Routing Sheet - Pt. Iec

Part I
1.
2.
3.
4.
Routing Sheet
Kebutuhan Rough Lumber
Kebutuhan Mesin
MPPC
er
A. Perhitungan Demand
Efisiensi mesin :
Availability
:
I
II
III
Demand
Engine
Gondola
Box Car
Caboose
Pack Train
Demand
32
31
37
I
32
32
32
64
0
32
87%
88%
1
E
E
E
Jenis
II
31
31
31
62
0
31
2
B
B
B
III
37
37
37
74
0
37
3
G
G
G
Jumlah
100
100
100
200
0
100
4
B
B
B
C. Routing Sheet Fabrikasi
No
Nama Operasi
Nama Mesin
Kapasitas
Mesin
Teoritis
110 Chasis Engine

10
20
30
40
50
60
Potong panjang 9.5"

amplas ujung belakang
amplas depan rad. 1.5"
Drill 8 lubang paku
Drill 1 lubang benang
Drill 1 lubang sekrup, lubang mata
Circ Saw
Disc sand
Disc sand
Drill press
Drill press
Drill press
230
110
80
90
230
150
Jointer
Circ Saw
Disc sand
Drill press
130
190
110
80
Circ Saw
Disc sand
150
140
Jointer
Circ Saw
Drill press
1010
340
100
120 Boiler
10
20
30
40
Rampas bagian bawah

Potong panjang 4.5"
Ampelas ujung
Drill lubang 1/2" D3/4"
121 Stack
10
20
Potong panjang 2"

Ampelas ujung
131 Side Cab (2)
10
20
30
Rampas lebar 2"

Potong lebar 2.5"
Drill lubang 7/8"
133 Front Cab
10
20
Rampas lebar 1.5"

Potong panjang 2"
Jointer
Circ Saw
510
360
Circ Saw
Disc sand
310
200
Jointer
Circ Saw
600
350
135 Roof Cab

10
20
Potong panjang 3"

Amplas Ujung
141 Side Tender (2)
10
20
Rampas lebar 1.5"

Potong panjang 2"
144 Back Tender
144 Back Tender

10
20
Rampas lebar 1.5"

potong panjang 1.5"
Jointer
Circ Saw
800
400
Circ Saw
Disc sand
Drill press
Drill press
250
100
125
75
Jointer
Circ Saw
250
300
Jointer
Circ Saw
800
400
Jointer
Circ Saw
Disc sand
Drill press
Drill press
750
150
110
135
70
Circ Saw
Disc sand
250
100
Circ Saw
Disc sand
Drill press
Drill press
240
100
130
160
Jointer
Circ Saw
Drill press
300
300
60
Jointer
Circ Saw
800
400
210 Chasis Gondola

10
20
30
40
Potong panjang 6"

Amplas ujung
Drill 6 lubang paku
Drill 2 lubang kait
231 Side Gondola (2)
10
20
Rampas lebar 1"

Potong panjang 6"
233 End Gondola (2)
10
20
Rampas lebar 1"

Potong panjang 1.5"
330 Body Box Car
10
20
30
40
50
Rampas lebar 2"

Potong panjang 6"
Amplas ujung
Drill 6 lubang paku
Drill 2 lubang kait
335 Roof Box Car
10
20
Potong panjang 6.5"

Amplas ujung
410 Chassis Caboose
10
20
30
40
Potong panjang 5"

Amplas ujung
Drill 4 lubang paku
Drill 2 lubang Kait
431 Side Caboose (2)
10
20
30
Rampas lebar 1.5"

Potong panjang 4"
Drill lubang 2 7/8"
433 End Caboose (2)
10
20
Rampas lebar1.5"
potong panjang 1.5"
435 Roof Caboose
10
20
Potong panjang 5%
Amplas ujung & atap
Circ Saw
Disc sand
250
150
Efisiensi
Mesin
Kapasitas
Availability
Mesin
Mesin
Aktual
Reject
Jumlah
Jumlah
Jumlah
yang
yang
Mesin
Diharapk
Harus
Teoretis
an
disiapkan
100.60221
100.5016
100.4011
100.2003
100.1001
100
87%
87%
87%
87%
87%
87%
88%
88%
88%
88%
88%
88%
176.088
84.216
61.248
68.904
176.088
114.84
0.30%
0.10%
0.10%
0.20%
0.10%
0.10%
100.90492
100.60221
100.5016
100.4011
100.2003
100.1001
0.5730369
1.1945736
1.6408961
1.4571157
0.5690354
0.8716484
87%
87%
87%
87%
88%
88%
88%
88%
99.528
145.464
84.216
61.248
0.30%
0.20%
0.10%
0.10%
100.5016 100.80402 1.0128207

100.3006 100.5016 0.6909036
100.2003 100.3006 1.1909922
100.1001 100.2003 1.6359767
87%
87%
88%
88%
114.84
107.184
0.20%
0.10%
100.2003
100.1001
87%
87%
87%
88%
88%
88%
773.256
260.304
76.56
0.20%
0.40%
0.30%
201.40744 201.81106 0.2609887

200.60181 201.40744 0.7737393
200
200.60181 2.6201908
87%
87%
88%
88%
390.456
275.616
0.20%
0.30%
100.3009 100.50191 0.2573962

100
100.3009 0.3639154
87%
87%
88%
88%
237.336
153.12
0.30%
0.20%
100.2004 100.50191 0.4234583

100
100.2004 0.6543913
87%
87%
88%
88%
459.36
267.96
0.20%
0.30%
200.60181 201.00381 0.4375736

200
200.60181 0.7486259
100.4011 0.8742694
100.2003 0.9348438
87%
87%
88%
88%
612.48
306.24
0.20%
0.30%
100.3009 100.50191 0.1640901

100
100.3009 0.3275238
87%
87%
87%
87%
88%
88%
88%
88%
191.4
76.56
95.7
57.42
0.30%
0.10%
0.20%
0.10%
100.5016 100.80402 0.5266668

100.4011 100.5016 1.3127169
100.2003 100.4011 1.0491233
100.1001 100.2003 1.7450418
87%
87%
88%
88%
191.4
229.68
0.20%
0.30%
200.80261 201.20502 1.0512279

200.2002 200.80261 0.8742712
87%
87%
88%
88%
612.48
306.24
0.20%
0.20%
200.6014 201.00341 0.3281795

200.2002 200.6014 0.6550464
87%
87%
87%
87%
87%
88%
88%
88%
88%
88%
574.2
114.84
84.216
103.356
53.592
0.20%
0.30%
0.10%
0.20%
0.10%
201.81004
201.20461
201.00341
200.6014
200.4008
87%
87%
88%
88%
191.4
76.56
0.30%
0.20%
200.80241 201.40663 1.0522812

200.4008 200.80241 2.622811
87%
87%
87%
87%
88%
88%
88%
88%
183.744
76.56
99.528
122.496
0.20%
0.10%
0.20%
0.10%
0
0
0
0
0
0
0
0
0
0
0
0
87%
87%
87%
88%
88%
88%
229.68
229.68
45.936
0.20%
0.30%
0.20%
0
0
0
0
0
0
0
0
0
87%
87%
88%
88%
612.48
306.24
0.20%
0.30%
0
0
0
0
0
0
202.21447
201.81004
201.20461
201.00341
200.6014
0.3521673
1.7573149
2.3891495
1.9447677
3.7431222
87%
87%
88%
88%
191.4
114.84
0.30%
0.20%
0
0
0
0
0
0
Waktu
Proses
(Menit)
0.3407387
0.7124537
0.9796238
0.8707767
0.3407387
0.522466
0.6028454
0.4124732
0.7124537
0.9796238
0.522466
0.559785
0.077594
0.2304997
0.7836991
0.1536665
0.2176942
0.2528061
0.3918495
0.1306165
0.223914
0.0979624
0.1959248
0.3134796
0.7836991
0.6269592
1.0449321
0.3134796
0.261233
0.0979624
0.1959248
0.1044932
0.522466
0.7124537
0.5805178
1.1195701
0.3134796
0.7836991
0
0
0
0
0
0
0
0
0
0
0
D. Kebutuhan Lumber Fabrikasi

Jenis Rough
Lumber
Ukuran per Unit Rough Lumber

Tebal
Panjang
Lebar
(inch)
(inch)
(inch)
Jumlah
Bagian per
Unit
No Part
Rough
Lumber
131
133
141
144
3
231
233
431
433
135
4
335
435
110
3
210
410
3
330
1/4"
1.25
146
1/2"
1.25
146
3/4"
146
2"
Finished rod
stick 1.5 D
2.5
146
1.5
76
120
0.75
76
121
Finished rod
stick 0.75 D
Nama Part
Side cab
Front cab
Side tender
Back tender
Side gondola
End gondola
Side caboose
End caboose
Roof cab
Roof box car
Roof caboose
Chassis, engine
Chassis, Gondola
Chassis, caboose
Body box car
Karakteristik Material
Tebal
Panjang
Lebar
(inch)
(inch)
(inch)
0.25
2.5
2
0.25
2
1.5
0.25
2
1.5
0.25
1.5
1.5
0.25
6
1
0.25
1.5
1
0.25
4
1.5
0.25
1.5
1.5
0.5
3
2.5
0.5
6
2.5
0.5
5
2.5
0.75
9.5
2
0.75
6
2
0.75
5
2
2
6
2
Jumlah
Jumlah
Jumlah
kebutuhan
part 1 unit kebutuhan
Part
201.811057
100.501907
201.003813
100.501907
201.205018
201.00341
0
0
100.501907
201.406626
0
100.904921
100.804016
0
202.214474
174
219
219
291
72
291
108
291
232
292
292
291
72
291
108
1.15983366
0.45891282
0.91782563
0.34536738
2.79451414
0.69073337
0
0
0.43319787
0.68974872
0
0.34675231
1.40005578
0
1.87235624
Boiler
1.5
4.5
100.804016
Stack
0.75
1.5
100.401103
Total
Kebutuha
n
6.36718699
1.12294659
1.74680809
1.87235624
0
0
E. Routing Sheet Pre-Fabrikasi
No
Nama Operasi
Nama Mesin
Kapasitas
Mesin
Teoritis
Rough lumber 1/4" (3 per ketebalan 5/4")

10
20
30
40
potong lurus dan rampas ujung

potong sesuai dengan ketebalan
ratakan pada ketebalan 1/4"
Potong bentuk sesuai ukuran
c.o saw
circ saw
planner
circ saw
18
41
22
42

10
20
30
40
50
Potong lurus dan rampas ujung

potong lebar 2/5"
potong panjang sesuai kebutuhan
c.o saw
circ saw
planner
circ saw
circ saw
5
11
7
9
9

10
20
30
40
50

potong lebar 2"
rampas sesuai ukuran
c.o saw
planner
circ saw
jointer
circ saw
12
17
29
4
27
Rough lumber 2" (3 per ketebalan 10/4")

10
20
30
40

ratakan pada ketebalan 2"
potong panjang 2"
Ratakan panjang 2"
c.o saw
planner
circ saw
planner
4
5
8
5
Kapasitas
Efisiensi Availability
Mesin
Mesin
Mesin
Aktual
Reject
Jumlah
yang
Diharapkan
Jumlah
Jumlah
yang
Mesin
Harus
Teoretis
disiapkan
87%
87%
87%
87%
88%
88%
88%
88%
13.7808
31.3896
16.8432
32.1552
0.20%
0.20%
0.20%
0.20%
6.405543437
6.39273235
6.379946885
6.367186991
6.4183802
6.4055434
6.3927323
6.3799469
0.465748
0.2040658
0.3795438
0.198411
87%
87%
87%
87%
87%
88%
88%
88%
88%
88%
3.828
8.4216
5.3592
6.8904
6.8904
0.20%
0.30%
0.20%
0.20%
0.20%
1.133110645
1.129711314
1.127451891
1.125196987
1.122946593
1.1353814
1.1331106
1.1297113
1.1274519
1.125197
0.2965991
0.1345481
0.2107985
0.1636265
0.1632992
87%
87%
87%
87%
87%
88%
88%
88%
88%
88%
9.1872
13.0152
22.2024
3.0624
20.6712
0.20%
0.20%
0.30%
0.20%
0.20%
1.762618856
1.759093619
1.753816338
1.750308705
1.746808088
1.7661512
1.7626189
1.7590936
1.7538163
1.7503087
0.1922404
0.1354277
0.0792299
0.5726934
0.0846738
87%
87%
87%
87%
88%
88%
88%
88%
3.0624
3.828
6.1248
3.828
0.20%
0.20%
0.30%
0.20%
1.885524764
1.881753714
1.876108453
1.872356236
1.8893034
1.8855248
1.8817537
1.8761085
0.6169355
0.4925613
0.3072351
0.4901015
Waktu
Proses
(Menit)
4.3538837
1.9114611
3.5622685
1.8659501
15.673981
7.1245369
11.195701
8.7077673
8.7077673
6.5308255
4.6099945
2.7024106
19.592476
2.9025891
19.592476
15.673981
9.7962382
15.673981
J. Ukuran Material Tiap Proses

Ukuran
Rough
Lumber
No
Nama Operasi
Nama Mesin
Pre-Fabrikasi
10
20
30
40

Potong bentuk sesuai ukuran
c.o saw
circ saw
planner
circ saw
131 Side Cab (2)
10
20
30
Rampas lebar 2"

Potong panjang 2.5"
Drill lubang 7/8"
Jointer
Circ Saw
Drill press
133 Front Cab

10
20
Rampas lebar 1.5"

Potong panjang 2"
Jointer
Circ Saw
141 Side Tender (2)

10
20
Rampas lebar 1.5"

Potong panjang 2"
Jointer
Circ Saw
144 Back Tender

10
20
Rampas lebar 1.5"

potong panjang 1.5"
Jointer
Circ Saw
231 Side Gondola (2)

10
20
Rampas lebar 1"

Potong panjang 6"
Jointer
Circ Saw
233 End Gondola (2)

10
20
Rampas lebar 1"

Potong panjang 1.5"
Jointer
Circ Saw
431 Side Caboose (2)

10
20
Rampas lebar 1.5"

Potong panjang 4"
Jointer
Circ Saw
30
Drill lubang 2 7/8"
Drill press
433 End Caboose (2)
10
20
Rampas lebar1.5"
Potong panjang 1.5"
Jointer
Circ Saw
Pre-Fabrikasi
10
20
30
40
50
Potong lurus dan rampas ujung

potong lebar 2.5"
c.o saw
circ saw
planner
circ saw
circ saw
135 Roof Cab

10
20
Potong panjang 3"

Amplas Ujung
Circ Saw
Disc sand
335 Roof Box Car

10
20
Potong panjang 6"

Amplas ujung
Circ Saw
Disc sand
435 Roof Caboose

10
20
Potong panjang 5"

Amplas ujung & atap
Circ Saw
Disc sand
Pre-Fabrikasi
10
20
30
40
50

potong lebar 2"
rampas sesuai ukuran
c.o saw
planner
circ saw
jointer
circ saw
110 Chasis Engine

10
20
30
40
50
60
Potong panjang 9.5"

amplas ujung belakang
amplas depan rad. 1.5"
Drill 8 lubang paku
Drill 1 lubang benang
Drill 1 lubang sekrup, lubang mata
Circ Saw
Disc sand
Disc sand
Drill press
Drill press
Drill press
210 Chasis Gondola

10
20
Potong panjang 6"

Amplas ujung
Circ Saw
Disc sand
Rough lumber
30
40
Drill 6 lubang paku

Drill 2 lubang kait
Drill press
Drill press
410 Chassis Caboose

10
20
30
40
Potong panjang 5"

Amplas ujung
Drill 4 lubang paku
Drill 2 lubang Kait
Circ Saw
Disc sand
Drill press
Drill press
Finished
Finished Rod
Rod Stick
Stick 1.5 D
0.75 D
Rough lumber 2" (3 per

ketebalan 10/4")
Pre-Fabrikasi
10
20
30
40

ratakan pada ketebalan 2"
potong lebar 2"
Ratakan lebar 2"
c.o saw
planner
circ saw
planner
330 Body Box Car

10
20
30
40
50
Rampas lebar 2"

Potong panjang 6"
Amplas ujung
Drill 6 lubang paku
Drill 2 lubang kait
Jointer
Circ Saw
Disc sand
Drill press
Drill press
120 Boiler
10
20
30
40
Rampas bagian bawan

Potong panjang 4.5"
Ampelas ujung belakang
Drill lubang 1/2" D3/4"
Jointer
Circ Saw
Disc sand
Drill press
121 Stack
10
20
Potong panjang 1.5"

Ampelas ujung
Circ Saw
Disc sand
Ukuran Material Pada Tiap Proses

P
Input (inch)
L
Output (inch)
P
L
T
Output (m)
L
146
146
146
146
2
2
2
2
1.25
1.25
1.25
0.25
146
146
146
146
2
2
2
2
1.25
1.25
0.25
0.25
146
146
146
146
2
2
2
2
1.25
1.25
0.25
0.25
146
146
2.5
2
2
2
0.25
0.25
0.25
146
2.5
2.5
2
2
2
0.25
0.25
0.25
146
2.5
2.5
2
2
2
0.25
0.25
0.25
146
146
2
1.5
0.25
0.25
146
2
1.5
1.5
0.25
0.25
146
2
1.5
1.5
0.25
0.25
146
146
2
1.5
0.25
0.25
146
2
1.5
1.5
0.25
0.25
146
2
1.5
1.5
0.25
0.25
146
146
2
1.5
0.25
0.25
146
1.5
1.5
1.5
0.25
0.25
146
1.5
1.5
1.5
0.25
0.25
146
146
2
1
0.25
0.25
146
6
1
1
0.25
0.25
146
6
1
1
0.25
0.25
146
146
2
1
0.25
0.25
146
1.5
1
1
0.25
0.25
146
1.5
1
1
0.25
0.25
146
146
2
1.5
0.25
0.25
146
4
1.5
1.5
0.25
0.25
146
4
1.5
1.5
0.25
0.25
1.5
0.25
1.5
0.25
1.5
0.25
146
146
2
1.5
0.25
0.25
146
1.5
1.5
1.5
0.25
0.25
146
1.5
1.5
1.5
0.25
0.25
146
146
146
146
146
5
5
5
5
2.5
1.25
1.25
1.25
0.5
0.5
146
146
146
146
146
5
5
5
2.5
2.5
1.25
1.25
0.5
0.5
0.5
146
146
146
146
146
5
5
5
2.5
2.5
1.25
1.25
0.5
0.5
0.5
146
3
2.5
2.5
0.5
0.5
3
3
2.5
2.5
0.5
0.5
3
3
2.5
2.5
0.5
0.5
146
6
2.5
2.5
0.5
0.5
6
6
2.5
2.5
0.5
0.5
6
6
2.5
2.5
0.5
0.5
146
5
2.5
2.5
0.5
0.5
5
5
2.5
2.5
0.5
0.5
5
5
2.5
2.5
0.5
0.5
146
146
146
146
146
6
6
6
2
2
1
1
0.75
0.75
0.75
146
146
146
146
146
6
6
2
2
2
1
0.75
0.75
0.75
0.75
146
146
146
146
146
6
6
2
2
2
1
0.75
0.75
0.75
0.75
146
9.5
9.5
9.5
9.5
9.5
2
2
2
2
2
2
0.75
0.75
0.75
0.75
0.75
0.75
9.5
9.5
9.5
9.5
9.5
9.5
2
2
2
2
2
2
0.75
0.75
0.75
0.75
0.75
0.75
9.5
9.5
9.5
9.5
9.5
9.5
2
2
2
2
2
2
0.75
0.75
0.75
0.75
0.75
0.75
146
6
2
2
0.75
0.75
6
6
2
2
0.75
0.75
6
6
2
2
0.75
0.75
6
6
2
2
0.75
0.75
6
6
2
2
0.75
0.75
6
6
2
2
0.75
0.75
146
5
5
5
2
2
2
2
0.75
0.75
0.75
0.75
5
5
5
5
2
2
2
2
0.75
0.75
0.75
0.75
5
5
5
5
2
2
2
2
0.75
0.75
0.75
0.75
146
146
146
146
6
6
6
2
2.5
2.5
2
2
146
146
146
146
6
6
2
2
2.5
2
2
2
146
146
146
146
6
6
2
2
2.5
2
2
2
146
146
6
6
6
2
2
2
2
2
2
2
2
2
2
146
6
6
6
6
2
2
2
2
2
2
2
2
2
2
146
6
6
6
6
2
2
2
2
2
2
2
2
2
2
76
76
4.5
4.5
1.5
1.5
1.5
1.5
76
4.5
4.5
4.5
1.5
1.5
1.5
1.5
76
4.5
4.5
4.5
0
0
0
0
1.5
1.5
1.5
1.5
76
1.5
0.75
0.75
1.5
1.5
0.75
0.75
1.5
1.5
0
0
0.75
0.75
Output (m)
P
1.25
1.25
0.25
0.25
146
146
146
146
2
2
2
2
0.25
0.25
0.25
146
2.5
2.5
2
2
2
0.25
0.25
146
2
1.5
1.5
0.25
0.25
146
2
1.5
1.5
0.25
0.25
146
1.5
1.5
1.5
0.25
0.25
146
6
1
1
0.25
0.25
146
1.5
1
1
0.25
0.25
146
4
1.5
1.5
0.25
1.5
0.25
0.25
146
1.5
1.5
1.5
1.25
1.25
0.5
0.5
0.5
146
146
146
146
146
5
5
5
2.5
2.5
0.5
0.5
3
3
2.5
2.5
0.5
0.5
6
6
2.5
2.5
0.5
0.5
5
5
2.5
2.5
1
0.75
0.75
0.75
0.75
146
146
146
146
146
6
6
2
2
2
0.75
0.75
0.75
0.75
0.75
0.75
9.5
9.5
9.5
9.5
9.5
9.5
2
2
2
2
2
2
0.75
0.75
6
6
2
2
0.75
0.75
6
6
2
2
0.75
0.75
0.75
0.75
5
5
5
5
2
2
2
2
2.5
2
2
2
146
146
146
146
6
6
2
2
2
2
2
2
2
146
6
6
6
6
2
2
2
2
2
1.5
1.5
1.5
1.5
76
4.5
4.5
4.5
0
0
0
0
0.75
0.75
1.5
1.5
0
0
M. Luas Gudang Bahan Baku Utama
LUAS GUDANG BAHAN B

Tipe Rough
Lumber
Tebal
Panjang
Lebar
(inch)
(inch)
(inch)
Tebal (m)
1/4"
1.25
146
0.032
1/2"
1.25
146
0.032
3/4"
146
0.025
2"
2.5
146
0.064
Finished Rod
Stick 1.5D
1.5
76
0.038
Finished Rod
Stick 0.75D
0.75
76
0.019
Total Luas Lantai
Allowance Transportasi
Total Luas
1 Inch
0.0254
Meter
AS GUDANG BAHAN BAKU UTAMA

Kebutuha Kebutuhan
n
RL / Lead
Panjang
Lebar (m) RL / jam
Time
(m)
Jumlah RL /
tumpukan
Jumlah
Tumpukan
3.708
0.051
6.418
514
62
3.708
0.127
1.135
91
62
3.708
0.152
1.766
142
78
3.708
0.152
1.889
152
31
1.930
0.000
52
1.930
0.000
104
Total Luas Lantai

Allowance Transportasi
Total Luas
Luas
Lantai
1.695
0.942
1.130
2.826
0.000
0.000
6.594
56.005
62.599
O. Luas Gudang Bahan Baku Pembantu
Jumlah Part
No Part
900
905
910
915
920
925
930
935
936
937
940
951
959
960
Nama Part
Drive Nail
Engine
Gondola
Box Car
Caboose
Washer Flat
Engine
Gondola
Box Car
Caboose
Screw Hook
Screw Eye
Wood Band
String
Wheel
Engine
Gondola
Box Car
Caboose
Cartoon
Cartoon Linear
Label
Gamed Tape
Lacquar
Engine
Gondola
Box Car
Caboose
Lacquar Thinner
Engine
Gondola
Box Car
Caboose
Glue
Jumlah Part Jumlah

pada Tiap Part per
Assembly
Produk
Tipe
Steel
8
6
6
4
24
Steel
8
6
6
4
3
4
1
1
8
6
6
4
1
1
1
1
24
3
4
1
1
Steel
Steel
Wood
Cotton
Plastic
24
1
1
1
1
0.0678
0.0421
0.0401
0.0000
0.1500
0.0068
0.0042
0.0040
0.0000
0.0150
Corr
Enamel
Paper
Kraft
960
965
970
1 Inch
Engine
Gondola
Box Car
Caboose
Sand Paper
Engine
Gondola
Box Car
Caboose
Sand Disc
Engine
Gondola
Box Car
Caboose
= 0.025
Meter
0.0662
0.0175
0.0163
0.0000
0.1000
0.5918
0.1663
0.2419
0.0000
1.0000
0.5918
0.1663
0.2419
0.0000
1.0000
LUAS LANTAI GUDANG B

Karakteristik Bahan
Tebal
(inch)
Panjang
Tebal
Lebar (inch)
(inch)
(meter)
Panjang Lebar
(meter)
(meter)
Tebal
(inch)
0.06
1.25
0.0015
0.032
0.03
0.5
0.0008
0.013
0.06
0.06
0
0.09
0.5
0.375
0.375
0.75
36
1.25
0
0
0
0
0
0.0015
0.0015
0.0023
0.0127
0.010
0.010
0.019
0.914
0.032
4
4
12
8
12
0.1
0.06
0
0
-
28
12
6
60
-
12
12
4
0
-
0.0025
0.0015
0.0000
0.0000
-
0.711
0.305
0.152
1.524
-
0.305
0.30
0.10
-
20
20
6
8
18
18
18
S LANTAI GUDANG BAHAN BAKU PEMBANTU

Karakteristik Unit Received
Panjang
(inch)
Lebar
(inch)
Tebal (m)
Panjang
Received per
Lebar (m)
(m)
Smaller Unit
12
0.102
0.305
0.152
300
pcs
12
12
0.102
0.305
0.152
150
pcs
12
12
12
12
20
24
6
6
12
15
12
0.102
0.102
0.305
0.203
0.305
0.305
0.305
0.305
0.508
0.610
0.152
0.152
0.305
0.381
0.305
300
300
2250
612.65
2000
pcs
pcs
pcs
meter
pcs
12
12
1
12
1
40
40
32
25
12
30
30
30
8
12
0.508
0.508
0.152
0.203
0.457
1.016
1.016
0.813
0.635
0.305
0.762
0.762
0.762
0.203
0.305
500
2500
5000
182.88
5
sheet
sheet
sheet
meter
gal
1
1
1
12
5
12
12
0.457
0.305
0.305
gal
12
12
0.457
0.305
0.305
gal
Unit Received
12
0.102
0.305
0.229
100
sheet
12
12
0.152
0.305
0.305
100
sheet
Unit Received
Demand
(unit)
Jumlah Kebutuha
Unit
Jumlah Unit Luas Lantai
Produksi n Bahan / Received
Received / / Tumpukan
/ Lead
Lead
/ Lead
Tumpukan
(m2)
Time
Time
Time
box/karton
100
100
200
0
8000
8000
16000
0
64000
48000
96000
0
100
100
200
0
100
100
100
100
8000
8000
16000
0
8000
8000
8000
8000
64000
48000
96000
0
24000
32000
8000
8000
100
100
200
0
100
100
100
100
8000
8000
16000
0
8000
8000
8000
8000
64000
48000
96000
0
8000
8000
8000
8000
100
100
200
0
8000
8000
16000
0
543
336
642
0
100
100
200
0
8000
8000
16000
0
54
34
64
0
58
20
0.046
116
20
0.046
7
9
4
2
20
20
7
10
0.046
0.046
0.093
0.194
104
0.186
16
4
2
4
4
4
14
10
0.774
0.774
0.619
0.129
61
0.093
0.093
38
0.093
box/karton
box/karton
box/karton
burlap/bag
roll/karton
karton
pallet
pallet
karton
roll/karton
gal can
gal can
gal can
100
100
200
0
8000
8000
16000
0
530
140
261
0
100
100
200
0
8000
8000
16000
0
4734
1331
3871
0
100
100
200
0
8000
8000
16000
0
4734
1331
3871
0
38
0.093
100
20
0.070
100
14
0.093
package
package
Total
Allowance
Total Luas
Jumlah
Tumpuka
n
Luas Total
Ruangan
(m2)
0.139
0.279
1
1
1
1
0.046
0.046
0.093
0.194
15
2.787
4
1
1
1
3.097
0.774
0.619
0.129
13
1.208
0.186
0.743
Total
Allowance
Total Luas
0.743
0.348
0.743
11.432
28.003
39.435
Bahan
Ukuran Unit Received Received per Smaller
Baku
Unit Received
Unit
Pembantu T (m) P (m) L (m)
Drive Nail
0.102
0.305
0.152
300
pcs
12 box/carton
Washer Flat
0.102
0.305
0.152
150
pcs
12 box/carton
Hook Screw
0.102
0.305
0.152
300
pcs
12 box/carton
Eye Screw
0.102
0.305
0.152
300
pcs
12 box/carton
Wood Band
0.305
0.305
0.305
2250
pcs
String
0.203
0.508
0.381
613
Wheel
0.305
0.610
0.305
2000
Cartoon
0.508
1.016
0.762
Cartoon
Linear
0.508
1.016
Label
0.152
meter
1 burlap / bag
12 rol / karton
pcs
1 karton
500
sheet
1 pallet
0.762
2500
sheet
1 pallet
0.813
0.762
5000
sheet
Gummed Tap 0.203

0.457
Lacquar
0.635
0.203
183
meter
0.305
0.305
Lacquar Thin 0.457

0.457
Glue
Sand Paper 0.102
0.305
0.305
0.305
0.305
0.305
0.229
100
sheet
0.152
0.305
0.305
100
sheet
Sand Disc
PEMAKAIAN SAND
PAPER & SAND
FabrikasiDISC
Assembly
TOTAL
PEMAKAIAN CAT
Lapisan Pertama
Lapisan Kedua
TOTAL
WAKTU
PROSES
5.64
PROPORSI
57.42%
4.18
42.58%
9.82
100.00%
WAKTU
PROSES
0.33
PROPORSI
55.99%
0.26
44.01%
0.59
100.00%
karton
12 rol / karton
gal
gal.can
gal
gal.can
gal
gal.can
1 package
1 package
VOLUME
VOLUME BAHAN PEMBANTU
Jumlah Bahan
per Unit
Received
3600
0.00152
1800
0.00076
0.01270
3600
0.00152
0.00953
3600
0.00152
0.00953
2250
0.01905
7351.776
0.0023
2000
0.0127
0.0318
500
0.0025
0.7112
0.3048
2500
0.0015
0.3048
0.3048
5000
0.1524
0.1016
2194.56
1.5240
25
25
25
100
100
Karakteristik Bahan
P (m)
T (m)
0.03175
L (m)
-
0.9144
Volume Satuan Bahan

(m3)
Volume per Unit

Received
5.78873E-08
0.0002083943
9.64788E-08
1.08539E-07
1.08539E-07
3.79838E-04
3.75110E-06
1.00499E-05
5.50605E-04
1.41584E-04
1.88779E-05
1.82078E-05
1.69901E-03
1.69901E-03
1.69901E-03
7.07921E-05
1.41584E-04
0.0001736619
0.0003907393
0.0003907393
0.8546353875
0.0275772269
0.0200997582
0.2753026752
0.3539605824
0.0943894886
0.0399582169
0.0424752699
0.0424752699
0.0424752699
0.0070792116
0.0141584233
PERHITUNGAN ONGKOS P
No
From
To
1 RECEIVIN GUDANG
G
BAHAN
BAKU
UTAMA
Nama Bahan
ROUGH LUMBER 1/4"
ROUGH LUMBER 1/2"
ROUGH LUMBER 3/4"
ROUGH LUMBER 2"
FIN RD STK 1.5D
FIN RD STK 0.75D
2 RECEIVIN GUDANG
900 DRIVE NAIL
G
BAHAN
910 WASHER FLAT
BAKU
PEMBANTU 925 SCREW HOOK
930 SCREW EYE
T (in)
514.00
91.00
142.00
152.00
0.00
1.25
1.25
1
2.5
1.5
0.00
58
0.75
4.000
116
4.000
4.000
4.000
920 WOOD BAND
12.000
915 STRING
8.000
905 WHEEL
104
12.000
935 CARTON
16
20.000
936 CARTON LINIER
20.000
937 LABEL
6.000
960 GAMMED TAPE
8.000
61
18.000
18.000
38
18.000
100
4.000
100
6.000
951 LACQUAR
959 LACQUAR THINNER
961 GLUE
965 SAND PAPER
3 GUDANG
BAHAN
BAKU
UTAMA
Demand
per lead
per jam
time
970 SAND DISC

C.O. SAW (P ROUGH LUMBER 1/4"
6.43
1.25
ROUGH LUMBER 1/2"
1.14
1.25
ROUGH LUMBER 3/4"
1.78
1.90
2.5
0.00
1.5
0.75
SAND PAPER
0.00
2.18
SAND DISC
2.94
ROUGH LUMBER 2"

JOINTER (FAB
120 BOILER
CIRC. SAW (F
121 STACK
4 GUDANG DISC SAND ( 965
BAHAN
970
BAKU
PEMBANT BENCH 1 (AS960
U
DISC SAND ( 965
970
SPRAY BOOTH
951
959
BENCH II (AS900
GLUE
SAND PAPER
SAND DISC
LACQUAR
LACQUAR THINNER
DRIVE NAIL
2.33
291.66
124.19
3.80
0.38
2600
4.000
BENCH II (AS
910
925
930
920
915
905
BENCH III (A 935
936
937
WASHER FLAT
SCREW HOOK
SCREW EYE
WOOD BAND
STRING
WHEEL
CARTON
CARTON LINIER
LABEL
960 GUMMED TAPE

5 C.O. SAW CIRC SAW (P ROUGH LUMBER 1/4"
(PREFAB)
ROUGH LUMBER 1/2"
PLANNER (PRROUGH LUMBER 3/4"
6 CIRC.
SAW
(PREFAB)
ROUGH LUMBER 2"

PLANNER (PRROUGH LUMBER 1/4"
JOINTER (PR
2600
300
400
100
100
2600
100
100
100
4.000
4.000
4.000
12.000
8.000
12.000
20.000
20.000
6.000
100
6.41
1.13
8.000
1.25
1.76
1.89
1.25
0.75
19.18
2
0.25
ROUGH LUMBER 1/2"
4.52
0.5
ROUGH LUMBER 2"
5.66
5.26
4.15
ROUGH LUMBER 3/4"

133 FRONT CAB
2.07
0.75
0.25
0.25
141 SIDE TENDER
4.13
0.25
144 BACK TENDER
2.07
0.25
231 SIDE GONDOLA
4.13
0.25
233 END GONDOLA
4.13
0.25
431 SIDE CABOOSE
0.00
0.25
433 END CABOOSE
0.00
134.003
0.25
JOINTER (FAB131 SIDE CAB
CIRC SAW (F 135 ROOF CAB

335 ROOF BOX CAR
201.407
0.5
0.5
435 ROOF CABOOSE
0.000
0.5
110 CHASSIS ENGINE
42.486
0.75
210 CHASSIS GONDOLA
67.203
0.75
0.000
19.22
0.75
4.53
0.5
1.76
0.75
1.88
100.91
5.251
241.689
150.451
0.75
0.25
141 SIDE TENDER
300.903
0.25
144 BACK TENDER
200.602
0.25
410 CHASSIS CABOOSE

7 PLANNER CIRC. SAW ( ROUGH LUMBER 1/4"
(PREFAB)
ROUGH LUMBER 1/2"
ROUGH LUMBER 3/4"
ROUGH LUMBER 2"
JOINTER (FAB
330 BODY BOX CAR
JOINTER CIRC. SAW (
ROUGH LUMBER 3/4"
8 (PREFAB)
9 JOINTER CIRC SAW (F 131 SIDE CAB
(FAB)
133 FRONT CAB
1.25
0.25
9 JOINTER
(FAB)
10 CIRC.
SAW
(FAB)
11 DISC
SAND
(FAB)
12 DRILL
PRESS
(FAB)
13 BENCH I
(ASSY)
CIRC SAW (F
231 SIDE GONDOLA
100.401
0.25
233 END GONDOLA
401.203
0.25
431 SIDE CABOOSE
0.000
0.25
433 END CABOOSE
0.000
0.25
120 BOILER
0.000
1.5
330 BODY BOX CAR

DISC SAND ( 135 ROOF CAB
100.905
335 ROOF BOX CAR
200.802
2
0.5
0.5
435 ROOF CABOOSE
0.000
0.5
110 CHASSIS ENGINE
100.602
0.75
210 CHASSIS GONDOLA
0.75
410 CHASSIS CABOOSE

121 STACK
100.502
0.000
100.200
120 BOILER
100.301
100.200
330 BODY BOX CAR

DRILL PRESS131 SIDE CAB
201.205
200.602
431 SIDE CABOOSE

BENCH I (ASS133 FRONT CAB
0.000
100.301
0.75
0.75
1.5
2
0.25
0.25
141 SIDE TENDER
200.602
0.25
0.25
144 BACK TENDER
100.301
0.25
231 SIDE GONDOLA
200.803
0.25
233 END GONDOLA
200.601
0.25
0.000
100.401
0.25
210 CHASSIS GONDOLA
100.401
0.75
410 CHASSIS CABOOSE
0.000
201.003
100.200
100.100
100.200
200.802
0.75
2
1.5
0.75
0.5
0.5
0.000
100.200
100.200
100.200
0.000
200.602
200.601
0.5
1.5
0.75
0.75
0.75
0.25
2
0.25
433 END CABOOSE

DRILL PRESS110 CHASSIS ENGINE
330
120
BENCH I (ASS121
135
335
BODY BOX CAR

BOILER
STACK
ROOF CAB
ROOF BOX CAR
435
BENCH I (ASS120
110
210
410
131
330
ROOF CABOOSE
BOILER
CHASSIS ENGINE
CHASSIS GONDOLA
CHASSIS CABOOSE
SIDE CAB
BODY BOX CAR
431 SIDE CABOOSE

RACK (ASSY)120 BOILER
121 STACK
110 CHASSIS ENGINE
131 SIDE CAB
133 FRONT CAB
0.000
100
100
100
200
100
0.75
1.5
0.75
0.75
0.25
0.25
(ASSY)
135
141
144
210
231
233
330
335
410
431
433
435
ROOF CAB
SIDE TENDER
BACK TENDER
CHASSIS GONDOLA
SIDE GONDOLA
END GONDOLA
BODY BOX CAR
ROOF BOX CAR
CHASSIS CABOOSE
SIDE CABOOSE
END CABOOSE
ROOF CABOOSE
960 GLUE
14 RACK
(ASSY)
15 DISC
SAND
(ASSY)
DISC SAND ( 120 BOILER

121 STACK
110 CHASSIS ENGINE
131 SIDE CAB
133 FRONT CAB
135 ROOF CAB
141 SIDE TENDER
144 BACK TENDER
210 CHASSIS GONDOLA
231 SIDE GONDOLA
233 END GONDOLA
330 BODY BOX CAR
335 ROOF BOX CAR
410 CHASSIS CABOOSE
431 SIDE CABOOSE
433 END CABOOSE
435 ROOF CABOOSE
960 GLUE
SPRAY BOOTH
120 BOILER
121 STACK
110 CHASSIS ENGINE
131 SIDE CAB
133 FRONT CAB
135 ROOF CAB
141 SIDE TENDER
144 BACK TENDER
210 CHASSIS GONDOLA
231 SIDE GONDOLA
233 END GONDOLA
330 BODY BOX CAR
335 ROOF BOX CAR
410 CHASSIS CABOOSE
100
200
100
100
200
200
200
200
0
0
0
0
0.5
0.25
0.25
0.75
0.25
0.25
2
0.5
0.75
0.25
0.25
0.5
11.63
100
100
0.4572
1.5
0.75
100
200
100
100
200
100
100
200
200
200
200
0
0
0
0
0.75
0.25
0.25
0.5
0.25
0.25
0.75
0.25
0.25
2
0.5
0.75
0.25
0.25
0.5
11.63
100
100
100
200
100
100
200
100
100
200
200
200
200
0
0.4572
1.5
0.75
0.75
0.25
0.25
0.5
0.25
0.25
0.75
0.25
0.25
2
0.5
0.75
431 SIDE CABOOSE

433 END CABOOSE
435 ROOF CABOOSE
16 SPRAY
BOOTH
(ASSY)
17 OVEN
(ASSY)
18 SPRAY
BOOTH
(ASSY)
960 GLUE
OVEN (ASSY)120 BOILER
121 STACK
110 CHASSIS ENGINE
131 SIDE CAB
133 FRONT CAB
135 ROOF CAB
141 SIDE TENDER
144 BACK TENDER
210 CHASSIS GONDOLA
231 SIDE GONDOLA
233 END GONDOLA
330 BODY BOX CAR
335 ROOF BOX CAR
410 CHASSIS CABOOSE
431 SIDE CABOOSE
433 END CABOOSE
435 ROOF CABOOSE
960 GLUE
951 LACQUAR
959 LACQUAR THINNER
SPRAY BOOTH
120 BOILER
121 STACK
110 CHASSIS ENGINE
131 SIDE CAB
133 FRONT CAB
135 ROOF CAB
141 SIDE TENDER
144 BACK TENDER
210 CHASSIS GONDOLA
231 SIDE GONDOLA
233 END GONDOLA
330 BODY BOX CAR
335 ROOF BOX CAR
410 CHASSIS CABOOSE
431 SIDE CABOOSE
433 END CABOOSE
435 ROOF CABOOSE
961 GLUE
951 LACQUAR
959 LACQUAR THINNER
OVEN (ASSY)120 BOILER
0
0
0
0.25
0.25
0.5
11.63
100
100
100
200
100
100
200
100
100
200
200
0.4572
1.5
0.75
0.75
0.25
0.25
0.5
0.25
0.25
0.75
0.25
0.25
200
200
0
0
0
0
11.63
2.13
0.21
2
0.5
0.75
0.25
0.25
0.5
0.4572
0.4572
100
100
100
200
100
100
200
100
100
200
200
200
200
0
0
0
0
11.63
2.13
0.213
100
0.4572
1.5
0.75
0.75
0.25
0.25
0.5
0.25
0.25
0.75
0.25
0.25
2
0.5
0.75
0.25
0.25
0.5
0.4572
0.4572
0.4572
1.5
18 SPRAY
BOOTH
(ASSY)
19 OVEN
(ASSY)
OVEN (ASSY)
121
110
131
133
135
141
144
210
231
233
330
335
410
431
433
435
961
951
STACK
CHASSIS ENGINE
SIDE CAB
FRONT CAB
ROOF CAB
SIDE TENDER
BACK TENDER
CHASSIS GONDOLA
SIDE GONDOLA
END GONDOLA
BODY BOX CAR
ROOF BOX CAR
CHASSIS CABOOSE
SIDE CABOOSE
END CABOOSE
ROOF CABOOSE
GLUE
LACQUAR
959 LACQUAR THINNER

BENCH II (AS120 BOILER
121 STACK
110 CHASSIS ENGINE
131 SIDE CAB
133 FRONT CAB
135 ROOF CAB
141 SIDE TENDER
144 BACK TENDER
210 CHASSIS GONDOLA
231 SIDE GONDOLA
233 END GONDOLA
330 BODY BOX CAR
335 ROOF BOX CAR
410 CHASSIS CABOOSE
431 SIDE CABOOSE
433 END CABOOSE
435 ROOF CABOOSE
961 GLUE
951 LACQUAR
959 LACQUAR THINNER
20 BENCH II
(ASSY)
BENCH III (A 120 BOILER

121 STACK
110 CHASSIS ENGINE
131 SIDE CAB
133 FRONT CAB
135 ROOF CAB
100
100
200
100
100
200
100
100
200
200
200
200
0
0
0
0
11.63
1.67
0.17
100
100
100
200
100
100
200
100
100
200
200
200
200
0
0
0
0
11.63
1.67
0.17
100
100
100
200
100
100
0.75
0.75
0.25
0.25
0.5
0.25
0.25
0.75
0.25
0.25
2
0.5
0.75
0.25
0.25
0.5
0.4572
0.4572
0.4572
1.5
0.75
0.75
0.25
0.25
0.5
0.25
0.25
0.75
0.25
0.25
2
0.5
0.75
0.25
0.25
0.5
0.4572
0.4572
0.4572
1.5
0.75
0.75
0.25
0.25
0.5
141
144
210
231
233
330
335
410
431
433
435
961
951
959
900
910
925
930
920
915
905
21 BENCH III WAREHOUSE120
(ASSY)
121
110
131
133
135
141
144
210
231
233
330
335
410
431
433
435
961
951
959
900
910
925
930
SIDE TENDER
BACK TENDER
CHASSIS GONDOLA
SIDE GONDOLA
END GONDOLA
BODY BOX CAR
ROOF BOX CAR
CHASSIS CABOOSE
SIDE CABOOSE
END CABOOSE
ROOF CABOOSE
GLUE
LACQUAR
LACQUAR THINNER
DRIVE NAIL
WASHER FLAT
SCREW HOOK
SCREW EYE
WOOD BAND
STRING
WHEEL
200
100
100
200
200
200
200
0
0
0
0
11.63
1.67
0.167
2600
2600
300
400
100
100
2600
BOILER
STACK
CHASSIS ENGINE
SIDE CAB
FRONT CAB
ROOF CAB
SIDE TENDER
BACK TENDER
CHASSIS GONDOLA
SIDE GONDOLA
END GONDOLA
BODY BOX CAR
ROOF BOX CAR
CHASSIS CABOOSE
SIDE CABOOSE
END CABOOSE
ROOF CABOOSE
GLUE
LACQUAR
LACQUAR THINNER
DRIVE NAIL
WASHER FLAT
SCREW HOOK
SCREW EYE
100
100
100
200
100
100
200
100
100
200
200
200
200
0
0
0
0
11.63
1.67
0.17
2600
2600
300
400
0.25
0.25
0.75
0.25
0.25
2
0.5
0.75
0.25
0.25
0.5
0.4572
0.4572
0.4572
0.1016
0.1016
0.1016
0.1016
0.3048
0.2032
0.3048
1.5
0.75
0.75
0.25
0.25
0.5
0.25
0.25
0.75
0.25
0.25
2
0.5
0.75
0.25
0.25
0.5
0.4572
0.4572
0.4572
0.1016
0.1016
0.1016
0.1016
920
915
905
935
936
937
100
100
2600
100
100
100
100
WOOD BAND
STRING
WHEEL
CARTON
CARTON LINIER
LABEL
960 GUMMED TAPE

22 WAREHOU SHIPPING
SE
120
121
110
131
133
135
141
144
210
231
233
330
335
410
431
433
435
960
951
959
900
905
910
915
920
925
930
935
936
937
BOILER
STACK
CHASSIS ENGINE
SIDE CAB
FRONT CAB
ROOF CAB
SIDE TENDER
BACK TENDER
CHASSIS GONDOLA
SIDE GONDOLA
END GONDOLA
BODY BOX CAR
ROOF BOX CAR
CHASSIS CABOOSE
SIDE CABOOSE
END CABOOSE
ROOF CABOOSE
GLUE
LACQUAR
LACQUAR THINNER
DRIVE NAIL
WASHER FLAT
SCREW HOOK
SCREW EYE
WOOD BAND
STRING
WHEEL
CARTON
CARTON LINIER
LABEL
940 GUMMED TAPE
8000
8000
8000
16000
8000
8000
16000
8000
8000
16000
16000
16000
16000
0
0
0
0
11.63
1.67
0.17
2600
2600
300
400
100
100
2600
100
100
100
100
?
?
0.3048
0.2032
0.3048
0.508
0.508
0.1524
0.2032
1.5
0.75
0.75
0.25
0.25
0.5
0.25
0.25
0.75
0.25
0.25
2
0.5
0.75
0.25
0.25
0.5
0.4572
0.4572
0.4572
0.1016
0.1016
0.1016
0.1016
0.3048
0.2032
0.3048
0.508
0.508
0.1524
0.2032
GAN ONGKOS PEMINDAHAN MATERIAL (MATERIAL HANDLING)

Volume (m3)
Massa
Jenis
(kg/m3)
P (in)
L (in)
Volume
komponen (m3)
per lead time
146
146
146
146
76
2
5
6
6
-
0.0059812784
0.0149531959
0.0143550681
0.0358876702
0.1114523552
3.074377077
1.3607408269
2.0384196651
5.4549258643
0
600
600
600
600
600
76
12.000
6.000
0.0557261776
0.0002083943
0
0.012086869
600
7250
12.000
6.000
0.0001736619
0.0201447816
7250
12.000
6.000
0.0003907393
0.0027351751
7250
12.000
6.000
0.0003907393
0.0035166537
7250
12.000
12.000
0.8546353875
3.41854155
20.000
15.000
0.0275772269
0.0551544538
600
100
24.000
12.000
0.0200997582
2.0903748515
40.000
30.000
0.2753026752
4.4048428032
600
450
40.000
30.000
0.3539605824
1.4158423296
450
32.000
30.000
0.0943894886
0.1887789773
450
25.000
8.000
0.0399582169
0.1598328674
850
12.000
12.000
0.0424752699
2.5909914632
1000
12.000
12.000
0.0424752699
0.2973268892
500
12.000
12.000
0.0424752699
1.6140602557
1250
12.000
9.000
0.0070792116
0.7079211648
750
12.000
12.000
1.4158423296
750
146
0.0141584233
0.0059812784
146
146
per jam
0.0384297135
600
0.0149531959
0.0170092603
600
0.0143550681
0.0254802458
600
146
0.0358876702
0.0681865733
600
76
6801.24
600
76
3400.62
7.079211648E-005
0
0.0001541153
600
750
0.0001415842
0.0004156236
750
0.0016990108
7.079211648E-005
0.0001415842
0.0016990108
0.0016990108
5.788730358E-008
0.0039516755
0.0206468887
0.0175836633
0.0064596944
0.0006459694
0.000150507
1250
750
750
1000
500
7250
12.000
6.000
12.000
12.000
12.000
12.000
20.000
24.000
40.000
40.000
32.000
6.000
6.000
6.000
12.000
15.000
12.000
30.000
30.000
30.000
9.64788393E-008
1.0853869421E-007
1.0853869421E-007
0.000379838
3.7510972720E-006
1.0049879094E-005
0.0005506054
0.0001415842
1.8877897728E-005
0.000250845
3.2561608E-005
4.3415478E-005
0.037983795
0.0003751097
0.0261296856
0.055060535
0.0141584233
0.0018877898
7250
25.000
146
8.000
2
1.8207848889E-005
0.0059812784
0.0018207849
0.0383133383
850
146
146
5
6
0.0149531959
0.010766301
0.0169436255
0.0189768852
600
600
146
146
6
2
0.0287101361
0.0011962557
0.0541336726
0.022942027
600
600
146
0.0059812784
0.0270284713
600
146
0.0287101361
0.1624010179
600
146
146
146
2
2
1.5
0.003588767
0.0011962557
0.0188821147
0.0049606361
600
600
0.0008971918
0.0018527976
600
146
1.5
0.0008971918
0.0037055951
600
146
1.5
0.0008971918
0.0018527976
600
146
0.0005981278
0.0024728696
600
146
0.0005981278
0.0024703918
600
146
1.5
0.0008971918
600
146
1.5
3
6
2.5
2.5
0.0008971918
6.145149E-005
0
0.0082346559
600
600
0.000122903
0.0247534746
600
2.5
0.0001024192
600
9.5
0.0002335157
0.0099212124
600
0.0001474836
0.0099112912
600
146
0.0001474836
0.0059812784
0
0.114940015
600
600
146
2.5
0.0029906392
0.0135549004
600
146
0.003588767
0.0063129772
600
146
0.0095700454
0.0180084684
600
0.0003932895
0.0396848894
600
146
2.5
2
2
0.003588767
2.048383E-005
0.0188443504
0.0049507148
600
600
1.5
1.2290298E-005
0.001849092
600
1.5
1.2290298E-005
0.003698184
600
1.5
1.5
9.2177235E-006
0.001849092
600
7250
7250
600
100
600
450
450
450
600
2.4580596E-005
0.0024679239
600
1.5
6.145149E-006
0.002465451
600
1.5
2.4580596E-005
600
1.5
1.5
9.2177235E-006
600
4.5
600
6
3
6
2
2.5
2.5
0.0003932895
6.145149E-005
0.0396848894
0.0061574639
600
600
0.000122903
0.0246792141
600
2.5
0.0001024192
600
9.5
0.0002335157
0.0234921908
600
5
1.5
4.5
2
0
0
0.0001474836
0.000122903
0.00002
0.014822336
0
0.002175122
600
600
600
0.00039
0.0391913865
600
2.5
4
2
1.5
0.0003932895
2.048383E-005
0.0791316695
0.0041090933
600
600
2
2
1.5
1.5
2.4580596E-005
1.2290298E-005
0
0.001232728
600
600
1.2290298E-005
0.002465456
600
1.5
1.5
9.2177235E-006
0.000924546
600
2.4580596E-005
0.0049358478
600
1.5
6.145149E-006
0.0012327255
600
1.5
1.5
9.5
9.2177235E-006
0.0002335157
0
0.0234452299
600
600
0.0001474836
0.0148075136
600
5
6
4.5
1.5
3
6
2
2
0
0
2.5
2.5
0.000122903
0.0003932895
0.0003907393
0.00002
6.145149E-005
0.000122903
0
0.0790525378
0.0391521952
0.0021729468
0.0061574639
0.0246792141
600
600
600
600
600
600
5
4.5
9.5
6
5
2.5
6
4
2.5
0
2
2
2
2
2
1.5
0.0001024192
0.00039
0.00087
0.00035
0.00024
0.00002
0.00093
0
0.0391521952
0.0872465583
0.0348019512
0
0.0040320478
0.185796389
600
600
600
600
600
600
600
4.5
1.5
9.5
2.5
2
0
0
2
2
1.5
0.00005
0.00039
0.00002
0.00023
0.00002
0.00001
0
0.0390739299
0.0021707739
0.0233515662
0.004096766
0.0012290298
600
600
600
600
600
600
3
2
1.5
6
6
1.5
6
6
5
4
1.5
5
2.5
1.5
1.5
2
1
1
2
2.5
2
1.5
1.5
2.5
0.00006
0.00001
0.00001
0.00015
0.00002
0.00001
0.00039
0.00012
0.00012
0.00002
0.00001
0.00010
0.006145149
0.0024580596
0.0009217724
0.0147483576
0.0049161192
0.0012290298
0.0786579072
0.024580596
0
0
0
0
600
600
600
600
600
600
600
600
600
600
600
600
0.3048
4.5
1.5
0.3048
0
0
0.00170
0.00039
0.00002
0.0197583775
0.0390739299
0.0021707739
1250
600
600
9.5
2.5
2
3
2
1.5
6
6
1.5
6
6
5
4
1.5
5
2
2
1.5
2.5
1.5
1.5
2
1
1
2
2.5
2
1.5
1.5
2.5
0.00023
0.00002
0.00001
0.00006
0.00001
0.00001
0.00015
0.00002
0.00001
0.00039
0.00012
0.00012
0.00002
0.00001
0.00010
0.0233515662
0.004096766
0.0012290298
0.006145149
0.0024580596
0.0009217724
0.0147483576
0.0049161192
0.0012290298
0.0786579072
0.024580596
0
0
0
0
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
0.3048
4.5
1.5
9.5
2.5
2
3
2
1.5
6
6
1.5
6
6
5
0.3048
0
0
2
2
1.5
2.5
1.5
1.5
2
1
1
2
2.5
2
0.00170
0.00039
0.00002
0.00023
0.00002
0.00001
0.00006
0.00001
0.00001
0.00015
0.00002
0.00001
0.00039
0.00012
0.00012
0.0197583775
0.0390739299
0.0021707739
0.0233515662
0.004096766
0.0012290298
0.006145149
0.0024580596
0.0009217724
0.0147483576
0.0049161192
0.0012290298
0.0786579072
0.024580596
0
1250
600
600
600
600
600
600
600
600
600
600
600
600
600
600
4
1.5
5
1.5
1.5
2.5
0.00002
0.00001
0.00010
0
0
0
600
600
600
0.3048
4.5
1.5
9.5
2.5
2
3
2
1.5
6
6
1.5
0.3048
0
0
2
2
1.5
2.5
1.5
1.5
2
1
1
0.00170
0.00039
0.00002
0.00023
0.00002
0.00001
0.00006
0.00001
0.00001
0.00015
0.00002
0.00001
0.0197583775
0.0390739299
0.0021707739
0.0233515662
0.004096766
0.0012290298
0.006145149
0.0024580596
0.0009217724
0.0147483576
0.0049161192
0.0012290298
1250
600
600
600
600
600
600
600
600
600
600
600
6
6
5
4
1.5
5
0.3048
0.3048
2
2.5
2
1.5
1.5
2.5
0.3048
0.3048
0.00039
0.00012
0.00012
0.00002
0.00001
0.00010
0.00170
0.00170
0.0786579072
0.024580596
0
0
0
0
0.0197583775
0.0036169478
600
600
600
600
600
600
1250
1000
0.3048
4.5
1.5
9.5
2.5
2
3
2
1.5
6
6
1.5
6
6
5
4
1.5
5
0.3048
0.3048
0.3048
0
0
2
2
1.5
2.5
1.5
1.5
2
1
1
2
2.5
2
1.5
1.5
2.5
0.3048
0.3048
0.00170
0.00039
0.00002
0.00023
0.00002
0.00001
0.00006
0.00001
0.00001
0.00015
0.00002
0.00001
0.00039
0.00012
0.00012
0.00002
0.00001
0.00010
0.00170
0.00170
0.0003616948
0.0390739299
0.0021707739
0.0233515662
0.004096766
0.0012290298
0.006145149
0.0024580596
0.0009217724
0.0147483576
0.0049161192
0.0012290298
0.0786579072
0.024580596
0
0
0
0
0.0197583775
0.0036169478
500
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
1250
1000
0.3048
4.5
0.3048
0
0.00170
0.00039
0.0003616948
0.0390739299
500
600
1.5
9.5
2.5
2
3
2
1.5
6
6
1.5
6
6
5
4
1.5
5
0.3048
0.3048
0
2
2
1.5
2.5
1.5
1.5
2
1
1
2
2.5
2
1.5
1.5
2.5
0.3048
0.3048
0.00002
0.00023
0.00002
0.00001
0.00006
0.00001
0.00001
0.00015
0.00002
0.00001
0.00039
0.00012
0.00012
0.00002
0.00001
0.00010
0.00170
0.00170
0.0021707739
0.0233515662
0.004096766
0.0012290298
0.006145149
0.0024580596
0.0009217724
0.0147483576
0.0049161192
0.0012290298
0.0786579072
0.024580596
0
0
0
0
0.0197583775
0.0028427466
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
1250
1000
0.3048
4.5
1.5
9.5
2.5
2
3
2
1.5
6
6
1.5
6
6
5
4
1.5
5
0.3048
0.3048
0.3048
0
0
2
2
1.5
2.5
1.5
1.5
2
1
1
2
2.5
2
1.5
1.5
2.5
0.3048
0.3048
0.00170
0.00039
0.00002
0.00023
0.00002
0.00001
0.00006
0.00001
0.00001
0.00015
0.00002
0.00001
0.00039
0.00012
0.00012
0.00002
0.00001
0.00010
0.00170
0.00170
0.0002842747
0.0390739299
0.0021707739
0.0233515662
0.004096766
0.0012290298
0.006145149
0.0024580596
0.0009217724
0.0147483576
0.0049161192
0.0012290298
0.0786579072
0.024580596
0
0
0
0
0.0197583775
0.0028427466
500
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
1250
1000
0.3048
4.5
1.5
9.5
2.5
2
3
0.3048
0
0
2
2
1.5
2.5
0.00170
0.00039
0.00002
0.00023
0.00002
0.00001
0.00006
0.0002842747
0.0390739299
0.0021707739
0.0233515662
0.004096766
0.0012290298
0.006145149
500
600
600
600
600
600
600
2
1.5
6
6
1.5
6
6
5
4
1.5
5
0.3048
0.3048
0.3048
0.3048
0.3048
0.3048
0.3048
0.3048
0.508
1.5
1.5
2
1
1
2
2.5
2
1.5
1.5
2.5
0.3048
0.3048
0.3048
0.1524
0.1524
0.1524
0.1524
0.3048
0.381
0.00001
0.00001
0.00015
0.00002
0.00001
0.00039
0.00012
0.00012
0.00002
0.00001
0.00010
0.00170
0.00170
0.00170
0.00000005789
0.00000009648
0.00000010854
0.00000010854
0.00037983795
0.00000375110
0.0024580596
0.0009217724
0.0147483576
0.0049161192
0.0012290298
0.0786579072
0.024580596
0
0
0
0
0.0197583775
0.0028427466
0.0002842747
0.000150507
0.000250845
3.2561608E-005
4.3415478E-005
0.037983795
0.0003751097
600
600
600
600
600
600
600
600
600
600
600
1250
1000
500
7250
7250
0.6096
4.5
1.5
9.5
2.5
2
3
2
1.5
6
6
1.5
6
6
5
4
1.5
5
0.3048
0.3048
0.3048
0.3048
0.3048
0.3048
0.3048
0.3048
0
0
2
2
1.5
2.5
1.5
1.5
2
1
1
2
2.5
2
1.5
1.5
2.5
0.3048
0.3048
0.3048
0.1524
0.1524
0.1524
0.1524
0.00001004988
0.00039
0.00002
0.00023
0.00002
0.00001
0.00006
0.00001
0.00001
0.00015
0.00002
0.00001
0.00039
0.00012
0.00012
0.00002
0.00001
0.00010
0.00170
0.00170
0.00170
0.00000005789
0.00000009648
0.00000010854
0.00000010854
0.0261296856
0.0390739299
0.0021707739
0.0233515662
0.004096766
0.0012290298
0.006145149
0.0024580596
0.0009217724
0.0147483576
0.0049161192
0.0012290298
0.0786579072
0.024580596
0
0
0
0
0.0197583775
0.0028427466
0.0002842747
0.000150507
0.000250845
3.2561608E-005
4.3415478E-005
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
1250
1000
500
7250
7250
7250
7250
600
100
7250
7250
0.3048
0.508
0.6096
1.016
1.016
0.8128
0.3048
0.381
0.3048
0.762
0.762
0.762
0.00037983795
0.00000375110
0.00001004988
0.00055
0.00014
0.00002
0.037983795
0.0003751097
0.0261296856
0.055060535
0.0141584233
0.0018877898
600
100
600
450
450
450
0.635
4.5
1.5
9.5
2.5
2
3
2
1.5
0.2032
0
0
2
2
1.5
2.5
1.5
1.5
0.00002
0.00039
0.00002
0.00023
0.00002
0.00001
0.00006
0.00001
0.00001
0.0018207849
850
3.1259143933
0.1736619107
1.868125296
0.32774128
0.098322384
0.49161192
0.196644768
0.073741788
600
600
600
600
600
600
600
600
6
6
1.5
6
6
5
4
1.5
5
0.3048
0.3048
0.3048
0.3048
0.3048
0.3048
0.3048
0.3048
0.508
0.6096
1.016
1.016
0.8128
2
1
1
2
2.5
2
1.5
1.5
2.5
0.3048
0.3048
0.3048
0.1524
0.1524
0.1524
0.1524
0.3048
0.381
0.3048
0.762
0.762
0.762
0.00015
0.00002
0.00001
0.00039
0.00012
0.00012
0.00002
0.00001
0.00010
0.00170
0.00170
0.00170
0.00000005789
0.00000009648
0.00000010854
0.00000010854
0.00037983795
0.00000375110
0.00001004988
0.00055
0.00014
0.00002
1.179868608
0.393289536
0.098322384
6.292632576
1.96644768
0
0
0
0
0.0197583775
0.0028427466
0.0002842747
0.000150507
0.000250845
3.2561608E-005
4.3415478E-005
0.037983795
0.0003751097
0.0261296856
0.055060535
0.0141584233
0.0018877898
600
600
600
600
600
600
600
600
600
1250
1000
500
7250
7250
0.635
0.2032
0.00002
0.0018207849
850
7250
7250
600
100
600
450
450
450
G)
Berat Total (kg)
per lead
per jam
time
1844.62625
816.444496
1223.0518
3272.95552 40.911944
0
0
Jumlah
Jenis
Berat (kg) Transport
OMH
(Rp/m)
7157.08
lift truck
5000
12780.04
lift truck
5000
89.46
lift truck
5000
0
87.6298002
146.049667
19.8300194
25.4957393
2051.12493
5.51544538
1254.22491
1982.17926
637.129048
84.9505398
135.857937
2590.99146 32.3873933
148.663445
2017.57532
530.940874
1061.88175
23.0578281
10.2055562
15.2881475
40.911944
0
0
0.11558651
0.31171767
4.93959438
15.4851666
13.1877475
6.45969439
0.32298472
1.09117567
0.00
0.00
tenaga
manusia
tenaga
manusia
150
150
0.43
tenaga
manusia
150
4.94
tenaga
manusia
150
28.67
walking
pallet
2000
6.78
tenaga
manusia
150
41.97
walking
pallet
2000
1.81862612
0.23607166
0.31476221
22.790277
0.03751097
15.6778114
24.7772408
6.37129048
0.8495054
1.54766716
22.988003
10.1661753
11.3861311
32.4802036
13.7652162
16.2170828
41.97
walking
pallet
2000
33.55
walking
pallet
2000
33.15
walking
pallet
2000
43.87
walking
pallet
2000
127.42
lift truck
5000
11.33
tenaga
manusia
150
10.39
tenaga
manusia
150
31.69
walking
pallet
2000
91.69
lift truck
5000
97.4406108
11.3292688
2.97638164
1.11167854
2.22335709
1.11167854
1.48372178
1.48223508
0
0
4.94079352
14.8520847
0
5.95272744
5.94677472
0
68.964009
8.13294022
3.78778629
10.8050811
23.8109336
11.3066103
23.81
11.31
walking
pallet
tenaga
manusia
2000
150
2.97042888
1.10945519
2.21891037
1.10945519
34.18
walking
pallet
2000
1.48075434
1.47927061
34.18
walking
pallet
2000
113.79
lift truck
5000
2.47
tenaga
manusia
150
6.47
tenaga
manusia
150
93.8745
lift truck
5000
19.80577
tenaga
manusia
150
210.62
lift truck
5000
0
0
0
23.8109336
3.69447836
14.8075285
0
14.0953145
8.89340159
0
1.30507317
23.5148319
47.4790017
2.46545597
0
0.73963679
1.47927358
0.55472759
2.96150867
0.73963531
0
14.067138
8.88450819
0
47.4315227
23.4913171
1.3037681
3.69447836
14.8075285
0
23.4913171
52.347935
20.8811707
0
2.41922867
111.477833
0
23.4443579
1.30246433
14.0109397
2.4580596
0.73741788
3.6870894
1.47483576
0.55306341
8.84901456
2.94967152
0.73741788
47.1947443
14.7483576
0
0
0
0
146.85
lift truck
5000
146.85
lift truck
5000
146.85
lift truck
5000
24.6979719
23.4443579
1.30246433
14.0109397
2.4580596
0.73741788
3.6870894
1.47483576
0.55306341
8.84901456
2.94967152
0.73741788
47.1947443
14.7483576
0
0
0
0
24.6979719
23.4443579
1.30246433
14.0109397
2.4580596
0.73741788
3.6870894
1.47483576
0.55306341
8.84901456
2.94967152
0.73741788
47.1947443
14.7483576
0
0
0
0
24.6979719
23.4443579
1.30246433
14.0109397
2.4580596
0.73741788
3.6870894
1.47483576
0.55306341
8.84901456
2.94967152
0.73741788
150.64
lift truck
5000
150.64
lift truck
5000
47.1947443
14.7483576
0
0
0
0
24.6979719
3.61694776
0.18084739
23.4443579
1.30246433
14.0109397
2.4580596
0.73741788
3.6870894
1.47483576
0.55306341
8.84901456
2.94967152
0.73741788
47.1947443
14.7483576
0
0
0
0
24.6979719
3.61694776
0.18084739
23.4443579
1.30246433
14.0109397
2.4580596
0.73741788
3.6870894
1.47483576
0.55306341
8.84901456
2.94967152
0.73741788
47.1947443
14.7483576
0
0
0
0
24.6979719
2.84274663
0.14213733
23.4443579
1.30246433
14.0109397
2.4580596
0.73741788
3.6870894
1.47483576
0.55306341
8.84901456
2.94967152
0.73741788
47.1947443
14.7483576
0
0
0
0
24.6979719
2.84274663
0.14213733
23.4443579
1.30246433
14.0109397
2.4580596
0.73741788
3.6870894
149.83
lift truck
5000
149.83
lift truck
5000
1.47483576
0.55306341
8.84901456
2.94967152
0.73741788
47.1947443
14.7483576
0
0
0
0
24.6979719
2.84274663
0.14213733
1.09117567
1.81862612
0.23607166
0.31476221
22.790277
0.03751097
15.6778114
23.4443579
1.30246433
14.0109397
2.4580596
0.73741788
3.6870894
1.47483576
0.55306341
8.84901456
2.94967152
0.73741788
47.1947443
14.7483576
0
0
0
0
24.6979719
2.84274663
0.14213733
1.09117567
1.81862612
0.23607166
0.31476221
191.80
lift truck
5000
225.34
lift truck
5000
22.790277
0.03751097
15.6778114
24.7772408
6.37129048
0.8495054
1.54766716
1875.54864
104.197146
1120.87518
196.644768
58.9934304
294.967152
117.986861
44.2450728
707.921165
235.973722
58.9934304
3775.57955
1179.86861
0
0
0
0
24.6979719
2.84274663
0.14213733
1.09117567
1.81862612
0.23607166
0.31476221
22.790277
0.03751097
15.6778114
24.7772408
6.37129048
0.8495054
1.54766716
9874.99
lift truck
5000
Matriks Ongkos
Receivin Gudang
g
BBU
From
To
1
1
2
3
Receiving
Gudang BBU
Gudang BBP
Pre
Fabrikasi
Fabrikasi
2
5000
Cut Off
Saw
Planner
Circular
Saw
Jointer
6
7
Circular
Saw
Jointer
8
9
Disc
Sand
10
Drill
Press
11
Gudang
BBP
3
5000
Prefabrikasi
Cut Off
Saw
Planner
5000
2000
5000
Disc
12
Sand
Bench I 13
14
Rack
Assembly
Spray
Booth
Oven
15
16
Bench II 17
Bench
III
Warehouse
Shipping
18
19
20
Total
5000
5000
5000
7000
MATRIKS ONGKOS
Prefabrikasi
Circular
Saw
Jointer
Circular
Saw
Fabrikasi
Disc
Jointer
Sand
9
150
10
Ass
Drill
Press
Disc
Sand
Bench I
11
12
13
150
150
2000
150
2000
5000
5000
150
2000
150
150
5000
150
150
5000
150
2000
5000
5000
7150
150
4150
5300
5150
5150
7000
5450
Rack
14
Assembly
Spray
Booth
15
Oven
16
150
Bench II Bench III
17
2000
18
Ware
house
Shipping
19
20
Total
10000
5300
6450
2000
4000
10000
7300
150
5300
2000
5150
5000
5000
5000
5000
5000
5000
10000
5000
10000
10000
5000
5000
5000
5000
5000
5000
10150
10000
7000
7000
5000
5000
5000
5000
0
110650
,5000,5000,,,,,,,,,,,,,,,,,
,,,5000,,,,150,150,,,,,,,,,,,
,,,,,,,,,150,,2000,150,,150,,2000,2000,,
,,,,2000,2000,,,,,,,,,,,,,,
,,,,,5000,,,5000,,,,,,,,,,,
,,,,5000,,150,2000,150,,,,,,,,,,,
,,,,,150,,,,,,,,,,,,,,
,,,,,,,,,5000,150,,150,,,,,,,
,,,,,,,2000,,,,,,,,,,,,
,,,,,,,,,,5000,,150,,,,,,,
,,,,,,,,,,,,5000,,,,,,,
,,,,,,,,,,,,,,5000,,,,,
,,,,,,,,,,,,,5000,,,,,,
,,,,,,,,,,,5000,,,,,,,,
,,,,,,,,,,,,,,,10000,,,,
,,,,,,,,,,,,,,5000,,5000,,,
,,,,,,,,,,,,,,,,,5000,,
,,,,,,,,,,,,,,,,,,5000,
,,,,,,,,,,,,,,,,,,,5000
,,,,,,,,,,,,,,,,,,,
Matriks Berat
Receivin Gudang
g
BBU
From
To
1
Receiving
Gudang BBU
Gudang BBP
Cut Off
Saw
Planner
Pre
Fabrikasi Circular
Saw
Jointer
Circular
Saw
Jointer
1
2
3
89.46
Prefabrik
Cut Off
Saw
4
159.75
89.46
4
5
6
7
8
9
Fabrikasi Disc
Sand
10
Drill
Press
11
Disc
Sand
Bench I
Rack
12
13
14
Assembl
Spray
y
Booth
Oven
Bench II
Bench III
Warehouse
Shipping
Gudang
BBP
15
16
17
18
19
20
Total
0.00
89.46
159.75
89.46
Prefabrikasi
Circular
Planner
Saw
5
Jointer
Circular
Saw
0.00
Fabrikasi
Disc
Jointer
Sand
9
10
Drill
Press
Disc
Sand
11
12
0.00
0.43
43.87
55.86
119.20
127.42
28.67
23.81
11.33
31.69
10.39
11.31
113.79
2.47
34.18
93.87
146.85
171.29
186.37
11.33
65.87
34.20
114.22
96.34
175.52
Bench I
Rack
13
14
4.94
Assembly
Spray
Booth
15
Oven
16
6.78
Bench II Bench III

17
18
41.97
33.55
Ware
house
Shipping
19
20
6.47
19.81
210.62
146.85
146.85
149.83
150.64
149.83
191.80
225.34
123.44
241.84
146.85
304.27
149.83
191.80
225.34
225.34
123.44
Total
249.21
89.46
116.33
99.73
143.01
180.83
11.31
122.73
34.18
113.68
210.62
146.85
146.85
146.85
149.83
300.47
191.80
225.34
123.44
0.00
2802.52
INFLOW
From
To
Receiving
Gudang BBU
Gudang BBP
Cut Off
Saw
Planner
Pre
Fabrikas Circular
i
Saw
Jointer
Circular
Saw
Fabrikas Jointer
i
Disc Sand
Drill Press
Disc Sand
Bench I
Rack
Assembl Spray
Booth
y
Oven
Bench II
Bench III
Warehouse
Shipping
Total
1
2
3
4
5
Receivin Gudang Gudang

Prefabrikasi
g
BBU
BBP
Cut Off
Saw
1
2
3
4
1.00
1.00
1.00
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
0.00
1.00
1.00
1.00
efabrikasi
Planner
5
Circular
Saw
6
Jointer
7
Fabrikasi
Circular
Saw
8
0.00
Assembly
Jointer
9
Disc
Sand
10
Drill
Press
11
0.00
0.00
0.26
0.30
0.64
0.74
0.70
1.00
0.48
0.30
0.06
1.00
0.03
0.52
0.97
1.00
1.00
1.00
1.00
1.00
1.00
1.00
Assembly
Disc
Bench I
Sand
12
13
0.16
Rack
14
0.02
Spray
Booth
15
Oven
Bench II
16
17
0.02
0.22
Bench
III
18
Ware
house
19
0.15
0.03
0.08
0.87
0.48
1.00
0.84
1.00
0.50
0.78
0.85
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
Shippin
g
Total
20
2.00
1.00
0.58
0.56
1.34
2.53
0.06
1.05
0.52
1.06
0.87
0.48
1.00
0.84
1.00
1.00
1.00
1.28
0.85
1.00
1.00
0.00
19.00
OUTFLOW
From
To
Receivin Gudang
g
BBU
1
Receiving
Gudang BBU
Gudang BBP
Cut Off Saw
Planner
Pre
Fabrikasi Circular Saw
Jointer
Circular Saw
Jointer
Fabrikasi
Disc Sand
Drill Press
Disc Sand
Bench I
Rack
Assembl
Spray Booth
y
Oven
Bench II
Bench III
Warehouse
Shipping
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Total
0.00
Gudang
BBP
3
1.00
1.37
1.00
1.37
Cut Off
Saw
4
Prefabrikasi
Circular
Planner
Saw
5
Jointer
Circular
Saw
0.90
Fabrikasi
Disc
Jointer
Sand
9
0.00
10
Drill
Press
11
0.00
0.00
0.31
0.31
0.66
0.89
1.00
0.26
0.70
0.30
0.06
1.00
0.01
0.28
0.45
0.90
1.20
1.03
1.00
0.54
1.00
1.00
0.46
Disc
Sand
Bench I
Rack
12
13
14
0.20
0.03
Assembly
Spray
Booth
15
Oven
16
0.05
Bench II Bench III

17
0.22
18
Ware
house
19
0.15
0.04
0.13
1.43
0.98
1.00
1.00
0.50
1.01
0.78
0.85
1.83
1.20
1.65
1.00
2.03
0.50
1.00
1.00
1.83
Shipping
Total
20
1.00
1.00
2.37 ,1,1.37320053136804,,,,,,,,,,,,,,,,,
0.90 ,,,0.89706083695464,,,,0,0,,,,,,,,,,,
0.65 ,,,,,,,,,0.00375882475194828,,0.195259183488496,0.0336380587183138,,0.04
0.62 ,,,,0.306732982407077,0.308920543930538,,,,,,,,,,,,,,
1.36 ,,,,,0.659172458785376,,,0.696649655970051,,,,,,,,,,,
2.46 ,,,,0.890997831840588,,1.00200400801603,0.258228751004035,0.303958260
0.06 ,,,,,0.062524937509584,,,,,,,,,,,,,,
1.06 ,,,,,,,,,1.00096207416501,0.0117058465905823,,0.0440925060138002,,,,,,,
0.28 ,,,,,,,0.278491363769589,,,,,,,,,,,,
0.58 ,,,,,,,,,,0.445710791515868,,0.134875005616034,,,,,,,
1.43 ,,,,,,,,,,,,1.43428038287893,,,,,,,
0.98 ,,,,,,,,,,,,,,0.980078234081909,,,,,
1.00 ,,,,,,,,,,,,,1,,,,,,
1.00 ,,,,,,,,,,,1,,,,,,,,
0.50 ,,,,,,,,,,,,,,,0.498647283024894,,,,
1.79 ,,,,,,,,,,,,,,1.00542554635774,,0.781193975957666,,,
0.85 ,,,,,,,,,,,,,,,,,0.851134410064663,,
1.83 ,,,,,,,,,,,,,,,,,,1.82555923475772,
1.00 ,,,,,,,,,,,,,,,,,,,1
0.00 ,,,,,,,,,,,,,,,,,,,
20.70
336380587183138,,0.0452690781939191,,0.218806024042334,0.148865589935337,,
51004035,0.303958260551051,,,,,,,,,,,
0925060138002,,,,,,,
No
Nama Stasiun
GBBU
Stasiun yang berhubungan

Prioritas 1
Prioritas 2
Nama
Nama
OutFlow No
Stasiun
Stasiun
GBBP
1.373
3
GBBU
Cut Off Saw
0.897
Jointer (fab)
4
GBBP
Bench II
0.219
Bench III
18
4
5
6
PreFabrikasi
7
8
9
Prefab-C.O
saw
Prefab
Planner
Prefab Circ
Saw
Prefab
Jointer
Fab-Circ.
Saw
Fab-Jointer
Fabrikasi
10
11
12
FabDiscSand
FabDrillPress
AssDiscSand
Planner
Circ. Saw
(Pre-fab)
Jointer (Prefab)
Circ. Saw
(Pre-fab)
Disc Sand
(Fab)
Circ. Saw
(Fab)
0.307
0.659
1.002
0.063
1.001
0.278
Drill Press
0.446
Bench I
1.434
Spray Booth
0.980
13
Ass-Bench I
Rack
1.000
14
Ass-Rack
Disc Sand
(Assembly)
1.000
Assembly
Oven
0.499
16
AssSprayBooth
Ass-Oven
Bench II
0.781
17
Ass-Bench II
Bench III
0.851
18
Ass-Bench III Warehouse
15
19
20
Warehousing
Shipping
Shipping
1.826
1.000
5
6
7
Circ. Saw
(Pre-fab)
Jointer (fab)
Circ. Saw
(Fab)
6
10
Drill Press
8
11
Bench I
13
15
14
12
16
17 Spray Booth
18
19
20
Prioritas 2
Prioritas 3
OutFlow No
1.000
9
0.149
17
0.697
0.258
0.012
0.135
1.005
No
0.000
0.309
Nama
OutFlow
Stasiun
Prioritas 4
Prioritas 5
Nama
Nama
OutFlow No
Stasiun
Stasiun
Circ. Saw
(Fab)
0.000
Spray
Booth
0.045
Planner
0.891
Bench I
0.044
8
Bench I
0.034
15
Jointer
(Fab)
0.304
13
6
9
5
13
13
15
11
Disc
Sand
(Fab)
Prioritas 5
OutFlow No
0.004
12
Prioritas 6
Nama
OutFlow No
Stasiun
Disc Sand
(Assembly)
0.195
10

Routing Sheet - Pt. Iec

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Routing Sheet - Pt. Iec

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Part I

C. Routing Sheet Fabrikasi

110 Chasis Engine

Potong panjang 9.5"

Rampas bagian bawah

Potong panjang 2"

Rampas lebar 2"

Rampas lebar 1.5"

135 Roof Cab

Potong panjang 3"

Rampas lebar 1.5"

144 Back Tender

Rampas lebar 1.5"

210 Chasis Gondola

Potong panjang 6"

Rampas lebar 1"

Rampas lebar 1"

Rampas lebar 2"

Potong panjang 6.5"

Potong panjang 5"

Rampas lebar 1.5"

100.5016 100.80402 1.0128207

201.40744 201.81106 0.2609887

100.3009 100.50191 0.2573962

100.2004 100.50191 0.4234583

200.60181 201.00381 0.4375736

100.3009 100.50191 0.1640901

100.5016 100.80402 0.5266668

200.80261 201.20502 1.0512279

200.6014 201.00341 0.3281795

200.80241 201.40663 1.0522812

D. Kebutuhan Lumber Fabrikasi

Ukuran per Unit Rough Lumber

E. Routing Sheet Pre-Fabrikasi

Rough lumber 1/4" (3 per ketebalan 5/4")

potong lurus dan rampas ujung

Rough lumber 1/2" (4 per ketebalan 5/4")

Potong lurus dan rampas ujung

Rough lumber 3/4" (3 per ketebalan 4/4")

potong lurus dan rampas ujung

Rough lumber 2" (3 per ketebalan 10/4")

potong lurus dan rampas ujung

J. Ukuran Material Tiap Proses

potong lurus dan rampas ujung

131 Side Cab (2)

Rough lumber 1/4" (3 per ketebalan 5/4")

Rampas lebar 2"

133 Front Cab

Rampas lebar 1.5"

141 Side Tender (2)

Rampas lebar 1.5"

144 Back Tender

Rampas lebar 1.5"

231 Side Gondola (2)

Rampas lebar 1"

233 End Gondola (2)

Rampas lebar 1"

431 Side Caboose (2)

Rampas lebar 1.5"

Drill lubang 2 7/8"

433 End Caboose (2)

Rough lumber 1/2" (4 per ketebalan 5/4")

Potong lurus dan rampas ujung