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Lifting and lashing for VARIAX Booster-fans

Howden Denmark ApS

LIFTING AND LASHING


INSTRUCTIONS FOR STATIC PARTS

Project name: Gaston Unit 5


Variax ANT-4480/2240B
Howden contract no. D002617
File name: Lifting Instructions
File number: 4229196-9
First issue date: 11-04-2013
Prepared by: RLJ
Checked by: UWK
Rev.

Date

Prepared
by

Checked
by

Howden Denmark ApS


Industrivej 23
DK-4700 Naestved
Denmark
Tel:
+45 55 77 62 62
Fax:
+45 55 72 33 43
Email: power@howden.dk
www.howden.com

4229196-9 ID

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

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Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
Disclaimer:
This manual/document is provided for general information purposes only and Howden Denmark ApS makes
no warranty as to the currency, accuracy or completeness of the data that is included or may be used in
connection with this product. Howden Denmark ApS also disclaims any and all express, implied or statutory
warranties including any implied warranty of merchantability or fitness for a particular purpose.
Copyright:
This manual/ document contains copyright material, trade names and other proprietary information including,
but not limited to, text, drawings, graphics, photographs, tables and databases. The entire contents of this
design manual are protected by copyright law. We, Howden Denmark ApS, own copyright and/or database
rights in the selection, co-ordination, arrangement and enhancement of such content as well as in the
content original to it. You must not modify, publish, transmit, participate in the transfer or sale, create
derivative works, or in any way exploit any of the content in whole or in part except with our express written
permission to do so.
Confidentiality:
The contents of this manual/ document are also confidential and the property of Howden Denmark ApS. It is
intended for the exclusive use of the recipient provided that the recipient has received it direct from Howden
Denmark ApS and it must not be disclosed to any other party without prior written approval of Howden
Denmark ApS.

4229196-9 ID

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

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Howden Denmark ApS

TABLE OF CONTENTS
1.00

Lifting and Lashing Instructions

1.01

Purpose: ................................................................................................................... 4

1.02

Validity: ..................................................................................................................... 4

1.03

Laws and Regulations:.............................................................................................. 4

1.04

Responsibility:........................................................................................................... 4

1.05

Safety: ...................................................................................................................... 4

1.06

Instructions for Lifting and Lashing the Inlet Box ....................................................... 6

1.07

Instructions for Lifting and Lashing the Diffuser....................................................... 14

1.08

Instructions for lashing and lifting Intermediate piece .............................................. 21

1.09

Instructions for Lifting and Lashing the Impeller casing ........................................... 23

4229196-9 ID

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

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Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS

1.00

Lifting and Lashing Instructions

1.01

Purpose:
The purpose of this document is to give the required weights, dimensions and lifting/lashing points
for the main parts of this shipment.
This document defines the lifting and lashing points of the parts herein, but does not cover
equipment that is not provided by Howden, and thus it gives no guidance concerning cranes,
chains, shackles or other equipment needed for safe lifting and lashing of the equipment. Only the
lugs indicated in this document may be used for lifting target equipment.

1.02

Validity:
The information in this document is valid for this specific project only.

1.03

Laws and Regulations:


In the event of a conflict between this document and the local, regional and national laws and
regulations of the country in which the activities are undertaken, the Laws and Regulations of that
country shall apply.

1.04

Responsibility:
The person in charge of the lifting/lashing is responsible for the process and all the relevant
equipment being sufficient for the job. Only competent persons should be given that responsibility.
Only approved lifting equipment with a rating high enough to withstand the loads induced by the
weights given in this document should be used. All load determinations should include applicable
safety factors and acceleration factors.
Howden takes no responsibility for any lifting or lashing that is not done solely by Howden
personnel.
Howden takes no responsibility for any lifting or lashing equipment that is not provided by Howden.

1.05

Safety:
The person in charge of the lifting/lashing is responsible for all safety aspect having been
considered and necessary actions taken to prevent any incidents from happening during the lifting
process or the transport of the goods to its destination.
The person in charge of the lifting process must carry out a Risk Assessment of the lifting. Lifting
should always be planned and organised to ensure maximum safety and ensure that no-one has
access to, or works in or under the lifting area.
Howden takes no responsibility for safety in connection with any lifting that is not done solely by
Howden personnel.
The person in charge of the lashing should follow the recommendations provided by this guideline
as a minimum requirement for safe lashing of the goods for transport. Any other standards of the
carrier, national laws and regulations, and international standards should be followed, as well.
WARNING

4229196-9 ID

Always use proper lifting equipment when handling heavy fan


parts or other equipment. Follow suppliers' safety instructions for
the lifting tool in use.

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

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Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS

WARNING

The fan parts should be lifted in the hoisting lugs intended for that
purpose - never in the casing itself.

CAUTION

Do not step on the consoles or supports protruding from the


surface.

WARNING

Note that lifting and lashing devices must make angle less than
45 to lugs attachment as illustrated.

Information Contained in this Document:


Any information or pictures shown in this document that may be irrelevant to the transport, loading
or assembly of the parts should be ignored.

4229196-9 ID

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

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Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
1.06

Instructions for Lifting and Lashing the Inlet Box


For lifting the assembled inlet box, attach the ratchet straps/chain/wire to the lifting lugs on the front
and rear sides of inlet box as illustrated in Figure 1.
NOTICE

Note that lifting equipment and components should be provided by


the carrier or customer handling the parts

WARNING

To guard against possible personal injury or equipment damage:


Do not subject the load to high rates of acceleration or
deceleration.
Only attach to the lugs as illustrated in this manual.
Only use lifting equipment with a rating equivalent to or higher
than the lugs that it is attached to.

Figure 1

Dimensions (mm)

Length:9025 mm

Part Weight

4229196-9 ID

Width: 6721 mm

Height:7298 mm

25000 kg

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

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Howden Denmark ApS
Instructions for lashing the inlet box - upper part during transportation, and lifting it for
positioning into place

Figure 2

For transport, the part should be fastened to the resting surface as illustrated in Figure 2. Attach
ratchet straps/chains/wires to the two lugs on each sides of the part.
Dimensions (mm)

Length: 9025 mm

Part Weight

4229196-9 ID

Width: 4075 mm

Height: 3309 mm

<7000 kg

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

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Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
Instructions for lashing the inlet box - lower part during transportation, and lifting it for
positioning into place

Figure 3

For transport, the part should be fastened to the resting surface as illustrated in Figure 3. Attach
ratchet straps/chains/wires to the two lugs on each sides of the part.
Dimensions (mm)

Length: 8970 mm

Part Weight

4229196-9 ID

Width: 3980 mm

Height: 3769 mm

<8000 kg

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

Page 8 of 23

Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
For positioning the part into place, please perform the following steps:
Step 1:

For rotating, attach ratchet straps/chain/wire as illustrated


in Figure 4 to the 2 lifting lugs on back side of the part.

WARNING

Part will swing when lifted!

Figure 4

Step 2:

For positioning, add an attachment of ratchet


straps/chain/wire as illustrated in Figure 5 to the lifting lugs
on both sides of the part.

Figure 5

4229196-9 ID

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

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Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
Instructions for lashing the inlet cone - upper part during transportation, and lifting it for
positioning into place

Figure 6

For transportation, the part should be fasten as illustrated in Figure 6 to the resting surface, attach
ratchet straps/chains/wires to the 4 lugs on both sides of the part.
Dimensions (mm)

Length:9025 mm

Part Weight

4229196-9 ID

Width: 3310 m

Height:2646 mm

<7000 kg

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

Page 10 of 23

Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
For positioning the part into place, please perform the following steps:
Step 1:

For rotating, attach ratchet straps/chain/wire as illustrated


in Figure 7 to the 2 lifting lugs on front side of the part.

WARNING

Part will swing when lifted!

Figure 7

Step 2:

For positioning, add an attachment of ratchet


straps/chain/wire as illustrated in Figure 8 to the lifting lugs
on both sides of the cone part.

Figure 8

4229196-9 ID

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

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Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
Instructions for lashing the inlet cone - lower part during transportation, and lifting it for
positioning into place

Figure 9

For transportation, the part should be fasten as illustrated in Figure 9 to the resting surface, attach
ratchet straps/chains/wires to the lugs on both sides of the part.

Dimensions (mm)

Length:8971 mm

Part Weight

4229196-9 ID

Width: 3990 mm

Height:2646 mm

<6000 kg

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

Page 12 of 23

Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
For positioning the part into place, please perform the following steps:
Step 1:

For rotating, attach ratchet straps/chain/wire as illustrated


in Figure 10 to the 2 lifting lugs on front side of the part.

WARNING

Part will swing when lifted!

Figure 10

Step 2:

For positioning, add an attachment of ratchet


straps/chain/wire as illustrated in Figure 11 to the lifting
lugs on both sides of the cone part.

Figure 11

4229196-9 ID

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

Page 13 of 23

Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
1.07

Instructions for Lifting and Lashing the Diffuser


For lifting the assembled diffuser, attach the ratchet straps/chain/wire to the lifting lugs on top of the
diffuser as illustrated in Figure 12.
NOTICE

Note that lifting equipment and components should be provided by


the carrier or customer handling the parts

WARNING

To guard against possible personal injury or equipment damage:


Do not subject the load to high rates of acceleration or
deceleration.
Only attach to the lugs as illustrated in this manual.
Only use lifting equipment with a rating equivalent to or higher
than the lugs that it is attached to.

Figure 12

Dimensions (mm)

Length:6505 mm

Part Weight

4229196-9 ID

Width: 5690 mm

Height:5860 mm

<13500 kg

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

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Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
Instructions for lashing the diffuser upper front side during transportation, and lifting it for
positioning into place.

Figure 13

For transport, the part should be fastened to the resting surface as illustrated in Figure 13. Attach
the ratchet straps/chain/wire to the four lugs on both sides of the part.
Dimensions (mm)

Length:5050 mm

Part Weight

4229196-9 ID

Width: 2670 mm

Height:2530 mm

<3000 kg

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

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Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
Instructions for lashing the diffuser upper back side during transportation, and lifting it for
positioning into place.

Figure 14

For transportation, the part should be fasten as illustrated in Figure 14 to the resting surface, attach
ratchet straps/chain/wire to the 4 lugs on both sides of the part.

Dimensions (mm)

Length:5680 mm

Part Weight

4229196-9 ID

Width: 3800 mm

Height:2840 mm

<4000 kg

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

Page 16 of 23

Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
Instructions for lashing the diffuser lower front side during transportation, and lifting it for
positioning into place.

Figure 15

For transportation, the part should be fasten as illustrated in Figure 15 to the resting surface, attach
ratchet straps/chain/wire to the 4 lugs on both sides of the part.

Dimensions (mm)

Length:5380 mm

Part Weight

4229196-9 ID

Width: 2670 mm

Height:3025 mm

<3500 kg

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

Page 17 of 23

Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
For positioning the part into place, please perform the following steps:
Step 1:

For rotating, attach ratchet straps/chain/wire as illustrated


in Figure 16 to the 2 lifting lugs on one side of the part.

WARNING Part will swing when lifted!

Figure 16
Step 2:

For positioning, add an attachment of ratchet


straps/chain/wire as illustrated in Figure 17 to the lifting
lugs on both sides of the part.

Figure 17

4229196-9 ID

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

Page 18 of 23

Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
Instructions for lashing the diffuser lower back side during transportation, and lifting it for
positioning into place.

Figure 18

For transportation, the part should be fasten as illustrated in Figure 18 to the resting surface, attach
ratchet straps/chain/wire to the 4 lugs on both sides of the part.

Dimensions (mm)

Length:5680 mm

Part Weight

4229196-9 ID

Width:3800 mm

Height:3025 mm

<5000 kg

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

Page 19 of 23

Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
For positioning the part into place, please perform the following steps:
Step 1:

For rotating, attach ratchet straps/chain/wire as illustrated


in Figure 19 to the 2 lifting lugs on one side of the part.

WARNING Part will swing when lifted!

Figure 19
Step 2:

For positioning, add an attachment of ratchet


straps/chain/wire as illustrated in Figure 20 to the lifting
lugs on both sides of the part.

Figure 20

4229196-9 ID

15 March 2013

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Rev. -

Page 20 of 23

Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS

1.08

Instructions for lashing and lifting Intermediate piece

Upper part

Figure 21

For transportation, the part should be fasten as illustrated in Figure 21 to the resting surface, attach ratchet
straps/chain/wire to the 4 lugs on both sides of the part.

Part dimensions
Part Weight

4229196-9 ID

Length: 5096mm

15 March 2013

Width: 2200mm
<6000kg

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Height: 2468mm

Rev. -

Page 21 of 23

Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
Intermediate piece. Instructions for lashing and lifting. Lower part

Figure 22

For transportation, the part should be fasten as illustrated in Figure 22 to the resting surface, attach ratchet
straps/chain/wire to the lugs on all four sides of the part.

Part dimensions
Part Weight

4229196-9 ID

Length: 5096mm

15 March 2013

Width: 2450mm
<11000kg

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Height: 3336mm

Rev. -

Page 22 of 23

Lifting and lashing for VARIAX Booster-fans


Howden Denmark ApS
1.09

Instructions for Lifting and Lashing the Impeller casing


For lifting the Impeller casing, attach the ratchet straps/chain/wire to the two upper lifting lugs on
the part as illustrated in Figure 23.
NOTICE

Note that lifting equipment and components should be provided by


the carrier or customer handling the parts

WARNING

To guard against possible personal injury or equipment damage:


Do not subject the load to high rates of acceleration or
deceleration.
Only attach to the lugs as illustrated in this manual.
Only use lifting equipment with a rating equivalent to or higher
than the lugs that it is attached to.

Figure 23

For transport, the part should be fastened to the resting surface as illustrated in Figure 23. Attach
the ratchet straps through two holes at six places around the circumference of the part.
Part dimensions
Part Weight

4229196-9 ID

Length: 5080 mm

15 March 2013

Width: 4980 mm
<4000 kg

Contract no.D002617

Howden Denmark ApS. All rights reserved 2011

Height: 720 mm

Rev. -

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