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Which of the following is classified as a non-ferrous light alloy?

Top of Form 1

a.Beryllium base
b.Zinc base
c.Tin base
d.Copper base
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2. Of the following, which is considered the most important structural non-ferrous


metal?
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a.Copper
b.Zinc
c.Tin
d.Aluminium
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3. Aluminium cannot be used in most areas where vibrations combine with high
stress. There are special care has to be taken to remove all stress raisers. Which
below is considered a stress rasier?
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a.A notch
b.A scratch
c.A sudden change of section
d.A notch and a scratch
e.All of the above
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4. When applying the term annealed to pure aluminium it is interpreted to mean?


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a.Work hardenning
b.Re-crsytalisation
c.Stress releasing
d.Normalising
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5. Which NDT method can be used to give general sorting of aluminium alloys?
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a.UT
b.MT
c.RT
d.ET

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6. Which metal is most used in electrical work, wiring, etc?


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a.Copper
b.Brass
c.Aluminium
d.Steel
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7. It is generally understood that the principal alloying elements of brass are?


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a.Copper and tin


b.Copper and zinc
c.Bronze and tin
d.Tin and zinc
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8. Which two NDT methods are usually used to inspect Magnesium components?
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a.Radiography and penetrant


b.Radiography and magnetic particle
c.Ultrasonic and magnetic particle
d.Ultrasonic and penetrant
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9. Wrought zinc and its alloys have very little NDT inspection on them, when a
material is plated with zinc it is known as?
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a.Anodizing
b.Wrapping
c.Galvanising
d.Flashing
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10. Thermoplasting can be?


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a.Melted down and re-used without loss of properties


b.Softened by heat
c.Will char when heated
d.Melted down and re-used without loss of properties and softened by heat
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11. Thermosetting plastics are?


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a.Rigid
b.Deteriorated by heat
c.Charred by heat
d.All of the above
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12. Which of the following non-ferrous metals is classed as a light alloy?


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a.Beryllium base
b.Zinc base
c.Tin base
d.All of the above
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13. Which of the metals listed below has the highest strength to weight ratio?
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a.Beryllium
b.Titanium
c.Aluminium
d.Zinc
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14. One of the major drawbacks of magnesium alloys is?


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a.Poor corrosion resistance


b.Notch sensitivity
c.High density
d.More expensive than using beryllium which exhibits similar properties
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15. Which of the following non-ferrous metals is almost exclusively die-cast?


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a.Aluminium
b.Copper
c.Magnesium
d.Zinc
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16. Cobalt is used as an alloying constituent in?


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a.Bearing alloys
b.Solders
c.Permanent magnets
d.Dental alloys
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17. Manufacturing is a term used generally to describe the ??? of a bulk material?
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a.Designing
b.Production
c.Shape changing
d.Casting
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18. Which of the following is classed as a manufacturing process?


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a.Casting
b.Welding
c.Machining
d.Rolling
e.All of the above
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19. Which of the following manufacturing processes is the most economical method
of producing complex shapes?
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a.Casting
b.Forging
c.Rolling
d.Welding
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20. In modern manufacturing industries which of the following factors are


considered?
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a.Markets
b.Product life
c.Design
d.Manufacturing process
e.All of the above
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21. Which of the following is required when making a sand casting?

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a.A mold
b.A pattern
c.A flask
d.All of the above
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22. Shrinkage within a casting can occur in which of the following states?
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a.Liquid state
b.Solidification
c.Solid state
d.Solidification and solid state
e.All of the above
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23. Pattern makers shrinkage occurs in?


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a.Liquid state of casting


b.Solidification state of casting
c.Solid state of casting
d.All of the above
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24. When a change of wall thickness is required in a casting what would give the best
design results?
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a.Sudden section change


b.Small radii
c.Large radii
d.All of the above
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25. Metal is fed into the casting cavity through a ??? system?
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a.Flow system
b.Gating system
c.Pouring system
d.Riser system
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26. Wells outside the normal finished casting are there to allow for?
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Gas evolution
Sand erosion
Shrinkage
Airlocks
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27. Directional solidification in Castings is helped by the use of?


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a.Cores
b.Feederheaders
c.Chills
d.Chaplets
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28. Where holes or cavities are required in the finished casting a ??? is used in the
modling stage?
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a.Chill
b.Ingate
c.Riser
d.Core
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29. Green sand is a mixture of sand and?


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a.Clay
b.Silicon
c.Water
d.Clay and water
e.All of the above
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30. The upper half of a flask is called?


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a.A drag
b.A cope
c.A draft
d.A mould
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31. Small metal supports which become part of the casting during pouring are called?
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a.Chills
b.Chaplets
c.Cores
d.Risers
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32. Which of the following casting processes is best used for small intricate casting upto 2kg - requiring close tolerances?
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a.Centrifugal casting
b.Investment casting
c.Continuous casting
d.Permanent mold casting
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33. The casting process which gives improved material density towrads the outside of
teh mold is?
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a.Centrifugal casting
b.Investment casting
c.Continuous casting
d.Permanent mold casting
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34. The casting process which produces bar is known as?


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a.Centrifugal casting
b.Last wax process
c.Continuous casting
d.Plaster mold casting
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35. Splashed metal entrapped by molten metal that does not re-fuse is called?
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a.Hot tear
b.Chill
c.Inclusion
d.Cold shut
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36. The bottom part of the flask is known as the?


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a.Cope
b.Bottom board
c.Drag
d.Runner
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37. Which of the following is used to give preferential solidification of castings?


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a.Chills
b.Chaplets
c.Cores
d.None of the above
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38. In the casting process what name is given to the part which is used to represent the
finished item?
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a.The mould
b.The spruce
c.The pattern
d.The shell
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39. The crystal structure of a casting adjacent to the mould wall will be?
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a.Fine equiaxed grains


b.Core equiaxed grains
c.Columnar grains
d.Dendritic
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40. Shrinkage occuring in the casting process can be divided into how many stages?
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a.1
b.2
c.3
d.4
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