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ef Stefan Institute, Energy Efficiency Centre, Jamova 39, 1000 Ljubljana, Slovenia
Joz
IChPW Institute for Chemical Processing of Coal, Zamkowa 1, 41-803 Zabrze, Poland
article info
abstract
Article history:
Reduction of the emissions of greenhouses gases, increasing the share of renewable energy
sources (RES) in the energy balance, increasing electricity production from renewable
energy sources and decreasing energy dependency represent the main goals of all current
3 June 2009
strategies in Europe. Biomass co-firing in large coal-based thermal power plants provides
a considerable opportunity to increase the share of RES in the primary energy balance and
the share of electricity from RES in gross electricity consumption in a country. Biomasscoal co-firing means reducing CO2 and SO2, emissions and it may also reduce NOx emis-
Keywords:
sions, and also represents a near-term, low-risk, low-cost and sustainable energy devel-
Biomass
opment. Biomass-coal co-firing is the most effective measure to reduce CO2 emissions,
Co-firing
because it substitutes coal, which has the most intensive CO2 emissions per kWh electricity
Evaluation methodology
production, by biomass, with a zero net emission of CO2. Biomass co-firing experience
Bioenergy
worldwide are reviewed in this paper. Biomass co-firing has been successfully demonstrated in over 150 installations worldwide for most combinations of fuels and boiler types
in the range of 50700 MWe, although a number of very small plants have also been
involved. More than a hundred of these have been in Europe. A key indicator for the
assessment of biomass co-firing is intrduced and used to evaluate all available biomass cofiring technologies.
2010 Elsevier Ltd. All rights reserved.
1.
Introduction
Environmental protection represents one of the major strategic objectives for all countries. The obligations of the Kyoto
Protocol to reduce greenhouse gases (GHG) by 8% by 2012,
relative to the base year 1990, and its high energy dependency
(more than 50% [1]) is forcing the EU to achieve a doubling of
the share of renewable energy sources by 2010 (from 6% of
total consumption in 1996 to 12% in 2010) as the target of the
EU strategy [2] and the Directive adopted to increase the share
of electricity production from RES in its electricity consumption [3]. The European Commission has been finding that the
share of renewable energy is unlikely to exceed 10% by 2010
and proposes in its Renewable Energy Roadmap [4] a binding
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2.
Biomass co-firing plants in Europe: state
of the arts and geographical distribution
Co-combustion is practised with different types and amounts
of biomass wastes in different combustion and gasification
technologies, configurations and plant sizes. Currently, direct
co-firing is the most commonly applied configuration. The
typical configuration applied in Finland is a fluidised bed
combustion installation within the range of about 20 to
310 MW where different biomass wastes from the wood
industry are directly co-fired, eventually with recycled refuse
fuel (REF), refuse derived fuel (RDF), coal or oil. Here, the
installations need to be fuel flexible, one reason for this being
that sparsely populated countries make specialized mass
burning installations uneconomic. In Sweden, there are
a large number of grate fired boilers in the range 130 MW
which are operated for district heating (mostly firing
biomass only, but it often means co-combustion of different
types of residues). In the paper and pulp industries, there are
both fluidised and grate furnaces that burn mixtures of bark,
sludge, wood residues, oil and some coal.
622
100%
90%
80%
70%
Grate
60%
BFB
50%
CFB
PF
40%
30%
20%
10%
0%
10
100
1,000
10,000
3.
combination of fuels, such as residues, energy crops, herbaceous and woody biomasses have been co-fired in pulverised
coal combustion (PCC), stoker and cyclone boilers. The
proportion of biomass has ranged from 1% to 20%. Experience
with biomass co-firing in PCC boilers has demonstrated that
co-firing woody biomass resulted in a modest decrease in
boiler efficiency but no loss of boiler capacity. There was,
however, a considerable reduction of SO2, NOx and mercury
emissions.
Though herbaceous biomass has been co-fired in several
plant worldwide, its higher inorganic matter content results in
a higher chance of slagging and fouling. Co-firing herbaceous
fuels tends to be more difficult and costly than other fuels, but
it is possible to co-fire such fuels if there is a regulatory
incentive to do so. Throughout the world, coal is used extensively to generate electricity and process heat for industrial
623
624
Environmental impact
Sab..g
Operational experience
d
a
Efficiency
e
The majority are pulverised coal boilers, including tangentially fired, wall fired, and cyclone fired units. Bubbling and
circulating fluidised bed boilers and stoker boilers have also been
used. The co-firing activities have involved all of the commercially significant solid fossil fuels, including lignite, sub-bituminous coals, bituminous coals, anthracites, and petroleum coke.
Data based on the IEA Bioenergy Task 32 database [12] on
the number of biomass co-firing power plants by country
worldwide (including in Europe) are shown in Fig. 1.
From these data it is clear that 228 fuel mixed-fired plants
globally already have experience with biomass co-firing, at
least on a trial basis. Most of these plants are located in Finnland, USA, Germany, UK and Sweden, though in several cases
experience in the USA is limited to trials and demonstrations. A
geographical overview of these plants is shown in Fig. 1.
As of 2008, about 40 of these plants were co-firing biomass
on a commercial basis. These plants are mainly located in
Finland and Sweden (mostly fluidised beds), as well as
Denmark and the Netherlands (pulverised coal fired power
plants). This resulted in a replacement of 3.5 Mton of coal and
hence avoided the release of around 10 Mton of CO2. The
estimated technical and financially feasible potential to
replace coal is about 30 times higher.
The amount of biomass that is co-fired in different plants
varies. Pulverised coal boilers are typically much larger in terms
of MW fuel input requirements; therefore the amount of biomass
required for a certain co-firing percentage is usually much larger
than that for, e.g. a bubbling fluidised bed (BFB) boiler.
Achieved co-firing levels for different types of power plants
are shown in Fig. 2.
4.
4.1.
4.1.1.
Direct co-firing
Applicability
New plant
Retrofitable
b
Economics
f
c
Biomass share
g
Remarks
commonly applied co-firing configuration as it enables cofiring percentages up to approx 3% on an energy basis, without
significant investment costs. This approach has been applied
in the power plant at St. Andra in Austria (Fig. 4, 124 MWe, 3%
wood chips).
4.1.2.
Indirect co-firing
4.1.3.
Parallel co-firing
4.2.
A general assessment of the technology regarding its technological value is based on the sum of points given in the
respective categories.
A points system has been defined to enable comparative
assessment of the technologies (scale from 1 to 3; 3 represents
the best result whereas one point is given for the worst result).
All types of technology have been assessed against the
following parameters:
Environmental impact this indicator defines the impact of
technology implementation on pollutant emission. 1 point was
given if emission parameters deteriorated after the implementation of the technology; 2 points if emissions did not change
or only CO2 and SO2 were reduced due to biomass combustion; 3
points were given for the reduction of NOx emission.
Applicability this indicator defines the ease of technology
application to newly built as well as existing installations
(retrofit). 1 point was given to relatively complex technical
solutions that require modifications of the furnace; 2 points to
relatively complex solutions that do not require modifications
of the furnace.
Operational experience this indicator defines the level of
operational experience for every group of technologies. 1 point
was given to technologies that have been tested experimentally
625
Table 2 Technology assessment table for direct co-firing in pulverised fuel (PF) boilers.
Key indicators
Technique value
Environmental impact
17
Operational
experience
3
Country
The
Netherlands
The
Netherlands
The
Netherlands
UK
Poland
Poland
Poland
Retrofitable
2
Efficiency
3
Economics
3
Biomass share
Plant name
Output
(Mwe)
Biomas
share
(heat)
Primary
fuel
Cofired
fuel(s)
3%
20%
20%
7% wt
4%
Pulverised coal
Pulverised coal
Pulverised coal
Lignite
Pulverised coal
Wood chips
Straw
Straw
Wood, straw
Sewage sludge
Pulverised coal
Pulverised coal
Kernels, paper
sludge, shells,
fibers
Paper sludge
Hemwegcentrale 8
124
150
350
100
600
Borssele 12
403
Geertruidenberg
Amercentrale 8
600
Maasvlakte,
Rotterdam
Nijmegen
Maasvlaktecentrale
12
Gelderland
2 518
Pulverised coal
Biomass pellets
602
Pulverised coal
Pulverised wood
Skawina
Tilbury
Skawina
1085
590
10%
Pulverised coal
Pulverised coal
Rybnik
Electrabel
Polaniec
1800
1800
10%
10%
Pulverised coal
Pulverised coal
Wood
Sawdust,
coffee shells
Sawdust, chips
Sawdust, chips
Rybnik
Polaniec
ST. Andra
Studstrupvaerket #1
Studstrupvaerket #4
4.3.
Remarks
New plant
Location
Applicability
In order to conduct a comparative assessment of the technologies by the use of the introduced key indicators system,
technology sheets were evaluated.
8%
4.3.1.
626
Table 3 Technology assessment table for direct co-firing in circulating fluidised bed (CFB) boilers.
Key indicators
Technique value
Environmental impact
16
Operational experience
2
Country
Location
Applicability
2
Efficiency
2
Plant name
Output
(MWe)
Remarks
New plant
Retrofitable
3
Economics
3
2
Biomass share
2
Output
(MWth)
Biomas
share
(heat) %
Primary
fuel
38
Coal
Finland
Finland
Finland
Finland
98
18
22
84
Coal
Coal
Coal
Coal
Finland
Finland
Norway
Spain
Kokkola
Kuhmo
Lieska
Mikkeli
Rauhalahti
municipal
CHP
Rauma
Sande
La Pereda
Sweden
Fors
Sweden
Sweden
Sweden
Norrkoping
Nukopoing
stersund
O
100%
Hunosa power
station
Stora Enso
Fors Mill
Coal
160
26
50
9.6
Cofired fuel(s)
Coal
Coal
Coal
55
90%
Coal
125
80
25
Coal
Coal
Coal
Wood
Wood, peat
Wood, peat,
bark, wood
waste, oil
Table 4 Technology assessment table for direct co-firing in bubbling fluidised bed (BFB) combustion boilers.
Key indicators
Technique value
17
Operational
experience
2
Country
Location
Environmental
impact
Applicability
Remarks
New
plant
Retrofitable
2
Efficiency
3
Economics
2
Biomass share
Plant name
Output
(MWe)
Output
(MWth)
Biomas
share
(heat) %
Primary
fuel
Cofired
fuel(s)
Wood waste,
paper waste
Peat, wood
waste
Peat, wood
waste, HFO
Bark, sludges,
fibre wastes
Peat, wood
waste, HFO
36
Coal
Finland
Outokumpu
Outokumpo Oy
17.5, 24
Coal
Finland
Pieksamaki
20
Coal
Finland
Rauma
Pieksamaki District
Heating
Rauma Paper Mill
60
Coal
Finland
Seinajoki
Seinajoki Energy
20
Coal
627
Table 5 Technology assessment table for direct co-firing in grate firing boilers.
Key indicators
Technique value
Environmental impact
12
Operational experience
1
Country
Applicability
1
Efficiency
1
Location
Plant
name
Output
(MWe)
Sweden
Linkoping
Sweden
Linkoping
New plant
Retrofitable
2
Economics
2
2
Biomass share
3
Output
(MWth)
Remarks
Biomas
share
(heat) %
280
Tekniska
Verken
Ltd 1
Tekniska
Verken
Ltd 2
Primary
fuel
Cofired
fuel(s)
Lignite
Wood, straw
pellets
Rubber waste
Coal
Coal
Environmental impact
18
Operational experience
2
Country
Applicability
3
Efficiency
3
Location
Plant name
New plant
Retrofitable
3
Economics
1
3
Biomass share
3
Remarks
Output
(MWe)
Biomas
share
(heat)
Primary
fuel
Cofired
fuel(s)
3% heat
Bark, sawdust,
wood chips
Wood chips
from recycled
fresh
wood, bark
and hard and soft
board residues
Waste wood
Biococomb
137
Belgium
Ruien
Ruien
540
Pulverised Polish
hard coal
Pulverised coal
The
Netherlands
Geertruidenberg
Amercentrale 9
600
Pulverised coal
628
Environmental impact
15
Operational experience
2
Country
2
Efficiency
2
Location
Plant name
Output
(MWe)
Mabjerg
Siersza
Konin
Ostroleka
68
813
233
93,5
Applicability
New plant
Retrofitable
3
Economics
2
3
Biomass share
3
Remarks
Primary fuel
Cofired fuel(s)
8%
10%
10%
Pulverised coal
Pulverised coal
Pulverised coal
Pulverised coal
20
18
16
14
12
10
8
6
4
2
0
In-direct
cofiring
Direct
cofiring
Paralel
cofiring
Grate cofiring
5.
Conclusion
references
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