Professional Documents
Culture Documents
STANDARD
ISO
15614-3
Fi
rstedi
ti
on
2008-03-15
Reference number
ISO 15614-3:2008(E)
I
SO 2008
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ISO 2008 Al
lri
ghts reserved
Contents
Page
Foreword............................................................................................................................................................iv
Introduction ........................................................................................................................................................v
1
Scope ......................................................................................................................................................1
7
7.1
7.2
7.3
8
8.1
8.2
8.3
8.4
8.5
8.6
9
9.1
9.2
9.3
9.4
9.5
10
Annex A (i
nformati
ve) Welding procedure qualification record form.........................................................14
Bibliography ......................................................................................................................................................17
ISO 2008 Al
lri
ghts reserved
i
i
i
Foreword
ISO (the Internati
onalOrgani
zati
on forStandardi
zati
on)i
s a worl
dwi
de federati
on ofnati
onalstandards bodi
es
(ISO member bodi
es).The work ofprepari
ng Internati
onalStandards i
s normal
l
y carri
ed outthrough ISO
techni
calcommi
ttees.Each memberbody i
nterested i
n a subj
ectforwhi
ch a techni
calcommi
ttee has been
establ
i
shed has the ri
ghtto be represented on thatcommi
ttee.Internati
onalorgani
zati
ons,governmentaland
non-governmental
,i
n l
i
ai
son wi
th ISO, al
so take part i
n the work. ISO col
l
aborates cl
osel
y wi
th the
Internati
onalEl
ectrotechni
calCommi
ssi
on (IEC)on al
lmatters ofel
ectrotechni
calstandardi
zati
on.
Internati
onalStandards are drafted i
n accordance wi
th the rul
es gi
ven i
n the ISO/IEC Di
recti
ves,Part2.
The mai
n task oftechni
calcommi
ttees i
s to prepare Internati
onalStandards.DraftInternati
onalStandards
adopted by the techni
calcommi
ttees are ci
rcul
ated to the member bodi
es for voti
ng. Publ
i
cati
on as an
Internati
onalStandard requi
res approvalbyatl
east75 % ofthe memberbodi
es casti
ng a vote.
Attenti
on i
s drawn to the possi
bi
l
i
ty thatsome ofthe el
ements ofthi
s documentmay be the subj
ectofpatent
ri
ghts.ISO shal
lnotbe hel
d responsi
bl
e fori
denti
fyi
ng anyoral
lsuch patentri
ghts.
ISO 15614-3 was prepared by the European Commi
ttee for Standardi
zati
on (CEN) Techni
calCommi
ttee
CEN/TC 121,W elding,i
n col
l
aborati
on wi
th Techni
calCommi
ttee ISO/TC 44,W elding and allied processes,
Subcommi
ttee SC 10, Unification of requirements in the field of metal welding, i
n accordance wi
th the
Agreementon techni
calcooperati
on between ISO and CEN (Vi
enna Agreement).
Requests for offi
ci
al i
nterpretati
ons of any aspect of thi
s part of ISO 15614 shoul
d be di
rected to the
Secretari
atofISO/TC 44/SC 10 vi
a yournati
onalstandards body.A compl
ete l
i
sti
ng ofthese bodi
es can be
found atwww.i
so.org.
ISO 15614 consi
sts ofthe fol
l
owi
ng parts,underthe generalti
tl
e Specification and qualification of welding
procedures for metallic materials W elding procedure test:
"
Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys
"
"
"
"
"
"
"
"
"
"
"
i
v
ISO 2008 Al
lri
ghts reserved
Introduction
Detai
l
s ofInternati
onalStandards deal
i
ng wi
th speci
fi
cati
on and qual
i
fi
cati
on ofwel
di
ng procedures are gi
ven
i
n ISO 15607:2003,Annex A.
W el
di
ng procedure testsforfl
ash wel
di
ng are presented i
n ISO 15614-13 and forfri
cti
on wel
di
ng i
n ISO 15620.
ISO 2008 Al
lri
ghts reserved
INTERNATIONAL STANDARD
ISO 15614-3:2008(E)
Scope
Thi
s partofISO 15614 speci
fi
es how a prel
i
mi
nary wel
di
ng procedure speci
fi
cati
on (pW PS)forproducti
on and
repai
rwel
di
ng ofnon-al
l
oyed and l
ow-al
l
oyed casti
rons i
s qual
i
fi
ed byfusi
on wel
di
ng procedure tests.
Thi
s partofISO 15614 defi
nes the condi
ti
ons forexecuti
on ofthe wel
di
ng procedure tests and the range of
qual
i
fi
cati
on forwel
di
ng procedures foral
lpracti
calwel
di
ng operati
ons wi
thi
n the range ofa defi
ned l
i
stof
vari
abl
es.
Thi
s partofISO 15614 i
s appl
i
cabl
e to al
lnew wel
di
ng procedures.However,i
tdoes noti
nval
i
date previ
ous
wel
di
ng procedure tests made to formernati
onalstandards orspeci
fi
cati
ons.W here addi
ti
onaltests have to
be carri
ed outto make the qual
i
fi
cati
on techni
cal
l
yequi
val
ent,i
ti
s onl
y necessary to do the addi
ti
onaltests on
a testpi
ece made i
n accordance wi
th thi
s partofISO 15614.
Addi
ti
onaltests maybe requi
red byappl
i
cati
on standards.
Thi
s partofISO 15614 i
s appl
i
cabl
e to wel
di
ng non-al
l
oyed and l
ow-al
l
oyed grey casti
ron casti
ngs accordi
ng
to:EN 1561;EN 1562;EN 1563;and EN 1564.
The pri
nci
pl
es ofthi
s partofISO 15614 are al
so appl
i
cabl
e forwel
di
ng casti
ron to steelorto otherunal
l
oyed
and l
ow-al
l
oyed casti
ron materi
al
s.
2 Normative references
The fol
l
owi
ng referenced documents are i
ndi
spensabl
e for the appl
i
cati
on of thi
s document. For dated
references, onl
y the edi
ti
on ci
ted appl
i
es. For undated references, the l
atest edi
ti
on of the referenced
document(i
ncl
udi
ng anyamendments)appl
i
es.
ISO 783,Metallic materials Tensile testing at elevated temperature
ISO 6947,W elds W orking positions Definitions of angles of slope and rotation
ISO 14175,W elding consumables Gases and gas mixtures for fusion welding and allied processes
ISO 15607:2003,Specification and qualification of welding procedures for metallic materials General rules
ISO 15609-1, Specification and qualification of welding procedures for metallic materials W elding
procedure specification Part 1: Arc welding
ISO 15609-2, Specification and qualification of welding procedures for metallic materials W elding
procedure specification Part 2: Gas welding
ISO 2008 Al
lri
ghts reserved
ISO 15611,Specification and qualification of welding procedures for metallic materials Qualification based
on previous welding experience
ISO 15613,Specification and qualification of welding procedures for metallic materials Qualification based
on pre-production welding test
EN 571-1,Non destructive testing Penetrant testing Part 1: General principles
EN 970,Non-destructive examination of fusion welds Visual examination
EN 1011-1,W elding Recommendations for welding of metallic materials Part 1: General guidance for
arc welding
EN 1011-8:2004,W elding Recommendations for welding of metallic materials Part 8: W elding of cast
irons
EN 1321,Destructive tests on welds in metallic materials Macroscopic and microscopic examination of
welds
EN 1561,Founding Grey cast irons
EN 1562,Founding Malleable cast irons
EN 1563,Founding Spheroidal graphite cast irons
EN 1564,Founding Austempered ductile cast irons
EN 10002-1,Metallic materials Tensile testing Part 1: Method of test at ambient temperature
ISO 2008 Al
lri
ghts reserved
Welding processes
W el
di
ng i
scovered bythe fol
l
owi
ng wel
di
ng processesi
n accordance wi
th ISO 4063:
111
manualmetalarc wel
di
ng (metalarc wel
di
ng wi
th covered el
ectrode);shi
el
ded metalarc wel
di
ng (USA);
114
sel
f-shi
el
ded tubul
ar-cored arc wel
di
ng;
121
131
metali
nertgas wel
di
ng,MIG wel
di
ng;gas metalarc wel
di
ng (USA);
135
di
ng (USA);
metalacti
ve gas wel
di
ng,MAG wel
di
ng;gas metalarc wel
136
tubul
ar-cored metalarc wel
di
ng wi
th acti
ve gas shi
el
d;flux cored arc wel
di
ng (USA);
141
tungsten i
nertgas wel
di
ng;TIG wel
di
ng;gas tungsten arcwel
di
ng (USA);
15
pl
asma arc wel
di
ng;
311
ene wel
di
ng (USA).
oxy-acetyl
ene wel
di
ng;oxyacetyl
The pW PS shal
lbe prepared i
n accordance wi
th ISO 15609-1 orISO 15609-2.
The wel
di
ng and testi
ng oftestpi
eces shal
lbe i
n accordance wi
th Cl
auses 7 and 8.
The wel
derorwel
di
ng operator,who undertakes the wel
di
ng procedure testsati
sfactori
l
yi
n accordance wi
th
thi
s partofISO 15614,i
s qual
i
fi
ed to wel
d wi
thi
n the range ofqual
i
fi
cati
on accordi
ng to Cl
ause 9.
7
7.1
Test piece
General
The testpi
ece shal
lcompl
y wi
th the requi
rements of7.2,7.3,and Fi
gure 1.Itcan be castseparatel
y or
removed from the casti
ng/component.Preparati
on ofsuffi
ci
entl
yl
arge testpi
eces i
s bymachi
ni
ng.
W hen the standardi
zed testpi
eces as shown i
n thi
s partofISO 15614 do notrepresentthe producti
on/j
oi
nt
geometry,the use ofISO 15611 orISO 15613 shal
lbe requi
red.
ISO 2008 Al
lri
ghts reserved
Di
mensi
onsi
n mi
l
l
i
metres
Key
1
di
scard
i
nspecti
on l
ength
The di
mensi
ons shown are for i
nformati
on onl
y and may be adj
usted to meet producti
on and testi
ng
requi
rements.The edges ofthe groove shoul
d be smooth rounded.Edge preparati
on ofthe groove and fi
t-up
shal
lbe asdetai
l
ed i
n the pW PS.
a
In accordance wi
th Tabl
e 3 orTabl
e 4.
7.3
Preparati
on and wel
di
ng oftestpi
ece(s)shal
lbe carri
ed outi
n accordance wi
th a pW PS,and underthe general
condi
ti
ons ofwel
di
ng i
n producti
on whi
ch they shal
lrepresent.W el
di
ng posi
ti
ons and l
i
mi
tati
ons forthe angl
e of
sl
ope and rotati
on ofthe testpi
ece shal
lbe i
n accordance wi
th ISO 6947.Iftack wel
ds are to be fused i
nto the
fi
nalj
oi
nt,theyshal
lbe i
ncl
uded i
n the testpi
ece.
Unl
ess otherwi
se speci
fi
ed i
n the purchase orderorcontractrevi
ew,wel
di
ng and testi
ng ofthe testpi
ece(s)shal
l
be wi
tnessed byan exami
ner(orexami
ni
ng body).
ISO 2008 Al
lri
ghts reserved
The wel
ds are preferabl
y to be made i
n fl
at posi
ti
on (PA). Other wel
di
ng posi
ti
ons shal
l be speci
fi
ed.
Impl
ementati
on ofthe wel
di
ng shoul
d preferabl
y take accountofthe recommendati
ons i
n EN 1011-8:2004,
Annex B.
Extent of testing
Testi
ng i
ncl
udesboth non-destructi
ve testi
ng (NDT)and destructi
ve testi
ng whi
ch shal
lbe i
n accordance wi
th the
requi
rements ofTabl
e 1.Before wel
di
ng,the grooves shal
lbe subj
ectto vi
sualexami
nati
on and tested for
surface cracks.
An appl
i
cati
on standard mayspeci
fyaddi
ti
onaltests,e.g.:
"
l
ongi
tudi
nalwel
d tensi
l
e test;
"
bend test;
"
corrosi
on tests;
"
chemi
calanal
ysi
s;
"
i
mpacttest;
"
radi
ographyorul
trasoni
c testi
ng;
"
hardness test.
NOTE
Iti
s possi
bl
e thatspeci
fi
c servi
ce,materi
alormanufacturi
ng condi
ti
ons requi
re more comprehensi
ve testi
ng
than i
s speci
fi
ed by thi
s partofISO 15614 i
n orderto gai
n more i
nformati
on and to avoi
d repeati
ng the wel
di
ng procedure
testata l
aterdate j
ustto obtai
n addi
ti
onaltestdata.
Impl
ementati
on ofthe tests as wel
las assessmentofthe testresul
ts are to be undertaken accordi
ng to the
appropri
ate appl
i
cabl
e standards.
Table 1 Examination and testing of test pieces
Material group according to ISO/TR 15608
72
71
73
74
Spheroi
dal
graphi
te cast
i
ron
Grey
cast
i
ron
Mal
l
eabl
e
casti
ron
Austempered
ducti
l
e casti
ron
Vi
sualexami
nati
on accordi
ng to EN 970
Penetranttesti
ng accordi
ng to EN 571-1
Tensi
l
e testatambi
enttemperature accordi
ng to EN 10002-1
and ISO 783 wi
th round sampl
es accordi
ng to EN 10002-1
transverse to the wel
d (requi
rement: determi
nati
on of tensi
l
e
strength,Rm);othertypesofsampl
e can be agreed
Xa
Macroscopi
cexami
nati
on transverse to the wel
d
Tensi
l
e testatambi
enttemperature accordi
ng to EN 10002-1
and ISO 783 wi
th round sampl
es accordi
ng to EN 10002-1 from
the parentmetaloraccordi
ng to agreement
Type of test
Ifappl
i
cabl
e.
ISO 2008 Al
lri
ghts reserved
Key
1
2
Area 1
Area 2
for1 tensi
l
e testspeci
men
foraddi
ti
onaltestspeci
mens (e.g.fori
mpacttest)
3
4
Area 3
Area 4
fortestspeci
men from the parentmetal
for:
a)1 macro/mi
croscopi
c testspeci
men,i
frequi
red;
b)1 hardnesstest,i
frequi
red
di
scard 50 mm
8.3
Non-destructive testing
Al
lNDT i
n accordance wi
th 8.1 and Tabl
e 1 shal
lbe carri
ed outon the testpi
eces pri
orto taki
ng ofthe test
speci
mens.Anypost-wel
d heattreatmentthati
sspeci
fi
ed shal
lbe compl
eted pri
orto NDT.
Vi
sualexami
nati
on shal
lbe carri
ed outaccordi
ng to EN 970 and penetranttesti
ng accordi
ng to EN 571-1.
8.4
8.4.1
Destructive tests
Extent of testing
The extentoftesti
ng shal
lbe as requi
red byTabl
e 1.
8.4.2 Transverse tensile test
Speci
mens and testi
ng fortransverse tensi
l
e testi
ng shal
lbe carri
ed outwi
th reference to the rel
evantmateri
al
standard.Forwel
ds wi
th a thi
ckness % 50 mm,the sampl
es forthe tensi
l
e testare taken from one pl
ane.W i
th
ISO 2008 Al
lri
ghts reserved
thi
cknesses W50 mm tests shoul
d be made i
n two pl
anes,one somewhatbel
ow the surface and the otheri
n the
mi
ddl
e ofthe seam orthe rootarea.
The tensi
l
e strength ofthe testspeci
men shal
lbe speci
fi
ed pri
orto testi
ng.
8.4.3
M acroscopic examination
W hen a macroscopi
c exami
nati
on i
s requi
red, the sampl
e i
s to be prepared and etched on one si
de i
n
accordance wi
th EN 1321 i
n orderto cl
earl
yshow the fusi
on l
i
ne and the heat-affected zone (HAZ).
8.4.4
M icroscopic examination
W hen a mi
croscopi
c exami
nati
on i
s requi
red, the sampl
e i
s to be prepared and etched on one si
de i
n
accordance wi
th EN 1321 i
n orderto cl
earl
y show the fusi
on l
i
ne,the HAZ mi
crostructure,and the wel
d-metal
mi
crostructure.The mi
croscopi
cexami
nati
on shal
li
ncl
ude the non-i
nfl
uenced parentmetal
.
8.5
Acceptance criteria
A wel
di
ng procedure i
s qual
i
fi
ed i
fthe i
mperfecti
ons i
n the testpi
ece are wi
thi
n the speci
fi
ed l
i
mi
ts forqual
i
ty
l
evelC ofEN 1011-8:2004,AnnexA.
8.6
Re-testing
If the test pi
ece fai
l
s to compl
y wi
th any of the requi
rements for vi
sualexami
nati
on or penetranttesti
ng
speci
fi
ed i
n 8.5, one further test pi
ece shal
lbe wel
ded and subj
ected to the same exami
nati
on. If thi
s
addi
ti
onaltestpi
ece does notcompl
ywi
th the requi
rements,the wel
di
ng procedure has fai
l
ed.
Ifany testspeci
men fai
l
s to compl
y wi
th the requi
rements fordestructi
ve testi
ng i
n accordance wi
th 8.4 but
onl
y due to wel
di
mperfecti
ons,two furthertestspeci
mens shal
lbe obtai
ned foreach one thatfai
l
ed.The
addi
ti
onaltestspeci
mens can be taken from the same testpi
ece i
fthere i
s suffi
ci
entmateri
alorfrom a new
testpi
ece.Each addi
ti
onaltestspeci
men shal
lbe subj
ected to the same tests as the i
ni
ti
altestspeci
men that
fai
l
ed.Ifei
therofthe addi
ti
onaltestspeci
mens does notcompl
y wi
th the requi
rements,the wel
di
ng procedure
testhas fai
l
ed.
Ifa tensi
l
e testspeci
men fai
l
s to meetthe requi
rements of8.4.2,two furthertestspeci
mens shal
lbe obtai
ned
foreach one thatfai
l
ed.Both shal
lsati
sfythe requi
rements of8.4.2.
9 Range of qualification
9.1
General
ISO 2008 Al
lri
ghts reserved
9.3
9.3.1
In orderto mi
ni
mi
ze the numberofwel
di
ng procedure tests,materi
algrades shal
lbe grouped as shown i
n
Tabl
e 2.
Forspheroi
dalgraphi
te casti
ron,a procedure testcarri
ed outon one grade ofcasti
ron i
sval
i
d forothertypes.
Forgrey and mal
l
eabl
e casti
rons,the procedure testcarri
ed outon the chosen grade ofcasti
ron i
s val
i
d foral
l
grades,whi
l
eal
owergrade A procedure teston austempered ducti
l
e casti
ron i
s onl
yval
i
d forthi
s grade ofcast
i
ron used i
n the wel
di
ng procedure test.
A separate wel
di
ng procedure qual
i
fi
cati
on shal
lbe obtai
ned foreach casti
ron notcovered by the groupi
ng
system.
ISO 2008 Al
lri
ghts reserved
71
72.2
72.1
72.1
72.1
73
74
Spheroi
dalcasti
rons (ferri
te type wi
th
speci
fi
ed i
mpactresi
stance val
ues)
Spheroi
dalcasti
rons (ferri
te type)
Spherodi
al cast i
rons (ferri
te/perl
i
te
type)
Spheroi
dalcasti
rons (perl
i
te type)
Mal
l
eabl
e casti
rons
Austempered ducti
l
e casti
rons
Parent material
group
(ISO/TR 15608)
Greycasti
rons
Material
Range of qualification
mm
15 % t u 30
t & 30
3 mm to 2t
0,5t to 2t or200 mm,whi
cheveri
sgreater
Range of qualification
mm
mm
3% t u 8
3% t u 8
C mass fracti
on u 0,3 %
8 % t u 12
8 % t u 12
12 % t u 30
12 % t u 60
In addi
ti
on,segregati
ons oftempercarbon
i
n core regi
on
tu3
tu3
3% t u 5
3% t u 5
5 % t % 30
5 % t % 60
In addi
ti
on,segregati
ons oftempercarbon
i
n core regi
on
EN-GJMW -550-4
3 % t % 30
3 % t % 60
Low decarburi
zati
on,therefore temper
carbon i
n thi
n secti
ons as wel
l
EN-GJMB-350-10
3 % t % 30
3 % t % 60
No decarburi
zati
on,tempercarbon
segregati
on even i
n thi
nnestsecti
ons
EN-GJMW -360-12
EN-GJMW -400-5
Remarks
EN-GJMW -450-7
9.4
9.4.1
C mass fracti
on u 0,3 %
The qual
i
fi
cati
on accordi
ng to the wel
di
ng procedure speci
fi
cati
on (W PS)i
s val
i
d onl
y forthe wel
di
ng process
used i
n the wel
di
ng procedure test.In a mul
ti
-process procedure test,the qual
i
fi
cati
on i
s val
i
d onl
y forthe
sequence used duri
ng the qual
i
fi
cati
on test.
Formul
ti
-process procedures,each wel
di
ng process maybe approved separatel
y ori
n combi
nati
on wi
th other
processes. Si
mi
l
arl
y one or more processes may be del
eted from an approved W PS provi
ded the j
oi
nt
thi
ckness i
s wi
thi
n the approved thi
ckness range ofthe rel
evantwel
di
ng process(es)to be appl
i
ed.
9.4.2 Welding positions
W hen nei
theri
mpactnorotherdynami
c tests are speci
fi
ed,wel
di
ng i
n any one posi
ti
on approves forwel
di
ng
i
n al
lposi
ti
ons.
10
ISO 2008 Al
lri
ghts reserved
W hen i
mpacttests and/orotherdynami
c tests are speci
fi
ed fora wel
d,the range ofqual
i
fi
cati
on accordi
ng to
Tabl
e 5 shal
lbe appl
i
ed.
W el
di
ng i
n one wel
di
ng posi
ti
on qual
i
fi
es forotherwel
di
ng posi
ti
ons accordi
ng to Tabl
e 5.
Table 5 Welding positions
Range of qualification
PC
PF
PE
PA (fl
at)
PC (hori
zontal
)
PF (verti
calup)
PE (overhead)
9.4.3
Type of joint/weld
A qual
i
fi
cati
on establ
i
shed usi
ng the arrangements shown i
n Fi
gure 1 i
s val
i
d foral
ltypes ofbuttwel
d (j
oi
nt
and/orfi
ni
shi
ng wel
di
ng).
A wel
di
ng procedure testsi
ngl
e si
ded wel
d wi
thoutbacki
ng i
s val
i
d both forsi
de wel
di
ng and forwel
ds wi
th
backi
ng.
9.4.4
Filler material
The qual
i
fi
cati
on range offi
l
l
ermetal
s shal
lmeetthe requi
rements ofthe materi
al
sl
i
sted i
n Tabl
e 2.
9.4.5
Type of current
The qual
i
fi
cati
on gi
ven i
s onl
yforthe type ofcurrent(AC,DC,pul
sed current)and pol
ari
ty used i
n the wel
di
ng
procedure test.
9.4.6
Heat input
W hen i
mpactrequi
rements appl
y,the upper l
i
mi
tofheati
nputqual
i
fi
ed i
s 25 % greater than thatused i
n
wel
di
ng the testpi
ece.
W hen hardness requi
rements appl
y,the l
owerl
i
mi
tofheati
nputqual
i
fi
ed i
s 25 % l
owerthan thatused i
n
wel
di
ng the testpi
ece.
Heati
nputi
s cal
cul
ated i
n accordance wi
th EN 1011-1.
Ifwel
di
ng procedure tests have been performed atboth a hi
gh and a l
ow heati
nputl
evel
,then al
li
ntermedi
ate
heati
nputs are al
so qual
i
fi
ed.
9.4.7
Preheat temperature
The l
owerl
i
mi
tofqual
i
fi
cati
on i
s the nomi
nalpreheattemperature appl
i
ed atthe startofthe wel
di
ng procedure
test.
9.4.8 Interpass temperature
The upperl
i
mi
tofqual
i
fi
cati
on i
s the nomi
nali
nterpass temperature reached i
n the wel
di
ng procedure test.
ISO 2008 Al
lri
ghts reserved
11
9.5
9.5.1
The qual
i
fi
cati
on gi
ven i
s forthe di
ameterofel
ectrode,de,used i
n the wel
di
ng procedure test,'de foreach
run,wi
th the excepti
on ofthe rootrun on si
ngl
e si
de wel
di
ng wi
thoutbacki
ng buttwel
ds forwhi
ch no si
ze
change i
s permi
ssi
bl
e.
9.5.2 Process 121
The qual
i
fi
cati
on gi
ven i
s restri
cted to the wi
re system used i
n the wel
di
ng procedure test(e.g.si
ngl
e-wi
re or
mul
ti
pl
e-wi
re system).
The qual
i
fi
cati
on gi
ven forthe fl
ux orwi
re type and combi
nati
on i
s restri
cted to the condi
ti
ons ofthe wel
d
procedure test.
9.5.3
The qual
i
fi
cati
on gi
ven to the shi
el
di
ng gas i
s restri
cted to the symbolofthe gas accordi
ng to ISO 14175.
However, the carbon di
oxi
de vol
ume fracti
on shal
lnot exceed 10 % of that used to qual
i
fy the wel
di
ng
procedure test.Shi
el
di
ng gases notcovered by ISO 14175 are restri
cted to the nomi
nalcomposi
ti
on used i
n
the test.
The qual
i
fi
cati
on gi
ven i
s restri
cted to the wi
re system used i
n the wel
di
ng procedure test(e.g.si
ngl
e-wi
re or
mul
ti
-wi
re system).
9.5.4
Process 141
The qual
i
fi
cati
on gi
ven to the shi
el
di
ng gas and backi
ng gas i
s restri
cted to the symbolofthe gas accordi
ng to
ISO 14175.Shi
el
di
ng gases notcovered by ISO 14175 are restri
cted to the nomi
nalcomposi
ti
on used i
n the
test.
A wel
di
ng procedure testmade wi
thouta backi
ng gas qual
i
fi
es a wel
di
ng procedure testwi
th backi
ng gas.
W el
di
ng wi
th fi
l
l
ermateri
aldoes notqual
i
fyforwel
di
ng wi
thoutfi
l
l
ermateri
alorvi
ce versa.
9.5.5
Process 15
Qual
i
fi
cati
on of the wel
di
ng procedure i
s restri
cted to the pl
asma gas composi
ti
on used i
n the wel
di
ng
procedure test.
The qual
i
fi
cati
on gi
ven to the shi
el
di
ng gas and backi
ng gas i
s restri
cted to the symbolofthe gas accordi
ng to
ISO 14175.Shi
el
di
ng gases notcovered byISO 14175 are restri
cted to the nomi
nalcomposi
ti
on qual
i
fi
ed.
W el
di
ng wi
th fi
l
l
ermateri
aldoes notqual
i
fyforwel
di
ng wi
thoutfi
l
l
ermateri
alorvi
ce versa.
9.5.6
Process 311
W el
di
ng wi
th fi
l
l
ermateri
aldoes notqual
i
fyforwel
di
ng wi
thoutfi
l
l
ermateri
alorvi
ce versa.
12
ISO 2008 Al
lri
ghts reserved
ISO 2008 Al
lri
ghts reserved
13
Annex A
(i
nformati
ve)
Welding procedure qualification record form
Exami
nerorexami
ni
ng body:
Reference No.:
Certi
fi
ed thattestwel
ds prepared,wel
ded and tested sati
sfactori
l
yi
n accordance wi
th the requi
rements of
the code/testi
ng standard i
ndi
cated above.
...................................
Locati
on
14
..................................................
Date ofi
ssue
.....................................................................
Exami
nerorexami
ni
ng body
Name,date and si
gnature
ISO 2008 Al
lri
ghts reserved
Exami
nerorexami
ni
ng body:
Method ofpreparati
on and cl
eani
ng:
Parentmateri
alspeci
fi
cati
on:
Materi
althi
ckness (mm):
Outsi
de pi
pe di
ameter(mm):
W el
di
ng posi
ti
on:
Joi
ntdesi
gn
W el
di
ng sequences
Welding details
Run W el
di
ng
process
Si
ze offi
l
l
er
materi
al
Current Vol
tage
A
V
Fi
l
l
ermateri
aldesi
gnati
on and make:
Anyspeci
albaki
ng ordryi
ng:
Gas/fl
ux
shi
el
di
ng:
backi
ng:
Gas fl
ow rate shi
el
di
ng:
backi
ng:
Tungsten el
ectrode type/si
ze:
Detai
l
s ofback gougi
ng/backi
ng:
Preheattemperature:
Interpass temperature:
Post-heati
ng:
Post-wel
d heattreatment:
(ti
me,temperature,method,
heati
ng and cool
i
ng rates*):
.................................................................................
Manufacturer
Name,date and si
gnature
Type of
current/
pol
ari
ty
Wi
re
feed
speed
Travel
speed*
Heat
i
nput*
Metal
transfer
Otheri
nformati
on*e.g.:
W eavi
ng (maxi
mum wi
dth ofrun):
Osci
l
l
ati
on:ampl
i
tude,frequency,dwel
lti
me:
Pul
se wel
di
ng detai
l
s:
Di
stance contacttube/workpi
ece:
Pl
asma wel
di
ng detai
l
s:
Torch angl
e:
........................................................................................
Exami
nerorexami
ni
ng body
Name,date and si
gnature
*Ifrequi
red.
ISO 2008 Al
lri
ghts reserved
15
Test results
Exami
nerorexami
ni
ng body:
Reference No.*:
Radi
ography*:
Ul
trasoni
c*:
Temperature:
Manufacturer
sW PQR No.:
Vi
sual
:
Penetrant/magneti
c parti
cl
e*:
Tensile tests
Type/No.
Yi
el
d
strength,Re
Tensi
l
e
strength,Rm
El
ongati
on after
fracture,A
Reducti
on of
area,Z
MPa
MPa
Fracture
l
ocati
on
Remarks
Requi
rement
Bend tests
Type/No.
Formerdi
ameter:
Bend angl
e
El
ongati
on*
Resul
ts
Macroscopi
c
Exami
nati
on:
Impact test*
Notch l
ocati
on/di
recti
on
Type:
Temp.
C
Hardness test*(type/l
oad):
Parentmetal
:
HAZ:
W el
d metal
:
Si
ze:
Requi
rements:
Val
ues
1
2
3
Average
Remarks
Locati
on ofmeasurements (sketch*):
Other tests:
Remarks:
Tests carri
ed outi
n accordance wi
th the
requi
rements of:
Laboratoryreportreference No.:
Testresul
ts were (del
ete as appropri
ate):
acceptabl
e;
notacceptabl
e.
Testcarri
ed outi
n the presence of:
*Ifrequi
red.
16
......................................................................................
Exami
nerorexami
ni
ng body
Name,date and si
gnature
ISO 2008 Al
lri
ghts reserved
Bibliography
[1]
ISO 4063,W elding and allied processes Nomenclature of processes and reference numbers
[2]
[3]
ISO 15614-13,Specification and qualification of welding procedures for metallic materials W elding
procedure test Part 13: Resistance butt and flash welding
[4]
ISO 2008 Al
lri
ghts reserved
17
ICS 25.160.10
Pri
ce based on 17 pages
ISO 2008 Al
lri
ghts reserved