Professional Documents
Culture Documents
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International
Standard
Disclaimer. The American Welding Society. Inc .. assumes no responsibility for the information contained i.~ thi; publication. An independent. substar';tiating investigation should be made prior to ~eliance on the use of such informati0o.
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<www.coryright.com>
.
After a rejected weld has been repaired, reinspected and found to be acceptable,
inspector should:
a.
cHange the original inspection report to indicate the part's acceptance
b.
mark directly on the part
c.
fill out a second inspection report .
d.
tell the foreman to have the part moved to its next operation
e.
no further action is required
Fa
When
lattice
a.
b.
c.
d.
e.
the welding
ai'
F10
F11
The perfonnance
temperatures?
a.
ET
b.
RT
c.
PT
d.
L'T
e.
VT
F12
Crater
a.
b.
c.
d.
e.
of which
of the following
test methods
process?
is least affected
by high part
F19
t:
F21
Of the following tests. which can be used for the actual detennination
a.
Charpy test
b.
MT
c.
d.
e.
chemical analysis
tensile test
bend test
are commonly
of a material's
toughness?
F221
with tungsten
F23
For single be\'el-groove weld symbols, the line of the AWS welQ symbol running perpendicular
to the reference line is always drawn on which side of the weld symbol?
a.
on the right
b.
on the left
c.
on either side, depending on company policy
d.
on the side in which the straight side actually appears in the joint
e.
does not matter
F24
The portion of t.he groove face within the joint roOI is ca,1)ed:
a.
weld interface
b.
faying surface
c.
groove weld edge
d.
root face
e.
groo':e a'1gle
to
F31
F32
\Vhich of the foVowing shielding gases is used for GMA W spray transfer on steel?
a.
b.
c,\rbon dioxide-IOO'k
\
argon-IOOCk
c.
d.
e.
helium-mOCk
oxygen-2?c.
argon-9SCk
argon 75o/~;-carbon dioxide-25Ck
b.
RT and PT
c.
PT and MT
d.
MT and ET
e.
VT and PT
Which discontinuity
a.
b.
c.
sUiface porosity
surface crack
subsurface poros,ity
do
e.
subsurface crack
indications will be identical for all of the above
e.
be completed
b.
c
d.
e.
F43
In GMA W, the welding variable controlled by the wire feed speed is:
a.
arc length
b.
voltage
c.
current
d.
stickout
e.
tra ve I speed
The welding \'ariables used to calculate heat input are:
a.
voltage and CUTTent
b.
current and travel ~peed
c.
voltage. current and travel speed
d.
travel speed, preheat temperature and voltage
e.
voltage. CUITentand preheat temperature
F45
F46
F47
F48
from radiation
for a given
F55
The process whereby a large gap is filled with braze material without the heir of capillary action
IS:
a.
b.
c.
d.
e.
t
torch brazing
arc brazing
braze welding
dip brazing
no,,", brazing
b.
ASME Section II, Part C
c.
AWSA5.1
d.
ASME Section V
e.
ASME Section II, Part A
Which of the following is considered
conducting a magnetic panicle test?
a.
AC coil
b.
AC yoke~
c.
DC coil
d.
DC prod
e.
Head Shot
when
In general, an increase in the carbon equivalent of a carbon steel will result in an increase in its:
a.
ductiiity
b.
hardness
c.
defects
d.
toughness
e.
all of the above
F60
lIsed to join light gage stainiess steel tubing for critical applica-
10 .
F67
b.
PT
RT
tL
ET
\ ,
UT
e.
\".--
,.
,.,,'l
ductility
hardness
"I'
~yp~il~1s[fength\l
percent elongation
endurance limit .
reduction of area
'Shielding
a.
b.
c.
d.
e.
F72
F71
, .
\-',
d. ..
e.
F70
,.,
.i
by:
a granular flux
a chemical reaction
an inert ~as
a vacuum chamber
a flux paste
The welding in5pector is usually nOl responsible for which of the following?
a.
checking for proper electrode stor:::ge
b.
verification of a welder's Gualification
c.
witnessing all repairs,
d.
reinspecting repairs.
e.
checki:lg fit up
F79
F8D
Whit:h of the fpllowing processes is performed primarily in the flat and horizontal positions?
a.
SAW
b..
OAW
c.
d.
e.
GTAW;
,GMAWJS
SW
F81
F82
to the
e.
ESW
F83
F84
a.
martensite
ferrite
b.
c.
F92
d.
bainite
austenite
e.
pearlite
In radiography.
b."
c.
d.
F96
weld will:
a.
b.
c.
~.
toughness
e.
fatigue
Who is responsible
~.
F95
A materiai's
F94
through-cracked
appear as a well-defined,
e.
F93
a.
a.
b.
c.
d.
architect
e.
engineer
coil shot
circular magnetization
longitudinal magnetization
parallel magnetism
e.
API! 104
AWS DI.I
c.
d.
A\VSDI7.!
ANSI B31.1
e.
AWS H2.1
flaws?
F103
. F104
In which direction does a rolled plate of carbon steel usually exhibit its least amount of ductility?
a.
parallel to the rolling direction
.
b.
transverse to the rolling direction
c.
in the through thickness direction
d.
in the direction of welding
e.
rolling direction has no significance regarding ductility
When
a.
b.
c.
d.
e.
a weld has been rejected by a qualified NDE technician, the welding inspector should:
review ~he test results and maintain the test record
reinspect to verify t.he defect
accept the weld if its visual appearance is in compliance with the applicable code or
specification
require another inspection by a third party
accept the weld since it is in a low stress region
F105
If equal thicknesses of steel, cast iron, aluminum, lead, and copper are radiographed
same exposure conditions, which material will result in' the darkest radiograph?
a.
lead
b.
steel
c.
aluminum
d.
copper
e.
cast iron
F106
F107
The heat treatment in which the metal's temperature is raised to the austenitizing range, held for
a prescribed time and then allowed to cool to room temperature in still air is referred to as:
a.
austcnitizing
b.
norm31izing
c.
annealing
d.
quenching
e.
tempering
F108
u.sing the
electrode is:
F115
F116
F117
All welding symbol infom1ation referring to the arrow side of the joint is found:
a.
in the tail'
b.
above the reference line
c.
below the reference line
d.
in a note
e.
to the left of the weld symbol
F118
. F119
F120
number?
OAW
b.
c.
FCAW
d.
e.
5\1/\
S..; W
.
\V
G\1AW
tile
F127
F128
A SMA W weld was produced in which the welder failed to properly clean between passes in a
mUltipass wel.? Which nondestructive test would best reveal the flaws that may be present in the
complet~d werld?
.
a.
RT
b.
VT
c.
MT
d.
PT
e.
ET
F129
F130
. What
a.
b.
c.
requires:
5G
6F
d.
6GR
e.
5GR
F131
Using the appropriate conversion factor pro\' ided in the chart on page 41, determine
approximate diameter in inches for ,\0 electrode that measures 1.2 111m.
a.
0.047 in.
b.
4.7 in.
c.
0.0047 in.
d.
0.47 in.
c.
47.2 in.
F132
the
F,139
,t;. \ . a
I
7/16
weld arrowother-side
the diameter
to a convex
,,
,
T
.1/4 (7/16\
/,
/
7/16
1/4 (7/16)
/
/
,,
7116(1/4)
7/16 (1/4)
~.
F141
The width of the Cllt produced dUJing a cutting process is referred to as:
a.
root opening
b.
kerf
c.
bevel
d.
bevel angle
e.
chamfer
F142
F149
If a contour symbol is used but the finishing method is not specified on the welding symbol:
a.
it is the inspector's choice
b.
it is the fabricator's choice
c.
the desired contour must be as-welded
d.
it should be found in the code specified
e.
it is the welder's choice
In order to leam the exact locatIon of a subsurface fiaw in three directions, the best NDE method
would be:
,a.
RT
b.
MT'
c.
PT
d.
UT
e.
VT,
Crater
a.
b.
., c.
d.
e.
F153
Figure 7 depicts
process?
a.
SAW
b.
SMAW
PAW
c.
d.
GMAW
e.
FCAW
which welding
NOZZLE
FLUX IN
FROM HOPPER
SLAG
GRANULAR
Fl.UX BLANKET
F161
~
If the groove weld in Figure 9 has been properly welded, the dimension "D" is referred to as:
a. underfill because the weld is left unfilled .
. b.
lack of penetration because weld size is inadequate
c.
partial joint penetration because weld size is indicated
d.
complete joint penetration because the joint i~ filled
e.
incomplete joint penetration because the joint should have been filled
Which oflhe following is not a type of weld joint?
a.
lap
b.
Tc, . fillet
d:
butt
e.
edge
When using SMA W, wet electrodes will most likely cause:
a.
. undercut
b.
overlap
c.
underfill i
d.
porosity
. e.
all of the above
Which of the following is considered to be an acceptable way to provide backing for a V-groove
weld in a carbon steel butt joint?
a.
copper backing bar
b.
ceramic backing
c.
flux backing
d. . backing weld
e.
:111of the above
A welder deposits an average of 12 pounds of weld metal per hour. Using the appropriate conversion factor provided in the charl on page 41, determine the approximate kilogn:ms of weld
metal that will be deposited in 6 hours of continuous welding.
a.
5 kg
b.
33 kg
c.
d.
6 kg
26 kg
3~ kg
e.
~/,!i
SHIELDING ATMOSPHERE \
WELD POOLA~~~/IIJ
SOLIDIFIED SLAG~
Light-colored
areas within the weld
zone in a radiograph could represent:
a.
porosity and trapped slag
b.
tungsten
inclusions
and meltthrough
melt-through and trapped slag
porosity and tungsten inclusions
underfill and excessive reinforcement
"'~
~!<!~~~_
WELD~.
METAL ~
--~~~~~---~
-'
PENETRATION
DEPTH
BASEMETAL
DIRECTION OF WELDING-
In to
b.
c.
d.
e.
SAW
SMAW
GTAW
PAW
depicted
..
in Figure
DI,RECTION OF WELDING
~I
T~~g~~ _~~
BACK CAP~
, COLLET BODY
GAS NOZZLE ~_
~ELECTRODELEAD
=~'--
"
FILLER METAL---'"
SHIELDING
GAS IN
1# ~
Y,'
~~",~~_\&l~B,
MOL TW ~A;C
WELD METAL
--
NONCONSUMABLE
TUNGSTEN ELECTRODE
GAS SHIELD
~I1~(.(.".t7
SOLIDIFIED
WELD METAL
F184
F185'
F186
In a gro~ve-weld cross section, the 'line' separating weld metal from base metal is called:
a.
the fusion face
b.
the depth of fusion
c.
the depth of penetration
d.
the weld interface
e.
none of the above
F192
F193
F194
F195
F196
F197
F204
. ~ F205
'\=206
What
a.
b.
c.
d.
e.
F207
F208
F209
F216
F217
F218
F219
F226
F221
Using the appropriate conversion factor from the chart on page 41, calculate the ultimate tensile
strength in MPa of a tensile specimen having a cros~-sectional area of 0.300 sq. in. and broke at
a tensile load of 24.600 Ibs.
conversion
Load (Ibs.)
Area of specime!1 (sq. in.)
a.
b.
c.
d.
c.
565 Pa
565 i\1Pa
5.65 Pa
565 kPa
5.650 kPa
a travel speed of
Original Area .
P max
Area
where:
YS
__
x 100
P max
Area
x 100
P max
= -------
x A x 60
where:
CE
% Reduction of Area
diameter2
7! X ----
'k Elongation
UTS
0/(
/0
%Mn
6
%Ni
15
%Cu
13
+--+--+--+--
%Mo
14
J
V
A
lpm
=
=
=
=
Joules (energy)
welding voltage
welding amperage
inches per minute
area
ANSWER
FJ
c
a
F2
c
F3
F4
a
F5
b
F6
a
F7
c
F8
b
F9
c
r.10 c
FII a
Fi2 a
FI3 e \
FI4 b
FI5 b
FJ6 e
FJ7 c
FI8 d
FJ9 e
F20 c
F21 a
F22 "b
F23 b
F24 d
F25 e
F26 c
F27 c
F28 d
F29 c
F30 c
F31 c
F32 d
F33 b
F34 b
F35 b
F36 a
F37 cI
F38 c
F39 b
F40 c
F41 c
F42 b
f43 c
F44 c
F45 h
F46 a
F47
F48
F49
F50
F51
F52
F53
F54
F55
F56
F57
F58
F59
F60
F61
F62
F63
F64
F65
F66
F67
F68
F69
F70
F71
F72
F73
F74
F75
F76
F77
F78
F79
F80
F81
F82
F83
F84
F85
F86
F87
FS8
F89
F90
F91
F92
a
d
d
c
a
b
d
c
c
e
b
e
b
c
b
d
e
c
a
b
c
b
a
a
b
c
c
e
b
c
b
a
a
a
c
c
c
a
a
e
c
e
b
c
a
b
F93
F94
F95
F96
F97 .
F98
F99
FIOO
FJOI
FJ02
FI03
FI04
FJOS
FI06
FI07
FI08
FI09
FllO
FiJI
Fl12
FII3
Fl14
Fl15
FI16
Fl17
FI18
Fl19
Fl20
Fl21
FI22
F123
FI24
FI25
FI26
Fl27
FI28
Fl29
F130
' F131
F132
F133
F134
F135
FD6
FL~.7
F138
a
c
b
b
c
c
b
a
d
b
c
a
c
c
b
b
b
c
d
b
a
c
a
e
c
a
a
c
c
e
c
d
b
b
e
a
c
d
a
a
a
b
c
b
b
a
42
KEY
FI39
FI40
FI41
FI42
F!43
FI44
FI45
FI46
FJ17
FI48
FI49
FI50
FI51
FJ52
FI53
FI54
FJ55
FJ56
FI57
Fl58
FI59
FI60
Fl61
Fl62
Fl63
Fl64
FIG5
FI66
FI57
1:J58
Fl59
FI70
FI71
FI72
FI73
Fl74
FI75
FI76
FIn
FI78
F179
FI80
FI81
FI82
FI83
F184
c
b
b
a
b
b
c
b
c
b
c
d
d
e
a
d
c
b
b
b
c
a
c
c
d
c
b
c
c
c
a
b
c
d
c
b
c
c
c
d
a
e
b
c
cI
c
FI85
Fl86
FJ87
FI88
FI89
FI90
FI91
FI92
FI93
FI94
FI95
FI96
FI97
FI98
FI99
F200
F201
F202
F203
F204
F205
F206
F207
F208
F209
F210
F211
F212
F213
F214
F215
F216
F217
F218
F219
F220
F221
F222
F223
F224
a
d
a
d
e
b
d
b
d
a
b
e
b
b
a
d
c
d
a
a
b
a
a
b
d
e
e
e
e
c
d
c
d
a
b
b
b
c
b
c