEIDER ELECTRIC

Civil engineering
Internal arc

Internal arc
Kits to safely divert the flow of gasses
outside the substation are not part of
the supply of equipment. If required,
kits will need to be adapted to each
situation.

Internal arc withstand


12.5kA, 16kA and 21kA for 1 second

CAUTION
Arrows indicate direction of exhaust
gases
Ringmaster

Modular Ringmaster range

10

SCHNEIDER ELECTRIC

Civil engineering
Internal arc

If the unit is to be installed outdoors there are no special requirements for


exhausting the arc gasses.

CAUTION
Where units are to be installed in an
enclosed substation the following
approximate free air volumes behind
the units must be observed.

Minimum 112m

16kA equipment fault rating

CAUTION

5 degree angled trunking


(to prevent moisture ingress)

Minimum 152m

21kA equipment fault rating

The elbow and side/rear trunking is


the same for both RN2c and CE/SE

If the minimum free air space can not


be guaranteed then arc vent trunking
must be used. Typical trunking
arrangements are detailed. Contact
Schneider Electric for advice before
designing and installing internal arc
trunking.
Note: Arc trunking is not part of our
scope of supply.

External venting
panel hinged on
bottom edge

SCHNEIDER ELECTRIC

11

Civil engineering
Cable trench

Cable trench
735

928

Where the equipment is to sit over a


trench, details of the maximum cable
trench width can be found in the
selection guide.

695

door

533

2042

1630

cable box tall length

223.5

1320

operating
handle

54.5

560

97

97

max. trench width

CAUTION

Typical side view of a Ringmaster Range unit.

166

757
166

757

1320

1320

Care must be exercised with the cable


bend, refer to cable manufacturers
specification

45

front entry

12

45

maincable
trench

trench

maincable

rear entry

SCHNEIDER ELECTRIC

Installation

Standard units can be installed in environments which meet normal


service conditions as defined by IEC 60694 section 2.1:Ambient temperature: -25C to +45C
Altitude: up to 1,000 meters above sea level

CAUTION

If the location is outside the certified parameters please refer to the selection guide,
alternatively contact Schneider Electric for advice. Where the units are to be
installed in environments where the above parameters are exceeded, this must be
declared to Schneider Electric so the appropriate de-rating factors can be applied.
Failure to rate the equipment to the location may result in equipment failure.

CAUTION

SCHNEIDER ELECTRIC

Units may be installed indoors or outdoors but must not be subjected to regular
extremes of weather e.g. heavy rain storms, heavy snow and ice, flooding,
temperature cycles not greater than 55C and less than -25C, dense coastal fog
or acid rain.

13

Installation
Transformer mounting

470

89

116

370
89

86

86

86

86

86

Dimensions of the EA transformer flange

216

Adjust RMU stand height to suit. Under workshop conditions remove transformer lid
screws. Pump oil out to below HV pocket height. (Pump into clean, dry drum).
Remove blanking plate. Push units together. Insert bushing gasket and make firm
connections on flanges and support brackets. Make off the 3 phase connections
checking that these are tight and in the correct phase sequence, onto the
M12 copper studs in the bushings. Pump clean oil back to the cold oil fill level
marked on the transformer oil gauge. Re-fit tank cover ensuring that there is no
damage to the gasket. Touch up paint as necessary.
Perform primary winding resistance test in insulation resistance test.

14 x M12 clearance holes


569

516

936

ESI35-1 transformer

537

1320

1510

1955

973

40

771

510
30 600
771

385.5

385.5

263

267

105 105

4 OFF M10*115
RAWL THROUGHBOLTS

213

213

General arrangement of a transformer mounted RN2c.

WARNING

14

Important when coupling transformer


M12 transformer termination lug tightening torque - 25Nm

SCHNEIDER ELECTRIC

Installation
Connecting the HV cables

Connecting the HV cables


Foreward

WARNING

Before connecting the cables, ensure that each unit is in the earthed switch
position.
The cables MUST be connected with the equipment securely fixed to the ground.
The operations described below apply to apply to all types.
The connections used should be made and used according to the manufacturers
instructions.
Connecting Ringmaster frame to the substation earth
Before connecting the HV cables you must connect the Ringmaster frame to the
main earth bar.
Access to the HV connection bushings
Cable box venting fixings arrangement
Ensure cable box cover screws are configured correctly as detailed on cable box
cover label.

Standard RN2c/RE2c/RN6c cable box

The RN2c/RE2c/RN6c is suitable for


accepting 1 x 3 core or 3 x 1 core
cable up to 240mm2 copper or
aluminium approaching from below top entry available on request.
Fit the gland plate and accessories in
accordance with the instructions
supplied with the ancillary kit.

SCHNEIDER ELECTRIC

Standard CE, CN, SE & SN cable box


Standard cable entry directly from below

Angled gland plates can be provided


on all units to the front or rear, in order
to simplify civil works.
Please refer to accessory kit instructions
for details.

15

Installation
Connecting the HV cables

CE2, CE6, SE6, CN2, SN6 top cable entry


Top entry cable boxes can be fitted for
basement substation applications.

CE2, CE6, SE6, CN2, SN6 with top entry cable box.

166

757
166

757

1320

1320

CE2, CE6, SE6, CN2, SN6 angled cable entry

45

front entry

16

45

maincable
trench

trench

maincable

rear entry

SCHNEIDER ELECTRIC

Installation
Connecting the HV cables

WARNING
Always clamp the cable with the
appropriate glanding system before
connecting the cable to the bushing.
Proceeding otherwise will put
unacceptable stress on the bushing
and could damage the bushing,
leading to equipment failure. The
weight of the cable must always be
supported by the cable gland.

WARNING
When using cable connectors use
those supplied with the equipment, if
others are used the long term
dielectric withstand cannot be
guaranteed.

DANGER

Ensure the bolt torques are adhered to, otherwise equipment failure may occur.

unit

boot type

cable socket
fixing

lug torque
(Nm)

RN2c/RE2c

main

right angled

M12 stud

54

RN6c

tee off

right angled

M12 stud

54

RN6c

tee off

straight

M12 clearance hole in palm

54

straight

M12 clearance hole in palm

54

CE6/CE2/SE6
CE2/CE6

feeder metering

right angled

M12 tapped hole

54

CN2/SN6

main

straight

M12 clearance hole in palm

54

CN2/SN6

outgoing

right angled

M12 tapped hole

54

Installation note
The most common cause of disruptive failure on this type of equipment is caused
by incorrectly tightened cable connections ALWAYS double check cable
connections with a calibrated torque wrench.

SCHNEIDER ELECTRIC

17

Installation
Connecting the HV cables

CAUTION

When connecting two cables per phase on RN2c and RN6c on a single bushing
use the termination kit supplied by Schneider Electric. For all other units contact
Schneider Electric for advice before proceeding.

Double cable arrangement using the ECON


cable termination kit

WARNING

When cabling please ensure that the correct phase rotation is followed for all
medium voltage cable boxes.

There are phase identification stickers in all accessible points throughout the
equipment.

18

SCHNEIDER ELECTRIC

Installation
Connecting the HV cables

WARNING

The cut cable length of the cable must be adjusted for each phase (in particular 3
core cables).
Never use a bar to pull the and fit a connection lug to the bushing. The bushing
and hence the complete cubicle could irreversibly damaged.

Tighten nuts/bolts to the torques detailed on page 17.


Ensure all cable box fittings are replaced after installing cable.

To prevent vermin entering cable boxes ensure that the correct gland is fitted and
tightened, cable box covers are fitted correctly and all bolts are replaced. If there
are any visible spaces consult Schneider Electric on sealing advice.

SCHNEIDER ELECTRIC

19

Installation
Erection/connection

Erection/connection CE6, CE2, SE6.

Remove the top cover on each unit


and bolt each panel to the adjacent
one. Use the 16 x M6 screws around
the busbar aperture and the 2 x M8
screws by the cable test
access/auxiliary compartment.

The busbar end cap is secured with 16


screws. Before fitting the end cap
apply a line of silicon compound
around the busbar aperture.
Please refer to accessory kit instructions
for full details.

Connect the busbars as shown below.


Connect the earth bars at the back of
the units. Connect the main substation
earth to the equipment main earth bar.
Fit the main gland plates (see ancillary
instructions). Erect the first unit under
clean, dry conditions either directly to
the floor, or on to the foundation
channels.

Connection of busbars CE6, CE2, SE6.


Refer to accessory kit instructions for full details
rain shield
sealing strip

rain shield
panel lid

430

busbar end cap

430

typical busbar run

Ensure that the environment is clean


and dry. Remove busbar chamber
covers.

20

Remove dyscon boots and clean


bushings. Apply DC4 silicon grease to
boots. Fit busbars into boots as shown
above.

refer to accessory kit for full details

SCHNEIDER ELECTRIC

Installation
Erection/connection

Connection of busbars metering

busbar collar
busbar

busbar

Feeder metering
Ensure that the environment is clean
and dry. Remove busbar covers as
shown above.
Remove dyscon boots and clean
bushings. Apply DC4, Dow Corning
silicon grease to boots. Fit busbars
into boots as shown above.

busbar

busbar

Busbar metering
Ensure that the environment is clean
and dry. Remove busbar covers as
shown above.
Remove dyscon boots and clean
bushings. Apply DC4, Dow Corning
silicon grease to boots. Fit busbars
into boots as shown above.

CAUTION
Torque busbar screw to 54 Nm. Fit
dyscon dust caps. Degrease and clean
using a lint free cloth. Replace busbar
chamber covers taking care not to
damage nylon inserts. Ensure sealing
strip is correctly fitted.

Connection of busbars RE2c


When supplied pre-assembled the RE2c to CE6/CE2/SE6 busbars require a final torque during on site commissioning
Please refer to the accessory kit instructions supplied with the product (ref: RMR-A369 "on site" busbar re-torquing procedure)
Note: It is recommended prior to refitting busbar chamber covers that the busbars are tested - see pages 39, 42 and
54 for typical tests

SCHNEIDER ELECTRIC

21

Installation
Installation of pilot cables

Installation of pilot cables RN2c, RE2c, RN6c

The universal gland plate at the rear of


the LV compartment will accommodate
pilot cable glands upto 25.5mm2.

To fit gland and cable remove 4 gland


plate screws. Slide top section of
gland plate forward.

Insert gland and cable replace top


gland plate and 4 fixing screws.

Installation of pilot cables CE2, CE6, CN2, CN6, SE6 and MU

on switch/circuit breaker.
Remove VIP relay if fitted, knock out
the pre-punched gland plates from the
inside as required. There is no need to
re-touch with paint (the plates are
stainless steel).

on MU2
Knock out the pre-punched gland
plates from the inside as required.
There is no need to re-touch with paint
(the plates are stainless steel).

on feeder/busbar metering units


Knock out the pre-punched gland
plates from the inside as required.
There is no need to re-touch with paint
(the plates are stainless steel).

Note:
20.5mm = 1x7 core / 1x9 core pilot gland
25.5mm = 1x19 core pilot gland

22

SCHNEIDER ELECTRIC

Installation
Removal of VIP relay

Removal of VIP relay RN2c, RE2c, RN6c

B
B
A

Open cabinet door. Move shorting links on terminal rail,


short circuiting the CT Secondaries.
Remove top cover 3 x M6 x 20 screws.

note: CT secondaries not


shorted on above

note: CT secondaries shorted


on above

Short circuiting of the CT


secondaries.
To short circuit the protection
current transformers loosen
test terminals A, and move
shorting link B upwards.

Slide earthbar B to position


above and tighten test
terminals A.
To isolate protection device
from CTs loosen screw C
and slide link to lower
position.

Open up relay cover. Loosen two retaining bracket screws at


top of VIP facia.
Withdraw relay and remove secondary wiring.

Removal of VIP relay CN2, SN6, CE2, CE6, SE6

Remove the 2 , M4 x 20mm pan head


screws and washers from the front of
the relay cover and the M6 x 20 mm
screw from the top of the relay cover.

SCHNEIDER ELECTRIC

Pull the relay cover forwards and


remove.

Remove the crimp terminals from the


top of the relay. Rotate the two facia
screws behind perspex window to
release clamps and withdraw relay.

23

Installation
Accessing VT's

Accessing VTs

WARNING

Before accessing the VT enclosure


that you check the following:
RN2c/RN6c/CN the circuit breaker is
in circuit earth and padlocked in its
position.
Extensible CE/SE range ensure that
the incoming supply breaker is
padlocked in the open position.
Ensure that the VT secondary circuit is
isolated and earthed.
See pages 71 to 83 for operation
instructions.

Remove the metering chamber H.V.


access cover, as indicated.

Disconnection of solid link VT

24

Pull back the V.T. insulating boot, and


loosen the top V.T. connection using
an 6mm allen key as indicated.
Pull back the lower fuse link insulating
boot and disconnect the V.T. link.

SCHNEIDER ELECTRIC

Installation
Earth fault flow indicator

Earth fault flow indicator


Hand or self reset earth fault flow
indicators can be fitted.
Please refer to manufacturers
instructions.

For C.T.'s mounted inside the cable


box, gland insulation is not required.
For C.T.'s fitted outside the cable box
gland insulation must be fitted.
Split core C.T.'s can be installed after
the main cable has been made off
outside the cable box. However
please note gland insulation must be
fitted if mounted outside the cable box.
Installation instructions for the units
are supplied with the ancillary kits.

SCHNEIDER ELECTRIC

25

Installation
Actuators

Procedure for fitting and setting of actuators fitted to the Ringmaster range of switchgear
CN2, SN6, CE2, CE6, SE6
1 Fix the actuator to the top mounting
bracket ensuring that the distance
from the top of the actuator to the
top of the mounting bracket is
approximately 9mm (as shown in
the drawing below) and tighten the
fixing screw. Note: this is only an
approximate preliminary setting.
2 Also ensure there is approximately
3mm of clearance between the body
of the actuator and the facia of the
unit (as shown in the drawing
below).
3 Rotate the bottom of the actuator in
a clockwise direction (if looking from
below as shown in the drawing) until
resistance against the actuator
motor can be felt.

4 Then rotate the actuator in an anti


clockwise direction approximately
one half of a full rotation making
sure that the actuator motor is not
rotating (this has the effect of
lengthening actuator i.e. gap a on
the drawing should increase).
5 Fit the actuator operating bracket
assembly to the bottom of the
actuator locating the operating
bracket spigot in the operating
handle socket (as shown in the
drawing below) and tighten up the
fixing screw.

7 Remove the plug and check that the


actuator can be withdrawn and
replaced with relative ease.
8 If not, adjust the positioning of the
actuator by loosening either the
mounting bracket or operating
bracket and moving either part so
that the actuator can be withdrawn
easily. Repeat this process until it is
possible to withdraw the actuator
with relative ease.

6 Connect the actuator plug and per


form a few electrical operations.

IMPORTANT
In the event that the actuator fails
to complete a closing or opening
operation, DO NOT attempt to
disconnect the actuator operating
bracket spigot from the operating
handle socket.
Contact Schneider Electric, details on
page 3.

26

SCHNEIDER ELECTRIC

Installation
Accessories

Accessories

Available accessories are detailed in the Ringmaster selection guide


Ref: MGMV 5337.
Accessories will be detailed with individual confirmation orders.

Accessories will be despatched either:


Fitted to the unit within the works, i.e. too bulky or need testing prior to despatch
Loose boxed for assembly on site

Anti-vandal measures
Padlock points are provided to prevent un-authorised access to the unit, padlocks
can be supplied with the unit if required at the time of enquiry or order.

SCHNEIDER ELECTRIC

27

Installation
Fitting RE2c to Ringmaster range

Removal of blanking kit


Remove the extensible right hand top
side sheet (Ref.4) by undoing the 7 off
fully tightened M6 x 20 hex head
screws (Ref.102) and M6 nyltite seals
(Ref.103). See Fig. 1

Remove the 13 off fully tightened


M6 x 20 hex head screws (Ref.102)
and nylite seals (Ref.103) from the
extensible bushing cover top (Ref.2)
then remove the extensible bushing
cover top. See Fig. 1

102
103

102
103

Fig.1

Remove the 4 off M6 x 20 hex head


screws (Ref.102) from the support
plate (Ref.5) and remove the support
plate complete with the 3 off extensible
bushing sleeves and bushing sleeve
covers (Ref.1). See Fig. 2

Remove the 2 off M6x20 hex head


screws (Ref.102) from the extensible
bushing cover bottom (Ref.3) and
remove the extensible bushing cover
bottom

Insert the cable socket studs into the


L3, L2 and L1 bushings and tighten
up.

102
103

Fig.2

28

SCHNEIDER ELECTRIC

Installation
Fitting RE2c to Ringmaster range

Transition plate to RE2c unit


Disconnect circlip and pivot pin
assembly (Ref.A) retaining 2 off gas
strut (Ref.B) to fascia. See Fig. 3

A
B

Fig.3

Loosen off hardware at the main door


hinge (Ref.C) and slide out the 2 off
main door hinge pivots (Ref.D) which
retain the main door. See Fig. 4
C
D

CAUTION
NOTE: This door is heavy! Care
must be taken when removing it.

Fig.4

Remove the M8 & M6 (Ref.E)


hardware retaining the lid in position
and place lid to one side. See Fig. 5

Fig.5

SCHNEIDER ELECTRIC

29

Installation
Fitting RE2c to Ringmaster range

Transition plate to RE2c unit


Offer up the extensible transition plate
sub assembly (Ref.11) to the right
hand side of the extensible unit
ensuring the dimple is pointing
outwards.

103
105

11

Secure in position with 2 off M6 x 20


hex screws (Ref.103) with 1 off M6
nyltite seal (Ref.105) placed over the
threads of each. See Fig. 6
Dimple

103
105

Fig.6

Apply phase dots (Ref.122, 123, 124)


to the extensible transition plate
(Ref.11) just above the extensible
bushings. See Fig. 7

122

123

124

11

NOTE: To re-fit lid follow steps in


first three paragraphs of blanking
kit removal see page 28.

NOTE: When re-fitting lid it is


important to replace the correct
length screws in each location.

30

Fig.7

SCHNEIDER ELECTRIC

Installation
Fitting RE2c to Ringmaster range

Sub assembled extensible busbar and housing to unit


Fasten a length of EPDM seal strip
(Ref.106 A) along the outside of the
bend at the rear of extensible trunking
base (Ref.10). See Fig. 8

106A

Fasten further lengths of EPDM seal


strip (Ref.106 B) around the inside of
extensible trunking base (Ref.10) as
shown in Fig. 8
Offer trunking base assembly (Ref.10)
up to the RHS of the extensible unit
with the short end flush with the rear of
the unit. Secure with 3 off M6 x 25 hex
screws (Ref.104) with 1 off M6 nyltite
seals (Ref.105) under the heads of
each. See Fig. 8

104
105

10
106B

Fig.8

111

Smear approximately 1 mm thickness


of DC4 silicon compound (Ref.111)
around the inside of 3 off bushing
sleeves (Ref.23) before inserting them
into bushing sleeve securing plate
(Ref.22). See Fig. 9

23

22

Fig.9
119

104

Slide bushing sleeve plate assembly


over phase bushings and secure in
position using 4 off M6 x 25 hex head
screws (Ref.104) with nyltite seals
(Ref.105) under the heads and a stack
of 7 off M6 form C washers (Ref.119)
over the threads of each M6 screw
between the bushing sleeve plate and
the unit. See Fig. 10

Fig.10

SCHNEIDER ELECTRIC

31

Installation
Fitting RE2c to Ringmaster range

Transition plate and lid sub assembly


Push 17 off M6 hexagonal inserts
(Ref.101) through the hexagonal holes
around the outside edge of the
extensible left hand side sheet
(Ref.14) ensuring all Inserts are facing
inwards.

106

106

14

Secure all inserts in position using the


correct insert tool. See Fig. 11
Fasten lengths of EPDM seal strip
(Ref.106) around extensible left hand
side Sheet (Ref.14) as shown in
Fig. 11.

101

101

Fig.11

Fasten lengths of EPDM seal strip


(Ref.106) around the bend of the
extensible trunking lid (Ref.12) as
shown in Fig.12

106

Lay sub assembled extensible left


hand side sheet (Ref.14) on one side.
Offer sub assembled extensible
trunking lid (Ref.12) so the bend is
flush with the side sheet. See Fig.12

14

103
105

Secure using 7 off M6 x 20 hex Hd


screws (Ref.103) together with 1 off
M6 nyltite seal (Ref.105) under the
heads of each.

12

Fig.12

32

SCHNEIDER ELECTRIC

Installation
Fitting RE2c to Ringmaster range

Transition plate and lid sub assembly


Offer up trunking light hand side sheet
and trunking lid sub assembly to the
side of the extensible unit with the
short side flush with the rear of the
unit. See Fig. 13

103
105
12

Secure trunking left hand side sheet


(Ref.14) and lid (Ref.12) sub assembly
to the transition plate (Ref.11) using 9
off M6 x 25 hex screws (Ref.104)
together with 1 off M6 nyltite seal
(Ref.105) under the heads of each,
fully tighten these screws. Fit the
extensible trunking lid (Ref.12) using
the "flanged" end, this is fitted with;
5 off M6 x 20 hex screws (Ref.103.)
with a nylite seal (Ref.105) under the
head of each. Fully tighten these
screws after fitting.
Secure trunking left hand side sheet
(Ref.14) to the trunking base (Ref.10)
using 2 off M6 x 20 hex screws
(Ref.103) together with 1 off M6 nyltite
seal (Ref.105) under the heads of
each, fully tighten these screws.

103
105

103
105

10

Fig.13

Extensible busbar sub assembly


4

Place 1 off M10 form A washer


(Ref.121) over the threads of 1 off
M10 x 30 hex screw (Ref.108)
followed by 1 off RE2c conductor
adapter (Ref.3).

Screw the above assembly into the


threaded end of the extensible L3
busbar (Ref.4)

121

Follow steps 6.1 and 6.2 for extensible


L2 busbar (Ref.5) and for extensible
L1 busbar (Ref.6).

108

See Fig 14 for the assembled


components each busbar should
look like this.
NOTE: Leave these assemblies
loose and tighten up before starting
sub assembled housing to unit see
page 35.

SCHNEIDER ELECTRIC

Fig.14

33

Installation
Fitting RE2c to Ringmaster range

Extensible busbar sub assembly


Slide 1 off 5mm silver plated copper
washer (Ref.107) over each of the 3
off M12 cable studs.
Offer up the busbars (Refs.4, 5 & 6),
facing away from the unit, through the
econ boots (Ref.15) over the M12
cable studs. See Fig. 15

Position the three busbars so that the


free ends are in a horizontal line when
viewed form the side.of the unit.
Secure each busbar with 1 off M12
form A washer (Ref.109) and 1 off
M12 nut (Ref.110) torqued to 54 NM.

16
15

NOTE: Now FULLY tighten the


assemblies mentioned in
paragraphs 4 to 6 and shown in
Fig. 14 on page 33
Push the econ boot caps (Ref.16) onto
the front of the econ boots (Ref.15).
See Fig. 15

Fig.15

110

128

109

107

NOTE: Using a tyewrap or similar,


insert tyewrap behind econ boot cap
(Ref.16) to ensure air is expelled
whilst fitting cap. See Fig.16
16

Fig.16

34

SCHNEIDER ELECTRIC

Installation
Fitting RE2c to Ringmaster range

Sub assembled housing to unit


Fasten lengths of EPDM seal strip
(Ref.106) around the access hole of
the Ringmaster range unit.
See Fig. 17
Push 26 off M6 hexagonal inserts
(Ref.101) through the hexagonal holes
around the top and bottom edges of
the trunking main body (Ref.13)
ensuring all inserts are facing inwards.

106

Fig.17

Secure all inserts in position using the


correct insert tool. See Fig 18.

106

Fasten lengths of EPDM seal strip


(Ref.106) around the top of the
trunking main body (Ref.13).
See Fig. 18

101
13

Fig.18

Offer trunking main body (Ref.13) to


the side of the Ringmaster range unit.
Secure in position with 16 off
M6 x 20 hex Hd screws (Ref.103) and
16 off fully tightened M6 nuts (Ref.112)
with 1 off M6 washers (Ref.113) under
the heads of each M6 screw and
under each M6 nut. See Fig.19

103
105

Secure left hand side sheet (Ref.14)


and lid sub assembly to trunking main
body(Ref.13) and trunking base
(Ref.10) with 34 off M6 x 20 hex Hd
screws (Ref.103) together with 1 off
M6 nyltite seal (Ref.105) under the
head of each screw. See Fig. 19

Fig.19
SCHNEIDER ELECTRIC

35

Installation
Fitting RE2c to Ringmaster range

Final assembly
Offer up blanking plate (Ref.17) to the
left hand side (viewed from the front)
of the Ringmaster range unit and
secure with 2 off 3/16 monobolt
(Ref.118).
Smear approximately 1mm thickness
of DC4 silicon compound (Ref.111)
around the stems and dyscon boots
(Ref.18) of the Ringmaster range
before sliding them into position.

118

17

NOTE: The lower side of the dyscon


boot should face the left hand side
of the Ringmaster range unit when
viewed from the front.
Position the Ringmaster range unit
and the extensible unit together so the
holes in the main trunking body line up
with the holes in the left hand side
sheet on the Ringmaster range unit.
See Fig 20
NOTE: At this stage the lid on the
Ringmaster range unit should be
removed to aid access for
assembly.

Fig.20

Secure the main trunking body and left


hand side sheet on the Ringmaster
range unit in position with 16 off
M6 x 20 hex screws (Ref.103) and 16
off M6 nuts (Ref.112) with 1 off M6
washers (Ref.113) under the heads of
each M6 screw and under each M6
nut. Fully tighten these components
up.

Screw heads

NOTE: The orientation of the


screws the top row should have
the heads facing outwards as in the
photo. See Fig. 21
Fig.21

36

SCHNEIDER ELECTRIC

Installation
Fitting RE2c to Ringmaster range

Earth bars to unit


Offer up the horizontal earth bar
(Ref.20) to the rear of the extensible
unit. Secure the right hand side in
position behind the RE2c earth bar
(Ref A) using 1 off M10 x 30 hex Hd
screw (Ref.127) with 1 off M10 form A
washer (Ref.125) under the head and
a further 1 off M10 form A washer
(Ref.125) under 1 off M10 hex full nut
(Ref 126). See Fig. 22

Offer up the vertical earth bar


(Ref.21) to the rear of the Ringmaster
range unit. Secure one end to the
Ringmaster range unit in front of
earth bar (Ref B) and the other end
behind the horizontal earth bar
(Ref.20) using 1 off M10 x 30 hex Hd
screw (Ref.127) with 1 off M10 form A
washer (Ref.125) under the head and
a further 1 off M10 form A washer
(Ref.125) under 1 off M10 hex full nut
(Ref.126). See Fig. 22

20

21

Fig.22

127

126

125

SCHNEIDER ELECTRIC

37

Installation
Fitting RE2c to Ringmaster range

Fitment of front and rear transit braces


NOTE: These parts do NOT require
fitting if the unit is fitted to a plinth
assembly!
The left hand ends of the rear and
front transit braces (Ref 8 and 9 as
shown in Fig.23 ), are fitted to the
inside faces of the "L" shaped struts
(Ref C). Place an M8 form A washer
(Ref.115) over 2 off M8 x 25 set
screws (Ref.130). Push each screw
through the two "L" shaped brackets
(Ref C) and the transit braces
(Ref.8 and 9). Place another M8 Form
A washer (Ref.115) over each screw
thread and fit an M8 full nut (Ref.117)
to each one leave loose.
The right hand end (as shown in
Fig.23) of the front transit brace
(Ref.9) goes to the inside of the "U"
shaped strut (Ref D). Put an M10 form
A washer (Ref.121) over an M10 x 30
hex head screw (Ref.127). Push this
through the front transit brace (Ref.9)
and through the "U" shaped strut
(Ref.D). Place an M10 form A washer
(Ref.121) over the screw threads of
the M10 x 30 hex head screw
(Ref 127) and then fit an M10 full nut
(Ref.126) - leave loose.

D
9

Fig.23

The rear brace (Ref.8) goes to the


inside of the supporting foot (Ref.E).
Place an M10 form A washer (Ref.125)
over an M10 x 30 hex head screw
(Ref.127). Push the screw with the
washer on through the support foot
(Ref.E) and through the rear transit
brace (Ref.8). Place a 1 off M10 form
A washer (Ref.125) over the thread of
the screw and fit an M10 full nut
(Ref.126)
Once all the above is complete fully
tighten all the M10 and M8 hardware
mentioned above. See Fig. 23 for the
completed assembly.

38

SCHNEIDER ELECTRIC

Installation
Fitting RE2c to Ringmaster range

Ducting, HV and discharge testing of the units


Prior to carrying out the electrical
tests the operator should complete
the following:-

19

Secure all 3 off busbars to the stems


(Ref.D) of the Ringmaster range unit
using 1 off M12 x 40 hex head screw
(Ref.114) with the M12 flat washer
(Ref.109) and 1 off busbar spacer
(Ref.120) under each of the heads.
Tighten the 3 off M12 x 40 hex head
set screws (Ref.114) To 54 Nm with a
calibrated torque wrench.
18

Slide the 3 off extensible conductor


Cap up the busbars and locate in
position in the rear of the boots. These
caps are not visible in Fig 24 and are
part of the bought in, L3, L2 and L1
sub assemblies.
Push dyscon dust caps (Ref.19) in the
front and top of the dyscon boots
(Ref.18). See Fig. 24

109
114

120

At this point perform the three


following tests:

Fig.24

High voltage partial discharge test


High voltage frequency test
Resistance test
NOTE: For transportation purposes
on completion of the above the
Ringmaster range side of the
busbar assembly must be
un-torqued as it is to be fully
torqued up when in position on site.

SCHNEIDER ELECTRIC

39

Installation
Fitting RE2c to Ringmaster range

Securing of busbars and fitment of blanking plate


Fit the blanking plate (Ref.25) to the
unit as shown in Fig. 25. This is fitted
using 10 off M6 x 20 screws with a
nyltite seal (Ref.105) under the head
of each screw Insert these through the
blanking plate (Ref.25) and the unit
(Ref.A) and then fit an M6 form A
washer (Ref.113) followed by an M6
full nut (Ref.112) fully tighten these up.
See Fig. 25
Refit the previously removed lid to the
Ringmaster range unit plus lid edge
strips.(Ref.131) A lifting Lug will
require fitting to the left hand side of
the unit when viewed from the rear. To
fit the lid use; 12 off M6 x 20 screws
(Ref.103) with an M6 nylite seal
(Ref.105) under the head of each of
each screw.
These are followed by; 22 off M6 x 25
hex head screws (Ref.104) with a and
nylite seal (Ref.105) under the head of
each. These 22 screws hold on the lid
edge strips which are fitted using
tessamol to make them weather tight.
All the above hardware should now be
fully tightened up.

40

25

Fig.25

SCHNEIDER ELECTRIC

Installation
Fitting RE2c to Ringmaster range

Securing of busbars and fitment of blanking plate


Offer up RE2C - CE2/6 lid stiffening
plate (Ref.7) to the underside of the
rear of the Ringmaster range lid.
Secure in position using 2 off M8 x 40
screws (Ref.116) with 1 off M8 SS
form A washer under the head of
each.Push the left hand screw (as
viewed from the rear of the units as in
the figure left) through the lifting lug
(Ref.D), through the lid edge strip
(Ref.117) through the lid and through
the lid stiffing plate (Ref.7) of the unit.
Next slide a further 1 off M8 form A
washer (Ref.115) over the thread and
followed by 2 off M8 hex full nuts
(Ref.117) fully tighten the first nut and
then lock the second nut against each
the first.

Fig.26

131

131
D

The right hand side is the same


assembly as the left with the exception
that the lifting lug (Ref.D) is not fitted.
See Fig. 26

116
117

Right hand viewed from rear of unit

SCHNEIDER ELECTRIC

116
117

Left hand viewed from rear of unit

41

Installation
Fitting RE2c to Ringmaster range

Final torque of busbars


NOTE: This procedure only applies
when the unit is on site.

When unit is in position on site remove


dyscon boot caps (Ref.19) from the
top of the dyscon boots (Ref.18).
See Fig. 27

Fully secure each busbar assembly by


torquing the M12 x 40 hex head set
screw inside the dyscon boots to
54Nm. See Fig. 27
19

Replace dyscon boot caps (Ref.19) in


the top of the dyscon boots (Ref.18).

18

Finally carry out ductor tests to the


following ratings:

Phase

Resistance
(micro ohms)

L1
L2
L3

196
198
200
Fig.27
114

109

120

42

SCHNEIDER ELECTRIC

Protection
Time fuse link

Protection systems

All circuit breakers can be fitted with various forms of protection system 1. VIP self powered IDMT protection - refer to VIP user guides
VIP 30 - provides protection against phase-to-phase faults
VIP 35 - provides protection against phase-to-phase faults and earth faults
VIP 300 - three phase overcurrent and earth fault protection
2. Time fuse link (TFL) protection system to EA 41-26 (time fuse links to EA 12-6).

Time fuse link (TFL) protection


summary

Time fuse link protection provides a cost effective way of protecting a transformer
of 1600kVA or less. It is a recognised method of protection and the fuses are
covered by EA 12-6 (1973). The arrangements in the Ringmaster range is of
2 phase overcurrent and earth fault.

TFL selection

Schneider Electric recommend TFL sizes in accordance with the table below.

WARNING
TLF protection will not work correctly
unless the recommended fuses are
fitted.

The table also includes our recommendations for the maximum LV fuse size to
ensure discrimination. Note that the size of this fuse is less than the full load
current of the transformer, however, it would normally be expected to have a
number of LV fuses fed from the LV side of the transformer.
Important note: Please ensure TFL fuses are fitted prior to energising the equipment.

Recommended Time fuse Link (TFL) settings to ESI 12 - 6


voltage transformer rated power (kVA)

CT ratio = 50/5

earth fault setting = 25A

(kV)

200

315

500

800

1000

1250

1600

3.3

10A

TFL

150A

LV fuse

5A

10A

15A

TFL

150A

250A

400A

LV fuse

3A

5A

10A

15A

TFL

200A

300A

400A

560A

LV fuse

3A

5A

10A

15A

TFL

200A

300A

400A

560A

LV fuse

5A

10A

15A

TFL

150A

250A

400A

LV fuse

5A

7.5A

12.5A 15A

TFL

250A

400A

560A

560A

LV fuse

5A

7.5A

10A

12.5A 15A

TFL

400A

560A

630A

630A

LV fuse

5A

7.5A

10A

12.5A 15A

TFL

400A

560A

630A

630A

LV fuse

6.6

(instantaneous trip)

11

13.8

CT ratio = 100/5

earth fault setting = 30A

3.3

6.6

(instantaneous trip)

11

13.8

SCHNEIDER ELECTRIC

630A

630A

43

Protection
Operation

Operation
The circuit consists of 3 dual ratio
C.T.'s, 2 Direct Acting Trip (DAT)
solenoid type overcurrent coils
connected in parallel with associated
Time Fuse Links (TFL's) and
1 instantaneous earthfault DAT
solenoid Coil.

Terminal block
C11
C31
C51

Circuit breaker
contacts
Red phase TFL
Earth fault TFL
(if lifted)

Red o/c coil

Under normal load conditions on, say


an 11000 volt 1000KVA transformer, 52
amps will flow in the C.T. primaries
(1000kVA(11kv/3). If the C.T. ratio is
set on 50/5 Amp ratio, then
approximately 5 Amps will flow in the
C.T. Secondaries. As the overcurrent
coils are shorted out by the fuses, no
current will flow through the coils.
Assuming that there was no earth
leakage, the red, yellow and blue
phases will balance, and no current will
flow through the earth fault coil.
In the event of a phase to phase fault
of, say, 500 Amps, 50Amps would flow
through the C.T. secondaries. This
would blow the 15Amp fuse links
shunting all of the current through the
DAT coils, which would operate and
trip the 3 phase circuit breaker. The
tripped on fault flag would operate, and
the CB would have to be re-set and the
fuses replaced.
Two overcurrent coils are required to
cover all phase fault combinations, i.e.
for a R-Y phase fault, the CB will trip
on the red phase coil. Under earth
fault conditions, there will be an
imbalance between the red, yellow and
blue phases, and current will flow down
the residual path of the C.T.'s and
through the earth fault coil. The unit
will trip instantaneously. If a TFL is
fitted in parallel with the earthfault coil
then the tripping time will follow the
TFL characteristics. Alternatively, the
fuse can be removed.

Blue phase TFL

Earth fault coil


S1
S2

Blue o/c coil


100/5A Ratio

S3

C110
C130

Rapid changeover link

C150

C70

C70
C210

Removable Test Link

C230
C250

50/5A Ratio

Removable Earth Link

Panel types
CN/SN/CE/SE

R1
Y1
B1

CIRCUIT
BREAKER
CONTACTS

EARTH FAULT TFL


(IF FITTED)
C11

P1

S1

C12
RED O/C COIL

C 31

C32

C 51

C52

S2
P2

S3

BLUE O/C COIL

EARTH FAULT COIL

100/5A RATIO
C110

RATIO CHANGEOVER
LINK

C130
C150

C 70

C71
REMOVABLE TEST LINK

C210
C230
C250
50/5A RATIO

REMOVABLE EARTH LINK


C90

Panel types
RN2c/RE2c/RN6c

44

SCHNEIDER ELECTRIC

Protection
Operation

Close-up of C.T. links.

Replacing the time fuse links.

Dual ratio 100/50/5Amp C.T.'s are


fitted as standard, to the Ring Main
Units and 200 Amp circuit breakers
with TFL protection. Selection of the
appropriate C.T. ratio can be easily
achieved by moving the auxiliary link
in the pilot cable box. Note that the
circuit must be off load when changing
ratios.

Current transformers not in use

WARNING

SCHNEIDER ELECTRIC

Current transformers (T200E and earth fault flow indicator) that are not going to be
used during commissioning or during service, they must be shorted out otherwise
irreversible damage may occur to current transformers and/or the unit.

45

Protection
VIP 300

4
C B

phase
overcurrent

10

I>

sensors:
200/1 4509996A0
VIP300LH range: x2

I>>

DT only
EI

VI

off

(x Is) off

warning

0.1

(x Is)

curve selection

0.15 0.2
0.3

0.1
0.07

x10

0.4

0.05

(s)

t>

Is

15

2.7

not time
multiplier

x1

12

1.2

DT

42 48 56
36
64
30
72
24
80
20 100 90
(A)

9
2.4

1.5

RI

VIP300

2.1

1.8

SI

I>

trip

20

0.2

0.6
0.9

0.03

1.5

(s)

t>>

see table

t> to>

0.4

0.05

0.6

VIP 300 Equivalent Time


Settings Multiplier

reset
minimum operating
phase current: 20A

Io>
EI

1.8

SI
off

DT

trip

2.1

1.2
1

9
2.4

1.5

RI

x1
x1
x1
x1
x1
x1
x1
x10
x1
x10
x10
x10
x10
x10
x10
x10

SI

VI

EI

0.02
0.02
0.03
0.05
0.07
0.10
0.13
0.17
0.20
0.24
0.34
0.50
0.67
1.01
1.35
2.02

0.03
0.05
0.07
0.10
0.13
0.20
0.27
0.33
0.40
0.47
0.67
1.00
1.33
2.0
2.67
4.00

0.06
0.09
0.12
0.19
0.25
0.37
0.50
0.62
0.74
0.87
1.24
1.86
2.48
3.71
4.95
7.43

Io>>

DT only
VI

0.05
0.07
0.1
0.15
0.2
0.3
0.4
0.05
0.6
0.07
0.1
0.15
0.2
0.3
0.4
0.6

12
15

6
4

2.7

20

(x Ios) 3

(x Ios) off

curve selection

16 24 32
12
40
8
50
4
60
2 80 70
(A)

Io>

0.15 0.2
0.07

x1

0.6

not time
multiplier

0.4
0.6

0.1
0.05

0.9

0.03

to>

Ios

earth fault

x10

0.4

0.05 (s)

0.2

warning

0.3

0.1

to>>

see table

1.5

(s)

VAP6 test plug

D
11 12

13

14

15

E
17

18

16

19

20

Phase overcurrent setting

Earth fault setting

Other functions

1.

11. Earth fault setting area


(lower half of relay front panel).
12. Red LED earth fault pick-up
indicator.
13. Earth fault trip indicator.
14. Earth fault setting current Ios.
15. Choice of low set curve type Io>.
16. Low set pick-up (DT only) Io>.
17. Low set time delay to>.
18. Multiplying factor (low set).
19. High set pick-up Io>>.
20. High set time delay to>>.

A.
B.

Phase setting area


(upper half of relay front panel).
2. Red LED phase overcurrent
pick-up indicator.
3. Phase overcurrent trip indicator.
4. Phase overcurrent setting Is.
5. Choice of low set curve type I>.
6. Low set pick-up (DT only) I>.
7. Low set time delay t>
8. Multiplying factor (low set).
9. High set pick-up I>>
10. High set time delay t>>

46

C.
D.
E.

Current setting scale label.


Current transformer and
range information.
Indicator reset button.
Minimum operating current.
VAP6 test plug socket.

SCHNEIDER ELECTRIC

Protection
VIP 300

Phase overcurrent setting

WARNING
VIP 300 relay will not work without the appropriate settings

IDMT curve selection

G
SI, VI, EI RI

t>

Phase overcurrent setting:


F Setting current Is (4)
G Type of low set I> curve (5)
IDMT: SI, VI, EI, RI.
Definite time: DT
H DT low set pick-up I> (6)
This setting is only active for the
low set DT curve selection (as
shown). If IDMT curves are
selected this switch is disabled,
as SI,VI, EI, low set pick-up is
fixed at 1.2 Is.
J Low set time delay t> (7)
and multiplier (8)
K High set I>>(9)
L High set time delay t>>(10)

K
t>>

Earth fault setting

Is
F

1.2 Is

10 Is

I>>

t>

DT

The principle is the same as for phase


protection.
Set:
F Setting current Ios (14)
G Type of low setting Io> curve (15)
IDMT: SI, VI, EI, RI
Definite time: DT
H DT low set pick-up Io> (16)
This setting is only active for the
low set DT curve selection (as
shown). If IDMT curves are
selected this switch is disabled,
as SI, VI, EI low set pick-up is
fixed at 1.2 Is.
J Low set time delay to> (17)
and multiplier (18)
K High set Io>>(19)
L High set time delay to>>(20)

DT curve selection

The numbers indicated below are those


of the setting switches (refer to the
diagram of the front panel on page 4)
The letters indicate the curve
characteristic as shown opposite.

Operation

K
t>>

Is 1.2 Is

I>

The high and low set elements


operate separately. The tripping order
results from the logical OR between
the two settings.

I>>

SCHNEIDER ELECTRIC

47

Protection
VIP 300

Phase overcurrent

phase
overcurrent

sensors:
200/1 4509996A0
VIP300LH range: x2

I>

I>
EI

1.8
1.5
off

RI
DT

1.2
1

42 48 56
36
64
30
72
24
80
20 100 90
(A)

Is
reset

0.05

0.3

t>

0.4

(s)

9
2.4

(x Is) 3

warning

0.15 0.2
0.1
0.07

x10
x1

VIP300

2.1
2.7

curve selection

trip

I>>

DT only
VI

SI

not time
multiplier

15

20

(x Is) off

0.2

see table

t>>

0.4
0.6

0.1
0.05
0.03

0.6

12

0.9

(s)

1.5

VIP 300 Equivalent Time


Settings Multiplier

t> to>
0.05
0.07
0.1
0.15
0.2
0.3
0.4
0.05
0.6
0.07
0.1
0.15
0.2
0.3
0.4
0.6

x1
x1
x1
x1
x1
x1
x1
x10
x1
x10
x10
x10
x10
x10
x10
x10

SI

VI

EI

0.02
0.02
0.03
0.05
0.07
0.10
0.13
0.17
0.20
0.24
0.34
0.50
0.67
1.01
1.35
2.02

0.03
0.05
0.07
0.10
0.13
0.20
0.27
0.33
0.40
0.47
0.67
1.00
1.33
2.0
2.67
4.00

0.06
0.09
0.12
0.19
0.25
0.37
0.50
0.62
0.74
0.87
1.24
1.86
2.48
3.71
4.95
7.43

1 Phase overcurrent
setting area

5 Choice of low
set curve

All information concerning the phase


overcurrent is grouped together in the
upper half of the front panel. The
section numbers below are related to
the numbering on the drawing shown
on page 46.

SI
VI
EI
RI

2 Phase overcurrent
pick-up indicator
When the red LED blinks, it indicates
that the low set element has picked
up. If the current does not decrease
below the pick-up level the relay will
trip.
For IDMT curves (SI, VI, EI) the
LED blinks when the current is
greater than 1.2 times the setting
current Is.
For the IDMT curve (RI), the LED
blinks when the current is greater
than the setting.
For the DT curve, the LED blinks
when the I> pick-up setting
is exceeded.
Also refer to indicator reset button
(page 51).

3 Phase overcurrent trip


indicator
The indicator is normally black and
turns yellow when the phase
overcurrent has given a tripping order.
It stays yellow, even when the relay is
de-energised.

48

:
:
:
:

Standard inverse time.


Very inverse time.
Extremely inverse time.
Specific curve
- consult Schneider Electric
DT : Definite time.
Off : Low set is disabled.

6 Low set pick-up


(DT only) I>
The setting is a multiple of Is. It is only
active when the low set curve type DT
is selected.
If the tripping curve is selected with
IDMT (selector switch 5 set to SI, VI,
EI, RI) the selector switch has no effect.

7 Low set time delay t>


If the DT curve is selected,

the value shown is the low set


time delay.
For IDMT curves the value
displayed is the tripping time for a
phase current equal to 10 x Is.

8 Multiplying factor
(low set)
In the x10 position, the time delay
displayed on switch 7 is multiplied by
10.

4 Setting current Is

9 High set pick-up I>>

The setting depends on the current


transformer (CT) used, and the range
selected via the connections made to
the back of the relay. The scale label
inserted should match the CT and
range selected. The switch can then
be positioned to the primary current
magnitude required in amperes.

The high set is chosen as a multiple of


the current Is. In the off position, the
high set is disabled.

10 High set time delay t>>


Time delay is set directly in seconds.

SCHNEIDER ELECTRIC

Protection
VIP 300

The setting principle is the same as


for phase overcurrent.

Earth fault
reset
minimum operating
phase current: 20A

Io>
EI

1.8
off

RI
DT

trip

1.2
1

2.1

9
2.4

1.5

11 Earth fault setting area

Io>>

DT only
VI

SI

2.7

(x Ios) 3

12
15

6
4

20

(x Ios) off

curve selection

Io>

earth fault

16 24 32
12
40
8
50
4
60
2 80 70
(A)

Ios

0.15 0.2
0.1
0.07
0.05 (s)

to>

warning

0.3
0.4
0.6

x10
x1

not time
multiplier

0.2

0.03
see table

to>>

0.4
0.6

0.1
0.05

0.9

(s)

1.5
VAP6 test plug

All information concerning earth fault


settings are grouped together in the
lower half of the front panel. Section
numbers below are related to the
numbering on the drawing shown on
page 46.

12 Earth fault pick-up indicator


When the red LED blinks, It indicates
that the low set element has picked
up. If the current does not decrease
below the pick-up level the relay will
trip.
For IDMT curves (SI, VI, EI) the
LED blinks when the current is
greater than 1.2 times the setting
current Is.
For the IDMT curve (RI), the LED
blinks when the current is greater
than the setting.
For the DT curve, the LED blinks
when the l> pick-up setting
is exceeded.
N.B. The LED only blinks when the
phase current is greater than the
minimum operating current (refer to
minimum operating current, page 51)
Also refer to indicator reset button
(page 51).

13 Earth fault trip indicator


The indicator is normally black and
turns yellow when the earth fault
element has given a tripping order. It
stays yellow, even when the relay is
de-energised.

15 Choice of low set curve


SI :Standard inverse time.
VI :Very inverse time.
EI :Extremely inverse time.
RI :Specific curve.
DT :Definite time.
Off :Low set is disabled.

16 Low set pick-up


(DT only) Io>
The setting is a multiple of Ios. It is
only active when the low set curve
type DT is selected. If the tripping
curve is selected with IDMT (selector
switch 15 set to SI, VI, EI, RI) the
selector switch has no effect.

17 Low set time delay to>

If the DT curve is selected, the


value shown is the low set time
delay.
For IDMT curves the value
displayed is the tripping time for a
phase current equal to 10 x Ios.

18 Multiplying factor (low set)


In the x10 position, the time delay
displayed on switch 17 is multiplied
by 10.

19 High set pick-up Io>>


The high set is chosen as a multiple of
the current Ios. In the off position, the
high set is disabled.

20 High set time delay to>>


Time delay is set directly in seconds

14 Setting current Ios


The setting depends on the current
transformer (CT) used, and the range
selected via the connections made to
the back of the relay. The scale label
inserted should match the CT and
range selected. The switch can then
be positioned to the primary amp value
required.
For earth fault relay operation: link
between contacts 2 and 9 (x2 range)
and 1 and 9 (x4 range) must be made
at back of relay.

SCHNEIDER ELECTRIC

49

Protection
VIP 300

Other functions

A. Setting scale label

Reversible scale label for Ringmaster fitted with 200/1A CTs

sensor
200/1: 4509996A0

sensor
200/1: 4509996A0

VIP 300LH range: x2

VIP 300LHrange: x4

Is

Is

48
42
56
36
64
30
72
24
80
20 100 90
(A)

96
84
112
72
128
60
144
48
160
40 200 180
(A)

minimum operating
phase current: 20A

minimum operating
phase current: 40A

Ios

Ios

24
16
32
12
40
8
50
4
60
2 80 70
(A)

48
32
64
24
80
16
100
8
120
4 160 140
(A)

The label indicates the range for

the phase overcurrent and earth


fault primary amp settings. It is
inserted from the top, behind the
transparent part of the front
panel.
The label is reversible and is
printed with the x2 range setting
currents on one side, and the x4
range setting currents on the
other. The scale label when
inserted should match the CT and
terminal positions on the rear of
the relay, for the range required.
Also refer to testing and
commissioning.

B. CT and range indication


x 2 range

x 4 range

Reversible scale label for Ringmaster fitted with 400/1A CTs

sensor
400/1: 451101200

sensor
400/1: 451101200

VIP 300LH range: x2

VIP 300LHrange: x4

Is

Is

96
84
112
72
128
60
144
48
160
40 200 180
(A)

192
168
224
144
256
120
288
96
320
80 400 360
(A)

minimum operating
phase current: 40A

minimum operating
phase current: 80A

Ios

Ios

48
32
64
24
80
16
100
8
120
4 160 140
(A)

x 2 range

96
64
128
48
160
32
200
16
240
8 320 280
(A)

x 4 range

The CT and range are given on each


side of the setting scale label. The label
will match the appropriate CT for the
Ringmaster panel type supplied. This
information is hidden when the label is
inserted.

Choice of setting scale label


Make sure that the information

given on the top of the label


matches:
1 - The current transformer used:
200/1A, 400/1A or 800/1A
2 - The range used.
x2 or x4
This information is hidden when the
label is in position.
For help with the choice of range

Reversible scale label for Ringmaster fitted with 800/1A CTs

sensor
800/1: 4509169A0

sensor
800/1: 4509169A0

VIP 300LH range: x2

VIP 300LHrange: x4

Is

Is

192
168
224
144
256
120
288
96
320
80 400 360

384
336
448
288
512
240
576
192
640
160 800 720

(A)

(A)

minimum operating
phase current: 80A

minimum operating
phase current: 160A

Ios

Ios

96
64
128
48
160
32
200
16
240
8 320 280
(A)

x 2 range

50

192 256
128
96
320
64
400
32
480
16 640 560

to select, refer to the application


section.

Installation
Slide the setting scale into

position behind the transparent


part of the front face.
Make sure the label is pushed
right into the bottom of the slot. To
remove the label, use the hole in
the top, if necessary with the help
of the tip of a pencil or a
screwdriver.

(A)

x 4 range

SCHNEIDER ELECTRIC

Protection
VIP 300

C. Indicator reset button

D. Minimum operating current

The reset button can be operated with


the sealable cover either open or
closed. When the button is pressed, the
following actions are initiated:
It resets the phase overcurrent
and earth fault trip indicators.
N.B.
If reset is more than 48 hours
after the relay has operated and
is left without being energised,
the VAP6 must be used to reset
the trip indicators or the operator
must wait for the relay to be
re-energised.
The two red LEDs light up
simultaneously for approximately
three seconds to indicate the
following:
- The relay is energized and the
minimum operating current level
has been reached.
-The relay self testing results are
healthy
N.B.
If one of the two conditions is not
met, the indicators do not light up.

The minimum operating current is the


phase current required for the relay to
be energized and operational. The
setting depends on the CT used, and
the range selected via the connections
made to the back of the relay. The
value given on either side of the scale
label is the single phase RMS
minimum operating current.
N.B. Regarding minimum operating
current:
The VIP 300 does not operate below
the minimum operating current level.
As a result, if the earth fault setting
(Ios) is below the minimum operating
current, it will only take effect when
there is phase current greater than or
equal to the minimum operating
current.

E. VAP6 test plug


The test plug is exclusively designed for
connection of the VAP6 which is used
for fast, simplified relay testing.
The operation may be carried out while
the relay is operating since the VAP6
and VIP 300 provide the possibility of
testing with inhibition of circuit breaker
tripping.

This function may be used to carry out


a basic relay operation test.

Fitting of reversible scale label

SCHNEIDER ELECTRIC

51

Protection
VAP6

VAP6 front panel


D

D
external mitop

I>

on

test in progress

trip

battery test

phase overcurrent

earth fault

trip
inhibition

earth fault
test
phase
overcurrent

test
phase
overcurrent

VIP 30
VIP 35
VIP300
VIP50
VIP75

VIP 11, 11R


VIP 12R
VIP13
VIP17
VIP200, 201

trip

trip
inhibition

external
mitop

circuit breaker
mitop

circuit breaker
mitop

VAP6

The VAP6 is a portable unit which is


connected to the VIP 300 to carry out
simplified testing.
The test can be carried out in the
following two cases:
- the VIP 300 is already
powered up by the sensors
(CTs).
- The VIP 300 is not supplied. In
this case, the VAP6 batteries
supply power to the relay.

Indicators

Push buttons:

C Trip:
Is used to test other relays in the
VIP range. It is not to be
considered for the VIP 300 test (it
lights up for a transient period
when the VIP 300 sends a tripping
order; whether or not the circuit
breaker is inhibited).

1 Battery test:
If the batteries are healthy, the
on indicator(A) lights up when
the button is pressed.
2 Phase overcurrent:
Sends the phase overcurrent test
stimulus, which is equivalent to
20 times the setting current Is.
3 Earth fault:
Sends the earth fault test
stimulus, which is equivalent to
20 times the earth setting current
Ios.
4 Trip inhibition:
By pressing and holding this
button down the relay can be
tested with the VAP6 without
tripping the circuit breaker. This
facility will inhibit the circuit
breaker tripping even if a real
fault occurs during the test.

A On:
Indicates that the batteries are
operating. Also lights up when the
battery test is carried out by
pressing battery test.
B Test in progress:
Confirms sending of the test
stimulus to the VIP 300.

D External MITOP output:


This feature may be used to
connect an external MITOP trip
coil which could be used to
operate a timer etc. The external
coil is triggered at the same time
as the circuit breaker MITOP. The
trip inhibit button does not effect
the external coil.

Batteries:

The batteries are normally


deactivated and are automatically
activated when the VAP6 is
connected to the VIP 300. They
are activated in the following
cases:
- Pressing the battery test button.
- Direct connection to a VIP 300
relay.

To install or change the batteries,


open the unit by removing the 4
screws on the bottom of the unit.
Be sure to use the correct
polarities.

Technical characteristics:
Supply:
Weight:
Dimensions:

52

3 x 9V 6LR61
batteries
0.45KG
93 X 157 X 45mm

SCHNEIDER ELECTRIC

Protection
VAP6

The test may be carried out with or


without the relay energised by the
Ringmaster current transformers, and
all the relay settings are effective.
During the test, the relay remains
operational and will give a tripping
order in the event of a fault, unless the
trip inhibit button is pressed and held
down.

The test consists of:


- Initiation of the VIP 300 self
monitoring and diagnostic routine.
- Injecting a stimulus to stimulate
a phase fault.
- Check tripping
The VAP6 is supplied by
batteries. Therefore the parts of
the VIP 300 that run on AC
current are not checked using this
method (input and supply
circuits).
Press the phase overcurrent button to
send the test stimulus.
- Continue pressing the button
throughout the duration of the
stimulus. The stimulus represents
about 20 times the setting current
Is.
-The VAP6 test in progress
indicator lights up to confirm the
sending of the stimulus to the
VIP300 relay.
- The red I> indicator of the
VIP300 blinks during the time
relay delay period.
- Then the VIP 300 phase trip
indicator turns yellow.
- The circuit breaker trips if it is
not inhibited.

Connect the VAP6 to the VAP6 test


plug. The VAP6 batteries are activated
and the on indicator lights up.
Press the trip inhibition button if the
test should be carried out without
tripping the circuit breaker.
Be sure to continue pressing the
trip inhibition button throughout the
time it takes to send the stimulus.

N.B. If the phase overcurrent button is


held down after tripping, the VIP300
starts the time delay/tripping cycle
again; this is normal operation.
In that case:
- The VAP6 red trip indicator
lights up for a transient period
each time there is a trip.
- Depending on the time delay
setting, the VIP 300 red I>
indicator may be off or blink
rapidly and/or in an irregular
manner.
Press earth fault to test the relays
operation. The stimulus injected is equal
to 20 times the setting current Ios. Use
the procedure as for the phase
overcurrent test.
Disconnect the VAP6. In order to save
batteries, do not leave the VAP6
connected to the relay unnecessarily.

SCHNEIDER ELECTRIC

53

Commissioning
Checks and tests

Commissioning

All equipment is subject to stringent quality and operational checks prior to


despatch. However it is the owners responsibility to ensure that
commissioning tests have been completed to IEC60694. The following is a resume
of those tests.

Physical checks

Remove all packaging and transit labels from the equipment. Check the data plate
details against the specification. Check the operation of the switches/circuit
breaker, test access and various interlocks.

Functional checks

Check confirmation of auxiliary switch contacts and remote indication in


accordance with the schematic diagram.
Confirm the phase relationship of the neon indicator sockets.
Check the pick up voltage of auxiliary coils if fitted, a.c. coils should operate
between 85% and 110% of the rated voltage, d.c. coils should operate between
70% and110% of the rated voltage.
Note: All voltages should be applied instantaneously unless otherwise specified.

High voltage withstand test to


IEC60694 and IEC62271-200.

Connect the H.V. test set as shown in the diagrams an carry out the
withstand tests in accordance with the following tables.

R2 Y2 B2

R3 Y3 B3

FRONT
R1
Y1
B1

RN2c/RE2c/RN6c

RN2c
B1
Y1
R1

(enclosed in busbar chamber)

R2
Y2
B2
CE2/CE6/SE6 or SN6/CN2
54

SCHNEIDER ELECTRIC

Commissioning
Tests

H.V. withstand - contd.


Test voltages
rated voltage
(kV)

a.c. test voltage


(kV)

frequency
(Hz)

duration
(minutes)

(d.c. test voltage current practice)

3.6

50

1 (AC) 15 (DC)

7.5

7.2

16

50

1 (AC) 15 (DC)

15

12

23

50

1 (AC) 15 (DC)

25

13.8

32

50

1 (AC) 15 (DC)

32

Test connection - circuit breaker/switch - CE2/CE6/SN6


test number

CB / switch

live terminals

earthed terminals

closed

R, Y, B

frame

closed

R, Y

B, frame

closed

Y, B

R, frame

closed

B, R

Y, frame

open

R1, Y1, B1

R2, Y2, B2, frame

open

R2, Y2, B2

R1, Y1, B1, frame

Test connection - ring main unit - RN2c/RN6c


test number

ring switch 1

ring switch 2

circuit breaker

live terminals

earthed terminals

closed

closed

closed

R1, B1

Y1, frame

closed

closed

closed

Y1

R1, B1, frame

closed

closed

open

R1, Y1 B1

R2, Y2, B2, frame

closed

closed

open

R2, Y2, B2

R1, Y1, B1, frame

open

open

closed

R2, Y2, B2

R1, Y1, B1, R3, Y3, B3 frame

open

open

closed

R1, Y1, B1, R3, Y3, B3

R2, Y2, B2, frame

SCHNEIDER ELECTRIC

55

Commissioning
Tests

H.V. withstand - contd.


R3, Y3, B3

R1, Y1, B1

R1, Y1, B1

Note: Ensure VT primary connections


are isolated prior to HV pressure
testing equipment.

x
R2, Y2, B2
R2, Y2, B2
Diagram of connections - RN2

CAUTION

56

Diagram of connections circuit breaker / switch

When applying AC/DC test voltages greater than 12kV additional insulation
must be added to the bushing sleeve to prevent damage.
The bushing sleeve is designed to be used in conjunction with some additional
method of insulation, such as econ boot or heatshrink termination boots.
Due to the compact design of the bushing, permanent damage could result from
high voltage stress if additional insulation is not used during testing.

SCHNEIDER ELECTRIC

Commissioning
Tests

Circuit breaker auxiliary tests


The following tests have been
conducted during manufacturing
(except CT insulation test,
magnetisation curve), and are to be
used as a guide for commissioning
purposes.

All secondary wiring has been 2kV


insulation tested at our works. We
therefore recommend that testing on
site is done with a 1,000 volt megger
and not re-stressed at 2kV.
Select
phase

Remove all earth connections and test


the wiring to earth. For units fitted with
a VIP relay please refer to the VIP
user guide.

Ringmaster circuit
breakers

R1
Y1

Terminal block
Select
phase

C11

B1

C31
C51

Circuit breaker
contacts
Red phase TFL
Earth fault TFL
(if lifted)

Red o/c coil


Blue phase TFL

Earth fault coil


S1
S2

Blue o/c coil

50/100A a.c.

100/5A Ratio

S3

C110
C130

Rapid changeover link

C150
C70
C210

C70
Removable Test Link

C230
C250

50/5A Ratio

A
0 - 5A

Select
phase
Removable Earth Link

R2

C.T. ratio test


1 remove test link
2 select required C.T. ratio at changeover
link
3 connect ammeter (0-5A a.c.) as shown
4 select R, Y or B phase to be tested
5 connect primary injection test equipment
as shown
6 operate the circuit breaker (and
respective ring switch if applicable)
mechanism to "Main On"
7 inject C.T. rated primary current (100A or
50A) in each phase in turn (R1-R2),
(Y1-Y2), (B1-B2)
8 note indicated current on ammeter
during each test, at C.T. rated primary
current ammeter should indicate 5A

Y2

B2

Panel types
CN/CE

Ringmaster C
ring main units

Panel types
RN2c/RE2c/RN6c

SCHNEIDER ELECTRIC

57

Commissioning
Tests

Circuit breaker auxiliary tests

Select
phase

Y1

C.T. polarity test


1 Remove test link
2 Connect a d.c. analogue milliammeter
(centre scale "zero" preferred) as shown
3 Select, R, Y or B phase to be tested
4 Connect d.c. voltage source as shown
ensuring correct polarity
5 Operate the circuit breaker (and
respective ring switch if applicable)
mechanism to "Main On"
6 Close switch "S" and note positive
direction of dc milliammeter movement.
If negative direction is observed C.T.
polarity is incorrect.

Ringmaster circuit
breakers

R1

Terminal block
Select
phase

C11

B1

C31
C51

Circuit breaker
contacts
Red phase TFL
Earth fault TFL
(if lifted)

Red o/c coil


Blue phase TFL

Earth fault coil


S1
S2

Blue o/c coil


100/5A Ratio

S3

C110

Switch 'S'

C130

+ve

Rapid changeover link

C150

6V - 12Vd.c.

C70

C70

-ve

C210

Removable Test Link

C230
C250

50/5A Ratio

-ve

mA

+ve

d.c. milliammeter

Select
phase
Removable Earth Link

R2

Y2

B2

Panel types
CN/CE

Ringmaster C
ring main units

Panel types
RN2c/RE2c/RN6c

58

SCHNEIDER ELECTRIC

Commissioning
Tests

Ringmaster circuit
breakers

R1

C.T. spill test


1
2

Remove test link


Select required C.T. ratio at changeover
link
3 Connect 3 phase short circuiting link
(100A rated) at R1, Y1 and B1
connections
4 Replace R and B.T.F.L.'s for temporary
shorting links as shown
Note: a shorting link in parallel with
the earth fault coil is not required
5 Connect an a.c. milliammeter as shown
6 Select R-Y, Y-B or R-B phases to be
tested
7 Connect primary current injection test
equipment as shown
8 Operate the circuit breaker (and
respective ring switch if applicable)
mechanism to "Main On"
9 Inject C.T. rated primary current and
note spill current indicated on ammeter
10 Spill current to be less than 10mA
during the test
11 Repeat for remaining pairs of phases
(and C.T. ratio if required)

Y1
Three phase
shorting link
(100A rated)

Terminal block
C11

B1

C31
C51

Circuit breaker
contacts
Temporary TFL Shorting Link
Earth fault TFL
(if lifted)

Red o/c coil


Temporary TFL Shorting Link

Earth fault coil


S1
S2

Blue o/c coil


100/5A Ratio

S3

C110
C130

Rapid changeover link

C150
C70
C210

C70
Removable Test Link

C230
C250

Select
phase

50/5A Ratio

mA
0 - 10mA a.c.

50/100A a.c.
Removable Earth Link

R2

Y2

B2

Panel types
CN/CE

Ringmaster C
ring main units

Panel types
RN2c/RE2c/RN6c

SCHNEIDER ELECTRIC

59

Commissioning
Tests

Ringmaster circuit
breakers

R1
Y1

T.F.L. / D.A.T. overcurrent tests primary current injection


Ensure removable earth link is fitted
Select required C.T. ratio at changeover
link
3 Connect 3 phase short circuiting link
(100A rated) at R1, Y1 and B1
connections
4 Replace R and B.T.F.L.'s for temporary
shorting links as shown
Note: a shorting link in parallel with
the earth fault coil is not required
5 Select R-Y, Y-B or R-B phases to be
tested
6 Connect primary current injection test
equipment as shown
7 Operate the circuit breaker (and
respective ring switch if applicable)
mechanism to "Main On"
8 Inject C.T. rated primary current and
remove the T.F.L. shorting links in
accordance with the table below
ensuring the correct action results
9 Repeat for remaining parts of phases
(and C.T. ratio if required)
10 Note - with both R & B T.F.L. shorting
links in circuit, the circuit breaker should
not trip during overcurrent tests
Note: ensure test current does not
reduce signification due to circuit
impedance changes during this test

Three phase
shorting link
(100A rated)

Terminal block
C11

B1

C31
C51

1
2

Circuit breaker
contacts
Temporary TFL Shorting Link
Earth fault TFL
(if lifted)

Red o/c coil


Temporary TFL Shorting Link

Earth fault coil


S1
S2

Blue o/c coil


100/5A Ratio

S3

C110
C130

Rapid changeover link

C150
C70
C210

C70
Removable Test Link

C230
C250

Select
phase

50/5A Ratio

50/100A a.c.
Removable Earth Link

R2

Y2

B2

Panel types
CN/CE

Ringmaster C
ring main units
T.F.L shorting link

phases
under
test

In cct

Out cct

circuit
breaker
action

R-Y
R-Y
Y-B
Y-B
R-B
R-B

R
B
B
R
R
B

B
R
R
B
B
R

no trip
trip
no trip
trip
trip
trip

Panel types
RN2c/RE2c/RN6c

60

SCHNEIDER ELECTRIC

Commissioning
Tests

Three phase
shorting link

Ringmaster circuit
breakers and switches

R1

(100A rated)

Y1

T.F.L. / D.A.T. earth fault tests primary current injection


1
2
3

5
6
7

Terminal block
C11

B1

Ensure removable test link is fitted


Select required C.T. ratio at changeover
link
Connect 3 phase short circuiting link
(100A rated) at R1, Y1, and B1
connections
Replace R and BT.F.L.'s for temporary
shorting links as shown
Note: a shorting link in parallel with
the earth fault coil is not to be fitted
Select R, Y or B phase to be tested
Connect primary current injection test
equipment as shown
Operate the circuit breaker (and
respective ring switch if applicable)
mechanism to "Main On"
Inject a primary current instaneously
(pulse) not gradually in accordance
with the table below ensuring the correct
actions result and the tripping levels are
within tolerance
Repeat for remaining pairs of phases
(and C.T. ratio if required)

Range
phases
under
test

C.T. ratio

trip levels

circuit
breaker
action

R
Y
B

50/5A
50/5A
50/5A

20 - 26.5 A
20 - 26.5 A
20 - 26.5 A

trip
trip
trip

R
Y
B

100/5A
100/5A
100/5A

25 - 31 A
25 - 31 A
25 - 31 A

trip
trip
trip

RN2c
phases
under
test

C.T. ratio

trip levels

circuit
breaker
action

R
Y
B

50/5A
50/5A
50/5A

19 - 28 A
19 - 28 A
19 - 28 A

trip
trip
trip

R
Y
B

100/5A
100/5A
100/5A

24 - 33 A
24 - 33 A
24 - 33 A

trip
trip
trip

C31
C51

Circuit breaker
contacts
Temporary TFL Shorting Link
Earth fault TFL
(if lifted)

Red o/c coil


Temporary TFL Shorting Link

Earth fault coil


S1
S2

Blue o/c coil

0-50A a.c.

100/5A Ratio

S3

C110
C130

Rapid changeover link

C150

C70

C70
C210

Removable Test Link

C230
C250

50/5A Ratio

Select
phase
Removable Earth Link

R2

Y2

B2

Panel types
CN/SN/CE/SE

Ringmaster C
ring main units

Panel types
RN2c/RE2c/RN6c

SCHNEIDER ELECTRIC

61

Commissioning
Tests

Ringmaster circuit
breakers and switches

R1

T.F.L. / D.A.T. overcurrent tests secondary current injection

Y1

B1

Ensure removable earth and test links


are fitted
Select required C.T. ratio at changeover
link
Replace R and BT.F.L.'s for temporary
shorting links as shown
Note: a shorting link in parallel with
the earth fault coil is not required
Select R-Y, Y-B or R-B phases to be
tested
Connect secondary current injection
test equipment as shown
Operate the circuit breaker mechanism
to "Main On"
Inject a secondary current of 5A and
remove the T.F.L. shorting links in
accordance with the table below
ensuring the correct actions result
Repeat for remaining phases
(and C.T. ratio if required)
Note: ensure test current does not
reduce significantly due to circuit
impedance changes during this test

2
3

4
5
6
7

Terminal block
C11
C31

Select pairs
of phases

C51

0 - 5A a.c.

Circuit breaker
contacts
Temporary TFL Shorting Link
Earth fault TFL
(if lifted)

Red o/c coil


Temporary TFL Shorting Link

Earth fault coil


S1
S2

Blue o/c coil


100/5A Ratio

S3

C110
C130

Rapid changeover link

C150
C70
C210

C70
Removable Test Link

C230
C250

50/5A Ratio

Removable Earth Link

R2

Y2

B2

Panel types
CN/SN/CE/SE
T.F.L shorting link

phases
under
test

In cct

Out cct

circuit
breaker
action

R-Y
R-Y
Y-B
Y-B
R-B
R-B

R
B
B
R
R
B

B
R
R
B
B
R

no trip
trip
no trip
trip
trip
trip

Ringmaster C
ring main units

Panel types
RN2c/RE2c/RN6c

62

SCHNEIDER ELECTRIC

Commissioning
Tests

Ringmaster circuit
breakers

R1

T.F.L. / D.A.T. earth fault tests secondary current injection


1
2
3

4
5
6
7

Y1

Terminal block
Select
phase

C11

Ensure removable earth and test links


are fitted
Select required C.T. ratio at changeover
link
Replace R and BT.F.L.'s for temporary
shorting links as shown
Note: a shorting link in parallel with
the earth fault coil is not to be fitted
Select R, Y or B phase to be tested
Connect secondary current injection test
equipment as shown
Operate the circuit breaker mechanism
to "Main On"
Inject a secondary current instaneously
(pulse) not gradual increase in
accordance with the table below
ensuring the correct actions result and
the tripping levels are within tolerance
Repeat for remaining phases (and C.T.
ratio if required)

B1

C31
C51

Circuit breaker
contacts

0 - 5A a.c.
Temporary TFL Shorting Link
Earth fault TFL
(if lifted)

Red o/c coil


Temporary TFL Shorting Link

Earth fault coil


S1
S2

Blue o/c coil


100/5A Ratio

S3

C110
C130

Rapid changeover link

C150
C70
C210

C70
Removable Test Link

C230
C250

50/5A Ratio

Removable Earth Link

R2

range
phases
under
test

C.T. ratio

trip levels

circuit
breaker
action

R
Y
B

50/5A
50/5A
50/5A

2.0 - 2.65 A
2.0 - 2.65 A
2.0 - 2.65 A

trip
trip
trip

R
Y
B

100/5A
100/5A
100/5A

1.25 - 1.55 A
1.25 - 1.55 A
1.25 - 1.55 A

trip
trip
trip

RN2c
phases
under
test

C.T. ratio

trip levels

circuit
breaker
action

R
Y
B

50/5A
50/5A
50/5A

1.7 - 2.8 A
1.7 - 2.8 A
1.7 - 2.8 A

trip
trip
trip

R
Y
B

100/5A
100/5A
100/5A

1.1 - 1.65 A
1.1 - 1.65 A
1.1 - 1.65 A

trip
trip
trip

Y2

B2

Panel types
CN/CE

Ringmaster C
ring main units

Panel types
RN2c/RE2c/RN6c

SCHNEIDER ELECTRIC

63

Commissioning
Tests

Current transformer insulation


test (magnetisation curve single
point test)

Ringmaster circuit
breakers

1 Remove C70 test link.


2 Remove ratio link.
3 Increase test voltage to 1.3 x the
knee point voltage.
4 Decrease voltage to the appropriate
knee point voltage (detailed below)
for the respective CT ratio under
test.
Ratio

Knee point
voltage

100/5A 9v
50/5A 4.5v

Typical
magnetisation
current
470mA +- 10%
940mA +- 10%

5 Replace both the test and ratio links.

Panel types
CN/CE

Ringmaster C
ring main units

Panel types
RN2c/RE2c/RN6c

64

SCHNEIDER ELECTRIC

Commissioning
Commissioning Ringmaster with VIP 300

Factory tests:

All Ringmaster panel types are fully tested before leaving the factory. These tests include the
whole protection system including current transformers, wiring harness, relay, trip coil and the
circuit breaker itself using primary injection to energise the system. Tripping tests are carried
out using different settings for each of the IDMT and DT curves available on the relay. The
tripping times are measured with a chronometer and its accuracy is verified against the
theoretical times calculated.

Reduced commissioning

Since the system is fully tested it is only necessary to prove the relay on site at the service
settings, therefore reducing commissioning time to a minimum.
Once the switchgear has been installed and cabled up, it is impractical or
sometimes impossible to carry out injection tests. It is suggested that for
commissioning and maintenance purposes either of the following two methods can be used.
1. Simple trip test using the VAP6 test unit (described previously).
2. Secondary injection using standard equipment with an output filter.

Secondary injection

Testing using secondary injection is used to test the following parts of the
protection system:
The electronic circuit.

The integrity of the power supply of the VIP 300.


The link to the mitop trip coil and also the circuit breaker mechanical tripping
mechanism.
The integrity of the switches on the front panel to ensure they give the correct
tripping times for the curves selected.

Test set connections:

The injection set is connected to the VIP 300 relay without disconnecting the CTs. This is
done via the sockets on the terminal rail located in the pilot cable box, just above the relay
itself.

Phase overcurrent connections:

To test the overcurrent protection the connection should be made across two CTs (terminal
rails nos 4 to 5, 5 to 6 or 6 to 4).

Earth fault connections:

To test the earth fault protection, the connection should be made across one CT
(terminal rail nos 4 to 7, 5 to 7, or 6 to 7).
These terminal numbers should be cross checked with the relevant circuit breaker schematic
diagram. Terminals 15 and 16 (not shown above - see Ringmaster selection guide) give
access to a normally open contact, which is normally open when the CB is in the open
position. This can be used to connect a timing device to measure the opening time of the
relay and circuit breaker.
The type of test plug used to connect to the DIN rail connectors is a standard 2mm 19A test
plug.

CAUTION
Note: When using a secondary injection
set with VIP 300 a filter (e.g. Foster
SF30) should be used to improve the
wave form. If a filter is not used the
operating time of the relay may not
follow the theoretical operating times.

The MITOP trip coil must be used only in conjunction with the VIP relay.
Voltage withstand testing of the a u x i l i a r y and control circuits at 2000V AC for 1 minute
should never be carried out without disconnecting the MITOP trip coil or VIP relay.
Secondary injection facilities are provided on the terminal rail in the pilot cable box.
No external connections should be made to the VIP 300 or theMITOP trip coil.
52
7
x4 range
40A,80A or 160A

5 minimum

operating

3 current
1

P2

S1

P1

S1

P1

S2

S2

P2

S1

B
S2

P2

C11

C31

C31

C51

C51

x2 range
20A,40A or 80A
minimum
operating
4 current

C10

C70

C30

C50

C90

10

S2

C71

P1

CT1

C11

VIP 300 IDMT RELAY


50/51
9
50N/51N
10

C70

11
12
13
14

N.B. - Always check against the relevant


CB schematic diagram before carrying
out tests

MITOP - ITC

K8
K7

(-VE)
(+VE)

0v

15
16

connect to terminal blocks above for secondary injection

MITOP - CB trip coil

Injection test set


with filter

SCHNEIDER ELECTRIC

CB auxiliary contact
(for timing purposes)

65

Commissioning
Commissioning Ringmaster with VIP 300

Recommended test procedure for


secondary injection:

The test procedure outlined here is only a guide and may need modifying to suit
the different test sets available.
The manufacturers instructions should be read before attempting to secondary
inject the VIP 300 relay.
The VIP 300 relay can be secondary injected like any conventional 1A relay,
therefore the output recommended for 1A relays should be used.
Calculate the secondary current to be injected from the equivalent primary current,
taking into account the CTs used and the range selected by connections to the
terminals on the back of the relay.
With the VIP 300 connected so as to present the correct burden, the following tests
can be carried out:
1.

Pick-up check
- Increase the current slowly until the appropriate LED indicator starts to blink.

2.

Setting check:
- Set the current to be injected (a true RMS ammeter should be used to
measure the current).
- The CB should then be closed and the counter/timer reset. The current
should then be applied.
- When the CB has operated, the applied current should be turned off if not
done automatically.
- The time shown on the counter display includes the operating time of the
circuit breaker >80ms or <100ms. The actual relay operating time can then be
calculated by subtracting this time from the counter reading.

Note: No connection should be made to the MITOP trip coil from the
secondary injection test set.

RN2c, RE2c, CE2, CN2


CT ratio 200/1A

RN6c
CT ratio 400/1A

CE6, RN6c
CT ratio 800/1A

Range x 2

Range x 4

Range x 2

Range x 4

Range x 2

Range x 4

Minimum Operating
Current=20A

Minimum Operating
Current=40A

Minimum Operating
Current=40A

Minimum Operating
Current=80A

Minimum Operating
Current=80A

Minimum Operating
Current=160A

Secondary
injected current

Equivalent
primary current

Secondary
injected current

Equivalent
primary current

Secondary
injected current

Equivalent
primary current

Secondary
injected current

Equivalent
primary current

Secondary
injected current

Equivalent
primary current

Secondary
injected current

Equivalent
primary current

100mA

20A

200mA

40A

100mA

40A

200mA

80A

100mA

80A

200mA

160A

120mA

24A

240mA

48A

120mA

48A

240mA

96A

120mA

96A

240mA

192A

150mA

30A

300mA

60A

150mA

60A

300mA

120A

150mA

120A

300mA

240A

180mA

36A

360mA

72A

180mA

72A

360mA

144A

180mA

144A

360mA

288A

210mA

42A

420mA

84A

210mA

84A

420mA

168A

210mA

168A

420mA

336A

240mA

48A

480mA

96A

240mA

96A

480mA

192A

240mA

192A

480mA

384A

280mA

56A

560mA

112A

280mA

112A

560mA

224A

280mA

224A

560mA

448A

320mA

64A

640mA

128A

320mA

128A

640mA

256A

320mA

256A

640mA

512A

360mA

72A

720mA

144A

360mA

144A

720mA

288A

360mA

288A

720mA

576A

400mA

80A

800mA

160A

400mA

160A

800mA

320A

400mA

320A

800mA

640A

450mA

90A

900mA

180A

450mA

180A

900mA

360A

450mA

360A

900mA

720A

500mA

100A

1A

200A

500mA

200A

1A

400A

500mA

400A

1A

800A

*Note. These values exceed the rating of the circuit breaker.

66

SCHNEIDER ELECTRIC

Commissioning
Commissioning Ringmaster with VIP 300

Commissioning test record:


Secondary injection of
Schneider Electric VIP 300 self
powered overcurrent and earth fault
relay.
tick as appropriate

Customer

Site

Contact ref.

Panel

Relay type

Relay serial no.

Current transformers

Setting range, minimum operating current

200/1A

x2, 20A
x4, 40A

400/1A

x2, 40A
x4, 80A

800/1A

x2, 80A
x4, 160A

Note: Ensure connections on the rear of the relay are made to the
appropriate terminals for the x2 or x4 setting ranges and that the scale labels
are inserted correctly to match the range selected.
Indicate on the diagram below actual settings. Carry out tests and record the
results in the table provided.
200/1A

Mark settings with an arrow e.g.

68

800/1A

sensor
200/1: 4509996A0

sensor
200/1: 4509996A0

sensor
400/1: 451101200

sensor
400/1: 451101200

sensor
800/1: 4509169A0

sensor
800/1: 4509169A0

VIP 300LH range: x2

VIP 300LHrange: x4

VIP 300LH range: x2

VIP 300LHrange: x4

VIP 300LH range: x2

VIP 300LHrange: x4

Is

Is

Is

Is

Is

48
42
56
36
64
30
72
24
80
20 100 90
(A)

96
84
112
72
128
60
144
48
160
40 200 180
(A)

96
84
112
72
128
60
144
48
160
40 200 180
(A)

192
168
224
144
256
120
288
96
320
80 400 360
(A)

192
168
224
144
256
120
288
96
320
80 400 360

minimum operating
phase current: 20A

minimum operating
phase current: 40A

minimum operating
phase current: 40A

minimum operating
phase current: 80A

minimum operating
phase current: 80A

minimum operating
phase current: 160A

Ios

Ios

Ios

Ios

Ios

Ios

24
16
32
12
40
8
50
4
60
2 80 70

48
32
64
24
80
16
100
8
120
4 160 140

48
32
64
24
80
16
100
8
120
4 160 140
(A)

(A)

Setting scale label selection to be


located at point A for appropriate CT
type 200/1A, 400/1A & 800/1A

400/1A

phase
overcurrent

I>
EI

1.8

SI

I>

2.4

DT

(s)
curve selection

2.7

(x Is) 3

trip

warning

0.15 0.2
0.3

0.1
0.07

x10

0.4

0.05

not time
multiplier

x1

0.6
see table

12
15

6
4

20

(x Is) off

0.2

0.4
0.6

0.1
0.05

0.9

0.03

t>

1.5

(s)

t>>

reset

Io>
EI

1.8

SI
off

trip

DT

2.1

9
2.4

1.5

RI

1.2

2.7

VIP 300 Equivalent Time


Settings Multiplier

t> to>
0.05
0.07
0.1
0.15
0.2
0.3
0.4
0.05
0.6
0.07
0.1
0.15
0.2
0.3
0.4
0.6

x1
x1
x1
x1
x1
x1
x1
x10
x1
x10
x10
x10
x10
x10
x10
x10

SI

VI

EI

0.02
0.02
0.03
0.05
0.07
0.10
0.13
0.17
0.20
0.24
0.34
0.50
0.67
1.01
1.35
2.02

0.03
0.05
0.07
0.10
0.13
0.20
0.27
0.33
0.40
0.47
0.67
1.00
1.33
2.0
2.67
4.00

0.06
0.09
0.12
0.19
0.25
0.37
0.50
0.62
0.74
0.87
1.24
1.86
2.48
3.71
4.95
7.43

Io>>

DT only
VI

(A)

VIP 300
9

1.2

192 256
128
96
320
64
400
32
480
16 640 560

(A)

2.1

1.5
off

RI

96
64
128
48
160
32
200
16
240
8 320 280

I>>

DT only
VI

(A)

(A)

96
64
128
48
160
32
200
16
240
8 320 280
(A)

(A)

Is
384
336
448
288
512
240
576
192
640
160 800 720

(s)

12
15

6
4

20

(x Ios) off

curve selection

0.15 0.2

Io>

0.1
0.07
0.05 (s)

earth fault

SCHNEIDER ELECTRIC

to>

warning

0.3
0.4
0.6

x10
x1

not time
multiplier

0.2

0.03
see table

to>>

0.4
0.6

0.1
0.05

0.9

(s)

1.5
VAP6 test plug

67

Commissioning
Commissioning Ringmaster with VIP 300

Commissioning test record


1. Pick up check.
Inject the test current into the
relay for each phase in turn and
note the current required to flash
the LED.

2. Operating time and curve


check at final settings.
Inject the test current into the
relay for each phase in turn and
note the operating times.

3. Instantaneous trip check


Inject the appropriate test current
into the relay and ensure the
correct instantaneous response.

Curve...............

T..............

Phase A-B

Phase B-C

Curve........... T..............
Phase C-A

EF

1. Pick-up current at setting


2. Operating time and curve at final
selected setting
3. Current level to trip high set

Commissioning test record


4. Check test facility using
VAP6

Commissioning engineer

Date

Customer witness

Date

68

SCHNEIDER ELECTRIC

Ringmaster operation
RN2c, RE2c, RN6c essential checks

DANGER

Do not operate this equipment if needle is in the red zone or at zero.


Equipment must be isolated and earth before removing any external covers. Please
refer to your local Schneider Electric office or UK customer service team, contact
details can be found atthe front of this document.
The option of voltage presence indicator (VPIS) system must be used as
indication only. It should not beused as absolute proof of isolation.
Do not earth a live cable which is being fed from the remote end. Check voltage
of the respective breaker/switch before any operation of a Ringmaster unit.
Failure to follow these instructions may result in personal injury.

!
WARNING

WARNING

DO NOT OPERATE THIS EQUIPMENT


IF THE NEEDLE IS IN THE RED ZONE
OR AT ZERO.
EQUIPMENT MUST BE EARTHED
BEFORE REMOVING ANY EXTERNAL
COVERS.
FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN
PERSONAL INJURY.

Prior to energising
It is recommended that to energising the unit all protection devices are checked to
ensure they are set correctly. For TLF units ensure that fuses are fitted. VIP units
must be set in accordance with the results of a protection co-ordination study.

Current transformers not in use


Current transformers (T200E and earth fault flow indicator) that are not going to be
used during commissioning or during service, they must be shorted out otherwise
irreversible damage may occur to current transformers and/or the unit.

Note: This manual covers ring main units produced from June 1999,
designated RN2c/RN6c/RE6c.
For ring main units designated RN2/RN6 see earlier manual Ref: version 005
December

SCHNEIDER ELECTRIC

69

Ringmaster operation
Main features

Key
1

facia

operating handle (padlockable)

auxiliary/Protection LV compartment

test access key

data plate

main circuit label

gas pressure indicator

tripped on fault flag

main earth selector lever

4
3
5

RN2c

6
8
7

operating handle

facia MIMIC of RN2c

Note: The operating handle can be used in two positions:


1. With the handle protruding outside the unit dimensions.
2. With the handle within the constraints of the unit.

70

SCHNEIDER ELECTRIC

Ringmaster operation
Switch and circuit breaker

Manual operation of main switch/circuit breaker RN2c, RE2c, RN6c

Lift up hinged door. Check that the


gas indicator is in the green, "healthy
condition". Check the facia diagram
for the service condition. Remove
padlocks if fitted.

Note:

Move selector to "Main Switch/Circuit


breaker" position. To operate selector
slide padlock sleeve towards selector
pivot point and rotate selector to
required position.

Insert handle as shown, aligning


handle profile and direction of
operation (arrow) to unit operational
socket, for direction of operation.
Firmly operate, in a rotational
movement, the operating handle until
the circuit breaker/switch closes.

To operate to the main on position the operating handle must be rotated in a clockwise direction for the circuit breaker/right
hand ring switch and in an anti-clock wise direction for the left hand ring switch (as marked on the unit facia).

The selector lever will be locked in the


main switch/circuit breaker position
when in the closed in service
position.

Padlock fitted to circuit breaker/main


switch selector.

Padlock fitted to circuit breaker/main


switch in the close in service position.
To open, remove closed in service
position padlock, if fitted, rotate handle
through 180 and reverse procedure.

Note: The fitting of padlocks does not affect the electrical tripping of the unit.

SCHNEIDER ELECTRIC

71

Ringmaster operation
Earth switch

Manual operation of earth switch RN2c, RE2c, RN6c

Lift up hinged door. Check that the


gas indicator is in the green, "healthy
condition". Check the facia diagram
for the off service condition. Remove
padlocks if fitted. Move selector to
Earth Switch position. To operate
selector slide padlock sleeve towards
selector pivot point and rotate selector
to required position.
Note:

Insert handle as shown, aligning


handle profile and direction of
operation (arrow), to unit operational
socket for direction of operation. Firmly
operate, in a rotational movement, the
operating handle until the earth switch
closes.

The selector lever will be locked in the


earth switch position when in the
closed in earth position.

To operate to the earth on position the operating handle must be rotated in an anti-clockwise direction for the circuit
breaker/right hand ring switch and clockwise direction for the left hand ring switch (as marked on the unit facia).

Padlock fitted to earth switch selector.

Padlock fitted to earth switch in the


closed in earth position. To open,
remove closed in earth position
padlock, if fitted, rotate handle through
180 and reverse procedure.

Note: The unit will not electrically trip if an earth is applied onto a fault.

72

SCHNEIDER ELECTRIC

Ringmaster operation
Cable testing

Cable testing - ring cables RN2c

Open LV compartment by depressing


lever on lower edge of LV
compartment. Remove padlock if fitted,
at this point.

Turn lever clockwise. Remove test


access cover padlock if fitted.

SCHNEIDER ELECTRIC

Key way

Insert test key (located inside LV cabinet)


into key way.

Ensure that the main earth switch is in


the earth on position. This will open
the key way.

Pull test access cover down, utilising


operating handle, to remove cable
earth and provide access to the testing
bushings (marked with red, yellow and
blue phase dots).

The test access key will be locked in


position until the cover is firmly closed.
Reverse procedure to return to service
condition. Note: ensure cables are
discharged before touching bushings
after testing.

73

Ringmaster operation
Cable testing

Cable testing - circuit breaker RN6c


test key

key way

Ensure that the CB earth switch is in


the earth on position.
This will open the key way for the test
key.

The test key is located on the RN6c


fascia as shown above. To remove
the key, turn the black lever
90 anti-clockwise.

Remove test access padlock (if fitted).


Whilst holding black lever of test key
down, raise the CB test access cover.
Note that some resistance will be
encountered.

Lift CB test access cover clear of test


contacts. Note that the test key is now
locked in position until the access
cover is firmly closed.
Reverse procedure to return CB
to service.

74

Insert the test key as shown and turn


the black lever 90 in a clockwise
direction to lock in position.

SCHNEIDER ELECTRIC

Ringmaster operation
Circuit breaker reset

Circuit breaker reset - electrical trip/tripped on fault RN2c, RE2c, RN6c

Following a circuit breaker electrical


trip/tripped on fault operation the
tripping spring has to be reset prior to
a close operation. The orange tripped
on fault flag (indicated with arrow) will
be displayed following the electrical
trip.

Insert handle as shown, aligning


handle profile and direction of
operation (arrow) to unit operational
socket, for direction of operation.
Firmly operate, in an anti-clockwise
rotational movement, the operating
handle until the orange tripped on fault
flag changes to the white normal
service condition, and the handle
reaches the end stop.

On the resetting of the flag to white


allow the operating handle to return
clockwise to the off position.
To close the circuit breaker to the
service/earth condition, refer to
relevant section regarding manual
operation.

Motorpack circuit breaker reset - electrical trip/tripped on fault

When a trip operation has occured, the


motor intelligence will automatically
reset the circuit breaker.

Note: To manually reset circuit breaker remove motorpack and follow above procedure.

SCHNEIDER ELECTRIC

75

Ringmaster operation
Motorpack

Motorpack control RN2c, RE2c RN6c

Prior to connecting the motorpack


check the facia diagram for service
conditions. The service selector
padlock, if fitted, can remain fitted with
the application of the motorpack.

Align both the motorpack male drive


shaft and the electrical connector with
the female switch operating socket
and electrical connector on the unit
facia.

Note: The motorpack can only be fitted


when the main switch/circuit breaker
position is selected and not when the earth
position is selected.

Note: The motorpack can be removed and


replaced in both the Main On and Main
Off service conditions.

Note:

For electrical operation of the


motorpack with Easergy T200E refer to
the Easergy T200E manual.

Only manual operation of the earth switch can be undertaken. To operate earth switch remove motorpack and follow manual
operation of earth switch instructions.

The motorpack protection fuse is


located at the bottom right hand corner
as above when the motor is removed.

76

Offer motorpack to unit until full


engagement of both the drive and
electrical connection are achieved.

The motorpack is fitted with a manual


drive, to release mechanism spring
tension, should the motor fail during
electrical operation. Remove allen
screws (indicated with arrows) on
motorpack cover to access manual
drive screw.

SCHNEIDER ELECTRIC

Ringmaster operation
Motorpack operation

Motorpack control - RN2c, RN6c and RE2c


Operating voltage, current and time

panel type

operation

voltage

current

time

RN2c/RN6c/RE2c

close

24V d.c.

+ 30%
- 10%

4A

5 sec.

RN2c/RN6c/RE2c

open

24V d.c.

+ 30%
- 10%

4A

5 sec.

RN2c/RN6c/RE2c

reset (CB only)

24V d.c.

+ 30%
- 10%

3.5A

11 sec.

Values given are typical and may vary slightly between units.

SCHNEIDER ELECTRIC

77

Ringmaster operation
Neon indication

Neon indication

Neon indication can be fitted as an optional item on the ring


switches and circuit breaker on the RN2c. The test sockets
are located in the pilot cable box.

A garter spring is fitted to the relevant cable bushing which


forms a capacitive coupling with the HV conductor, deriving
the neon voltage.

Note: Circuit breaker neons cannot be fitted to transformer mounted units.


Note: To achieve correct reading when using a phase comparitor please use Pfisterer Electronic Phase Comparator
EPV LRM System No.827 189-007 (available as kit RMR-A25)

78

SCHNEIDER ELECTRIC

Ringmaster range operation


CN2, SN6, CE2, CE6, SE6, MU2 essential checks

DANGER

Do not operate this equipment if needle is in the red zone or at zero.


Equipment must be isolated and earth before removing any external covers. Please
refer to your local Schneider Electric office or UK customer service team, contact
details can be found atthe front of this document.
The option of voltage presence indicator (VPIS) system must be used as
indication only. It should not be used as absolute proof of isolation.
Do not earth a live cable which is being fed from the remote end. Check voltage
of the respective breaker/switch before any operation of a Ringmaster unit.
Failure to follow these instructions may result in personal injury.

!
WARNING

WARNING

SCHNEIDER ELECTRIC

DO NOT OPERATE THIS EQUIPMENT


IF THE NEEDLE IS IN THE RED ZONE
OR AT ZERO.
EQUIPMENT MUST BE EARTHED
BEFORE REMOVING ANY EXTERNAL
COVERS.
FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN
PERSONAL INJURY.

Prior to energising
It is recommended that to energising the unit all protection devices are checked to
ensure they are set correctly. For TLF units ensure that fuses are fitted. VIP units
must be set in accordance with the results of a protection co-ordination study.

Current transformers not in use


Current transformers (T200E and earth fault flow indicator) are not going to be
used during commissioning or during service, they must be shorted out otherwise
irreversible damage may occur to current transformers and/or the unit.

79

Ringmaster range operation


Main features

Key
1

facia

operating handle (padlockable)

auxiliary/Protection compartment

test access key (within LV pilot

box)
5

data plate/pilot box

main circuit label on pilot box

transformer earth switch

gas pressure indicator

tripped on fault flag

10

10 main selector lever

3
8
CN2/SN6
9

10

2
5
4/6

CE2/CE6/SE6

80

SCHNEIDER ELECTRIC

Ringmaster range operation


Switch and circuit breaker

Operation of main switch/circuit breaker CE6, CE2, SE6, CN2, SN6

Lift up hinged door. Check that the gas


indicator is in the green, "healthy
condition". Check the facia diagram for
the service condition. Remove
padlocks if fitted.

Move select to "Main Switch" position.


Insert handle as shown and pull down
firmly until the circuit breaker/switch
closes. The selector lever will be
locked into the "main switch" position.
Fit padlock into "CB closed in service"
position if required.

To open, rotate the handle through


180 and reverse the procedure.

Note: That this does not affect electrical


tripping of the unit.

Operation of main earth CE6, CE2, SE6, CN2, SN6

Lift up hinged door. Check that the gas


indicator is in the green, "healthy
condition". Check the facia diagram for
the service condition. Remove
padlocks if fitted.

With the switch/circuit breaker in the


open position, move selector lever to
"earth switch position". Insert handle
as shown and pull down firmly until the
switch closes. The selector will be
locked in the "earth switch" position.
Fit padlock into "circuit breaker/switch
main cable earthed" if required.

To open, rotate the handle through


180 and reverse the procedure.

Note: That the unit will not trip on fault.

SCHNEIDER ELECTRIC

81

Ringmaster range operation


Earth switch

Transformer earth switch SN6 and CN2 only


Closing earth switch

Open the main switch/circuit breaker.


Move the selector lever (see page 81)
to earth position. Do not re-close the
main earth switch unless incoming
cable earth is required. Move
transformer earth selector lever as
shown above.

Pull lever forwards as shown to close


earth switch. Push back to rest
position. The main selector lever
should be locked in the earth position.

The switch can be padlocked "on" as


shown above.

Turn lever clockwise as shown above


until flag show "off" and mechanism is
reset. Turn lever back to the rest
position.

The transformer earth can now be


padlocked off as shown above. The
main selector lever is now free to
move.

Opening earth switch

Remove padlock if fitted. Move


transformer earth selector lever as
shown above.

82

SCHNEIDER ELECTRIC

Ringmaster range operation


Cable testing and actuator control

Cable testing main cable - CE6, CE2, SE6, CN2, SN6 and ring cables

Ensure that the main earth switch is


"earth on". This will open the key way.

Insert test key (located in pilot cable


box compartment) into key way and
turn lever anti-clockwise. Remove test
access cover padlock if fitted.

Pull test access cover down to remove


cable earth and provide access to the
testing bushings, (marked with red,
yellow and blue phase spots). The test
access key will be locked in position
until the cover is firmly closed.
Reverse procedure to return to service
condition.
Note: Ensure cables are discharged
before touching bushings after
testing.

Actuator control

For electrical operation of the actuator


see page 84 (if using Easergy T200E
refer to the Easergy manual).
To earth the main cable, the actuator
must be removed. With the
switch/circuit breaker in the open
position, disconnect the actuator
supply.

SCHNEIDER ELECTRIC

Lift the lever on the connecting


bracket.

Rotate actuator mechanism


anti-clockwise away from the handle
socket. Manual operation can be
performed as normal. Reverse the
procedure to fit the actuator.

83

Ringmaster range operation


Actuator control

Actuator control - CE2, CE6, SE6 and SN6


Operating voltage, current and time

panel type

operation

voltage

CE2/CE6

close

24V d.c.

CE2/CE6

open

SE6/SN6
SE6/SN6

84

current

time

+ 30%
- 10%

9A

7 sec.

24V d.c.

+ 30%
- 10%

5A

7 sec.

close

24V d.c.

+ 30%
- 10%

5A

7 sec.

open

24V d.c.

+ 30%
- 10%

5A

7 sec.

SCHNEIDER ELECTRIC

Maintenance
Recommendations and conditions

Routine maintenance will depend on the conditions to which the unit is subjected
and to the relevant codes and practice. Periodic inspection of the substation and
equipment will be necessary to establish the conditions to which the units are
subjected to.

Routine maintenance
recommendations to
BS6626:1985

ideal conditions

standard conditions

aggressive conditions

gas enclosure

no attention

no attention

no attention

housing interior
(mechos, etc.)

no attention

periodic inspection

every 5 years

housing

periodic inspection

every 5 years

every 2 years

protection system

every 5 years

every 5 years

every 5 years

Ideal conditions

Environmental conditions
Unit installed and commissioned in accordance with the manufacturers instructions
Indoors, completely protected from the weather.
Humidity below 40% and no dripping water.
Minimal dust and air circulation.
Ambient temperature between -5oC and +40oC.
No contact with any chemical agents (eg. salt).
No infestation of any animal life (eg. insects).
No contact with any plant life (eg. mould).
No earth movements.
No damage to the unit of any kind.

Operational conditions
No
No
No
No

Standard conditions

mal-operation of any kind.


abnormally high number of operations - refer to the graph on page 87.
abnormally high number of faults - refer to the graph on page 87.
over-voltage or over-current (above rating).

Environmental conditions
Unit installed and commissioned in accordance with the manufacturers conditions.
Humidity below 60%.
Unit may be indoors or outdoors but must not be subjected to regular extremes of weather eg.
heavy rain storms, dust storms, heavy snow and ice, flooding, temperature cycles greater
than 40oC or less than -20oC, dense coastal fog or acid rain.
No regular or thick covering of leaves or other debris.
No contact with any chemical agents (eg. salt).
No infestation of animal or plant life.
No earth movements.
No damage to the unit of any kind.

Operational conditions
No
No
No
No

mal-operation of any kind.


abnormally high number of operations - refer to the graph.
abnormally high number of faults - refer to the graph.
over-voltage or over-current (above rating).

Aggressive conditions

Any environmental or operational conditions which do not satisfy either of the above two
descriptions must be deemed aggressive.

Post fault maintenance

We recommend that after 50% of its rated fault operations the following is checked:
Gas pressure
Trip opening time
Contact resistance
The maximum number of fault interruptions can be calculated from the interrupting capacity
graph on page 88.

Note: Local legislation may dictate maintenance be carried out with greater frequency, irrespective of site conditions. Please contact
your local Schneider Electric representative for further details.

SCHNEIDER ELECTRIC

85

Maintenance
Housing

Housing exterior

Check all external fixings, labels and earth connections are present and tight.
Check inside the main door (if fitted) and pilot cable box for heavy deposits of dust,
ingress of water or contamination by animal or plant life. Check that the gas
indicator is reading in the green zone.
Clean the units thoroughly and touch up paint work as necessary.

Housing interior

Open the main and pilot cable box door. Check that the gas indicator is in the
green zone and the protector cap is fitted over the gas filler valve.
For circuit breaker panels check the electrical protection system - refer to
commissioning instructions.
Check the operation of the unit and all mechanical interlocks.

filler point

Modular switch / CB filler point

filler point

RN2c/RN6c/RE2c filler point

O rings must be scrupulously clean and well


greased with petroleum jelly

86

SCHNEIDER ELECTRIC

Maintenance
Circuit breaker

Leakage of SF6 gas


In the extremely unlikely event of a gas leak contact your local Schneider Electric office
or UK customer service team immediately. Contact details can be found in the front of
this document.
New SF6 gas is nontoxic and non combustible. However when exposed to an electric
arc SF6 breaks down and becomes toxic.

Service life
If correctly installed and maintained the Ringmaster range of switchgear has a service
life expectancy of 25 years.

Prospective interrupting capacity


10000

number of operations

1000

100

10
16kA version
21kA version

1
1

10

100

1000

10000

100000

current interrupted (amperes)

The above applies to: RE2c, RE6c, CE2, CE6 and CN2 circuit breakers.
It is not applicable to the ring switches of the ring main units or the SE6.

SCHNEIDER ELECTRIC

87

Notes

88

SCHNEIDER ELECTRIC

Nationwide support on one number call the Customer Information Centre on

0870 608 8 608


Fax 0870 608 8 606
Schneider Electrics local support
Schneider Electric is committed to supporting its customers at every stage of a project. Our 180 sales engineers, the largest
dedicated sales force in the UK electrical industry, operate from 4 customer support centres.
Our sales engineers are skilled at assessing individual requirements and combined with the expert support of our product
specialists, will develop the most effective and economical answer taking relevant regulations and standards fully into account.
To access the expertise of the Schneider Electric group, please call 0870 608 8 608. Each customer support centre includes
facilities for demonstrations and training, and presentation rooms fully equipped with audio visual and video, providing
excellent meeting facilities.

Merlin Gerin is a world leader in the manufacture and


supply of high, medium and low voltage products for the
distribution, protection, control and management of
electrical systems and is focused on the needs of both the
commercial and industrial sectors. The newly launched VDI
Network Solutions offer provides flexible, configurable
ethernet systems for all communication needs.

Square D is a total quality organisation and its business


is to put electricity to work productively and effectively,
protecting people, buildings and equipment. Its low voltage
electrical distribution equipment, systems and services are
used extensively in residential and commercial applications.

Telemecanique is a UK market leader and world expert in


automation and control. It provides complete solutions, with
its range of components, Modicon range of high technology
programmable controllers (PLCs), multiple fieldbus and
ethernet communication networks, HMI, motion control
systems, variable speed drives and communications
software. In addition, it offers power distribution through
prefabricated busbar trunking.

Local customer support centres


Scotland
Schneider Electric Ltd
Unit 18
Claremont Centre
112a Cornwall Street South
Kinning Park
Glasgow G41 1AA

South West
Schneider Electric Ltd
PO Box 41
Langley Road
Chippenham
Wiltshire SN15 1JJ

North West
Schneider Electric Ltd
First Floor
Market House
Church Street
Wilmslow
Cheshire SK9 1AY

Product showrooms
Industrial systems and solutions showroom
Schneider Electric Ltd, University of Warwick Science Park, Sir William Lyons Road, Coventry CV4 7EZ
Building systems and solutions showroom
Schneider Electric Ltd, Stafford Park 5, Telford, Shropshire TF3 3BL
Energy and Infrastructure systems and solutions showroom
Schneider Electric Ltd, 123 Jack Lane, Hunslet, Leeds LS10 1BS

member of
.co.uk
www.schneider-electric.co.uk
SE6251

NOV 2007

You might also like