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Department of Metallurgical and Materials Engineering, COPPE, Universidade Federal do Rio de Janeiro, UFRJ. Cx. Postal 68505, CEP 21941-900, Rio de Janeiro, RJ, Brazil
Department of Civil Engineering, Pontifcia Universidade Catlica do Rio de Janeiro, PUC-Rio. Rua Marqus de So Vicente 225-301 L, CEP 22451-900, Rio de Janeiro, RJ, Brazil
Department of Processing and Characterization of Materials, Instituto Nacional de Tecnologia (INT), Av. Venezuela 82, CEP 20081-312, Rio de Janeiro, RJ, Brazil
a r t i c l e
i n f o
Article history:
Received 18 September 2007
Received in revised form 30 June 2008
Accepted 3 July 2008
Available online 15 July 2008
Keywords:
Aging
Clays
Technological properties
a b s t r a c t
Storing clays for a period of time before their use in ceramic processing is recognized to improve their
technological properties as compared with the corresponding freshly-mined materials. Although the
mechanisms underlying this aging process are not well understood, the improvements in quality have often
been attributed to biological factors. The paper investigates the role of indigenous microorganisms and their
activity in clay aging. Two clays from Brazil were sterilized by autoclaving and gamma-ray irradiation, and
their chemical, physical, and technological properties were measured after storing for 6 months. For
comparison, the same measurements were carried out on non-sterilized samples that were subjected to the
same conditions. The clays did not present the same response to sterilization, since aging was benecial for
the ceramic properties of one clay and detrimental to the other. A comparison of data from sterilized and
non-sterilized aged samples showed that the changes in chemical properties could not be directly related to
the presence of microorganisms, since the clays responded to aging independently of sterilization. Further,
the changes in the technological properties of the clays with aging were probably related to their initial
physical properties and not to the presence of microorganisms.
2008 Elsevier B.V. All rights reserved.
1. Introduction
Storing freshly-mined clays in stockpiles and subjecting them to the
action of environmental elements during a reasonable period of time
before entering the production process is a practice often used in the
Ceramic Industry to improve the technological properties of clays (Abajo,
2000). This process, called aging, generally results in the improvement
of the rheological behavior of the clays. The improvement in rheology, in
particular, plasticity, results in better clay workability during ceramic
processing stages, such as drawing and pressing (Abajo, 2000).
Investigations presented in the literature have suggested that the
biological action is the most signicant mechanism responsible for the
improvements during aging (Vaiberg et al., 1980; Groudeva and
Groudev, 1995; Velde, 1995; Abajo, 2000). Organic acids, mainly citric,
gluconic and oxalic acids, released during bacterial growth through
oxidation of inorganic sulfur or nitrogen compounds, are capable of
solubilizing Fe+ 3 and Al+ 3 ions from clay mineral structures (Groudeva
and Groudev, 1995). These modify the clay mineral charge, the specic
surface area, and also the pH of the dispersions, which could contribute
to increased plasticity (Abajo, 2000). Some microorganisms are
99
Table 1
Physical properties of the clays
Clay
Itabora
Santa Gertrudes
Mass (%)
Plasticity (%)
LPL
UPL
PI
8.0
30.6
4.6
21.8
21.4
25.6
66.0
22.0
36.24
22.30
69.00
34.20
32.8
11.9
100
Table 2
Chemical composition of the clays (mass %)
Clay
Al2O3
SiO2
TiO2
Fe2O3
CaO
Na2O
MgO
K2O
P2O5
Mn2O3
Itabora
Santa Gertrudes
25.46
15.05
47.87
69.62
1.11
0.70
7.62
5.28
0.06
0.81
0.13
1.98
1.25
2.55
1.92
3.78
0.08
0.19
0.04
0.04
14.46
8.20
LOI
Loss on ignition.
Table 3
Changes of the chemical and biological properties of the clays after sterilization and aging
Clay
Itabora
Santa
Gertrudes
Aging
None
Yes
Yes
Yes
None
Yes
Yes
Yes
Sterilization
None
None
Autoclaving
Irradiation
None
None
Autoclaving
Irradiation
Moisture
(%)
E.A.
(g/min g)
b
Eh
(mV)
7.12 (0.4)
7.14 (0.8)
4.43 (Na)
7.09 (Na)
3.70 (1.5)
3.53 (0.9)
2.81 (Na)
3.35 (Na)
0.0744 (30.9)
0.0012 (27.2)
0.0023 (2.9)
0.0177 (12.9)
0.0378 (10.5)
0.0232 (22.8)
0.0000 (0.0)
0.0053 (0.0)
98.9
90.7
86.3
143.3
43.2
85.0
35.6
66.6
pH
H2O
KCl
pH
4.8
4.4
4.3
4.7
7.8
8.9
6.9
7.3
3.3
3.1
2.9
3.2
5.9
7.3
4.9
5.4
1.5
1.3
1.4
1.5
1.9
1.6
2.0
1.9
c
O.M.
(g/kg)
d
CEC
(meq/100g)
1.7
1.5
1.7
1.7
1.9
1.9
1.8
1.5
9.0
6.8
4.8
7.0
5.5
3.0
2.3
1.8
30.7
Na
25.8
33.6
10.9
Na
9.7
12.3
SSA
(m2/g)
Ranjard and Richaume, 2001; Holden and Fierer, 2005). Sandy media
present higher porosity and therefore better air, water and nutrients
circulation and input, favoring microbial growth to some extent. On
the other hand, in such soils humid heat from autoclaving has greater
penetration capacity thus providing a more efcient sterilization, as
seen in the case of the Santa Gertrudes clay. As for irradiation, soils
with a large proportion of material b2 m (such as Itabora clay)
present better protection for microorganisms, hindering and/or
obstructing the efciency of sterilization.
A reduction in the amount of organic matter was observed for
irradiated samples of Santa Gertrudes clays samples. This may be
related to the consumption by remaining microorganisms during the
long time (6 months) of incubation after sterilization with no increase
in biomass and also to organic matter denaturation after sterilization
(McNamara et al., 2003). As the organic matter includes biomass, this
reduction also could have occurred as a result of the death of the
microorganisms. The measurement of organic matter carried out in
the present study gives the total carbon content. However, the organic
carbon can be present in the biomass and/or the clay. Since for the
aged non-sterilized sample no consumption of organic matter was
observed, it is likely that the reduction is associated to denaturation of
organic matter.
No changes in the organic matter were observed after sterilization
for the Itabora clay sample. The ner particle size could be, at least in
part, responsible for these results. The organic matter could also be
conned in the small pores of the clay, being thus protected against
denaturation or consumption by microorganisms that survived
sterilization. It is still possible that the biomass associated with the
organic substance was not totally eliminated by sterilization, since
some activity was detected. Since no change in organic matter was
observed for the non-sterilized sample, it may be concluded that no
consumption of organic matter was produced by the microorganisms
present in the sample during aging.
Some variations have been observed in the redox potential, both
for sterilized and non-sterilized samples, but they remained within
the expected range of redox reactions of all clays (Table 3).
The pH values of both clays in water changed after sterilization by
autoclaving. Salonius et al. (1967), Brown (1981), Shaw et al. (1999)
and Gaidzinski (2006) observed a decrease in pH of soil samples after
autoclaving. This reduction was attributed to the solubilization of
organic acids during autoclaving. However, Wolf et al. (1989) did not
observe changes in the pH of soil samples after three autoclaving
sessions. Thus, different soils may behave differently, demonstrating
the importance of the specic properties of each soil.
Sterilization reduced the cation exchange capacity. One of the most
likely factors is the reduction in negative charge density in the surface of
clay minerals as a result of the dead population of microorganisms after
sterilization. Another factor would be the dead biomass associated to
organic matter.
101
Table 4
Technological properties of the clays after sterilization and aging
Clay
Itabora
Santa Gertrudes
Aging
None
Yes
Yes
Yes
None
Yes
Yes
Yes
Sterilization
None
None
Autoclaved
Irradiated
None
None
Autoclaved
Irradiated
LOI (%)
Unsintered
Density
(g/cm3)
Flexural strength
(MPa)
2.19 (3.1)
2.19 (1.0)
2.12 (2.9)
2.10 (1.5)
2.07 (2.5)
1.99 (2.2)
2.05 (1.5)
2.04 (1.7)
2.24 (23.0)
2.72 (8.4)
2.66 (10.0)
3.00 (12.5)
3.15 (13.3)
1.86 (3.0)
2.00 (5.0)
1.88 (4.6)
14.73 (0.4)
16.88 (0.3)
15.04 (1.3)
15.56 (1.5)
8.76 (3.8)
7.62 (1.1)
6.84 (1.1)
7.02 (0.6)
Sintered
Density
(g/cm3)
Flexural strength
(MPa)
Water absorption
(%)
Linear retraction
(%)
2.22 (3.0)
2.24 (0.01)
2.08 (2.5)
2.06 (2.2)
2.33 (1.5)
2.25 (1.1)
2.30 (2.1)
2.29 (2.6)
6.52 (23.1)
7.89 (14.8)
7.02 (6.0)
9.04 (8.8)
28.03 (7.1)
25.45 (1.2)
23.16 (0.7)
21.86 (3.0)
9.93 (1.1)
8.94 (5.0)
10.67 (4.8)
10.01 (4.2)
0.35 (12.7)
1.86 (13.8)
2.15 (4.3)
2.13 (0.6)
5.42 (1.9)
5.50 (1.9)
5.13 (1.8)
5.05 (3.6)
6.75 (1.1)
6.53 (0.3)
6.79 (1.0)
6.64 (1.7)
102
effect of aging under the conditions of little oxygen intake and water
availability.
Essentially the same response to aging has been found for samples
that were subject to sterilization, in spite of the signicantly lower
enzymatic activity and cation exchange capacity of the clays subjected
to autoclaving and irradiation. This suggests that, under the aging
conditions studied, the change in ceramic properties observed may
not be attributed to the microbiology.
4. Conclusions
Three sessions of autoclaving at 121 C and 1 atm were capable of
sterilizing the clays, as measured from the lack of activity in bacterial
cultures in plates. Sterilization by irradiation was only successful with
a gamma irradiation dosage of 56 kGy, which is well above 40 kGy as
suggested in the literature (Brown, 1981; Lessard and Mitchell, 1985).
Measurement of enzymatic activity after storage for a period of
6 months demonstrated that complete sterilization was probably only
achieved for Santa Gertrudes clay subjected to autoclaving. The
differences observed in the behavior of the clays after sterilization may
be an indication of the role of mineralogy and diversity of microorganisms present.
Besides a reduction in enzymatic activity, aging and sterilization
also reduced the cation exchange capacity.
In respect to the technological ceramic properties, the samples
studied presented opposite responses to aging: while an improvement
in some properties was observed for Itabora clay, aging for 6 months
was detrimental to some ceramic properties, such as exural strength
and water absorption, of Santa Gertrudes clay. These changes were
observed for both sterilized and non-sterilized samples after aging for
6 months without direct contact with the environmental elements,
and are not likely to be related to microbiology. Indeed, the distinct
response of the clays to aging may be associated to the different initial
properties of the clays, including plasticity, particle size and moisture
content. The higher plasticity and moisture content, and ner size
distribution of Itabora clay make it amenable to aging even without
direct contact with fresh air or additional moisture. On the other hand,
the lower plasticity and moisture content and coarser size distribution
of Santa Gertrudes clay, coupled to exposure to conditions of poor
oxygen and no water intake studied resulted in a detrimental effect of
aging.
Acknowledgment
The authors would like to thank the nancial support from the
Conselho Nacional de Desenvolvimento Cientco e Tecnolgico.
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