Professional Documents
Culture Documents
AS 201751 FC
O P E R A TI N G A N D I NS T RU C TI O N M AN U A L
38178800199
CHAPTER 1
INDEX
INDEX .................................................................................................................................................. 3
GENERAL INFORMATION.................................................................................................................... 5
2.1
2.2
2.3
2.4
2.5
Terminology..................................................................................................... 5
Symbols ........................................................................................................... 5
How to interpret the model .............................................................................. 6
How to interpret the code................................................................................. 6
How to interpret the alphanumeric string-code ............................................... 7
Performance ................................................................................................... 10
SAFETY .............................................................................................................................................. 11
4.1
4.2
General........................................................................................................... 11
General precautions ....................................................................................... 11
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.3
Refrigerant gases............................................................................................ 14
4.3.1
DESCRIPTION .................................................................................................................................... 17
5.1
5.2
Compressors ................................................................................................... 17
Condensers ..................................................................................................... 17
Fans ................................................................................................................ 18
Evaporator ...................................................................................................... 18
5.3
5.4
5.3.1
5.4.1
5.4.2
5.5
5.6
INSTALLATION .................................................................................................................................. 21
6.1
6.2
6.3
6.4
6.5
6.6
Inspection....................................................................................................... 21
Positioning ..................................................................................................... 21
Indoor installation: minimum distances from walls ...................................... 21
Antifreeze protection ..................................................................................... 21
Hydraulic connections ................................................................................... 22
Electrical connections .................................................................................... 24
START UP .......................................................................................................................................... 25
ADJUSTMENT AND CONTROL ........................................................................................................... 27
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.3.1
8.7.1
8.7.2
8.8
8.9
8.10
Pressure transducers....................................................................................... 29
Fan speed regulation ...................................................................................... 30
Water differential pressure switch ................................................................. 30
Operation ....................................................................................................... 31
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
9.2
Maintenance ...................................................................................................31
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 2
GENERAL INFORMATION
2.1
Terminology
This manual is written for those responsible for the installation, use and maintenance of the unit.
The machines described in this manual are called WATER REFRIGERATORS or simply REFRIGERATORS.
These refrigerators have been designed to cool a liquid flow.
In most applications, the liquid to be cooled is water and the term WATER will be used even if the liquid to be
cooled is different from water (e.g. a mixture of water and glycol as foreseen in these units).
The liquid to be cooled must be compatible with the materials used.
This analysis must be made before purchasing or installing the unit.
Here below the term PRESSURE will be used to indicate the gauge pressure.
All parts of the text which are important for the SAFETY of persons and property are written in bold face and
highlighted by the symbol shown here on the right. This symbol is also printed near the title of sections or
paragraphs concerning safety.
ATTENTION
This manual provides the user, installer and maintenance technician with all the technical information required for
installation, operation and carrying out routine maintenance operations to ensure long life.
If spare parts are required, this must be original.
Requests for SPARE PARTS and for any INFORMATION concerning the unit must be sent to the distributor or to
the nearest service centre, providing the MODEL and SERIAL NUMBER shown on the machine data plate and on
the first page of this manual.
2.2
Symbols
The following symbols are shown on the stickers on the unit as well as on the overall dimension drawing and
refrigeration circuits in this manual. Their meaning is the following:
Machine water-inlet
Machine water-outlet
Electrocution risk
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
2.3
MODEL
AS
/ FC
DESCRIPTION
XXX
Version of the unit (N, SN or SSN)
Free Cooling version
Number of circuits (always 1)
Compressors nominal power in HP
Aries Model
2.4
/N
/SN
/SSN
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
2.5
The alphanumeric string-code is reproduced on the metallic plate of the main page of this manual.
The illustrated symbol at the right side of the page, is the same symbol
found on specific areas of the refrigerator and electrical wiring diagrams.
The magnified section shown, is also part of the same alphanumeric
string-code present on the main page of this manual.
In the magnified section, the value above (X) is called position and the
box below (Y) is the value given to that position.
VOLTAGE
CUSTOMISING
VERSION
POS.
VALUE
DESCRIPTION
400/3/50
2-3
STANDARD
4-5-6
SN
SN
SSN
SSN
REFRIGERANT
R407C
AMBIENT MINIMUM
TEMPERATURE
STANDARD
-15C
EVAPORATOR
FINS COIL
NO
YES
ELECTRONIC THERMOSTATIC
VALVE
10
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
HYDRAULIC GROUP
COMPRESSORS COCKS
POS.
VALUE
11
NONE
P2
P2+P2
STORAGE + P2
STORAGE + P2+P2
P3
P3+P3
STORAGE + P3
STORAGE + P3+P3
STORAGE + P4
(only AS 201351 FC)
NO
YES
NONE
FILTERS
ELECTRONIC CONTROL
BY STEPS
NO
YES
YES
NO
NO
SIMPLE
NO
YES
12
CONDENSING COILS
PROTECTION
13
FANS REGULATION
14
CORRECTION CAPACITOR
PHASE MONITOR
REMOTE CONTROL
COMPRESOR CASING
RESISTANCE
15
16
17
18
DESCRIPTION
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 3
MANUAL
SERIAL NUMBER
YEAR OF CONSTRUCTION
INSTALLED POWER
P MAX
PROTECTION RATING
REFRIGERANT
COOLANT CHARGE
MAX. REFRIGERANT PRESS. HP SIDE Refrigerant circuit designed pressure of the high pressure
side
MAX. REFRIGERANT PRESS. LP SIDE Refrigerant circuit designed pressure of the low pressure side
COOLING FLUID USED
MAX. TEMPERATURE
AMBIENT TEMPERATURE
WEIGHT
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
10
Performance
3.1
The refrigerator performance mainly depends on the flow and temperature of the cooled water and on the ambient
temperature.
These data are defined during the offer stage and it is to these that reference should be made.
The following table shows the cooling capacity nominal values expressed in kW, at ambient air temperature of
35C, inlet water conditions 15C, and outlet water conditions 10C and with 30% of glycol.
Versions
Refrigerant
AS 201 FC
AS 251 FC
AS 301 FC
AS 351 FC
AS 401 FC
/N
R407C
50.9
54.7
69.2
80.4
97.9
/SN
R407C
76.4
92.4
/SSN
R407C
76.6
88.1
Versions
Refrigerant
AS 501 FC
AS 551 FC
AS 601 FC
AS 701 FC
AS 751 FC
/N
R407C
115.3
133.2
145.8
161
177.3
/SN
R407C
108.8
126.8
138.0
152.9
168
/SSN
R407C
108.5
127.7
139.1
146.3
158.7
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 4
SAFETY
ATTENTION
This machinery was designed to be safe in the use for which it was planned provided that it is installed, started up
and maintained in accordance with the instructions contained in this manual.
The manual must therefore be studied by all those who want to install, use or maintain the machinery.
The machine contains electrical components which operate at the line voltage, and also moving parts, as fans .It
must therefore be isolated from the electricity supply network before being opened.
Maintenance operations involving work inside the machine must be performed by skilled and adequately qualified
personnel equipped with suitable protection means (active and passive, e.g. work gloves) ton ensure work in
maximum safety.
4.1
General
When handling or maintaining the unit and all auxiliary equipment, the personnel must operate with care observing
all instructions concerning health and safety at installation site.
Most accidents which occur during the operation and maintenance of the machinery are a result of failure to observe
basic safety rules or precautions. An accident can often be avoided by recognising a situation that is potentially
hazardous.
The user should make sure that all personnel concerned with operation and maintenance of the unit and all auxiliary
equipment have read and understood all warnings, cautions, prohibitions and notes written in this manual as well
as on the unit.
Improper operation or maintenance of the unit and auxiliary equipment could be dangerous and result in an accident
causing injury or death.
Do not operate the unit and auxiliary equipment until the instructions in the Operating section of this manual
are understood by all personnel concerned.
Do not carry out any servicing, repair or maintenance work on the unit and auxiliary equipment until the
instructions in the relevant sections of this manual are clearly understood by all personnel concerned.
We cannot anticipate every possible circumstance which might represent a potential hazard. The warnings in this
manual are therefore not all-inclusive. If the user employs an operating procedure, an item of equipment or a
method of working which is not specifically recommended, he must ensure that the unit and auxiliary equipment
will not be damaged or made unsafe and that there is no risk to persons or property.
4.2
4.2.1
General precautions
Li q u id s t o b e c o o l ed
11
12
Furthermore, when the unit is no longer used, dangerous liquids must be disposed of by firms specialised and
authorised for treating them.
4.2.2
Lif t i n g an d c ar r i ag e p r ec a u t i o n s
Avoid injury by using a hoist to lift heavy loads. Check all chains, hooks, shackles and slings are in good condition
and are of the correct capacity. They must be tested and approved according to local safety regulations. Cables,
chains or ropes must never be applied directly to lifting eyes. Always use an appropriate shackle or hook properly
positioned. Arrange lifting cables so that there are no sharp bends.
Use a spreader bar to avoid side loads on hooks, eyes and shackles. When a load is on a hoist stay clear of the
danger area beneath and around it. Keep lifting acceleration and speed within safe limits and never leave a load
hanging on a hoist for longer than is necessary.
The units must be handled in accordance with the plans shown in the annexed drawing.
4.2.3
In s t a l la t i o n p r ec a u t i o n s
Installation work must be carried out by competent personnel under a qualified supervisor.
See overall dimension drawings.
The electrical supply line of the unit must be protected by equipment chosen and installed by the user as described
in the wiring diagram as well as in the paragraph "6.6 Electrical connections".
If the unit is connected to a closed-type hydraulic circuit fitted with an automatic filling system, and the pressure of
the filling system exceeds the maximum working pressure of the unit, it is necessary to install a pressure limiter
device (e.g. a safety valve which operates at a lower pressure than the maximum working pressure of the machine,
and located close to the input connection).
All the piping of the cooled water or cooling water must be painted or clearly marked in compliance with the local
safety provisions in the place of installation.
Equip the unit with some manual interception valves to be able to lock the hydraulic circuit in the event of
maintenance operations.
On-off valves should be provided for the refrigerator so that the hydraulic circuit can be by-passed to carry out
maintenance.
All the electrical connections must comply with the local provisions in the place of installation.
The machine and the auxiliary apparatus must be earthen and protected against short-circuits and overloading.
If raised platforms are required to provide access to the unit they must not interfere with normal operation or
obstruct access for lifting or dismantling components. Platforms and stairs should be of grid or plate construction
with safety rails on all open sides.
If the unit is installed in the open air, ensure that it is not exposed to very strong winds.
These can be dangerous for two reasons, in fact:
4.2.4
they could reduce the stability of the metal structure of the machine and could damage the anchoring
of the panels of the casing;
they could negatively influence the performance of the condenser.
Pr e ca u t i o n s d uri n g o p e r at io n
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
4.2.5
Maintenance, overhaul and repair work must be carried out by competent personnel under a qualified supervisor.
ATTENTION
The non-insulated surfaces of the components of the cooling circuits inside the compressor compartment can be at
very high temperatures when the machine is in operation and for some minutes after it is turned off.
This creates the danger of burns for those who enter the compartment.
When disposing of parts and waste material of any kind make sure that there is no pollution of any drain or natural
water-course and that no burning of waste takes place which could cause pollution of the air.
Protect the environment by using only approved methods of disposal.
If replacement parts are needed use only original spares.
Keep a written record of all maintenance and repair work carried out on the unit and auxiliary equipment.
The frequency and the nature of the work required over a period can reveal adverse operating conditions which
should be corrected.
Use only refrigerant gas specified on the specification plate of the unit.
Make sure that all instructions concerning operation and maintenance are strictly followed and that the complete
unit, with all accessories and safety devices, is kept in good working order.
The accuracy of pressure and temperature gauges must be regularly checked.
They must be renewed when acceptable tolerances are exceeded.
Keep the machine clean at all times.
Protect components and exposed openings by covering them, for example, with clean cloth or tape during
maintenance and repair work.
Do not weld or carry out any operation which produces heat near a system which contains oil or flammable liquids.
The systems which may contain oil or flammable liquids must be completely drained and cleaned (with steam, for
example), before carrying out these operations.
Never weld, nor modify in any way, a vessel which may be put under pressure.
To prevent an increase in working temperature, inspect and clean heat transfer surfaces (i.e. condenser fins)
regularly.
For every unit establish a suitable time schedule for cleaning operations.
Avoid damage to safety valves and other pressure relief devices.
Avoid plugging by paint, oil or dirt accumulation.
Precautions must be taken when carrying out welding or any repair operation which generates heat, flames or
sparks.
The adjacent components must always be screened with non-flammable material and if the operation is to be carried
out near any part of the lubrication system, or close to a component which may contain oil, the system must first be
thoroughly purged, preferably by steam cleaning.
Never use a light source with an open flame to inspect any part of the machine.
Before dismantling any part of the unit ensure that all heavy movable parts are secured.
When a repair has been completed, make sure no tools, loose parts or rags are left in, or on the machine.
Check the direction of rotation of electric motors (fans, compressors and pump with three phase supply) when
starting up the unit initially and after any work on the electrical connections or switch gear.
All guards must be reinstated after carrying out repair or maintenance work.
Do not use flammable liquid to clean any component during operation.
If chlorinated hydrocarbon non-flammable fluids are used for cleaning, safety precautions must be taken against any
toxic vapours which may be released.
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
13
14
Before removing any protection panel from the power board or dismantling any of its parts, carry out the following
operations:
4.3
Isolate the unit from the main electrical power supply. Lock the isolator in the OFF position and remove the
fuses (if they are present).
Attach a label to the isolator switch and display a panel carrying warning WORK IN PROGRESS - DO NOT
APPLY VOLTAGE. Do not switch on electrical power or attempt to start the unit if a warning label is
attached.
Refrigerant gases
4.3.1
Sa fe ty s ch ed u l e
R407C
Denomination:
Major dangers:
Asphyxia
Specific dangers:
General information:
Inhalation:
Means of extinction:
Any means
Specific dangers:
Pressure increase
Specific methods:
Environmental precautions:
Evaporates
Cleaning methods:
Evaporates
HANDLING AND STORAGE
Handling
technical measures/
precautions:
recommendations for safe use:
Storage:
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
AEL (8-h e 12-h TWA) = 1000 ml/m3 for each of the three
components
Respiratory protection:
Safety goggles
Rubber gloves
Hygiene measures:
Do not smoke
PHYSICAL AND CHEMICAL PROPERTIES
Colour:
Colourless
Odour:
Similar to ether
Boiling point:
Flammability point:
Non flammable
Relative density:
Solubility in water:
Negligible
STABILITY AND REACTIVITY
Stability:
Materials to avoid:
Hazardous decomposition
products:
Acute toxicity:
Local effects:
Long-term toxicity:
CONSIDERATIONS ON DISPOSAL
Usable with reconditioning
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
15
16
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 5
DESCRIPTION
5.1
Operating principle
All the machines described in this manual work on the basis of the same principle.
The ARIES Free Cooling refrigerators are air condensed monobloc units, equipped with helicoidal fans, Scroll
compressors and finned coils for the Free-Cooling system to cool the process water.
The Free-Cooling system is activated when the ambient temperature is lower than the refrigerator inlet water
temperature. In this way the process water can be cooled, partially or completely, exploiting the low ambient
temperature in order to save energy (the refrigerant compressors and the condensing fans stop completely or
partially)
The coils of the Free-Cooling system have their own fans that work separately from the ones of the Chiller
condensing coils.
The refrigerant circuit is single, and it cools water flow using a single shell and coil evaporator, in which, on one
side, the refrigerant fluid evaporates (coil side), and on the other side the liquid to be cooled flows (shell side).
The refrigerant compressors are controlled by an electronic control unit.
5.2
Cooling circuit
See enclosure
The ARIES FREE-COOLING units have a single refrigerant circuit and two compressors.
The refrigerant in the gaseous state is compressed by the compressor and sent to the condenser.
Here the gas condenses, exchanging heat with the ambient air.
It exits in a liquid state.
It flows through the cock and the dryer filter. After passing the flow indicator, the liquid is laminated by the
thermostat valve and enters the evaporator.
Here it exchanges heat with the water circuit as it evaporates.
Having returned to the gaseous state, it is sucked in by the compressor/s and the cycle is repeated.
Information relating to the components of the standard machine are given below.
Components other than standard ones may be used to meet particular requirements.
In this case please refer to offer data.
5.2.1
Co m p r es sor s
5.2.2
Co n d e n se r s
Condensers are heat exchangers, fin pack type, and several fans produce the air that flows over them.
The tubes are in copper and the fins in aluminium.
The shoulders are in galvanised carbon steel.
The refrigerant circuit includes a condensing coil and its proper row of fans.
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
17
18
5.2.3
Fans
Axial:
Axial fans feature die-cast aluminium impellers with sickle-shaped blades.
The fans are protected to IP54.
All fans belong to insulation class F which ensures they work outdoors in all weather conditions.
The assembly is completed with an aerodynamic galvanised sheet steel mouth and safety grilles downstream of the
air flow.
5.2.4
Ev apo ra tor
The units can be equipped with a finned coil evaporator or with a shell and coil evaporator.
Finned-coil evaporator in models from AS 201 FC to AS 301 FC:
The evaporators are of finned coil type with copper tubes and aluminium fins; the water flows in contact with the
fins, while the refrigerant fluid flows through the tubes. This models are always equipped with an accumulation
tank.
Shell and coil evaporator in models from AS 351 FC to AS 751 FC:
The evaporator consists of a U-type pipe-bundle exchanger in which the coolant fluid, that comes from the
refrigerant circuit, evaporates removing heat from the water to be cooled which flows on the plating side.
The water connections are with threading, from model AS 201 FC to model AS 601 FC.
From model AS 701 FC they are of Victaulic type.
They can be easily reached by the external of the refrigerator.It is provided with a cock to facilitate the discharge of
the water contained in it when you want to drain the plant (see chapter " Operation and maintenance").
The evaporator is protected against freezing caused by low evaporating temperatures of antifreeze function of the
electronic board which controls the water outlet temperature. Moreover, from model AS 351FC, each evaporator is
equipped with a differential pressure switch that protects the evaporator against the absence of water.
ATTENTION
The fluid flow rate which flows on the plating side must not exceed the values specified in the table of paragraph
"6.5 Hydraulic connections".
Hydraulic circuit
5.3
Evaporator
water process inlet/outlet connections of victaulic type
three-way-valve with proportional control to change the hydraulic circuit operation from Standard to
Free-Cooling
Free-cooling coils
Automatic valves to leack the air
Water discharging cocks
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
FREE-COOLING
COIL
CONDENSING
COIL
Description
EVAPORATOR
5.3.1
Fr ee - C o o l i n g coi l s
They are fins coils composed of copper pipes and manifolds and of aluminium fins.
The pipes are smooth inside, while the fins are corrugated.
The coils are equipped with manual breather valves for the air, and with water discharging cocks to empty the coils.
Hydraulic group
5.4
AS 201301 FC UNITS
These units are equipped with a tank, inside which there is the evaporator finned coil. The P2 or P4 pump can be
installed on request.
AS 351751 FC UNITS
On request the units can be equipped with the hydraulic group, which has a centrifugal pump and an accumulation
tank.
Furthermore there are the following devices:
expansion tank
water safety valve
automatic air vent valve
emptying valve
water pressure gauge on pump delivery
automatic charge group:
pressure reducer
manometer
interception cock.
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
19
20
5.4.1
Cas i ng
The casing is built with galvanised panels and painted with polyester resins.
5.4.2
Pr o t e c t i o n ra t i n g
The protection rating of the machine is IP54 with F insulating class, to assure a good units operation in the event of
external installation.
5.5
Electrical circuit
5.6
Overall dimensions
See enclosure
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 6
INSTALLATION
ATTENTION
Before carrying out the installation or operating on this machine, ensure that all the personnel has read and
understood the chapter " Safety" in this manual.
Inspection
6.1
Positioning
6.2
6.3
6.4
Antifreeze protection
The performances of the Aries free-cooling units take into consideration the use of a mixture of water and glycol at
30%.
The glycol percentage can be chanced, but MTA suggests the use of a mixture of water and glycol in order to
prevent the formation of ice and breakings.
Ethilenic Glycol
[in volum]
<0
10
-5
15
-10
20
-15
30
Depending on the cooled water outlet temperature, antifreeze (ethylene glycol) must be added in the following
percentages to prevent the formation of ice:
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
21
22
6.5
Ethilenic glycol
[in volum]
<5
10
15
-5
20
-15
35
Hydraulic connections
1. Connect the unit to the water piping as indicated in the drawing below.
2. Provide two cocks (inlet and outlet) to by-pass the machine for maintenance purposes without having to
empty the water circuit by the user.
3. If the unit doesnt have a pump, make sure that the pump installed by the user has the intake directly
connected to the unit so that the pressure on the plating side in the evaporator is not too high.
A tightening jaws
B sealing gasket
C stub pipe to weld
D evaporator stub pipe
VICTAULIC CONNECTION
The hydraulic system must be dimensioned so that water doesnt flow in the machine with pressure values in excess
of the value on the specification plate and flows greater than those set out in the table below:
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
EVAPORATOR
Maximum flow [m3/h]
AS 201 FC
18
AS 251 FC
18
AS 301 FC
27
AS 351 FC
21
AS 401 FC
21
AS 501 FC
25
AS 551 FC
30
AS 601 FC
30
AS 701 FC
41
AS 751 FC
41
NOTE
To prevent pumps breakings install a water filter on the unit water inlet.
The non-observance of this rule, could cause serious damages to the evaporator.
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
23
24
Electrical connections
6.6
The connection of the unit to the power supply network must be done in conformity with the laws and prescriptions
in force in the installation place.
The power supply voltage, the frequency and the phase number must be as shown on the unit data plate.
The
power supply voltage must not be, also for short periods, out of the tolerances given in the wiring diagram. Except
for different indications, the frequency tolerance is +/-1% of the nominal value (+/-2% for short periods).
In the event of three-phase supply, the system must be symmetrical (equal effective voltage values and equal phase
angles among consecutive phases).
E connect the unit (PE terminal in the electrical panel) to the earthed system of the building.
E guarantee the automatic interruption of the power supply in the event of insulation failure (protection
against indirect contacts in compliance with IEC 364) by means of a differential device (normally with
operation nominal current of 0.03 A).
3. at the beginning of the electrical supply cable must be guaranteed a protection against direct contacts with
a protection degree of IP2X or IPXXB at least (reference CEI EN 60529).
4. at the beginning of the electrical supply cable must be installed protection devices that protect against
overcurrents (short circuit) (see information in the electrical wiring).
5. use conductors which transform the max. current required to the max. operating ambient temperature,
according to the selected installation type (IEC 60364-5-523) (see information in the electrical wiring).
Indications of electrical wiring:
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 7
START UP
ATTENTION
Before starting up or operating these units be sure that all personnel have read and understood the chapter "
Safety" of this manual.
1. Check that the machine on/off valves are open.
2. If the hydraulic circuit is of the closed type, check that an expansion tank has been installed with an
adequate capacity.
3. Check that the ambient temperature is within the limits indicated on the machine data plate.
4. Check that the main switch is in the OFF position (O).
5. Check that the power supply voltage is correct.
6. Power the machine by means of the supply line protection device.
7. Turn the machine main switch ON (I).
The led or the control panel display ON indicate that the machine is powered (see pCO manual attached).
8. Models without pump:
Before turning on the machine, check that the water circuit pump is operating and that the water is
flowing through the evaporator.
9. Models with output cocks on the compressors:
Check that the output cocks of the compressors are open.
10.Press g + h buttons on the board. The pump, if installed, starts immediately.
After the delay set on the electronic board (see enclosed pCO manual) the refrigerant compressors will
start. The first time the machine is started-up after several days stoppage, turn the main circuit breaker to
the on position (I) and wait at least 4 hours before starting the machine by means of the ON/OFF button
on the board (if the compressors casing resistances are present.
11.Compressors, pumps and fans have only one correct rotation direction.
If a SCROLL compressor does not turn in the correct direction, it runs very noisily and does not
compress.
A fan rotates in the correct direction if it sucks air from inside the machine. The machines are built and
tested so that the rotation directions of the three above-mentioned components are in agreement.
Therefore, if one component rotates in the correct direction, the others are also correctly connected.
Check the rotation directions of the above-mentioned components when starting up the first time and after
every maintenance operation. If all the components are rotating incorrectly, invert two of the phases at the
main power terminals in the power board. If, on the other hand, one or more of the components is not
rotating in the proper direction, carry out this operation at the terminals of the corresponding contactor/s
(see attached wiring plan).
12.If with the first start-up, there is a high ambient temperature and the temperature of the water in the hydraulic
circuit is much higher than the working value (e.g. 25-30C) this means that the refrigerator starts up overloaded
with the consequence of possible tripping of the protection devices. To reduce this overload, a refrigerator outlet
valve can be gradually (but not totally!) closed to reduce the flow of water passing through it. Open the
valve as the water temperature in the hydraulic circuit reaches the working value.
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
25
26
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 8
All units are equipped with a fan thermostat system in the electric board.
The circulation fan is controlled by a thermostat positioned inside the electrical panel. It starts when the temperature
inside the electrical panel exceeds the thermostats set point.
Electrical panel fan state
ON
OFF
DIFFERENTIAL (Fixed)
SETPOINT
Temperature
Temperature inside
the electrical panel
8.2
The electric panel of the units designed to work until -15C, is fitted with a fan-assisted heater, which has to keep a
suitable ambient temperature inside the panel, in order to prevent the components from low temperature.
This heater is controlled by a thermostat inside the electric panel which activates it when the temperature inside the
panel falls below the set point less the differential.
ON
OFF
DIFFERENTIAL (fixed)
SETPOINT
Temperature
Temperature inside
the electrical panel
AS 201751 FC
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27
28
Circulation pump
8.3
OPTIONAL
The circulation pump can be installed in all units, only if requested.
Its installation can be performed following different configurations already described in chapter " Description".
When the machine is turned on by means of the ON-OFF button the LED lights up and the pump (if installed) starts
and remains on until the machine is turned off by means of the ON-OFF button.
The pump (installed as optional) only stops with the following pCO alarm messages:
Lack of water flow
Pump overload
Wrong phase sequence in power supply
8.3.1
Pu m p a n t i f r ee z e f u n ct io n
The unit is furnished with a pump antifreeze function. It starts the pump when the ambient temperature is lower than
the value fixed by pCOelectronic control.
Automatic re-start
8.4
After a loss of power, the unit will re-start automatically if it was ON, but not if it was OFF before the loss of
power.
8.5
This protection consists of the combination of the magnetothermic switch and the compressor protection.
This system ensures complete protection against most of the problems which can give rise to burning of the
windings.
When it trips, it is necessary to find and eliminate the cause; then you can start the machine again by pressing ONOFF button.
8.6
OPTIONAL
It can be installed as optional, depending on the pump installation.
If, on demand, the pump has been installed, also the water pressure gauge will be installed on the unit rear panel.
It will indicate the water pressure at pump outlet with pump running and the pressure of the hydraulic circuit with
pump stopped.
8.7
8.7.1
AS 2 01 35 1 F C h i g h p r es s u re sw i t c h
1. It is installed to monitor the refrigerant compressor discharge pressure and prevents it increasing to levels
dangerous to the operation of the unit and people within the vicinity.
It is of manual reset type.
Its intervention is detected by the electronic control that will display the alarm and will disactivate the
relay output. Furthermore the pressure switch will cut the current of the compressor winding, (see pCO
manual).
When the compressor delivery pressure drops below the reset point, it automatically re-arms.
It will be possible to start again the unit following the alarm reset procedure in the pCO manual.
Remove the alarm trip cause, otherwise this cycle will repeat continuously.
The pressure switches HP should be screwed to the cooling circuit piping using a SCHRAEDER valve (with needle)
which prevent leakage during the pressure switch replacement.
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
The TRIP and RESET values of the above pressure switches depend upon the refrigerant gas, see the table below:
Switch
Refrigerant
HP
R407C
8.7.2
TRIP
RESET
bar
bar
27.2
63.4
146.1
20.5
51.5
124.7
AS 4 01 75 1 F C p r e ss u r e s wi t che s
They assure a supplementary protection of electromechanical type in addition to the protection furnished by the
pCO transducers.
They are installed to monitor the refrigerant compressor discharge pressure and prevents it increasing to levels
dangerous to the operation of the unit and people within the vicinity.
Each unit is furnished with one Safety high pressure switch for each circuit of manual reset type.
When it trips, it opens the compressor supply circuit (see wiring diagram).
Then, when the compressor delivery pressure drops below the reset point, it must be manually rearmed and it is possible to start the machine again by means of the ALARM button of the electronic
control.
Each unit is furnished with a high pressure switch Type Approved, associated to each refrigerant
circuit. It is of automatic reset type.
When it trips, it opens the compressor supply circuit (see wiring diagram).
Then, when the compressor delivery pressure drops below the reset point, it automatically re-arms and
it is possible to start the machine again by means of the ALARM button of the electronic control.
The pressure switches HP should be screwed to the cooling circuit piping using a SCHRAEDER valve (with needle)
which prevent leakage during the pressure switch replacement.
The TRIP and RESET values of the above pressure switches depend upon the refrigerant gas used.
For a correct operation of the unit it is recommended that the reset values of the pressure switches are the ones
indicated in the table below:
COMPONENT
REFRIGERANT
HP-Safety
High pressure switch
HP Type Approved
High pressure switch
8.8
TRIP
RESET
bar
bar
R407C
26.7
62.6
144.7
22.7
55.7
132.3
R407C
26.3
61.9
143.4
20.3
51.1
129.2
Pressure transducers
29
30
8.9
OPTIONAL
Instead of the fan step regulation, if requested, the fans can be regulated by a constant control of their speed.
It could be done by installing a fan speed regulator between pCO control board and the fans.
The pressure value, measured by high pressure transducers, is sent to pCO control board and then to the regulator
which fixes the best fan speed rotation.
For the settings see the annexed pCO electronic control manual.
NOTE
The units designed to work with temperature up to -15C are always equipped with fans electronic regulation.
8.10
The machine is provided with a differential pressure switch which measures the difference in the pressure of the
water between the inlet and outlet manifold of the evaporator.
When the pressure switch measures a p lower than 50 mbar (250 mmH 2 O), it sends an alarm signal to the board
which stops the machine after the delay set (SEE pCO MANUAL).
When the p returns above 50 mbar it is possible to restart the machine by pressing the ALARM or ON/OFF buttons
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 9
Operation
9.2
Maintenance
ATTENTION
Before proceeding with the maintenance of these units be sure that all personnel concerned have read and
understood the chapter " Safety" of this manual.
These units will give many years of trouble-free service if they are properly maintained and serviced.
9.2.1
ATTENTION
The inside of the power board must only be accessed with the machine off.
To gain access to the components of the cooling circuit, remove the bottom front panel.
To remove the front panel, use a screwdriver to unscrew the screws which fix it to the lateral uprights.
To gain access to the components of the power board, turn the main switch/circuit breaker to the open O position
and open the doors of the power board by turning the bolts with the provided keys.
To gain access to the rear compartment, remove the rear panel.
ATTENTION
Given the presence of sharp and cutting edges in the rear compartment, the maintenance technician must protect
himself from accidental contact during work inside the compartment.
Furthermore, care must be taken with the floor of the compartment as it may be wet and slippery.
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31
32
9.2.2
1
Day
1
Month
6
Months
Annually
ATTENTION
This plan is based on an average working situation.
In some installations it may be necessary to increase the frequency of maintenance.
AS 201751 FC
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CHAPTER 10
TROUBLE SHOOTING
PROBLEM
A
CAUSE
A1
A2
A3
A4
A5
A6
A7
A8
B1
B2
See point
B3
C.
Evaporator obstructed
because of dirt
transported by the
utilization water.
SYMPTOM
A1.1
Difference between
BTOWT and BEWIT
lower than 5C with
both circuits on.
A2.1
Temperature BTOWT
greater than expected
value;
alarm high water outlet
temperature trips (SEE
pCO MANUAL).
A3.1
See
A2.1 .
See
A2.1 .
See
A2.1 .
See
A2.1 .
A4.1
A5.1
A6.1
A7.1
See
A2.1 ;
A8.1
REMEDY
Increase the pressure drop in
the water circuit (e.g.: by
partially closing a pump
output cock).
The operation of
compressors is very
noisy.
B1.1
Possible increase in the
outlet temperature (see
A2.1 );
Start up").
Reduce water flow to within
the preset limits, for example
by closing partially a pump
outlet cock.
B2.1
B3.1
See point
C.
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33
34
PROBLEM
C
CAUSE
C1
SYMPTOM
C1.1
Water doesnt flow;
alarm tripping of water
differential pressure switch
(SEE pCO MANUAL);
low pressure alarm
tripped: (SEE pCO
MANUAL);
intake pressure too low.
REMEDY
Choose between:
raise the set point;
add an appropriate % of
ethylene glycol (antifreeze)
(see paragraph "6.5
Hydraulic
connections" ).
D1
D2
D1.1
Refrigerant compressor
stops;
the LED ALARM lights up;
main alarm relay tripped.
D2.1
Air ambient temperature
higher than maximum
permitted value;
See
D3
D3.1
Condenser cooling air
temperature higher than
the permitted value;
See
D4
See
A4 .
See
A5 .
D5
D6
D7
Compressors integral
protection PI1 or PI2
alarm tripped
(SEE pCO MANUAL)
E1
F1
D1.1 .
D1.1 .
D4.1
See
D1.1 .
See
D1.1 .
D5.1
D6.1
The fan blows air across
the condenser coil instead
of drawing it across;
refrigerant compressor
stops;
main alarm relay tripped.
D7.1
Water outlet temperature
too high;
refrigerant compressor
stops;
main alarm relay tripped.
E1.1
Refrigerant compressor
stops;
the LED ALARM lights up;
main alarm relay tripped.
F1.1
See problem;
main alarm relay tripped;
refrigerant compressor
stops.
up" ).
Technical data,
performance and
operating limits" ).
F2
F3
See points
D1 to D7 .
F2.1
See
F1.1 .
See
F1.1 .
F3.1
See points
D1 to D7 .
AS 201751 FC
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PROBLEM
G
CAUSE
G1
G2
Transducer damaged or
disconnected alarm
tripped
(SEE pCO MANUAL)
H1
I1
J1
K1
K2
K3
L
L1
M1
M2
Abnormal power
consumption by one or
more of the control board
components.
Transducer in open circuit
or transducers in short
circuit.
SYMPTOM
G1.1
Despite presence of
power at the input
terminals, the digital
display and all LEDs
remain unlit.
G2.1
See
G1.1 .
H1.1
See problem;
main alarm relay tripped.
I1.1
See problem;
main alarm relay tripped.
J1.1
See problem;
main alarm relay tripped.
K1.1
See problem;
the compressor stops and
restarts when the alarm
set value is exceed;
main alarm relay tripped.
K2.1
REMEDY
Replace the fuse.
Provide cleaner power supply
to the unit.
See
K1.1 .
See
K1.1 .
K3.1
L1.1
See problem;
main alarm relay tripped.
M1.1
See problem;
main alarm relay tripped;
refrigerant compressor
stops;
the LED ALARM lights up.
M2.1
See problem;
main alarm relay tripped;
refrigerant compressor
stops;
the LED ALARM lights up;
operation in one of the
fans is noisy.
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35
36
PROBLEM
N
CAUSE
N1
SYMPTOM
N1.1
See problem;
main alarm relay tripped;
the refrigerant compressor
and pump stop;
the LED ALARM lights
up;"6.5 Hydraulic
REMEDY
Reset the thermal protection
device.
Increase the pressure drop in
the hydraulic circuit, for
example by partially closing
the pump output valve.
connections"
N2
N3
Water differential
pressure switch alarm
tripped
(SEE pCO MANUAL)
O1
O2
N2.1
See problem;
main alarm relay tripped;
the refrigerant compressor
and pump stop;
the LED ALARM lights up.
N3.1
See problem;
main alarm relay tripped;
the refrigerant compressor
and pump stop;
the LED ALARM lights up;
the current absorbed by
the pump is greater than
the nominal rating;
the pump may be noisy.
O1.1
See problem;
main alarm relay tripped;
the refrigerant compressor
and pump stop;
the LED ALARM lights up.
O2.1
See problem;
main alarm relay tripped;
the refrigerant compressor
and pump stop;
the LED ALARM lights up.
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E L E C T R O N IC C O N TR O L I NS T RU C TI O N M AN U A L
AS 201751 FC
INDEX
INDEX .................................................................................................................................................. 1
Chapter 1
Structure of units.............................................................................................. 3
Components of pCO network .......................................................................... 3
pCO inlet and outlet connections..................................................................... 3
Layout of module network............................................................................... 4
Terminal unit.................................................................................................... 4
Hardware addressing of the local/remote terminal .......................................... 5
How to set the software address between the terminal and the board ............. 5
How to address the electronic thermostatic valves .......................................... 7
How to wire the terminal ................................................................................. 7
How to wire the remote terminal (optional) .................................................... 8
Chapter 2
Pressure transducers......................................................................................... 9
Temperature probes ....................................................................................... 10
Function of transducers and of probes ........................................................... 10
Location of transducers.................................................................................. 10
Chapter 3
3.2
3.1.1
3.2.1
Carel............................................................................................................... 27
Modbus .......................................................................................................... 27
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9.3
9.4
9.5
9.6
Gsm.................................................................................................................27
Direct Modem (Rs232)...................................................................................28
LonWorks .......................................................................................................28
Variables managed by the electronic control .................................................29
9.6.1
9.6.2
9.6.3
Menu...............................................................................................................41
Free Menu.......................................................................................................42
Chapter 11
Alarm signals..................................................................................................55
12.2
12.3
Chapter 13
HISTORY ............................................................................................................................................ 59
Chapter 14
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CHAPTER 1
TECHNICAL CHARACTERISTICS
1.1
Structure of units
All units have one circuit and are equipped with two SCROLL compressors.
These units are furnished with a pCO net.
1.2
1.3
connection
to
supervisory/
Fig.2
BOARD OF PCO
AS 201751 FC
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ATTENTION
The planimetry which marks the utilisation of inlets and outlets of the board is shown in the wiring diagram
annexed to each unit.
1.4
On each unit is installed a board which, together with the terminal, constitutes pCO network.
The unit can operate in an independently way (LOCAL operation) or can operate connected to other units
(until four units max., MODULAR operation).
ATTENTION
The ARIES freecooling units can by utilized in the MODULAR operation.
In the event of modular operation, pCO hardware allows to manage a network of two until four modules.
Modular operation is used if you want to co-ordinate the operation of more machines.
The connected modules constitute the module network. It is important to define the module 1, that is the main
module or Master module.
This is the module which co-ordinates the main functions of the unit group.
The other modules are defined secondary modules or Slave modules.
The definition of the modules is done software addressing the board.
The wiring diagram, annexed to the unit, explains the connection layout of the module network.
Terminal unit
1.5
Fig.3
PGD TERMINAL
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1.6
Display address
setting.............................:nn
I/O Board address:xx
Display address
changed
ATTENTION
If the event of MODULAR operation, fix the board address of each module as indicated below.
1.7
Adr: 3
Adr: 1
AS 201751 FC
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means that the terminal, connected to the boards which are in use, has the
address Nr. 3 (see paragraph 1.6 Hardware addressing of the local/remote terminal );
means that the board which will be used for software address is the one with
address nr. 1.
If the message
The indication P:01 on the top left corner of the mask corresponds to the address of the board
which is used to set the software address already selected in point 4. with the parameter I/O
board Adr:1 .
7. If the mask is not the same of the one shown above, set the address of LOCAL terminal (
) to
by means of g button (see also paragraph 1.6 Hardware addressing of the local/remote
terminal );
8. Confirm the modification of the parameter by means of h button;
9. By means of g button, set the operating modality of LOCAL terminal to
modality of REMOTE terminal to
ATTENTION
If the display doesnt show anything, repeat all the procedure keeping attention to switch off the unit and
wait any second before switching it on again.
AS 201751 FC
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1.8
Fig.4
EVD DRIVER
The addressing is carried out with not powered boards, opportunely moving the dip-switches by means of a
pointed object (see Fig.5).
Fig.5
1.9
ADDRESS 14
50m
3
1
Fig.6
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1.10
LOCAL Adr: 3
4
REMOTE Adr: 13
Fig.7
PCO
board;
Fig.8
AS 201751 FC
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CHAPTER 2
Pressure transducers
They are pressure transmitters which are directly powered by pCO (5 Vdc); they have the following
specifications:
working range:
for high pressure transducers 034 barg (relative pressure measurement);
polarised wiring;
output signal (0.54.5V) or (420mA);
linear function in output signal.
Tension/Current
4,5 V / 20 mA
0,5 V / 4 mA
max
Fig.9
Pressure Range
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10
Temperature probes
2.2
They are NTC resistive probes (Negative Temperature Coefficient) that permit nonpolarised wiring.
According to the temperature, their electrical resistance changes as described in Table 1:
Temperature
Resistance values
0 C / +32F
27.28 k
+20 C / +68F
12.00 k
+25 C / +77F
10.00 k
+30 C / +86F
8.31 k
Table 1
2.3
Pressure transducers (P) and temperature probes (T) are connected to the appropriate inlets of pCO board.
Each transducer has its own function and is identified by a B associated to a number.
The table below shows the types of transducers and probes and their use.
Probe-Transducer
Name
Description
Function
B1
(-BHP1)
B2
B3
(-BFCIT)
B4
(-BEWIT)
B5
(-BEWOT)
B6
(-BLP1)
B7
B8
(-BAT1)
Ambient temperature 1
B9
(-BAT2)
Ambient temperature 2
B10
(-BTOWT)
ATTENTION
The number of transducers or probes connected to the board depends on the type of unit and is fixed during
design phase.
Location of transducers
2.4
To identify the temperature and pressure transducers and verify their location, please consult the refrigerant
drawing annexed to the manual.
The presence of absence of any transducer depends on the unit type.
AS 201751 FC
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CHAPTER 3
HOME Position
FREE COOLING
operation
Temperature
measured by inlet
and outlet probe.
Temperature measured
by outlet probe.
UNIT
STATUS
ACTION
OBTAINED WITH
ON
Terminal Unit
ON/OFF button
ON
ON
By supervisor /
By digital input
OFF
Terminal Unit
ON/OFF button
Table 2
CONDITION
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11
12
UNIT
STATUS
ACTION
OBTAINED WITH
OFF
OFF
By Supervisor
OFF
By daily bands
OFF
Alarm condition
OFF
By manual
procedure
Table 2
3.1.1
CONDITION
Di sp l a yi n g / s ig n al l in g m a sk s
In the electronic control are available other displaying and signalling masks. These masks are displayed after
a period of transition during which no button of pGD is pressed.
NOTE
To return to display the main mask press a button of pGD terminal.
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3.2
Terminal buttons
The functions of pGD terminal buttons are explained here below:
k Utilized to return from the various menus to the main displaying mask.
l If pressed once it allows to enter DIRECT loop.
If pressed for more than 5" it allows to enter the configuration modality
j
(password needed).
If pressed once it is utilized to check if in the pCO there is any alarm on.
After removing the alarm cause, a second pressure of this button resets the
signalling.
Used to scroll the various masks of a loop when the cursor is in HOME
position.
or
3.2.1
F u n c t i o n o f com b i n e d b u t t o n s
pGD
Description
g+h
When the unit is on, if pressed together they switch on and off the unit.
k+f
When the unit is on, if pressed together they are used to change the module.
l+j+g
l+j+f
g+f+h
When the unit is on, keeping pressed l + j buttons, press many times g button to
increase the contrast.
When the unit is on, keeping pressed l + j buttons, press many times f button to
decrease the contrast.
When the unit is on, if pressed together they are used to address the pGD/network.
Table 3
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13
14
AS 201751 FC
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CHAPTER 4
Unit start-up
When the installation and electrical connections have been made, operate on the unit general switch-breaker
(on the electrical panel) putting it in ON position.
The terminal unit is correctly connected to the power supply line when the leds of f, g, h and k buttons
lights up and the following mask appears on the display:
After the network has stabilized, the main mask will be displayed (see Ref. A1 ).
In these conditions the unit is in STAND-BY.
NOTE
Every time the unit is switched on by means of the main switch-breaker, it is recommended to leave the unit in
STAND-BY for a few seconds to allow the pCO net to stabilize.
Press h+g buttons of pGD to switch on the unit and consequently start the setting procedure.
will appear on the display.
4.2
Automatic restart
The electronic control allows to restart automatically the unit after a blackout or after a power failure.
To do this, it is necessary to enter the mask Ref. D3 in USER loop and enable the parameter
.
The automatic restart is possible only if, at power failure, the unit was already ON.
Used Masks:
Ref. D3
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15
16
4.3
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CHAPTER 5
5.1
Ref. B1
Ref. B1
ATTENTION
The selection of the loop or of the parameter happens when the indication becomes negative.
4. After the individuation of the parameter to be modified, press h button to move the cursor on the
first parameter of the displayed mask.
If in the mask there is more than one parameter, each time h button is pressed the cursor will move
to the next field of the same mask.
5. Modify the value using g or f buttons.
6. Press h button again to confirm the modifying.
If in the mask there is more than one parameter the cursor will move to the following one and,
when the last one is reached, the cursor will return to HOME position.
7. To move to another mask of the loop press g or f button when the cursor is in HOME position.
To access a new loop it is first necessary to return to the loop mask pressing once k button (Ref.
B1).
8. To return to MAIN mask ( Ref. A2) press twice k button on the terminal.
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17
18
5.2
1. Enable the password menu pressing for 5 sec. l button on the terminal (see paragraph 3.2
Terminal buttons );
2. The password is requested;
3. Insert the password using g or f button on
the terminal;
Ref. F1
Ref. F2
Ref. F2
ATTENTION
The selection of the loop happens when the indication becomes negative.
The access to the loops depends on the password.
7. After the individuation of the parameter to be modified, press h button to move the cursor on the
first parameter of the displayed mask.
If in the mask there is more than one parameter, each time h button is pressed the cursor will move
to the next field of the same mask.
8. Modify the value using g or f button.
9. Press h button again to confirm the modification.
If in the mask there is more than one parameter the cursor will move to the following one and,
when the last one is reached, the cursor will return to HOME position.
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
10. To move to another mask of the loop press g or f button when the cursor is in HOME position.
To access a new loop it is first necessary to return to the loop mask pressing once k button (Ref.
E2 ).
11. To return to MAIN mask ( Ref. A2) press twice k button on the terminal.
ATTENTION
All the parameter masks are listed in Chapter 10 or Chapter 11, grouped by LOOP they belong to.
They are joined to an alpha-numeric reference, this same number will be used in the rest of this manual to
easily individuate the corresponding mask.
5.3
Ref. D5
Ref. D5
Ref. D5
button;
5. Press h to confirm the selected language;
The display automatically displays the main
mask translated on the language selected and,
consequently, also all the other masks.
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
19
20
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 6
MAIN SETTINGS
ATTENTION
Each unit is delivered ready to work, therefore all the control parameters have been already set during the
testing operation and it isnt necessary to modify them.
On particular cases it is possible to modify the set point and differential values by following the instruction
indicated below:
6.1
Ref. A1
Ref. B1
Ref. C2
Ref. C2
field.
NOTE
The second setpoint is displayed only if enabled.
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
21
22
6.2
Ref. A1
Ref. B1
Ref. D1
Ref. D1
field .
DANGER
A Summer Setpoint which is too low may cause ice formation so that antifreeze must be added.
Generally the differential values must not be too low.
If the differential value must be modified, consider also the delays for compressor starts and stops.
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 7
EVAPORATOR
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
23
24
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 8
Ref. J2
Ref. J6
8.2
Ref. J3
! "
(see Ref. M5 ).
The pump outlet is enabled when all the following conditions are respected:
The unit is in ON status;
No alarm of the followings is present:
Pump overload
Water differential pressure switch alarm
Phase sequence alarm
Level indicator alarm
Clock board damaged or disconnected
Eeprom damaged
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
25
26
When the unit is put in STAND-BY by pressing g + h buttons, the operating pump will be disabled at the
end of the time set by the parameter
OFF
ON
Pump operation
Pump
stopping
delay
OFF
8.2.1
Ma n u al r o t a t i o n
When the pump automatic rotation is disabled, pCO allows to manually manage the pump by enabling the
(see Ref. M5 ).
Ref. M5
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 9
SUPERVISION SYSTEM
pCO can manage various supervision protocols.
They can be:
9.1
CAREL
MODBUS
GSM
DIRECT MODEM
LONWORKS
Carel
Setting CAREL protocol in mask Ref. U2 pCO can communicate with all CAREL protocols.
9.2
Modbus
Setting Modbus protocol in mask Ref. U2 pCO allows to use the supervision system.
Modbus protocol allows pCO to be managed by a remote supervisor only when a traditional telephone line is
available.
The communication between pCO and the Modbus protocol is carried out following the RS485 standard, for
this reason it is necessary to install an appropriate interface.
9.3
Gsm
pCO allows, by a GSM modem, to send SMS messages (to minimum 1 to maximum 3 numbers) for alarm
signalling even if a traditional telephone line is not available.
The control is furnished with a book with 3 telephone numbers for message sending. Furthermore, it is
possible to select, for each single number, the type of alarm to be sent:
all alarms
only manual reset alarms
only automatic reset alarms
At alarm sending, pCO will send an appropriate alarm message to the first available number and, if it will not
receive an answering message within a pre-set time, the control will send the same alarm message to the
second number and then to the third (if they are available).
The communication between pCO and the GSM modem is carried out following the RS232 standard, for this
reason it is necessary to install an appropriate interface.
Before using a GSM modem, it is important to assure that:
The SIM card of the modem has the PIN code disabled.
pCO, during the initialisation of the modem, checks if the PIN code has been disabled.
In the contrary case, it signals by a message that the PIN is enabled and that it must be disabled.
Generally, this control can be done by checking if the red LED of the device is not lit when the
modem is powered.
If this LED doesnt unlit it is necessary to disable the PIN.
The number of the service centre has been already inserted in the SIM card.
To receive or send SMS messages it is necessary to insert in the card the number of the Service
Centre of the telephone company you want to use.
To do this it is necessary to insert the SIM of the modem into a cellular-telephone and use the
functions of this telephone.
The memory for the SMS of the SIM card is free.
Before connecting the modem to the pCO, especially it the SIM card is used also for cellulartelephones, it is recommended to cancel all the received messages in order to free the SMS
memory.
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
27
28
It is possible to set pCO for sending SMS alarm messages to any cellular-telephone.
protocol (see Ref. U1 and Ref. U2);
2. Set the address of pCO network and the speed for data communication (see Ref. U2 );
3. Enable SMS sending (see Ref. U4), then set a number of cellular-telephone for sending SMS
messages and a password for protecting the memory data (see Ref. U3 ).
NOTE
It is possible to store until 3 telephone numbers max. It is necessary to insert these numbers slowly in order
to give pCO the time to store the numbers.
The sending of SMS can have the following results:
If the modem doesnt answer correctly to the sending request, the application program stores the
message, re-initialises the modem and tries the sending again after 18 seconds from the modem
initialisation.
If the modem accepts the sending request, the message is sent and cancelled from the memory.
If the service centre doesnt receive the message or there is an error, the application program
cancels the message but signals the error.
If, during the sending, there is an input by remote before having obtained the result of the
sending from the service centre, pCO manages the restarting of the sending process of the SMS
message at the end of the connection to the supervisor.
9.4
Setting Direct Modem protocol in mask Ref. U2 pCO allows to use the supervision system.
Direct Modem protocol allows pCO to be managed by a remote supervisor only when a traditional telephone line is
available.
The communication between pCO and the Direct Modem protocol is carried out following the RS232
standard, for this reason it is necessary to install an appropriate interface.
LonWorks
9.5
Setting LonWorks protocol in mask Ref. U2 pCO allows to use the supervision system.
LonWorks protocol allows pCO to be managed by a remote supervisor by connecting it directly to a LonWorks
network.
The communication between pCO and the LonWorks protocol is carried out following the RS485 standard,
for this reason it is necessary to install an appropriate interface.
Used masks:
Ref. U1
Ref. U2
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
9.6
pCO communicates with supervision systems using a serial connection, used to receive or send variables
which manage the system operation.
In the following paragraphs are listed all the variables managed by pCO application program, with their
descriptions, the indication of the data flow at pCO outlet (Out), at pCO inlet or both at pCO inlet and outlet
(In/Out).
9.6.1
Di g i ta l v ar i a b le s
Variable
address
Variable name
Description
Flow
Variable type
for LonWorks
network
QAL_SONDA_BFC
Out
95
QAL_SONDA_AMB1
Out
95
QAL_SONDA_AMB2
Out
95
QAL_VENT_FC
Out
95
EN_FREECOOL
Freecooling enabling
Out
95
VENT_FC_GRADINI
Out
95
EN_SONDA_BFC
Out
95
EN_SONDA_AMB1
Out
95
EN_SONDA_AMB2
Out
95
10
TIPO_SONDE_HP2
Out
95
11
TIPO_SONDE_LP2
95
12
--
Not utilized
Out
95
13
--
Not utilized
Out
95
14
--
Not utilized
Out
95
15
--
Not utilized
Out
95
16
--
Not utilized
Out
95
17
--
Not utilized
Out
95
18
--
Not utilized
Out
95
19
--
Not utilized
Out
95
20
--
Not utilized
Out
95
21
--
Not utilized
Out
95
22
--
Not utilized
Out
95
23
--
Not utilized
Out
95
24
--
Not utilized
Out
95
25
--
Not utilized
Out
95
26
--
Not utilized
Out
95
27
--
Not utilized
Out
95
28
--
Not utilized
Out
95
29
--
Not utilized
Out
95
30
--
Not utilized
Out
95
31
--
Not utilized
Out
95
32
--
Not utilized
Out
95
33
--
Not utilized
Out
95
34
--
Not utilized
Out
95
35
--
Not utilized
Out
95
36
--
Not utilized
Out
95
37
--
Not utilized
Out
95
38
--
Not utilized
Out
95
Table 4
DIGITAL VARIABLES
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
29
30
Variable
address
Variable name
Description
Flow
Variable type
for LonWorks
network
39
QEPROMNOOK
Out
95
40
QAL_CLOCK
Out
95
41
QAL_FLUS_ACQ
Out
95
42
QAL_LIV_SERB
Out
95
43
QAL_POMPA1
Out
95
44
QAL_POMPA2
Out
95
45
QAL_TV_ALREG_1
Out
95
46
QAL_TV_ALREG_2
Out
95
47
QAL_HP_CIRC1
Out
95
48
QAL_HP_CIRC2
Out
95
49
QAL_LP_CIRC1
Out
95
50
QAL_LP_CIRC2
Out
95
51
QAL_P_HP_CIRC1
Out
95
52
QAL_P_HP_CIRC2
Out
95
53
QAL_PHP1_TC13
Out
95
54
QAL_PHP2_TC23
Out
95
55
QAL_TERM_C_1_1
Out
95
56
QAL_TERM_C_1_2
Out
95
57
QAL_TERM_C_2_1
Out
95
58
QAL_TERM_C_2_2
Out
95
59
QAL_PROT_INT_C1
Out
95
60
QAL_PARTW_COMP1
Out
95
61
QAL_LIV_OLIO1
Out
95
62
QAL_OLIO_COMP1
Out
95
63
QAL_OLIO_COMP2
Out
95
64
QAL_PD_CIRC1
Out
95
65
QAL_PD_CIRC2
Out
95
66
QAL_ALIMENT
Out
95
67
QAL_HT_IN_ACQ
Out
95
68
QAL_LT_IN_ACQ
Out
95
69
QAL_HT_OUT_ACQ
Out
95
70
QAL_LT_OUT_ACQ
Out
95
71
QAL_HT_SERB
Out
95
72
QAL_LT_SERB
Out
95
73
QAL_SONDA_B5
Out
95
74
QAL_SONDA_B13
Out
95
75
QAL_SONDA_B7
Out
95
76
QAL_SONDA_B15
Out
95
77
QAL_SONDA_B1
Out
95
78
QAL_SONDA_B2
Out
95
79
QAL_SONDA_B23
Out
95
80
QAL_SONDA_B3
Out
95
81
QAL_SONDA_B11
Out
95
82
QAL_SONDA_B9
Out
95
Table 4
DIGITAL VARIABLES
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
Variable
address
Variable name
Description
Flow
Variable type
for LonWorks
network
83
QAL_ORE_UNITA
Out
95
84
QAL_ORE_POMPA1
Out
95
85
QAL_ORE_POMPA2
Out
95
86
QAL_ORE_C_1_1
Out
95
87
QAL_ORE_C_1_2
Out
95
88
QAL_ORE_C_1_3
Out
95
89
QAL_ORE_C_2_1
Out
95
90
QAL_ORE_C_2_2
Out
95
91
QAL_ORE_C_2_3
Out
95
92
QAL_N_SBRIN_1
Out
95
93
QAL_N_SBRIN_2
Out
95
94
QAL_NO_MODUL1
Out
95
95
QAL_NO_MODUL2
Out
95
96
QAL_NO_MODUL3
Out
95
95
97
QAL_NO_MODUL4
Out
98
QAL_PROBE_D1
Out
95
99
QAL_EEPROM_D1
Out
95
100
QAL_STEP_MOT_D1
Out
95
101
QAL_BATTERY_D1
Out
95
102
QAL_MOP_DEL_D1
Out
95
103
QAL_LOP_DEL_D1
Out
95
104
QAL_LOW_SH_D1
Out
95
105
QAL_VLV_NCL_D1
Out
95
106
QAL_HIGH_SH_D1
Out
95
107
QAL_PROBE_D2
Out
95
108
QAL_EEPROM_D2
Out
95
109
QAL_STEP_MOT_D2
Out
95
110
QAL_BATTERY_D2
Out
95
111
QAL_MOP_DEL_D2
Out
95
112
QAL_LOP_DEL_D2
Out
95
113
QAL_LOW_SH_D2
Out
95
114
QAL_VLV_NCL_D2
Out
95
115
QAL_HIGH_SH_D2
Out
95
116
QAL_DRIVER1
Out
95
95
117
QAL_DRIVER2
Out
118
EN_ON_OFF_EXT
In/Out
95
119
EN_EST_INV_REM
In/Out
95
120
AUTOSTART
In/Out
95
121
FORZ_FUNZ_LOC
In/Out
95
122
VENTIL_DUE_FILE
Out
95
123
ABIL_LOW_NOISE
In/Out
95
124
ABIL_RECUPERO
Out
95
125
EN_FORZ_V_SBR
In/Out
95
126
EN_ALARM_SERB
Out
95
127
ABIL_AL_ALIMENT
In/Out
95
128
RIPR_AL_ALIMENT
In/Out
95
95
129
EN_FASCIA_S
In/Out
130
EN_FASCIA_G
In/Out
95
131
TIPO_UNITA
Out
95
132
TIPO_CONDENS
Out
95
133
LOGIC_PARZ
Out
95
134
TIPO_COMP
Out
95
Table 4
DIGITAL VARIABLES
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
31
32
Variable
address
Variable name
Description
Flow
Variable type
for LonWorks
network
135
ABIL_SERBATOIO
Out
95
136
ABIL_RES_SERB
Out
95
137
UNIT_CELS_FAR
In/Out
95
138
UNIT_BAR_PSI
In/Out
95
139
EN_SONDA_B1
In/Out
95
140
EN_SONDA_B2
In/Out
95
141
EN_SONDA_B3
In/Out
95
142
EN_SONDA_B11
In/Out
95
143
EN_SONDA_B5
In/Out
95
144
EN_SONDA_B13
In/Out
95
145
TIPO_SONDE_HP
Out
95
146
EN_SONDA_B7
In/Out
95
147
EN_SONDA_B15
In/Out
95
148
TIPO_SONDE_LP
Out
95
149
EN_SONDA_B9
In/Out
95
150
EN_SONDA_B23
In/Out
95
151
ABIL_PUMPDOWN1
In/Out
95
152
ABIL_PUMPDOWN2
In/Out
95
153
ABIL_RES_ANTIG
Out
95
154
CLOCK_PRESENTE
Clock present
Out
95
155
DISABIL_CIRC1
In/Out
95
156
DISABIL_CIRC2
In/Out
95
157
ABIL_DUE_POMPE
Out
95
158
ABIL_ROT_POMPE
In/Out
95
159
SI_ON_POMPA1
In/Out
95
160
ABIL_POMP_ANTIG
In/Out
95
161
EN_DRIVER_VLV
Out
95
162
EN_ON_OFF_SUP
In/Out
95
163
ON_OFF_SUP
On/Off by supervisore
In/Out
95
164
ABIL_MODULI
Out
95
165
MOD_MASTER_ON
Out
95
166
MOD_SLAVE_ON
Out
95
167
NO_MODULARE
Out
95
168
ABIL_COMP_1_1
Out
95
169
ABIL_COMP_1_2
Out
95
170
ABIL_COMP_1_3
Out
95
171
ABIL_COMP_2_1
Out
95
172
ABIL_COMP_2_2
Out
95
173
ABIL_COMP_2_3
Out
95
174
ABIL_CIRCUITO2
Circuit 2 present
Out
95
175
ABIL_PARZ_G
Out
95
176
ABIL_PARZ_C
Out
95
177
ABIL_PIU_COMP
Out
95
178
OK_MACCH2_MONOV
Double-circuit unit
Out
95
179
MACCHINA_P57
Unit
Out
95
180
ESTIN_ONOFF_LOC
Out
95
181
INVERNO
Out
95
182
EN_SONDE_HP
Out
95
183
EN_SONDE_LP
Out
95
184
EN_SONDE_BAT
Out
95
185
GLB_ALARMS
Out
95
186
SETPOINT_FISSO
Out
95
187
ABIL_SET_COMP
Out
95
Table 4
DIGITAL VARIABLES
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
Variable
address
Variable name
Description
Flow
Variable type
for LonWorks
network
188
ABIL_DOPPIO_SET
Out
95
189
ABIL_SET_FASCE
Out
95
190
ABIL_SET_EXT
Out
95
191
SBRIN_CONTEMP
Out
95
192
SBRIN_SEPARATO
Out
95
193
SBRIN_INDIPEND
Out
95
194
ABIL_SBR_DT
Out
95
195
ABIL_SBR_TEMP
Out
95
196
FINE_SBR_TEMP
Out
95
197
AB_SBR_SINGOLO
Out
95
198
AB_BI_SBR
Out
95
Table 4
9.6.2
Variable
address
DIGITAL VARIABLES
An a lo g u e v ar i abl e s
Variable name
Description
Flow
Variable type
for LonWorks
network
TEMP_IN_ACQ
Out
105
TEMP_OUT_ACQ
Out
105
TEMP_OUT_SERB
Out
105
TEMP_BATTERIA1
Out
105
TEMP_BATTERIA2
Out
105
PRESS_COND1
Out
30
PRESS_COND2
Out
30
TEMP_CONV_COND1
Out
105
TEMP_CONV_COND2
Out
105
10
PRESS_EVAP1
Out
30
11
PRESS_ EVAP2
Out
30
12
TEMP_CONV_ EVAP1
Out
105
13
TEMP_CONV_ EVAP2
Out
105
14
TEMP_AMBIENTE
Ambient temperature
Out
105
15
ACTUAL_SHEAT_D1
Out
105
16
SUCTION_TEMP_D1
Out
105
17
SUCTION_PRESS_D1
Out
30
18
SATURATION_TEMP_
D1
Out
105
19
ACTUAL_SHEAT_D2
Out
105
20
SUCTION_TEMP_D2
Out
105
21
SUCTION_PRESS_D2
Out
30
22
SATURATION_TEMP_
D2
Out
105
23
SET_TEMP_CALC
Out
105
24
MIN_SET_T_EST
In/Out
105
25
MAX_SET_T_EST
In/Out
105
26
MIN_SET_T_INV
In/Out
105
27
MAX_SET_T_INV
In/Out
105
28
SET_TEMP_EST
In/Out
105
29
SEC_SETT_EST
In/Out
105
30
SET_TEMP_INV
In/Out
105
31
SEC_SETT_INV
In/Out
105
Table 5
ANALOGUE VARIABLES
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
33
34
Variable
address
Variable name
Description
Flow
Variable type
for LonWorks
network
32
SET_EXT_COMP_E
In/Out
105
33
DIFF_COMPENSA_E
In/Out
105
34
SET_EXT_COMP_I
In/Out
105
35
DIFF_COMPENSA_I
In/Out
105
36
MAX_COMPENSA
In/Out
105
37
SET_FASCIA1_EST
In/Out
105
38
SET_FASCIA1_INV
In/Out
105
39
SET_FASCIA2_EST
In/Out
105
40
SET_FASCIA2_INV
In/Out
105
41
SET_FASCIA3_EST
In/Out
105
42
SET_FASCIA3_INV
In/Out
105
43
SET_FASCIA4_EST
In/Out
105
44
SET_FASCIA4_INV
In/Out
105
45
MAX_SET_EXT
In/Out
105
46
DIFF_TEMP_EST
In/Out
105
47
DIFF_TEMP_INV
In/Out
105
48
SET_VENT_1_1
In/Out
30
49
SET_VENT_1_2
In/Out
30
50
DIFF_VENT_1
In/Out
30
51
SET_VENT_2_1
In/Out
30
52
SET_VENT_2_2
In/Out
30
53
DIFF_VENT_2
In/Out
30
54
SET_VENT_LN_1_1
In/Out
30
55
SET_VENT_LN_1_2
In/Out
30
56
DIFF_VENT_LN_1
In/Out
30
57
SET_VENT_LN_2_1
In/Out
30
58
SET_VENT_LN_2_2
In/Out
30
59
DIFF_VENT_LN_2
In/Out
30
60
SET_REG_GIRI_1
In/Out
30
61
DIFF_GIRI_1
In/Out
30
30
62
SET_REG_GIRI_2
In/Out
63
DIFF_GIRI_2
In/Out
30
64
DIFF_GIRI_LN_1
In/Out
30
65
DIFF_GIRI_LN_2
In/Out
30
66
SET_NO_MEDIA
In/Out
30
67
DIFF_NO_MEDIA
In/Out
30
68
SET_TEMP_UNLOAD
In/Out
105
69
DIF_TEMP_UNLOAD
In/Out
105
70
SET_PRES_UNL_E
In/Out
30
71
DIF_PRES_UNL_E
In/Out
30
72
SET_PRES_UNL_I
In/Out
30
73
DIF_PRES_UNL_I
In/Out
30
74
SET_MAAX_ON_REC
In/Out
30
75
SET_ON_SBR
In/Out
105
76
SET_OFF_SBR
In/Out
105
77
SET_MIN_IN_EV_E
105
78
SET_MAX_IN_EV_E
105
79
SET_MIN_IN_EV_I
Out
105
80
SET_MAX_IN_EV_I
Out
105
Table 5
Out
ANALOGUE VARIABLES
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
Variable
address
Variable name
Description
Flow
Variable type
for LonWorks
network
81
SET_MIN_OUT_EV
Out
105
82
SET_MAX_OUT_EV
Out
105
83
SET_LT_SERB
Out
105
84
SET_HT_SERB
Out
105
85
SET_AL_LP
Out
30
86
DIFF_AL_LP
Out
30
87
SET_HP_EST
Out
30
88
DIFF_HP_EST
Out
30
89
SET_HP_INV
Out
30
90
DIFF_HP_INV
Out
30
91
FSC_MIN_HP
Out
30
92
FSC_MAX_HP
Out
30
93
FSC_MIN_LP
Out
30
94
FSC_MAX_LP
Out
30
95
SET_FIME_PDOWN
In/Out
30
96
SET_POMP_ANTIG
In/Out
105
97
DIFF_POMP_ANTIG
In/Out
105
98
SUPER_HEAT_SET_C
H
In/Out
105
99
In/Out
105
100
In/Out
105
101
THRESHOLD_MOP
In/Out
105
102
SET_RES_ANTIG
In/Out
105
103
DIFF_RES_ANTIG
In/Out
105
104
SET_RES_SERB
In/Out
105
105
DIFF_RES_SERB
In/Out
105
106
TEMP_OUT_MENU
Out
105
107
FSC_MIN_HP2
Out
30
108
FSC_MAX_HP2
Out
30
109
FSC_MIN_LP2
Out
30
110
FSC_MAX_LP2
Out
30
111
TEMP_AMB_1
Ambient Temperature 1
Out
105
112
TEMP_AMB_2
Ambient Temperature 2
Out
105
113
TEMP_IN_BATT_FC
Out
105
114
LIM_MIN_DELTAFC
Out
105
115
LIM_MAX_DELTAFC
Out
105
116
DELTA_FC
In/Out
105
Table 5
9.6.3
Variable
address
ANALOGUE VARIABLES
E nti r e v ar i abl e s
Variable name
VIS_REG_GIRI1
2
3
Description
Flow
Variable type
for LonWorks
network
Out
VIS_REG_GIRI2
Out
VIS_VALV_COND1
Out
VIS_VALV_COND2
Out
POSITION_VALVE_D1
Out
POSITION_VALVE_D2
Out
ORA_ON_SET1
In/Out
124
MIN_ON_SET1
In/Out
123
Table 6
ENTIRE VARIABLES
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
35
36
Variable
address
Variable name
Description
Flow
Variable type
for LonWorks
network
ORA_ON_SET2
In/Out
124
10
MIN_ON_SET2
In/Out
123
11
ORA_ON_SET3
In/Out
124
12
MIN_ON_SET3
In/Out
123
13
ORA_ON_SET4
In/Out
124
14
MIN_ON_SET4
In/Out
123
15
TIPO_REG_VENT
Out
16
MIN_REG_GIRI
Out
17
MAX_REG_GIRI
Out
18
TIME_SPEED_UP
Speed-up time
Out
107
8
19
GIRI_SPEED_UP
Out
20
TIME_BY_P_MEDIA
In/Out
107
21
MIN_REG_VALVC
Out
22
MAX_REG_VALVC
Out
23
RIT_PRES_UNL_E
In/Out
24
RIT_PRES_UNL_I
In/Out
25
TIPO_RECUPERO
In/Out
26
TIME_TRA_RECUP
In/Out
123
27
TIME_MINON_REC
In/Out
123
28
TIME_MINOFF_REC
In/Out
123
29
TIME_RECUP_T1
In/Out
107
30
TIME_RECUP_T2
In/Out
107
31
TIPO_SBRINAM
Defrost control type (0=Start: DT-End: Timed 1=Start: Temperature-End: Timed - 2=Start:
Temperature-End: Temperature)
Out
32
MODO_SBRINAM
Out
33
SBR_MAX_TIME
Defrost time
In/Out
123
34
SBR_DELAY_TIME
In/Out
123
123
35
SBR_CHECK_TIME
In/Out
36
SBR_ADD_TIME
In/Out
107
37
TIME_SBR_T1
In/Out
107
38
TIME_SBR_T2
In/Out
107
8
39
VEL_VENT_SBR
In/Out
40
N_ALL_SBR
In/Out
41
RIT_AL_IN_ACQ
Out
123
42
RIT_AL_T_SERB
Out
123
43
RIT_LP_PAR
Out
107
44
RIT_LP_REG
Out
107
45
RIT_AL_OLIO
Out
107
46
RIT_AL_FLUS_PAR
Out
107
107
47
RIT_AL_FLUS_REG
Out
48
RIT_AL_LIV_SERB
Out
107
49
RIT_AL_ALIMENT
In/Out
107
50
ORA_ON_LOW_N
In/Out
124
51
MIN_ON_LOW_N
In/Out
123
52
ORA_OFF_LOW_N
In/Out
124
53
MIN_OFF_LOW_N
In/Out
123
54
ACC_DAY_WEEK
In/Out
55
SPEGN_DAY_WEEK
Stopping day of weekly band (1=Sun - 2=Mon 3=Tue - 4=Wed - 5=Thu - 6=Fry - 7=Sat)
In/Out
Table 6
ENTIRE VARIABLES
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
Variable
address
Variable name
Description
Flow
Variable type
for LonWorks
network
56
ACC_HOUR
In/Out
124
57
ACC_MINUTE
In/Out
123
124
58
SPEGN_HOUR
In/Out
59
SPEGN_MINUTE
In/Out
123
60
TIPO_MACCHINA
Unit type (1=Single-circuit-N2 Scroll Comp. 2=Double-circuit-N4 Scroll Comp. - 3= Doublecircuit-N5 Scroll Comp. - 4= Double-circuit-N6 Scroll
Comp. - 5=Double-circuit-N2 Semihermetic+Cap.Cont.Comp. - 6=Single-circuit-N1
Screw Compressor)
Out
61
RIT_PARZ
Out
107
62
SONDA_REGOLAZ
In/Out
63
TIPO_ROTAZ
In/Out
64
TIPO_GAS
In/Out
65
TIME_MAX_PDOWN
In/Out
107
66
NUM_MODULI
Out
67
SONDA_REG_MOD
Out
68
PESO_MODULO1
Out
69
PESO_MODULO2
Out
70
PESO_MODULO3
Out
71
PESO_MODULO4
Out
72
RIT_ATTIV_GRAD
In/Out
107
73
RIT_DISAT_GRAD
In/Out
107
74
RIT_AT_INT_GRAD
In/Out
123
75
TEMPO_INTEGRA
In/Out
107
76
RIT_ON_COMP
In/Out
107
77
T_MIN_OFF
Out
107
78
T_MIN_ON
Out
107
79
T_STESS_COMP
Out
107
80
T_TRA_COMP
Out
107
81
TIME_PARTW
Partwinding time
Out
82
RIT_AL_PARTW
Out
107
83
TIME_VALV_INT
Out
107
84
TIME_MAX_START
Out
107
85
TIME_ROT_POMPE
In/Out
124
86
RIT_OFF_ROTP
In/Out
107
87
RIT_SPEGN_POMPE
In/Out
107
88
TIPO_REGOLAZ
In/Out
89
TIPO_SETPOINT
In/Out
90
STATO_MACCHINA
Out
91
TXT_T_OUT_MENU
Out
92
Out
93
VIS_VALV_FC
3-way-valve opening %
Out
94
VIS_VENT_FC_MOD
Out
Table 6
ENTIRE VARIABLES
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
37
38
Variable
address
Variable name
Description
Flow
Variable type
for LonWorks
network
95
RIT_ATT_FC
In/Out
107
96
RIT_ATT_VENT_FC
In/Out
107
97
RIT_ATT_VALV_FC
In/Out
107
98
PERC_VENT_FC
In/Out
99
PERC_VALV_FC
3-way-valve regulation %
In/Out
100
WORD_IN_OUT_1
Out
101
WORD_IN_OUT_2
Out
102
WORD_IN_OUT_3
Out
103
MIN_VEL_FC
In/Out
104
MAX_VEL_FC
In/Out
105
GIRI_SPEEDUP_FC
In/Out
107
106
TIME_SPEEDUP_FC
In/Out
107
Table 6
ENTIRE VARIABLES
Nome Variabile
N Bit
WORD_IN_OUT_1
WORD_IN_OUT_1
WORD_IN_OUT_1
WORD_IN_OUT_1
WORD_IN_OUT_1
WORD_IN_OUT_1
WORD_IN_OUT_1
WORD_IN_OUT_1
WORD_IN_OUT_1
WORD_IN_OUT_1
WORD_IN_OUT_1
10
WORD_IN_OUT_1
11
WORD_IN_OUT_1
12
WORD_IN_OUT_1
13
WORD_IN_OUT_1
14
WORD_IN_OUT_1
15
WORD_IN_OUT_2
WORD_IN_OUT_2
WORD_IN_OUT_2
WORD_IN_OUT_2
WORD_IN_OUT_2
WORD_IN_OUT_2
WORD_IN_OUT_2
WORD_IN_OUT_2
WORD_IN_OUT_2
WORD_IN_OUT_2
WORD_IN_OUT_2
10
WORD_IN_OUT_2
11
WORD_IN_OUT_2
12
WORD_IN_OUT_2
13
WORD_IN_OUT_2
14
WORD_IN_OUT_2
15
WORD_IN_OUT_3
WORD_IN_OUT_3
WORD_IN_OUT_3
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
Nome Variabile
N Bit
WORD_IN_OUT_3
WORD_IN_OUT_3
WORD_IN_OUT_3
WORD_IN_OUT_3
Not utilized
WORD_IN_OUT_3
Not utilized
WORD_IN_OUT_3
Not utilized
WORD_IN_OUT_3
Not utilized
WORD_IN_OUT_3
10
Not utilized
WORD_IN_OUT_3
11
Not utilized
WORD_IN_OUT_3
12
Not utilized
WORD_IN_OUT_3
13
Not utilized
WORD_IN_OUT_3
14
Not utilized
WORD_IN_OUT_3
15
Not utilized
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
39
40
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 10
Menu
10.1
Ref.
(*)
A1
#$%$&$ $p$a$
! $'#%&#(&%)
*"$
A3
!
"
#$%
Notes
Modem status.
A2
Range
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
41
42
10.2
Free Menu
Press and release l button on the terminal to access the loop mask (Free Menu); to modify a parameter see
Chapter 5 How to modify a parameter in Free Menu
Ref.
Mask
(*)
B1
Range
Notes
When this mask has been reached, to enter the
C1
f
D1
h
f
h
E1
SETPOINT
Ref.
Mask
(*)
C1
C2
C3
C4
&+"
$,!
'""$
$,!
C5
Notes
step: 00.1
step: 00.1
step: 00.1
Range
step: 00.1
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
Ref.
Mask
(*)
C6
C7
C8
*
Range
step: 00.1
W
step: 00.1
W
step: 00.1
Notes
Use this mask to set the starting hour and the
setpoint of the second band.
USER
Ref.
Mask
(*)
D1
D2
! "#
! "#
D3
step: 00.1
D4
*
Notes
Use this mask to set the regulation temperature
band (Differential).
$
$
Range
I/O
Ref.
Mask
E1
(*)
R
Range
Notes
Values measured by temperature probes of
evaporator water inlet and outlet and tank water
outlet.
This mask will be displayed only if -BEWIT, -BEWOT
and -BTOWT probes have been previously enabled.
For further information see Chapter 2 Pressure and
temperature transducers
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
43
44
Ref.
Mask
(*)
E2
!
$,!
!
$+
!
$,!
!
$+
E6
!
$,!
E5
E4
E7
$]
]
$]
E8
]
$]
$]
]
$]
]
E9
-$$$./
E10
E11
E12
Notes
Value measured by temperature probe of
condensing coil of circuit 1.
This mask will be displayed only if -BD1 and -BD2
probes have been previously enabled.
For further information see Chapter 2 Pressure and
temperature transducers
E3
Range
1
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
Ref.
Mask
E13
7BMW
]
$]
]
]
]
$]
*
(*)
Range
Notes
This mask displays the free-cooling fans speed if
they are managed by the speed regulator.
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
45
46
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 11
DANGER
The wrong pCO programming can cause big damages to the unit;
if there is any doubt please call an authorised service centre.
NOTE
For information about the parameter setting please consult Chapter 14 Setting Tables.
Inside this Loop are the masks which permit to set the fundamental parameters for the correct unit operation.
The modification of these parameters is necessary only in the following cases:
ATTENTION
The modifying of these parameters must be carried out by specialized personnel only, therefore it is
necessary to call an authorized service centre.
The access to this menu can be carried out following the procedure here indicated; to modify the parameters
follow the indication of Chapter 5 How to modify a parameter of Password Menu.
ATTENTION
The number of mask which is possible to access depends on the password (user, maintenance or
manufacturer).
USER password is: 00805.
ATTENTION
The displaying of some masks depends on the settings of other masks and also on the unit configuration,
decided during design phase.
.
Ref.
F1
Mask
(*)
Range
Notes
After inserting the password press h button.
If the password is not correct
will appear, it is necessary to insert the
password again.
If the password is correct, it is possible to access
the following mask Password Menu ( Ref. F2 ).
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
47
48
Ref.
Mask
F2
(*)
R
Range
Notes
When this mask has been reached, to enter the
parameters follow the indications of the diagram
here below:
G1
H1
h
f
h
I1
J1
h
f
h
K1
L1
h
f
h
M1
N1
h
f
h
f
P1
O1
h
f
h
f
Q1
Q1
h
f
h
R1
S1
h
f
h
U1
V1
h
f
h
W1
f
*
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CONFIGURATION)
UNIT CONFIGURATION
MODULARITY
DRIVER
HOURS WORKED
Ref.
J1
Mask
(*)
J2
J3
J4
!$! "
J5
!$! "
*
Range
Notes
MANUAL OPERATION
COMPRESSORS
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
49
50
PUMPS
Ref.
M5
Mask
(*)
Range
Notes
FANS
UNLOADING
RECOVERY
DEFROSTING
ALARMS
CLOCK
Ref.
R1
Mask
'
(*)
Range
Notes
Used to set the date, current day and hour.
R2
W
R3
R4
Use this mask to enable the weekly and daily timezone (weekly and daily time-zones allow the
automatic ON/OFF of the unit at preset times and
days).
W
!
""
/
/
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
Ref.
Mask
(*)
R5
Range
W
!
""
*
Notes
Use this mask to set the ON/OFF time.
/
/
HISTORY
Ref.
Mask
(*)
S1
Range
Notes
The alarm sequence or the alarms history is
displayed by a series of masks where it is indicated
the date, the hour and the alarm description; until
50 alarm signals are stored.
ATTENTION
Pressing more times h button inside any mask of
alarms history, it is possible to display the pressure
values, the temperature values and the status of
inlets and outlets measured by pCO sensors, when
that alarm has occurred.
See masks from Ref. T1 to
*
At each alarm tripping pCO automatically stores in some masks the operating conditions (pressure,
temperature, status of inlets, etc....).
These masks are listed here below. The displaying of some masks depends on unit configuration.
ALARMS HISTORY
Ref.
T1
Mask
T2
T3
T4
(*)
!
$+
Notes
Evaporator water inlet/outlet temperatures (BEWIT, -BEWOT), tank water outlet temperatures
(-BTOWT).
!
$+
Range
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
51
52
Ref.
Mask
(*)
T6
Range
Notes
Status of Driver 1.
'SFFDPPMJOH
$]
"NCJFOU $]
"NCJFOU $]
T7
T8
T9
T10
T11
-$$$./
000000 000000 000000
-$$$./
000000 000000 000000
'2"
3
"("
$,!
T12
]
]
]
*
SUPERVISOR
Ref.
U1
U2
Mask
(*)
Notes
This mask allows pCO to be managed by a
supervision system.
Range
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
Ref.
U3
Mask
(*)
!"
#
Range
Notes
This mask will be displayed only if the supervision
is enabled ( Ref. U1 ).
Use this mask to fix the max. value of telephone
numbers which can be stored and the telephone
numbers used for SMS sending.
ATTENTION
Before inserting the telephone numbers it is
necessary to enable the SMS sending ( Ref. U4 )
Furthermore, it is possible to set a password to
protect the stored data.
U4
U5
%
"
&' &
(
)(
'
OTHER SETTINGS
Ref.
V8
Mask
(*)
*
Range
Notes
This mask allows to change USER password.
FREECOOLING
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
53
54
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 12
ALARM MANAGEMENT
Alarm signals
12.1
1 2 . 1 . 1 Al ar m di spl a yi ng
During the unit working, some alarm conditions could happen. Depending on their danger they could be
controlled by pCO by means of a simple signal or by means of the partial / complete block of the unit.
and the red led of j button lights up.
After reading the alarm message on the display, use the alarms list (see paragraph 12.3 Alarms masks ) to
identify the displayed alarm and to have further information.
Alarm resetting
12.2
When the alarm cause has been resolved, if it was of automatic reset type the unit will automatically return to
normal operation.
If the alarm was of manual reset type, press j button on the terminal more times until reaching the reset.
will appear on the display if j button is pressed without any alarm.
The message
Alarms masks
12.3
Ref.
Mask
Reset
Controller action
Input
AM1
Notes
No active alarm masks.
AM2
44 & 55
AM3
44 & 55
AM4
44 & 55
aut.
aut.
manual
Table 7
ALARMS MASKS
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
55
56
Ref.
AM5
Mask
44 & 55
AM6
44 & 55
AM7
44 & 55
AM8
AM9
44 & 55
!
44 & 55
!
AM11
44 & 55
!
AM10
Reset
Controller action
Input
aut.
manual
Pump 1 overload.
manual
Pump 2 overload.
manual
manual
Stop of circuit 1
manual
Stop of circuit 1
manual
Stop of circuit 1
ID5
manual
Stop of
compressor 1 of
circuit 1
ID11
Compressor 1 of circuit 1
overloaded.
manual
Stop of
compressor 2 of
circuit 1
ID12
Compressor 2 of circuit 1
overloaded.
manual
Stop of circuit 1
---
manual
manual
B1
AM13
AM14
AM15
AM16
44 & 55
!
44 & 55
!
44 & 55
!
44 & 55
44 & 55
Table 7
44 & 55
!
AM12
Notes
Insufficient water level in the tank.
When the water level in the tank is
restored, the alarm is automatically
reset.
B4
ALARMS MASKS
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
Ref.
AM17
AM18
Mask
44 & 55
44 & 55
AM19
AM20
AM21
AM22
AM23
AM24
AM25
AM26
44 & 55
Reset
Input
Notes
manual
B4
manual
B5
manual
B5
manual
manual
B10
manual
B1
manual
B6
manual
B4
manual
B5
manual
B10
aut.
Warning
---
44 & 55
!
44 & 55
!
44 & 55
"#
$
44 & 55
"#
$
44 & 55
"
%
$
44 & 55
"
%
$
44 & 55
"
%
$
AM27
44 & 55
Controller action
Table 7
ALARMS MASKS
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
57
58
Ref.
Mask
Reset
AM28
44 & 55
AM29
44 & 55
AM30
AM31
44 & 55
!
AM32
AM33
AM34
AM35
AM36
AM37
AM38
AM39
44 & 55
'2"
44 & 55
'2"
44 & 55
'2"
44 & 55
'2"
44 & 55
'2"
44 & 55
'2"
44 & 55
'2"
3
"6"
44 & 55
'2"
44 & 55
'2"
Controller action
Input
Notes
aut.
Warning
---
aut.
Warning
---
aut.
Warning
---
Compressor 1 of circuit 1
maintenance is required.
manual
Stop of
compressor 1
---
manual
Stop of
compressor 1
---
manual
Stop of
compressor 1
---
aut.
Warning
---
aut.
Warning
---
aut.
Warning
---
aut.
Warning
---
manual
Stop of
compressor 1
---
manual
Stop of
compressor 1
---
Table 7
ALARMS MASKS
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
Chapter 13 - History
Ref.
Mask
AM40
AM41
AM42
AM43
"MBSN]
]
5FNQFSBUVS]
"MBSN]
]
5FNQFSBUVS
"MBSN]
]
5FNQFSBUVS
]
Reset
Controller action
Input
Notes
manual
Warning,
antifreeze
resistance
function on
B3
manual
Warning,
antifreeze
resistance
function on
B8
manual
Warning,
antifreeze
resistance
function on
B9
manual
"MBSN]
]
]
]
Table 7
ALARMS MASKS
CHAPTER 13
HISTORY
The electronic control is furnished with a history loop, see Chapter 11 Masks requiring a password and
Ref. U1 . Inside this loop are stored:
1. the last 50 accesses to User, Service and Manufacturer menus with the appropriate date and hour;
2. the last 50 alarms with the appropriate:
NOTE
These data can be reset only after the access to history loop with Manufacturer password.
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
59
60
Chapter 13 - History
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 14
SETTING TABLES
The following tables show the list of all masks which contain
adjustable parameters, important for unit operation.
The absence of any mask on the display is not a malfunction.
ATTENTION
The displaying of some masks depends on the settings
of other masks and also on the unit configuration,
decided during design phase.
All masks are identified by means of a code indicated in Ref.
column; this code will be used in the manual to identify easily any
mask.
On Factory setting column are indicated the setting values set
during the unit testing; they are referred only to the unit which has
the same serial number you can find on the label of the first page of
this manual.
DANGER
The wrong programming of pCO could cause big
damages to the unit.
The parameters can be modified by specialized
personnel only.
The complete list, of adjustable and not- adjustable parameters and
of further information about their use and meaning, can be
consulted in the tables inside the manual.
C5
C6
C7
C8
USER
D1
Settings without
password
ATTENTION
The modifying of parameters must be carried out by
specialized personnel only.
To modify the following parameters see the procedure
D2
D3
Mask
Ref.
Factory Setting
SET-POINT
C2
C3
C4
Mask
Ref.
D4
Factory Setting
! "#
! "#
See Chapter 15
$
Table 8
$
&+"
$,!
'""$
$,!
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
61
62
Settings with
password
Ref.
Mask
HYSTORY
SUPERVISOR
ATTENTION
The modifying of parameters with password must be
carried out by specialized personnel only, therefore it
is necessary to call an authorized service centre.
U1
U2
To modify the following parameters see the procedure
U3
Mask
Factory Setting
UNIT CONFIGURATION
MODULARITY
DRIVER
U4
HOURS WORKED
MANUAL OPERATION
COMPRESSORS
PUMPS
M5
FANS
U5
Ref.
Factory Setting
!"
#
(
)(
'
OTHER SETTINGS
FREECOOLING
UNLOADING
RECOVERY
DEFROSTING
ALARMS
CLOCK
R1
'
R2
R3
R4
!
""
!
""
R5
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
CHAPTER 15
15.1
NOTE
Consult chapter HOW TO INTERPRET THE ALPHANUMERIC STRING-CODE in the unit's manual.
5 16
1819
1 202122 23
2 13 14 15
1617 18
? ? ? ? ?? A
A ?? ?? ? ? ? ?
D2
5 16
1819
1 202122 23
1 12 13 14 15
1617 18
? ? ? ? ?? B
B ?? ?? ? ? ? ?
! "#
$
! "#
$
Table 8 REMOTE ON/OFF SETTING
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.
63
64
AS 201751 FC
The data inside this manual are not binding and they can be modified by the manufacturer without notice. All rights reserved.