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TABLE OF CONTENTS
Page 2 / 27
Component
Inspection
Items
(Instrument)
Code/Standard
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
F02
F03
F04
F05
F06
Availability of
identified & protected
permanent bench
mark
Elevation of top of
foundation pedestals
with reference to
permanent bench
mark
Disposition of
foundation pedestals
with reference to
longitudinal axis of
boiler and reference
axis.
Spacing between the
foundation pedestals
Diagonals of the main
column foundation
pedestals
Pitch distance of
foundation pedestal
bolts on both the axis
and its diagonals
Visual
100%
Drawing / Survey H
record
SW
Dimensional
100%
(Dumpy,
water level &
Tape)
Dimensional
100%
(Tape)
Drawing / Erection H
Procedure
SW
Drawing / Erection H
Procedure
Dimensional
100%
(Tape)
Dimensional
100%
(Tape)
Dimensional
100%
(Tape)
Drawing / Erection H
Procedure
SW
Drawing / Erection H
Procedure
SW
Drawing / Erection H
Procedure
SW
Page 3 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Inspection
Location
Date
Rev. 0
Remarks
Component
Inspection
items
(Instrument)
Code/Standard
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
ERECTION OF STRUCTURES:
E01
Pre-assembly of
columns before
erection, wherever
applicable
E02
E03
E04
E05
E06
Visual
Drawing
/Dimensional
100% (Tape,
piano wire,
water level)
Visual
Drawing
/Dimension
100% (Tape)
SW
Visual
100%
Drawing
SW
Visual
100%
Drawing
SW
Visual
Drawing / Erection H
/Dimensional Procedure
100% (Tape/
water level)
Visual
Drawing
H
/Dimensional
100% (Tape/
water level)
Page 4 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Inspection
Location
Date
Rev. 0
Remarks
Component
Inspection
Code/Standard
Items
E07
Verticality of columns
(first tier)
E08
Alignment of first
piece of column with
horizontal beams and
vertical bracings.
Verification of test
certificates and batch
certificates of grout
material
Grouting gap between
column base &
pedestal
Grouting of column
bases
Alignment of columns
at every stage of
erection
E09
E10
E11
E12
E13
E14
Visual
/Dimensional
100%
(Plumb bob)
Visual
/Dimensional
100%
(Plumb bob)
Visual
Visual
/Dimensional
100%(tape)
Dimensional
100%(tape)
Visual
/Dimensional
100%
(Plumb bob)
Tension
calibration
(T. Wrench)
Visual
/
Tension test
of
Bolt
tightening
100%
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
Drawing / Erection H
Procedure
Drawing / Erection H
Procedure
SW
Grouting
Procedure
SW
Drawing
Drawing
Drawing / Erection H
Procedure
Bolt
Tightening H
Procedure
Drawing / Erection H
Procedure / Bolt
Tightening
Procedure
Page 5 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Inspection
Location
Date
Rev. 0
Remarks
Component
Inspection
Code/Standard
Items
E15
E16
E17
E18
E19
E20
E21
Dimension, Chamber
and sweep of the
individual ceiling
girder pieces
Elevation of column at
final tire level before
erection of ceiling
girder (Tol. 5mm)
Alignment of ceiling
girders
Tightening of HSFG
bolts between ceiling
girders and welded
beams (WBs)
Verticality of columns
before and after
ceiling girder erection
at every 10M and at
column erection joints
Centerline of ceiling
girders marked w.r.t.
the longitudinal axis
of boiler transferred
from ground level to
top
Readiness of
structure as a whole
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
Visual
/Dimensional
100% (Wire,
Tape, Level)
Visual
/Dimensional
100% (Wire,
Tape, Level)
Visual
/Dimensional
100% (Wire,
Tape, Level)
Visual
/Tension test
100%
(T.
Wrench)
Visual 100%
/Dimensional
(Theodolite,
Tape, Plumb
bob)
Visual 100%
/Dimensional
(Theodolite,
Tape)
Drawing / Erection H
Procedure
SW
Drawing / Erection H
Procedure
Drawing / Erection H
Procedure
Drawing / Erection H
Procedure / Bolt
Tightening
Procedure
Drawing / Erection H
Procedure
SW
Drawing / Erection H
Procedure
Visual 100%
Drawing
Page 6 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Inspection
Location
Date
Rev. 0
Remarks
Component
Inspection
Code/Standard
Items
E22
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
AWS D1-1,
Drawing
AWS D1-1
ASME Sec IX
WPS
AWS D1-1, WPS
Drawing, WPS
SW
WELDING:
W01 Availability of
approval WPS
W02 Qualification of
welders
W03 Adoption of correct
procedure, approved
electrodes and
methods
W04 Pre-heating of weld
joints (where
applicable)
Check
applicable
WPS
Visual, NDE
Mechanical.
Visual 100%
PWHT
P01
PWHT on full
penetration butt joints
for thickness
N01
AWS DI.1
H
Drawing. MT & UT
Procedure.
Page 7 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Inspection
Location
Date
Rev. 0
Remarks
Component
Inspection
Code/Standard
Items
N02
N03
N04
N05
Visual,
RT
100%
Visual 100%
RT 25%
PT 100%
Visual
MT
100%
Visual
PT
100%
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
AWS DI.1
H
Drawing. MT & UT
Procedure.
AWS DI.1
H
Drawing. MT & UT
Procedure.
AWS D1-1
H
DWG.
MT procedure
AWA D1-1
H
DWG.
PT procedure
SW
SW
Painting Process
P01
Cleaning of surface
manually
P02
DFT check
Visual
100%
SSPC
Painting
procedure
Visual
/ Painting
Dimensional procedure
100%
Sampling
Page 8 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Inspection
Location
Date
Rev. 0
Remarks
Component
Inspection
Code/Standard
Items
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
SW
1.2
Pre-assembly
1.3
Position/ Location
check
1.4
SW
2.0
Welding
2.1
Availability of
Review
approved specification
IBR,
ASME Sec I & IX,
2.2
Qualification of WPS
for New Welding Rod
If necessary.
Visual
& IBR,
Mechanical ASME Sec I & IX,
Test
Page 9 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Inspection
Location
Date
Rev. 0
Remarks
Component
Inspection
Code/Standard
Items
2.3
Qualification of
welders
2.4
3.0
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
H
3.1
3.2
Position check
3.3
Alignment check
3.4
Fit-up / welding
WPS, Drawing
SW
3.5
NDT check
3.6
PWHT
Visual,
Dimensional
100%
Visual,
Record
100%
Visual,
Record
100%
ASME Sec. I,
Heat Treatment
Procedure
Page 10 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Inspection
Location
Date
Rev. 0
Remarks
Component
Inspection
Code/Standard
Items
3.7
Hardness test
3.8
4.0
4.1
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
Reading
hardness
100%
Visual 100%
Drawing, Welding
Data Sheet,
(WDS)
Drawing
Visual 100%
Drawing
4.2
Position check,
alignment check
SW
4.3
Fit up / welding
SW
4.4
NDT check
Visual 100%
Drawing, WPS,
NDE Procedure
4.5
PWHT
Drawing,
4.6
Hardness test
Visual 100%
Check T-T
chart
Reading
hardness
100%
Drawing, Welding
Data Sheet,
(WDS)
Page 11 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Inspection
Location
Date
Rev. 0
Remarks
Component
Inspection
Code/Standard
Items
5.0
Header
5.1
Mark No.
identification
Visual 100%
5.2
Visual,
WPS, Drawing
Dimensional
100%
Visual 100% Drawing
Dimensional
5.4
NDT Check
5.5
PWHT
5.6
Hardness test
Visual,
Record
100%
Visual,
Record
100%
Reading
hardness
100%
6.0
Roof panel
6.1
Mark No.
identification
Visual 100%
5.3
Drawing
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
SW
SW
ASME Sec. I,
Heat Treatment
Procedure
Drawing, Welding
Data Sheet,
(WDS)
Drawing
SW
Page 12 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Inspection
Location
Date
Rev. 0
Remarks
Component
Inspection
Code/Standard
Items
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
6.2
Cleanliness test
(sponge test)
Visual 100%
Drawing
6.3
Elevation / Alignment
check
Drawing
SW
6.4
WPS, Drawing
SW
6.5
Visual,
Dimensional
100%
Visual,
Dimensional
100%
Visual,
Record
100%
Visual,
Record
100%
Visual 100%
Drawing
SW
Visual,
Dimensional
100%
Visual,
Dimensional
100%
WPS, Drawing
SW
WPS, Drawing
SW
6.6
7.0
7.1
7.2
Fit-up / welding
7.3
Thermo couple
welding
Page 13 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Inspection
Location
Date
Rev. 0
Remarks
Component
Inspection
Code/Standard
Items
7.4
7.5
Pitch, clearance
between end coil &
side wall
NDT check
7.6
PWHT
7.7
Hardness check
7.8
8.0
8.1
8.2
8.3
NDT check
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
SW
Visual,
Record
100%
Visual,
Record
100%
Reading
hardness
100%
Visual 100%
Dimensional
ASME Sec. I,
Heat Treatment
Procedure
Drawing, Welding
Data Sheet,
(WDS)
Drawing
SW
Visual 100%
Drawing
SW
Visual,
Dimensional
100%
Visual,
Record
100%
WPS, Drawing
SW
Page 14 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Rev. 0
Inspection
Location
Date
Remarks
Component
Inspection
Code/Standard
Items
8.4
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
Pitch, Clearance
between end coil &
side wall
Panel (vertical)
Visual,
Dimensional
100%
Drawing
SW
9.1
Mark No.
identification
Visual 100%
Drawing
SW
9.2
Cleanliness test
(sponge test)
Visual 100%
Drawing
9.3
WPS, Drawing
SW
9.4
Dimensional check of
furnace
Drawing
SW
9.5
9.6
9.7
PWHT
Visual,
Dimensional
100%
Visual,
Dimensional
100%
Visual,
Record
100%
Visual,
Record
100%
Visual,
Record
100%
ASME Sec. I,
Heat Treatment
Procedure
9.0
Page 15 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Rev. 0
Inspection
Location
Date
Remarks
Component
Inspection
Code/Standard
Items
9.8
Hardness test
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
Reading
hardness
100%
Drawing, Welding
Data Sheet,
(WDS)
Visual 100%
Drawing
SW
Visual 100%
Drawing
Visual,
Dimensional
100%
Visual,
Dimensional
100%
Visual,
Record
100%
WPS, Drawing
SW
Drawing
SW
Visual,
Record
100%
Visual,
Record
100%
ASME Sec. I,
Heat Treatment
Procedure
10.7 PWHT
Page 16 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Rev. 0
Inspection
Location
Date
Remarks
Component
Inspection
Code/Standard
Items
10.8 Hardness test
11.0
11.1
Screen /
Hanger tube
Mark No. identification
11.2
11.3
NDT check
11.4
PWHT
11.5
Hardness check
Reading
hardness
100%
Furnace
Rear
Visual 100%
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
Drawing, Welding
Data Sheet,
(WDS)
Back pass front
Drawing
SW
Visual,
Dimensional
100%
Visual,
Record
100%
Visual,
Record
100%
Reading
hardness
100%
WPS, Drawing
SW
ASME Sec. I,
Heat Treatment
Procedure
Drawing, Welding
Data Sheet,
(WDS)
Visual 100%
Drawing
SW
Page 17 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Rev. 0
Inspection
Location
Date
Remarks
Component
Inspection
Code/Standard
Items
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
Visual 100%
Drawing
Visual,
Dimensional
100%
Visual,
Dimensional
100%
Visual,
Record
100%
WPS, Drawing
SW
Drawing
Visual,
Record
100%
Visual,
Record
100%
Reading
hardness
100%
ASME Sec. I,
Heat Treatment
Procedure
Drawing, Welding
Data Sheet,
(WDS)
Visual 100%
Drawing
SW
12.7 PWHT
Page 18 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Rev. 0
Inspection
Location
Date
Remarks
Component
Inspection
Code/Standard
Items
13.2 Ground assembly fitup / welding
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
Visual,
Dimensional
100%
Visual,
Dimensional
100%
Visual,
Record
100%
Visual,
Record
100%
Reading
hardness
100%
WPS, Drawing
SW
Drawing
ASME Sec. I,
Heat Treatment
Procedure
Drawing, Welding
Data Sheet,
(WDS)
Visual 100%
Drawing
SW
Visual 100%
Drawing
Visual,
Dimensional
100%
WPS, Drawing
SW
13.5 PWHT
Page 19 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Rev. 0
Inspection
Location
Date
Remarks
Component
Inspection
Code/Standard
Items
14.4 Buck stay assembly
14.7 PWHT
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
Visual,
Dimensional
100%
Visual,
Record
100%
Drawing
Visual,
Record
100%
Visual,
Record
100%
Reading
hardness
100%
ASME Sec. I,
Heat Treatment
Procedure
Drawing, Welding
Data Sheet,
(WDS)
Visual 100%
Drawing
Visual,
Dimensional
100%
Visual,
Dimensional
100%
WPS, Drawing
SW
Drawing
SW
Page 20 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Rev. 0
Inspection
Location
Date
Remarks
Component
Inspection
Code/Standard
Items
15.4 NDT check
15.5 PWHT
16.5 PWHT
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
Visual,
Record
100%
Visual,
Record
100%
Reading
hardness
100%
ASME Sec. I,
Heat Treatment
Procedure
Drawing, Welding
Data Sheet,
(WDS)
Visual 100%
Drawing
Visual,
Dimensional
100%
Visual,
Dimensional
100%
Visual,
Record
100%
Visual,
Record
100%
WPS, Drawing
SW
Drawing
SW
ASME Sec. I,
Heat Treatment
Procedure
Page 21 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Rev. 0
Inspection
Location
Date
Remarks
Component
Inspection
Code/Standard
Items
16.6 Hardness test
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
Reading
hardness
100%
Drawing, Welding
Data Sheet,
(WDS)
Visual 100%
Drawing
SW
SW
SW
SW
SW
Visual 100%
SW
Drawing
Page 22 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Rev. 0
Inspection
Location
Date
Remarks
Component
Inspection
Code/Standard
Items
18.2 Ground assembly fitup/ welding
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
Visual,
Dimensional
100%
Visual,
Record
100%
Visual 100%
Dimensional
WPS, Drawing
SW
Drawing
Visual 100%
Drawing
SW
19.3 Painting
Visual 100%
Dry Film
Thickness
Painting
Procedure
Visual 100%
Drawing
SW
Page 23 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Rev. 0
Inspection
Location
Date
Remarks
Component
Inspection
Code/Standard
Items
20.2 Fit up / welding
R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
Visual,
Dimensional
100%
Visual,
Record
100%
WPS, Drawing
SW
Visual 100%
Visual 100%
Visual 100%
Page 24 / 27
Unit
# 1, 2,
3, 4, 5
Inspection
Result
QCI
Signature
Rev. 0
Inspection
Location
Date
Remarks
Rev. 0
R: Review
No.
Unit
Inspectio
Inspection
n Result
QCI
Locati
Date
Signature
on
Inspectio
n Result
QCI
Signature
Inspection
Locati
on
Date
Inspectio
n Result
QCI
Signature
E22
W01
W02
W03
W04
P01
N01
Page 25 / 27
Inspection
Locati
on
Date
Inspectio
n Result
QCI
Signature
Inspection
Locati
on
Date
Remark
Rev. 0
R: Review
No.
Unit
Inspectio
Inspection
n Result
QCI
Locati
Date
Signature
on
Inspectio
n Result
QCI
Signature
Inspection
Locati
on
Date
Inspectio
n Result
QCI
Signature
N02
N03
N04
N05
P01
P02
Page 26 / 27
Inspection
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on
Date
Inspectio
n Result
QCI
Signature
Inspection
Locati
on
Date
Remark
Rev. 0
R: Review
No.
Unit
Inspectio
Inspection
n Result
QCI
Locati
Date
Signature
on
Inspectio
n Result
QCI
Signature
Inspection
Locati
on
Date
Inspectio
n Result
QCI
Signature
1.0
1.1
1.2
1.3
1.4
2.0
2.1
2.2
- The End -
Page 27 / 27
Inspection
Locati
on
Date
Inspectio
n Result
QCI
Signature
Inspection
Locati
on
Date
Remark