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Article history:
Accepted 19 August 2008
Available online 2 October 2009
Keywords:
Anaerobic reactor
Ethanol
Sulfate reduction
Mineral coal
Industrial wastewater
a b s t r a c t
This paper presents the results from 92 cycles of an anaerobic sequencing batch biolm reactor containing
biomass immobilized on inert support (mineral coal) applied for the treatment of an industrial wastewater
containing high sulfate concentration. The pilot-scale reactor, with a total volume of 1.2 m3, was operated at
sulfate loading rates ranging from 0.15 to 1.90 kgSO42/cycle (48 h cycle) corresponding to sulfate
concentrations of 0.25 to 3.0 gSO42 l 1. Domestic sewage and ethanol were utilized as electron donors for
sulfate reduction. Inuent sulfate concentrations were increased in order to evaluate the minimum COD/
sulfate ratio at which high reactor performance could be maintained. The mean sulfate removal efciency
remained between the range of 88 to 92% at several sulfate concentrations. Temporal proles along the 48 h
cycles were carried out under stable operation at sulfate concentrations of 1.0, 2.0 and 3.0 gSO42 l 1. Sulfate
removal reached 99% for cycle times of 15, 25, and 30 h, and the efuents sulfate concentrations were lower
than 8 mgSO42 l 1. The results demonstrate the potential applicability of the anaerobic conguration for
the biological treatment of sulfate-rich wastewaters.
2009 Elsevier B.V. All rights reserved.
1. Introduction
Increasing anthropogenic activity has contributed to local imbalances in the natural sulfur cycle, leading to serious environmental
problems. Industrial wastewater containing sulfate has contributed to
this sulfur imbalance [1]. Moreover, the discharge of sulfate-rich
industrial wastewater into surface waters contributes to the increase
of the corrosion potential of receiving waters due to the biological
reduction of sulfate to hydrogen sulde under anaerobic conditions.
Sulfate can be removed from wastewaters by chemical precipitation
or desalination processes, such as reverse osmosis and ion exchange, but
at signicantly high costs. On the other hand, the success of high-rate
anaerobic technology has encouraged researchers to extend its
application to the treatment of complex wastewaters. Hence, increasing
attention has been given to biological methods for the removal of sulfate
from industrial wastewaters. Biological processes including sulfate
reduction to sulde [H2S(g) + H2S(aq) + HS] and its subsequent
conversion to elemental sulfur [S0], have been successfully developed
as a cost-effective method for sulfate removal from waste streams [2].
Since the addition of an appropriate electron donor is required for
wastewaters containing insufcient electron donors for complete
sulfate reduction (COD/sulfate ratios lower than 0.67), the cost of the
electron donor must be low enough to keep the system competitive
with conventional physicalchemical techniques [3]. Ethanol has
242
Table 1
Characteristics of the industrial wastewater (20 samples).
Variables
Minimum
Maximum
Mean
pH
CODTotal (g l 1)
CODFiltered (g l 1)
NH4+ (g l 1)
SO42 (g l 1)
2.31
9.24
8.98
1.32
183
3.25
15.43
10.90
1.87
284
13.74.1
10.61.3
1.520.5
20135
243
Table 2
Summary of average operational parameters applied to the ASBBR reactor.
Parameters
Period I
Period II
Period III
Period IV
Period V
Cycle intervals
SLR (kgSO42/cycle)
Sulfate (g l 1)
COD/sulfatea
OLR (kgCOD/cycle)
CODTotal (g l 1)
CODFiltered (g l 1)
BA (mgCaCO3 l 1)
VFA (mgHac l 1)
pH
TSS (mg l 1)
VSS (mg l 1)
NH4+ (mg l 1)
17
0.15 0.02
0.25 0.03
2.13 0.35
0.60 0.05
0.98 0.08
0.54 0.08
103 15
67 11
6.9
280 240
241 195
76 5
831
0.30 0.03
0.50 0.05
1.89 0.65
0.90 0.17
1.49 0.29
0.93 0.28
103 45
67 16
7.0
177 83
141 70
134 24
3252
0.65 0.07
1.08 0.12
1.77 0.26
1.40 0.16
2.35 0.27
1.89 0.26
93 19
112 23
6.7
142 111
123 92
236 67
5361
1.30 0.14
2.16 0.24
1.64 0.40
2.50 0.60
4.12 1.0
3.57 1.0
84 13
96 11
6.9
115 39
90 14
412 68
6292
1.90 0.13
3.12 0.23
1.50 0.25
3.0 0.47
5.08 0.78
4.63 0.78
92 26
119 33
6.7
99 45
79 34
515 82
OLR = organic loading rate (cycle); SLR = sulfate loading rate (cycle).
a
CODFiltered.
Table 3
Summary of average operational parameters obtained in the ASBBR reactor.
Parameters
Period I
Period II
Period III
Period IV
Period V
Cycle intervals
Temperature (C)a
SRR (kgSO2
4 /cycle)
Sulfate (g l 1)
TDS (mg l 1)b
H2S (mg l 1)
ORR (kgCOD/cycle)
CODTotal (g l 1)
CODFiltered (g l 1)
BA (mg CaCO3 l 1)
VFA (mgHac l 1)
pH
TSS (mg l 1)
VSS (mg l 1)
1
NH+
)
4 (mg l
17
24 3
0.15 0.01
0.021 0.01
4.0 0.9
1.4 0.2
0.50 0.03
0.14 0.03
0.11 0.03
301 48
24 20
7.1
35 24
25 20
71 17
831
31 3
0.25 0.04
0.064 0.02
25 8
8.2 0.9
0.70 0.11
0.33 0.08
0.24 0.07
471 50
49 45
7.3
32 17
23 12
128 16
3252
30 3
0.60 0.07
0.12 0.05
132 32
55 1.0
0.98 0.12
0.72 0.16
0.57 0.15
790 171
172 63
7.1
46 32
38 33
230 65
5361
35 1
1.15 0.12
0.26 0.07
221 71
82 5
1.61 0.32
1.45 0.35
1.07 0.33
1533 197
238 204
7.3
37 15
32 14
401 54
6292
34 1
1.60 0.21
0.48 0.18
287 132
177 11
1.25 0.46
3.01 0.57
2.77 0.56
765 772
1552 641
6.7
40 12
27 12
508 86
ORR = organic removal rate (cycle); SRR = sulfate removal rate (cycle).
a
Liquid.
b
Total dissolved sulde.
244
Fig. 2. Sulfate removal (), COD removal (), and COD/sulfate ratio () in several
periods of ASBBR operation.
Fig. 3. Biomass concentration in the mineral coal over several periods of ASBBR
operation.
245
Fig. 4. Temporal proles (48 h-cycle): A 1.0 gSO42 l 1 (), B 2.0 gSO42 l 1 (), and C 3.0 gSO42 l 1().
246
dissolved H2S concentrations occurred at the end of the proles (40, 43,
and 150 mg l 1) and can be partially or totally attributed to stripping,
considering that the ASBBR reactor was operated with a high upward
velocity (20 m h 1) imposed by the liquid recirculation.
4. Conclusions
Our study has demonstrated that the ASBBR reactor is a novel
option for sulfate removal, particularly in Brazil, where calcium salts
(Ca(OH)2 and CaCl2) are primarily employed in the physicalchemical
sulfate removal process.
The application of a biological treatment to industrial efuent containing high sulfate concentrations (0.25 to 3.0 gSO42 l 1) provided
signicant results in terms of sulfate reduction (88% to 92%). Therefore,
the potential application of full-scale ASBBR reactors lled with mineral
coal for the treatment of sulfate-rich wastewater was demonstrated.
Mineral coal can be considered an effective inert support for
biomass attachment, especially for methanogenic archeae and sulfate
reducing bacteria.
Based on the responses of the ASBBR reactor, it can be concluded that
this reactor conguration can be used for the combined removal of
sulfate (86%) and organic matter (70%) at sulfate inuent concentrations up to 2.0 gSO42 l 1 if ethanol is used as electron donor. At inuent
sulfate concentrations higher than 2.0 gSO42 l 1, however, the
formation of high concentrations of reduced sulfur compounds (TDS)
and residual COD was observed. The methanogenesis inhibition
observed for high inuent concentrations was attributed to the high
concentrations of undissociated H2S formed during the sulfate reduction
process.
The application of this process on an industrial scale would require a
post-treatment system to adequately produce efuents to emission
standards. The residual COD composed by organic acids (as acetic acid)
can be easily removed in biological reactors (aerobic and anaerobic).
However, the removal of reduced sulfur compounds from liquid
efuents must be carried out in order to produce elemental sulfur.
This product can be returned to the productive chain as sulfuric acid or
soil conditioner.
Acknowledgements
Acknowledgements are due to the Brazilian Research funding
institutions: Fundao de Amparo a Pesquisa do Estado de So PauloFAPESP (research grants 03/07799-2) and Conselho Nacional de
Desenvolvimento Cientco e Tecnolgico-CNPq (Edital Universal:
number 019/2004 and process number: 478355/2004-1).
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