CONCRETE REPAIR

PERBAIKAN BETON
PERKUATAN

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DETERIORATION
CRACK

PATCHING GROUTING SHOTCRETE INJECTION

HONEYCOMB

< CONCRETE COVER

> CONCRETE COVER

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SIKACRETE 08 SCC:

SURFACE PREPARATION

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Pernah lihat PROBLEM :

Perbaikan permukaan jalan raya

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Pernah lihat PROBLEM :

Perbaikan jalan-jalan lingkungan pabrik

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Pernah lihat PROBLEM :

Perbaikan lantai lapangan parkir

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Pernah lihat PROBLEM :

Pembuatan tutup saluran

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Pernah lihat PROBLEM :

Sambungan dilatasi jembatan

KITA BUTUH :

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Solusi tepat untuk pekerjaan perbaikan

yang dalam waktu singkat harus
mengalami pembebanan

SikaQuick 2500 id

3 jam sudah bisa dibebani

Mortar berbahan dasar semen

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SikaQuick 2500 id
Mortar siap pakai yang sangat cepat mengeras
3 jam sudah bisa dibebani
Tinggal tambahkan air

2,8 ltr air

20kg SikaQuick

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SikaQuick 2500 id
Untuk ketebalan aplikasi lebih dari 30mm
tambahkan agregat kasar berukuran 10mm

20kg SikaQuick

10kg Skd 510

2,8 ltr air

Sikadur 32 Normal
Dua komponen material bonding agent
berbahan dasar epoxy

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Sikadur 32 Normal
Gampang diaplikasikan
Dapat nempel di banyak
bidang sekalipun kondisi
lembab
Kuat tarik dan tekuk yang
tinggi

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SikaQuick 2500 id
Cara Aplikasi
1. Permukaan beton harus bersih dan keras
2. Semua bagian lemah dari beton harus dibuang
3. Aduk campuran sikaQuick 2500 id + air dengan
menggunakan mixer
4. Aplikasikan Sikadur 32 Normal sebagai primer
5. Segera tuang campuran SikaQuick 2500id wet on
wet di atas aplikasi Sikadur 32 N
6. Ratakan
7. Aplikasikan curing compound

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SikaQuick 2500 id
Cara Aplikasi

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SikaQuick 2500 id
Cara Aplikasi

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SikaQuick 2500 id
Cara Aplikasi

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SikaQuick 2500 id
Keunggulan
1. Mudah diaplikasikan
2. Tidak mengandung Chloride
3. Sangat cepat mengeras
4. Kekuatan awal yang tinggi
5. Bisa diinjak dalam waktu 1jam
6. Bisa dilewati kendaraan dalam waktu 3 jam

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SikaQuick 2500 id
Internal Test Results (Comp. Strength)
w/p ratio =16%, flow spread = 60 cm
at temperature 32C
1h
= 255.9 kg/cm2
2h
= 280.35 kg/cm2
3h
= 295.9 kg/cm2
4h
= 301.6 kg/cm2
1d
= 354.85 kg/cm2
4d
= 501.95 kg/cm2
7d
= 545.15 kg/cm2
28d
= 650. 5 kg/cm2

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SikaQuick 2500 id
Batasan - batasan
1. Ketebalan maksimum sebagai mortar
adalah 30mm
2. Ketebalan minimum sebagai mortar adalah
5 mm
3. Ketebalan lebih dari 30mm harus
ditambahkan agregat kasar ukuran 10 mm
(Sikadur Aggregate 510)
4. Pot life saat 270C adalah 15 menit

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SikaQuick 2500 id
Konsumsi pemakaian
Sikadur 32 Normal

0,4 0,5
kg/m2

0,4 0,5
kg/m2

SikaQuick 2500id

2018 kg/m3

1400 kg/m3

Sikadur Aggregat 510

700 kg/m3

SikaQuick 2500 id

Jakarta-Merak Toll Road

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SikaQuick 2500 id

2 hrs after pouring

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Self Compacing Concrete

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Cementitious or Epoxy Grout System

Main criteria in selecting Grout type:
Surface temperature of grout under operation
Early strength (early loading) requirements
Chemical resistance requirements
Impact and Vibration resistance
COST !

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SIKATOP
121

SIKATOP
122

SIKAMONOTOP
615HB

SIKADUR
741

POLYMER

POLYMER

MONOMER

EPOXY

A:B=1:5

A:B=1:6.3

WATER=14%

A:B:C=2:1:3

2,1

2.2

1.8

2.0

POT LIFE 30 C (min)

25

25

60

40

MAX. THICKNESS (mm)

20

80

50

105

240

60

310

3 DAYS

250

350

7 DAYS

300

400

670

28 DAYS

420

520

410

690

TECHNICAL DATA
BASED
MIX RATIO
MIX DENSITY (kg/lt)
0

FLEXURAL STR. (kg/cm )

COMPRESSIVE STR.

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SILO in East Java

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SIKA TOP 144:

SIKA TOP 144:

BEFORE

AFTER

GROUTING:

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SIKAGROUT
215

SIKAGROUT
214-11

SIKAGROUT
FM

SIKADUR
42

CEMENT

CEMENT

CEMENT

EPOXY

WATER=17%

WATER=17%

WATER=17%

A:B:C=6:1:35

2.19

2.19

2.19

2.0

87

91

50

400

1 DAYS

240

270

150

1050

3 DAYS

410

440

325

1100

7 DAYS

530

610

450

1150

28 DAYS

650

720

520

1200

TECHNICAL DATA
BASED
MIX RATIO
MIX DENSITY (kg/lt)
2

FLEXURAL STR. (kg/cm )

COMPRESSIVE STR.

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GROUTING:

SLAB REPAIR

SikaGrout and SikaDur Comparison

TECHNICAL DATA
BASED

SIKAGROUT
215 New

SIKAGROUT
SIKADUR
280 HS
42 MP Normal

CEMENT

CEMENT

EPOXY

WATER=17%

WATER=16%

A:B:C=5:1:30

2.26

2.28

2.13

60

200

320

6 HOURS, kg/cm2

410*

1 DAYS, kg/cm2

240

400

900

3 DAYS, kg/cm2

410

600

1040

7 DAYS, kg/cm2

530

730

1070

28 DAYS, kg/cm2

650

850

1160

MIX RATIO (water/powder)

MIX DENSITY (kg/lt)
FLEXURAL STR. (kg/cm2)
COMPRESSIVE STR.

ENGINEER REFURBISHMENT
GROUTING :
MATERIAL

COMPRESSIVE
STRENGTH (MPa)

FLEXURAL
STRENGTH (MPa)

SIKAGROUT FM

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SIKAGROUT 215 NEW

65

SIKAGROUT 214-11

72

6.5

SIKAGROUT 215 M

73

6.5

SIKAGROUT 280HS

88

20

SIKAGROUT 200PT

55

SIKAGROUT 201

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SIKADUR 42 MP (max 150 mm)

90 (1 day)

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SIKADUR 42 LE (max 450 mm)

44 (1 day) 96 (7 days)

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CEMENTITIOUS GROUT

EPOXY GROUT

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SikaGrout 280 HS
Excellent flowability and shrinkage compensated
cementitious grout with addition of iron aggregate and steel
micro fiber
Good impact and vibration
resistance due to the use of
steel micro fiber
Very high compressive strength
High flexural strength
Economical solution in
comparison to epoxy grout for
certain application

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SIGUNIT 49AF

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SIGUNIT 49AF

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SIKADUR
752

SIKADUR
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BASED

EPOXY

EPOXY

MIX RATIO

A:B=2:1

A:B=8:1

1.08

2.0

POT LIFE 30 C (min)

35

15

VISCOSITY (cps)

180

5,800

400

490

1 DAYS

530

7 DAYS

620

14 DAYS

920

28 DAYS

640

TECHNICAL DATA

MIX DENSITY (kg/lt)

0

FLEXURAL STR. (kg/cm )

COMPRESSIVE STR.

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SIKADUR 731 & 752

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SIKADUR 731 & 752

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KEBUTUHAN STRUKTUR
KEKUATAN STRUKTUR
ELEMEN LAPANGAN
STRUKTUR
KONDISI

KETERBATASAN RUANG KERJA

KEMUDAHAN
PELAKSANAAN
BATASAN
OWNER
PERALATAN
WAKTU
TENAGA
BIAYA PELAKSANA
LINGKUNGAN (KOROSIF)
GANGGUAN

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Prosedur Pelaksanaan :

1. Chipping (handy chissel)

2. Pemasangan tulangan
3. Pembuatan lubang penuangan pada plat
4. Pembersihan dari debu dan kotoran
lainnya (compressor)
5. Pemasangan Bekisting (dgn lubang
penuangan ~ 1,25 m)
6. Pembasahan permukaan dgn air sebelum
aplikasi Grouting
7. Aplikasi grouting dgn Sika Grout +
Aggregat 5-10 mm
8. Pembukaan Bekisting (24 jam setelah
pekerjaan Grouting selesai)
9. Curing Antisol S

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PERFORMANCE

CARBON

ARAMID

GLASS

GOOD

GOOD

BAD

UV RESISTANT

YES

NO

YES

ELECTRICAL CONDUCTIVITY

YES

NO

NO

CLOSE TO

LOWER

CLOSE TO

SIMILAR

LOWER

LOWER

ALKALINE RESISTANT

COMPRESIVE VS TENSILE STRENGTH

STIFFNESS VS STEEL

MELTING POINT

650 C

200 C

1000 C

CREEP RUPTURE

BEST

MODERATE

BAD

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Sika CarboDur
CFRP Plates

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Sika CarboDur
DATA TEKNIS

S 512 / S 1012

MODULUS ELASTISITAS (N/mm2)

165.000

KUAT TARIK (N/mm2)

>2.800

REGANGAN (%)
KETEBALAN (mm)
LEBAR (mm)

> 1,7
1,2
50 / 100

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SIKADUR
30

DATA TEKNIS
DASAR

EPOXY

KOMPOSISI CAMPURAN
BERAT JENIS (kg/lt)

A:B = 3:1
1.77

POT LIFE 30 C (menit)

30

150

KUAT TARIK (kg/cm )

320

KUAT GESER (kg/cm )

2

KUAT TEKAN (kg/cm )

1000

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Production
1.2 Mio.Fibres in

Sika CarboDur
S512 plate

Fibre volume
content >68%

= 5-7mm m

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Handling
Easy for Handling

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Unidirectional Material
Fibres are parallel-Load bearing capacity only
in longitudinal direction
High Tensile Strength

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Design
Structural Design according
to recommendation of
structural consultant
Composite action ConcreteReinforcementSika CarboDur

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Sika CarboDur
Strengthening Applications

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Proyek : atap gedung Solo

Problem :
Penambahan beban untuk
telpon selular

Solusi :
Sika Wrap Hex 230

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Proyek:
HSBC Building,Yogya
Problem :
Perubahan fungsi ruang
Solusi ::
800m Sika Carbodur
S512

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Sika CarboDur

Comparison of CarboDur and CarboDur NSM

External Reinforcement

Well-known system
Wide plates
Surface preparation necessary
Suitable for concrete, steel,
masonry, timber and GFRP
structures

Near Surface Mounted Reinforcement

New system
Narrow plates or rods
No surface preparation
Suitable for concrete, masonry
and timber structures

Near Surface Mounted (NSM) reinforcement

Cut groove in concrete cover of internal reinforcement
Fill with adhesive
Place CFRP plate / rod

Advantages of NSM plates

Confined from 3 sides, no surface debonding
Short end anchorage length
End anchorage in cracked concrete possible
Full design tensile force can be end anchored
(like internal steel reinforcement)
Not depending on concrete surface tensile strength
Reduced surface preparation on uneven substrate
(old concrete, masonry)
Not exposed to mechanical damage
No buckling suitable for compression zone and compressed members
earthquake loaded frames with change of direction of flexure

Typical Applications of NSM reinforcement

Concrete slabs over columns, cantilevers (balcony)
Short anchorage length, bond critical for externally bonded plates
Seismic resistant RC frames
Resistant to compressive force if confined by SikaWrap, positivenegative moments change
Masonry
Weak substrate
Reduced surface preparation
Invisible
Timber beams
Invisible strengthening

Profiles and Adhesives for NSM reinforcement

Circular profiles (rods)
Type
BC

diameter
mm

A
mm2

BC 6

28

BC 8

50

BC 10

10

79

BC 12

12

113

E-Modulus [GPa]

140

Tensile Strength
[MPa]

2800

Adhesives:

Sikadur-30

Parking Garage, Soazza, Switzerland

Insufficient top reinforcement

Anchoring in cracked concrete

slab possible
Reduced surface preparation

Historic Masonry Tower, Vercilli Castle, Italy

Vertical cracks in masonry tower

Slots in masonry bed joints
Sika AnchorFix 3+ Adhesive
CarboDur BC 5 (5mm diameter)

Cattagunya Dam, Australia

Cracks in concrete dam

11 000 m CarboDur BC8
(8mm rods)

High Rise Building Jakarta

10mm rods

THANK YOU FOR YOUR ATTENTION