1

Input Echo, Flange Item

1,

Description: New Flange

Description of Flange Geometry (Type)

Blind

Description of Flange Analysis

Partial, Thickness

Print Final Results for Given Thickness

Yes

Design Pressure

Design Temperature

10.00

bar

200.00

ci

0.0000

mm.

Flange Inside Diameter

0.000

mm.

Flange Outside Diameter

940.000

mm.

Flange Thickness

36.0000

mm.

Corrosion Allowance

Perform thickness calcs. based on rigidity

Flange Material

Yes

(Not Normalized)

SA-285 C

Flange Material UNS Number

K02801

Flange Allowable Stress At Temperature

Sfo

108.248

N/mm^2

Flange Allowable Stress At Ambient

Sfa

108.248

N/mm^2

Bolt Material

SA-193 B7

Bolt Material UNS Number

G41400

Bolt Allowable Stress At Temperature

Sb

172.369

N/mm^2

Bolt Allowable Stress At Ambient

Sa

172.369

N/mm^2

Diameter of the Load Reaction, Long

Span

Dl

838.200

mm.

Diameter of the Load Reaction, Short Span

Ds

838.200

mm.

Perimeter along the Center of the Bolts

0.000

mm.

Area

0.000

mm^2

Diameter of Bolt Circle

838.200

mm.

Nominal Bolt Diameter

47.6250

mm.

Area within the Centers of Bolt Holes

Type of Thread Series

Number of Bolts

UNC Thread Series

n

Compute Full Flange Design Bolt Load (S*ab) ?

24
No

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Flange Face Outside Diameter

Fod

692.200

mm.

Flange Face Inside Diameter

Fid

0.000

mm.

Flange Facing Sketch

Code Sketch 1a

Gasket Outside Diameter

Go

679.600

mm.

Gasket Inside Diameter

Gi

616.500

mm.

Gasket Factor,

3.0000

Gasket Design Seating Stress

68.947

Column for Gasket Seating

2, Code Column II

Gasket Thickness

tg

3.5000

N/mm^2

mm.

Shell

Material

SA-516 70

Shell

Material UNS Number

Shell

Allowable Stress At Temperature

So

137.895

N/mm^2

Shell

Allowable Stress At Ambient

Sa

137.895

N/mm^2

K02700

Full face Gasket Flange Option

Full Face

ASME Code, Section VIII, Division 1, 2013

Flange analysis, Flange number 1, Description: New Flange

ASME Code, Section VIII, Division 1, UG-34 and App. 2, 2013

Distance to Full Face Gasket ID Centroid, hg

52.609

mm.

Distance to Full Face Gasket OD Centroid, h'g

-38.269

mm.

31.550

mm.

15.775

mm.

Gasket Contact Width,

Basic Gasket Width,

N = (Goc-Gic) / 2
b0 = Full Face

Effective Gasket Width,

b = (C-Gicor)/4.0

55.425

mm.

Gasket Reaction Diameter,

G = C - 2.0 * hg

732.981

mm.

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Warning: Gasket is within the bolt circle and user has indicated
that this is a full face gasket. Please Check the input.

Basic Flange and Bolt loads:

Hydrostatic End Load due to Pressure[H]:
= 0.785 * G * G * Peq
= 0.785 * 732.9813 *732.9813 *10.0000
= 94871.758 lbf

Contact Load on Gasket Surfaces[Hp]:

= 2 * b * PI * G * m * P
= 2 * 55.4250 * 3.1416 * 732.9813 * 3.0000 * 10.00
= 172171.375 lbf

Full Face ID Gasket Compression[H'p]:

= Hp * hg / h'g
= ( 172171 * 52.6094 / -38.2689 )
= -236688.641 lbf

Full Face ID Pressure Load[H'GY]:

= b * PI * G * y * hg / h'g
= 55.4250 * 3.1416 * 732.9813 * 68 * 52.6094 / -38.2689
= -2719544.750 lbf

Operating Bolt Load[Wm1]:

= H + Hp +

H'p (cannot be < 0)

= ( 94871 + 172171 + -236688 )

= 30354.484 lbf

Gasket Seating Bolt Load[Wm2]:

= y * b * PI * G

+ yPart * bPart * lp + H'GY

= 68.95*55.4250*3.141*732.981+0.00*0.0000*0.00+-0.3E+07
= -741301.250 lbf
= 0.000 lbf, Mating Flange Load Governs

Required Bolt Area[Am]:

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= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 30354 / 172 , 0 / 172
= 783.340 mm^2

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 47.625 + 6 * 36.000 /(3.00 + 0.5)
= 156.964 mm.

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 838.200 * sin( 3.142 / 24 )
= 109.407 mm.

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 109.407 /( 2 * 47.625 + 36.000 )), 1 )
= 1.0000

Bolting Information for UNC Thread Series (Non Mandatory):

----------------------------------------------------------------------------Minimum

Actual

Maximum

----------------------------------------------------------------------------Bolt Area, mm^2

31602.514

47.625

50.900

101.600

109.407

Radial distance bet. bolts and the edge

783.340

Circumferential spacing between bolts

156.964

----------------------------------------------------------------------------Flange Design Bolt Load, Gasket Seating[W]:

= Sa * ( Am + Ab ) / 2.0
= 172.37 * ( 783.3400 + 31602.5137 ) / 2.0
= 627477.19 lbf

Gasket Seating Force[Hg]:

= W - H
= 627477 - 94871
= 532605.44 lbf

Moment Arm Calculations:

Distance to Gasket Load Reaction[hg]:

= (C - Gi) * (2 * Gi + C) / (6 * (Gi + C))
= (838.200 - 616.500 ) * (2 * 616.500 + 838.200 ) /
(6 * (616.500 + 838.200 ))
= 52.6094 mm.

Reverse Moment arm[h"g]:

= hg * h'g / ( hg + h'g )
= 52.6094 * -38.2689 / (52.6094 + -38.2689 )
= -140.3938 mm.

Distance to Face Pressure Reaction[ht]:

= (R + g1cor + hg ) / 2.0
= ( 110.8500 + 0.0000 + 52.6094 ) / 2.0
= 81.7297 mm.

Distance to End Pressure Reaction[hd]:

= R + g1cor
= 110.8500 + 0.0000
= 110.8500 mm.

Tangential Flange Stress, Flat Head (UG-34), Operating[Sto]:

= C * Zrat* |Peq| * d2/(t2) (no moment from bolt load for Full Face flange)
= 0.25 *1.0000 *10.00 *732.9813^2 )/(36.0000^2)
= 103.6 N/mm^2

Bolt Stress, Operating[Bso]:

= ( Wm1 / Ab )
= ( 30354 / 31602.5137 )
= 4.3 N/mm^2

Bolt Stress, Seating[Bsa]:

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= ( Wm2 / Ab )
= ( 0

/ 31602.5137 )

= 0.0 N/mm^2

Radial Stress at Bolt Circle, Full Face Gaskets, Operating[Srfo]:

= 6 * Mr / (t^2* (PI*C - n * dB))
= 6 * 0 /
( 36.0000^2* ( 3.1416 * 838.2000 - 24 * 47.6250 ) )
= 0.0 N/mm^2

Stress Computation Results:

Operating
Actual
Tangential Flange

Allowed

Gasket Seating
Actual

Allowed

104.

108.

0.

108. N/mm^2

Bolting

4.

172.

0.

172. N/mm^2

Full Faced Gasket

0.

108.

0.

108. N/mm^2

Minimum Required Flange Thickness + CA

35.230

mm.

Estimated M.A.W.P. ( Operating )

10.44

bar

Estimated Finished Weight of Flange

426.9

lbf

Estimated Unfinished Weight of Forging

426.9

lbf

Minimum Design Metal Temperature Results,

UCS Curve : A

Stress Ratio = 0.958 , Temperature Reduction per Fig. UCS 66.1 = 2 C

Min. Metal Temp. w/o impact per Fig. UCS-66

-8

Min. Metal Temp. at Req'd thk. (UCS 66.1)

-10

Min. Metal Temp. w/o impact per UG-20(f)

-29

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

Flange Results Summary for Item 1 : New Flange

Flange Type:

Blind

Analyze Option: Partial, Thk

Design Pressure : 10.00

bar

Flange Diameters

id: 0.000

od: 940.000 mm.

Gasket Diameters

id: 616.500

od: 679.600 mm.

Gasket Factors

m: 3.000

y: 68.947 N/mm^2

Flange has 24 Bolts 47.625 mm. at BCD 838.200 mm.

Min. Required Flange Thickness per ASME + CA

Operating
MAWP

10.443

35.230

mm.

Seating
0.000

Note: The Flange passed, for the Internal Pressure.

Flange MDMT

-28.89

The finished weight of the flange

426.879 lbf

The unfinished weight of the flange

426.879 lbf

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015