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DOOSAN PROJECTS INDIA PRIVATE LIMITED

INSPECTION & TEST PLAN


For Steel Structure and Pressure Parts

4,000MW Coal Based Power Plant Project at Mundra


(PQMP-ITP-001 Rev.0)

28. 04. 2008

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Page 1 / 27

DOOSAN PROJECTS INDIA PRIVATE LIMITED

TABLE OF CONTENTS

1. Boiler Steel Structure Parts.


2. Boiler Pressure Parts.

Attachment #1: Signature Sheet (Doc. No. PQMP-ITP-001A Rev.0)

Page 2 / 27

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Inspection and Test Plan


No.

Component

Inspection
Items
(Instrument)

Code/Standard

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
03 of
24

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

Boiler Steel Structure Parts


FOUNDATION:
F01

F02

F03

F04

F05

F06

Availability of
identified & protected
permanent bench
mark
Elevation of top of
foundation pedestals
with reference to
permanent bench
mark
Disposition of
foundation pedestals
with reference to
longitudinal axis of
boiler and reference
axis.
Spacing between the
foundation pedestals
Diagonals of the main
column foundation
pedestals
Pitch distance of
foundation pedestal
bolts on both the axis
and its diagonals

Visual
100%

Drawing / Survey H
record

SW

Dimensional
100%
(Dumpy,
water level &
Tape)
Dimensional
100%
(Tape)

Drawing / Erection H
Procedure

SW

Drawing / Erection H
Procedure

Dimensional
100%
(Tape)
Dimensional
100%
(Tape)
Dimensional
100%
(Tape)

Drawing / Erection H
Procedure

SW

Drawing / Erection H
Procedure

SW

Drawing / Erection H
Procedure

SW

Page 3 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Inspection
Location

Date

Rev. 0

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
04 of
24

Inspection and Test Plan


No.

Component

Inspection
items
(Instrument)

Code/Standard

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

ERECTION OF STRUCTURES:
E01

Pre-assembly of
columns before
erection, wherever
applicable

E02

Total length of column


before erection &
level checking of
pedestal
Orientation of
columns. Check for
mach mark, elevation
mark, column no.,
splice size etc.
Ensure matching of
center line of base
plate with pedestal
axis
Elevation of column
at 1M level with
reference to bench
mark (Tol. 5mm)
Level difference
between adjacent
columns.

E03

E04

E05

E06

Visual
Drawing
/Dimensional
100% (Tape,
piano wire,
water level)
Visual
Drawing
/Dimension
100% (Tape)

SW

Visual
100%

Drawing

SW

Visual
100%

Drawing

SW

Visual
Drawing / Erection H
/Dimensional Procedure
100% (Tape/
water level)
Visual
Drawing
H
/Dimensional
100% (Tape/
water level)

Page 4 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Inspection
Location

Date

Rev. 0

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
05 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
E07

Verticality of columns
(first tier)

E08

Alignment of first
piece of column with
horizontal beams and
vertical bracings.
Verification of test
certificates and batch
certificates of grout
material
Grouting gap between
column base &
pedestal
Grouting of column
bases
Alignment of columns
at every stage of
erection

E09

E10

E11
E12

E13

E14

Check for calibration


of instrument for bolt
tightening
Tightening of HSFG
bolts for column
joints, horizontal
beams and vertical
bracings

Visual
/Dimensional
100%
(Plumb bob)
Visual
/Dimensional
100%
(Plumb bob)
Visual

Visual
/Dimensional
100%(tape)
Dimensional
100%(tape)
Visual
/Dimensional
100%
(Plumb bob)
Tension
calibration
(T. Wrench)
Visual
/
Tension test
of
Bolt
tightening
100%

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

Drawing / Erection H
Procedure

Drawing / Erection H
Procedure

SW

Grouting
Procedure

SW

Drawing

Drawing

Drawing / Erection H
Procedure

Bolt
Tightening H
Procedure

Drawing / Erection H
Procedure / Bolt
Tightening
Procedure

Page 5 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Inspection
Location

Date

Rev. 0

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
06 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
E15

E16

E17

E18

E19

E20

E21

Dimension, Chamber
and sweep of the
individual ceiling
girder pieces
Elevation of column at
final tire level before
erection of ceiling
girder (Tol. 5mm)
Alignment of ceiling
girders

Tightening of HSFG
bolts between ceiling
girders and welded
beams (WBs)
Verticality of columns
before and after
ceiling girder erection
at every 10M and at
column erection joints
Centerline of ceiling
girders marked w.r.t.
the longitudinal axis
of boiler transferred
from ground level to
top
Readiness of
structure as a whole

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

Visual
/Dimensional
100% (Wire,
Tape, Level)
Visual
/Dimensional
100% (Wire,
Tape, Level)
Visual
/Dimensional
100% (Wire,
Tape, Level)
Visual
/Tension test
100%
(T.
Wrench)
Visual 100%
/Dimensional
(Theodolite,
Tape, Plumb
bob)
Visual 100%
/Dimensional
(Theodolite,
Tape)

Drawing / Erection H
Procedure

SW

Drawing / Erection H
Procedure

Drawing / Erection H
Procedure

Drawing / Erection H
Procedure / Bolt
Tightening
Procedure
Drawing / Erection H
Procedure

SW

Drawing / Erection H
Procedure

Visual 100%

Drawing

Page 6 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Inspection
Location

Date

Rev. 0

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
07 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
E22

Removal of temporary Visual 100%


supports
or NDE
100%

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

AWS D1-1,
Drawing

AWS D1-1
ASME Sec IX
WPS
AWS D1-1, WPS

Drawing, WPS

Visual 100% AWS D1-1, WPS, H


(Thermo
Procedure
chalk)

Visual check Drawing, PWHT H


Recorder
Procedure
100%

SW

WELDING:
W01 Availability of
approval WPS
W02 Qualification of
welders
W03 Adoption of correct
procedure, approved
electrodes and
methods
W04 Pre-heating of weld
joints (where
applicable)

Check
applicable
WPS
Visual, NDE
Mechanical.
Visual 100%

PWHT
P01

PWHT on full
penetration butt joints
for thickness

N01

New edges prepared


at site by flame
cutting / trimming of
respective member (if
any)

NDE of Welds for Structure Members


Visual,
MT & UT
100%

AWS DI.1
H
Drawing. MT & UT
Procedure.

Page 7 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Inspection
Location

Date

Rev. 0

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
08 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
N02

Butt joint above


32mm

N03

Full penetration butt


joint (32mm and
below)
Fillet welds for both
mating member
thickness > 25mm
Fillet finished welds
for mating member
25mm and below

N04

N05

Visual,
RT
100%
Visual 100%
RT 25%
PT 100%
Visual
MT
100%
Visual
PT
100%

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

AWS DI.1
H
Drawing. MT & UT
Procedure.
AWS DI.1
H
Drawing. MT & UT
Procedure.
AWS D1-1
H
DWG.
MT procedure
AWA D1-1
H
DWG.
PT procedure

SW

SW

Painting Process
P01

Cleaning of surface
manually

P02

DFT check

Visual
100%

SSPC
Painting
procedure
Visual
/ Painting
Dimensional procedure
100%
Sampling

Page 8 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Inspection
Location

Date

Rev. 0

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
09 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

Boiler Pressure Parts


1.0
1.1

Hanger rod &


supports
Mark no. identification

Visual 100% Drawing

SW

1.2

Pre-assembly

Visual 100% Drawing

1.3

Position/ Location
check

Visual 100% Drawing

1.4

Setting, adjustment &


Locking check

Visual 100% Drawing

SW

2.0

Welding

2.1

Availability of
Review
approved specification

IBR,
ASME Sec I & IX,

2.2

Qualification of WPS
for New Welding Rod
If necessary.

Visual
& IBR,
Mechanical ASME Sec I & IX,
Test

Page 9 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Inspection
Location

Date

Rev. 0

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
10 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
2.3

Qualification of
welders

2.4

Use of correct filler /


Electrode

3.0

Visual, NDT, IBR,


Dimensional ASME Sec I & IX,
WPS
Visual 100% WPS

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency
H

3.1

Link and Connection


Pipe
Mark No. Identification Visual 100% Drawing

3.2

Position check

Visual 100% Drawing

3.3

Alignment check

Visual 100% Drawing

3.4

Fit-up / welding

WPS, Drawing

SW

3.5

NDT check

ASME Sec. I & V


NDT Procedure

3.6

PWHT

Visual,
Dimensional
100%
Visual,
Record
100%
Visual,
Record
100%

ASME Sec. I,
Heat Treatment
Procedure

Page 10 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Inspection
Location

Date

Rev. 0

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
11 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
3.7

Hardness test

3.8

Check for foreign


material inside

4.0

Separator & Drain


Tank
Mark No.
identification

4.1

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

Reading
hardness
100%
Visual 100%

Drawing, Welding
Data Sheet,
(WDS)
Drawing

Visual 100%

Drawing

4.2

Position check,
alignment check

Visual 100% Drawing


Dimensional

SW

4.3

Fit up / welding

Visual 100% Drawing, WPS


Dimensional

SW

4.4

NDT check

Visual 100%

Drawing, WPS,
NDE Procedure

4.5

PWHT

Drawing,

4.6

Hardness test

Visual 100%
Check T-T
chart
Reading
hardness
100%

Drawing, Welding
Data Sheet,
(WDS)

Page 11 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Inspection
Location

Date

Rev. 0

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
12 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
5.0

Header

5.1

Mark No.
identification

Visual 100%

5.2

Long stub tube


ground assembly Fitup welding
Position, Elevation,
Alignment check

Visual,
WPS, Drawing
Dimensional
100%
Visual 100% Drawing
Dimensional

5.4

NDT Check

5.5

PWHT

5.6

Hardness test

Visual,
Record
100%
Visual,
Record
100%
Reading
hardness
100%

6.0

Roof panel

6.1

Mark No.
identification

Visual 100%

5.3

Drawing

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

SW

SW

ASME Sec. I & V


NDT Procedure

ASME Sec. I,
Heat Treatment
Procedure
Drawing, Welding
Data Sheet,
(WDS)

Drawing

SW

Page 12 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Inspection
Location

Date

Rev. 0

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
13 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

6.2

Cleanliness test
(sponge test)

Visual 100%

Drawing

6.3

Elevation / Alignment
check

Drawing

SW

6.4

Fitup / Welding with


HDR and bare tube

WPS, Drawing

SW

6.5

NDT (PT, MT) check


of welding of edge
Bar, Filler bar,
Peanut, Fin
NDT check

Visual,
Dimensional
100%
Visual,
Dimensional
100%
Visual,
Record
100%

ASME Sec. I & V


NDT Procedure

Visual,
Record
100%

ASME Sec. I & V


NDT Procedure

Visual 100%

Drawing

SW

Visual,
Dimensional
100%
Visual,
Dimensional
100%

WPS, Drawing

SW

WPS, Drawing

SW

6.6

7.0
7.1

Furnace part coil


(SH & RH)
Mark No.
identification

7.2

Fit-up / welding

7.3

Thermo couple
welding

Page 13 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Inspection
Location

Date

Rev. 0

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
14 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
7.4

7.5

Pitch, clearance
between end coil &
side wall
NDT check

7.6

PWHT

7.7

Hardness check

7.8

Erosion shield install,


vibration arrester
install
Back Pass part area
(LTRH / ECO)
Mark No.
identification

8.0
8.1

8.2

Ground assembly Fitup / Welding

8.3

NDT check

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

Visual 100% Drawing


Dimensional

SW

Visual,
Record
100%
Visual,
Record
100%
Reading
hardness
100%
Visual 100%
Dimensional

ASME Sec. I & V


NDT Procedure

ASME Sec. I,
Heat Treatment
Procedure
Drawing, Welding
Data Sheet,
(WDS)
Drawing

SW

Visual 100%

Drawing

SW

Visual,
Dimensional
100%
Visual,
Record
100%

WPS, Drawing

SW

ASME Sec. I & V


NDT Procedure

Page 14 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Rev. 0

Inspection
Location

Date

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
15 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
8.4

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

Pitch, Clearance
between end coil &
side wall
Panel (vertical)

Visual,
Dimensional
100%

Drawing

SW

9.1

Mark No.
identification

Visual 100%

Drawing

SW

9.2

Cleanliness test
(sponge test)

Visual 100%

Drawing

9.3

Ground assembly fitup / welding

WPS, Drawing

SW

9.4

Dimensional check of
furnace

Drawing

SW

9.5

ASME Sec. I & V


NDT Procedure

9.6

NDT (PT/MT) check


of welding edge bar,
filler bar, peanut, fin
NDT check

ASME Sec. I & V


NDT Procedure

9.7

PWHT

Visual,
Dimensional
100%
Visual,
Dimensional
100%
Visual,
Record
100%
Visual,
Record
100%
Visual,
Record
100%

ASME Sec. I,
Heat Treatment
Procedure

9.0

Page 15 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Rev. 0

Inspection
Location

Date

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
16 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
9.8

Hardness test

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

Reading
hardness
100%

Drawing, Welding
Data Sheet,
(WDS)

Visual 100%

Drawing

SW

10.2 Cleanliness test


(sponge test)

Visual 100%

Drawing

10.3 Ground assembly fitup / welding

Visual,
Dimensional
100%
Visual,
Dimensional
100%
Visual,
Record
100%

WPS, Drawing

SW

Drawing

SW

ASME Sec. I & V


NDT Procedure

Visual,
Record
100%
Visual,
Record
100%

ASME Sec. I & V


NDT Procedure

ASME Sec. I,
Heat Treatment
Procedure

10.0 Helical panel &


transition part
10.1 Mark No.
identification

10.4 Dimensional check of


furnace
10.5 NDT (PT/MT) check
of welding of edge
Bar, filler bar peanut,
Fin
10.6 NDT check

10.7 PWHT

Page 16 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Rev. 0

Inspection
Location

Date

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
17 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
10.8 Hardness test

11.0
11.1

Screen /
Hanger tube
Mark No. identification

11.2

Ground assembly fit


up / welding

11.3

NDT check

11.4

PWHT

11.5

Hardness check

Reading
hardness
100%
Furnace
Rear
Visual 100%

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

Drawing, Welding
Data Sheet,
(WDS)
Back pass front

Drawing

SW

Visual,
Dimensional
100%
Visual,
Record
100%
Visual,
Record
100%
Reading
hardness
100%

WPS, Drawing

SW

ASME Sec. I & V


NDT Procedure

ASME Sec. I,
Heat Treatment
Procedure
Drawing, Welding
Data Sheet,
(WDS)

Visual 100%

Drawing

SW

12.0 Extend wall panel


12.1 Mark No. identification

Page 17 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Rev. 0

Inspection
Location

Date

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
18 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

12.2 Cleanliness test


(sponge test)

Visual 100%

Drawing

12.3 Ground assembly fit


up / welding

Visual,
Dimensional
100%
Visual,
Dimensional
100%
Visual,
Record
100%

WPS, Drawing

SW

Drawing

ASME Sec. I & V


NDT Procedure

Visual,
Record
100%
Visual,
Record
100%
Reading
hardness
100%

ASME Sec. I & V


NDT Procedure

ASME Sec. I,
Heat Treatment
Procedure
Drawing, Welding
Data Sheet,
(WDS)

Visual 100%

Drawing

SW

12.4 Buck stay assembly

12.5 NDT (PT/MT) check


of welding of edge
bar, filler bar peanut,
Fin
12.6 NDT check

12.7 PWHT

12.8 Hardness test

13.0 Furnace Rear Arch


13.1 Mark No. identification

Page 18 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Rev. 0

Inspection
Location

Date

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
19 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
13.2 Ground assembly fitup / welding

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

Visual,
Dimensional
100%
Visual,
Dimensional
100%
Visual,
Record
100%
Visual,
Record
100%
Reading
hardness
100%

WPS, Drawing

SW

Drawing

ASME Sec. I & V


NDT Procedure

ASME Sec. I,
Heat Treatment
Procedure
Drawing, Welding
Data Sheet,
(WDS)

14.1 Mark No identification

Visual 100%

Drawing

SW

14.2 Cleanliness test


(sponge test)

Visual 100%

Drawing

14.3 Ground assembly fit


up / welding

Visual,
Dimensional
100%

WPS, Drawing

SW

13.3 Buck stay assembly

13.4 NDT check

13.5 PWHT

13.6 Hardness test

14.0 Hopper Panel

Page 19 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Rev. 0

Inspection
Location

Date

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
20 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
14.4 Buck stay assembly

14.5 NDT (PT/MT) check


of welding of edge
bar, filler bar peanut,
Fin
14.6 NDT check

14.7 PWHT

14.8 Hardness test

15.0 Furnace Lower Ring


Header
15.1 Mark No. identification

15.2 Ground assembly fit


up/ welding
15.3 Dimensional,
Elevation, Alignment
check

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

Visual,
Dimensional
100%
Visual,
Record
100%

Drawing

ASME Sec. I & V


NDT Procedure

Visual,
Record
100%
Visual,
Record
100%
Reading
hardness
100%

ASME Sec. I & V


NDT Procedure

ASME Sec. I,
Heat Treatment
Procedure
Drawing, Welding
Data Sheet,
(WDS)

Visual 100%

Drawing

Visual,
Dimensional
100%
Visual,
Dimensional
100%

WPS, Drawing

SW

Drawing

SW

Page 20 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Rev. 0

Inspection
Location

Date

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
21 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
15.4 NDT check

15.5 PWHT

15.6 Hardness test

16.0 B.P Lower Ring


Header
16.1 Mark No. identification

16.2 Ground assembly fitup / welding


16.3 Dimensional,
Elevation, Alignment
check
16.4 NDT check

16.5 PWHT

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

Visual,
Record
100%
Visual,
Record
100%
Reading
hardness
100%

ASME Sec. I & V


NDT Procedure

ASME Sec. I,
Heat Treatment
Procedure
Drawing, Welding
Data Sheet,
(WDS)

Visual 100%

Drawing

Visual,
Dimensional
100%
Visual,
Dimensional
100%
Visual,
Record
100%
Visual,
Record
100%

WPS, Drawing

SW

Drawing

SW

ASME Sec. I & V


NDT Procedure

ASME Sec. I,
Heat Treatment
Procedure

Page 21 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Rev. 0

Inspection
Location

Date

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
22 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
16.6 Hardness test

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

Reading
hardness
100%

Drawing, Welding
Data Sheet,
(WDS)

17.1 Mark No. identification

Visual 100%

Drawing

SW

17.2 Dimensional check for


Igniter / Gun

Visual 100% Drawing


Dimensional

SW

17.3 Verticality of wind box


assembly

Visual 100% Drawing


Dimensional

SW

17.4 Clearance between


Nozzle tips and water
wall at all position
17.5 Nozzle tips (Coal+Oil)
tilting upto extreme
position
18.0 Eco Casing

Visual 100% Drawing


Dimensional

SW

Visual 100% Drawing


Dimensional

SW

18.1 Mark No identification

Visual 100%

SW

17.0 Burner assembly

Drawing

Page 22 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Rev. 0

Inspection
Location

Date

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
23 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
18.2 Ground assembly fitup/ welding

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

Visual,
Dimensional
100%
Visual,
Record
100%
Visual 100%
Dimensional

WPS, Drawing

SW

ASME Sec. I & V


NDT Procedure

Drawing

19.1 Mark No. identification

Visual 100%

Drawing

SW

19.2 Adjustment &


assembly

Visual 100% Drawing


Dimensional

19.3 Painting

Visual 100%
Dry Film
Thickness

Painting
Procedure

Visual 100%

Drawing

SW

18.3 NDT check

18.4 Buck stay assembly

19.0 Buck stay

20.0 Skin casing


20.1 Mark No identification

Page 23 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Rev. 0

Inspection
Location

Date

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Legend: H: Hold point


ITP No.: PQMP-ITP-001
W: Witness point
SW: Spot Witness
Page
24 of
24

Inspection and Test Plan


No.

Component

Inspection

Code/Standard

Items
20.2 Fit up / welding

R: Review
Selection for Hold/witness
point
Erection Doosan
CGPL
Agency

Visual,
Dimensional
100%
Visual,
Record
100%

WPS, Drawing

SW

ASME Sec. I & V


NDT Procedure

21.1 Leak check during


hydrostatic test

Visual 100%

21.2 Pressure check


during hydrostatic test
(HP part)
21.3 Pressure check
during Hydrostatic
test (LP part)

Visual 100%

IBR, ASME Sec. I,


Hydro Test
Procedure
IBR, ASME Sec. I,
Hydro Test
Procedure
IBR, ASME Sec. I,
Hydro Test
Procedure

20.3 NDT check

21.0 Hydrostatic test

Visual 100%

Page 24 / 27

Unit
# 1, 2,
3, 4, 5

Inspection
Result
QCI
Signature

Rev. 0

Inspection
Location

Date

Remarks

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Attachment #1: Signature Sheet


Legend: H: Hold point
ITP No.: PQMP-ITP-001A
W: Witness point
SW: Spot Witness
Page
of

Inspection and Test Plan

Rev. 0

R: Review

No.

Unit

Inspectio
Inspection
n Result
QCI
Locati
Date
Signature
on

Inspectio
n Result
QCI
Signature

Inspection
Locati
on

Date

Inspectio
n Result
QCI
Signature

E22

W01

W02

W03

W04

P01

N01

Page 25 / 27

Inspection
Locati
on

Date

Inspectio
n Result
QCI
Signature

Inspection
Locati
on

Date

Remark

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Attachment #1: Signature Sheet


Legend: H: Hold point
ITP No.: PQMP-ITP-001A
W: Witness point
SW: Spot Witness
Page
of

Inspection and Test Plan

Rev. 0

R: Review

No.

Unit

Inspectio
Inspection
n Result
QCI
Locati
Date
Signature
on

Inspectio
n Result
QCI
Signature

Inspection
Locati
on

Date

Inspectio
n Result
QCI
Signature

N02

N03

N04

N05

P01

P02

Page 26 / 27

Inspection
Locati
on

Date

Inspectio
n Result
QCI
Signature

Inspection
Locati
on

Date

Remark

DOOSAN PROJECTS INDIA PRIVATE LIMITED

Attachment #1: Signature Sheet


Legend: H: Hold point
ITP No.: PQMP-ITP-001A
W: Witness point
SW: Spot Witness
Page
of

Inspection and Test Plan

Rev. 0

R: Review

No.

Unit

Inspectio
Inspection
n Result
QCI
Locati
Date
Signature
on

Inspectio
n Result
QCI
Signature

Inspection
Locati
on

Date

Inspectio
n Result
QCI
Signature

1.0
1.1

1.2

1.3

1.4

2.0
2.1

2.2

- The End -

Page 27 / 27

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n Result
QCI
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Inspection
Locati
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Date

Remark

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