QAP

QUQLITY ASSURANCE PLAN
Mawa Engineering Works

OFF: 5-6, Darbar Manzil, Behind Bharat Petrol Pump, Sarkhej Ahmedabad-382210
Ph. 079-26829171, M. 09327013245, E-mail: mawaenggworks@gmail.com
WORKS: G1, Shakriba Estate, GIDC,Ph.IV,Vatva, Ahmedabad-38240
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 1 of 31
MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR BUTTERFLY VALVE VALVE
DOC. NO.: MEW/ISO/QAP/BFV
SR.
NO.
1.0
1.1
DESCRIPTION
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
REV. NO. :00

QUANTUM
OF CHECK
DATE: 01.09.06
REFERENCE
DOCUMENTS
INCOMING MATERIAL
CONTROL
Body
Visual
Surface finishing, marking

(size, logo Heat no.)
100%
W.I. for material

receiving inspection
Disc
Visual
100%
Trim materials
Round Bars
Visual
Size
W.I. for material

W.I. for material
Lever, throttle disc, Gear

box, pins, fasteners
Seals (Bushes, Bearing,
O ring, seat ring)
Chemical
Composition
Visual,
Size
Visual
Fitness

(size, Heat no.)
Surface finishing
Dimensional check up by
Vernier Caliper
Chemical Analysis
Surface finishing,
Dimensional check up
Surface finishing and
damage, dimensional
check up
100%
IN-PROCESS
INSPECTION
Body, Disc, Shaft & all
machined parts
Machining
dimensions
Measurement by Vernier
Caliper after machining
Random
sampling
1.2
1.3
1.4
1.5
2.0
2.1
ISSUED BY:
APPROVED BY:
100%
100%
Random
sampling
ACCEPTANCE
CRITERIA
IS 8092, API 609
BS 5155, BS EN
593 Foundry TC
IS 8092, Foundry
TC
Challan
Chemical analysis report

of laboratory
W.I. for material
W.I. for material
Relevant technical
catalogue
P.O. Drawing,
Suppliers TC
Challan & Drawing
Drawing
Drawing
REVIEWED BY:
Page 2 of 31

QUALITY ASSURANCE PLAN FOR BUTTERFLY VALVE VALVE
DOC. NO.: MEW/ISO/QAP/BFV
SR.
NO.
3.0
3.1
3.2
4.0
4.1
DESCRIPTION
INSPECTION &
TESTING
Body rubber bonding
Pressure test
ISSUE NO.:01
CHARACTERISTIC
Visual, Fitness
Shell test, disc
strength, seat
Surface defect of rubber

lining, Fitness checking
with disc
Pressure test by
Hydrostatic test pump
QUANTUM
OF CHECK
REFERENCE
DOCUMENTS
DATE: 01.09.06
ACCEPTANCE
CRITERIA
100%
Drawing
Drawing and
illustrated sample
100%
W.I. for pressure testing

API 609, BS 5155
API 598, BS: 5155

BS EN 12266 Part
1
BS EN 12266 Part
1,
Seat leakage
Pneumatic test by
compressed air
Customers
requirement
W.I. for Pressure testing
FINAL INSPECTION
Operation
Actuation
100%
BS: 5155, BS EN 593
BS: 5155,
BS EN 593
Surface finishing
Painting finishing
Opening and closing of

valve with pneumatic,
electrical actuator
Visual
100%
Illustrated sample
Packaging
Proper Packing
Visual
100%
W.I. for Painting,

API 609, BS EN 593
W.I. for packing, API 609
BS EN 593
4.2
5.0
TYPE OF CHECK
REV. NO. :00
Prevent from
deterioration
Abb. WI = Work Instruction. TC = Test Certificate. API = American Petroleum Institute. BS = British Standard. IS = Indian
Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 3 of 31

QUALITY ASSURANCE PLAN FOR DUAL PLATE CHECK VALVE
DOC. NO.: MEW/ISO/QAP/DPCV
DESCRIPTION
1.0
ISSUE NO.:01
CHARACTERISTIC
1.1
INCOMING MATERIAL
CONTROL
Body, Disc (flapper)
Visual
1.2
Round Bars, flats
Visual, Dimensional
Eye bolt (hook)
Chemical
Composition
Visual, Size
1.4
Seat Ring
Visual, Size
2.0
2.1
3.0
3.1
IN-PROCESS INSPECTION
Body, Disc, hinge, hinge
pin
INSPECTION & TESTING
Pressure test
4.0
4.1
4.2
5.0
FINAL INSPECTION
Overall dimensions
Surface finishing
Packaging
1.3
ISSUED BY:
TYPE OF CHECK
REV. NO. :00

QUANTUM
OF CHECK
Surface finishing,
marking (Heat no.)
Surface finishing
by Vernier Caliper
Chemical Analysis
100%
by Vernier Caliper
by Vernier Caliper
Random
sampling
Random
sampling
Machining
dimensions
Dimensions by Vernier
Caliper & thread gauge
Shell test & seat

leakage
Dimensions
Painting finishing
Proper Packing
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
W.I. for material

W.I. for material
IS 8092,

of laboratory
W.I. for material
W.I. for material
Relevant technical
catalogue/standards
Challan & P.o
Random
sampling
Drawing
Drawing, API 6D
Pressure test by
100%

API 598
API 598
F/F by caliper vernier

Visual
Visual
100%
100%
100%
Drawing
W.I. for Painting
API 6D
Drawing, API 6D
Illustrated sample
Prevent from
deterioration
APPROVED BY:
100%
100%
Challan
Drawing, P.O
REVIEWED BY:
Page 4 of 31

QUALITY ASSURANCE PLAN FOR GATE VALVE
DOC. NO.: MEW/ISO/QAP/GTV
SR.
NO.
1.0
1.1
1.2
1.3
1.4
1.5
2.0
2.1
DESCRIPTION
INCOMING MATERIAL
CONTROL
Body & Bonnet
Trim materials
Round Bars, Castings,
Wedge
Operator (Hand wheel)

Fasteners
Gasket, gland packing
IN-PROCESS
INSPECTION
Body, Bonnet, trims &
all machined parts
ISSUED BY:
CHARACTERISTIC
Visual
Visual
Dimensional
Chemical
Composition
Visual,
Size
Visual,
Size
Visual
Fitness
Machining
dimensions
ISSUE NO.:01
TYPE OF CHECK
Surface finishing,
marking (size, logo Heat
no. mat. code)
Surface finishing
Vernier Caliper
Chemical Analysis
REV. NO. :00

QUANTUM
OF CHECK
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
100%
W.I. for material

IS 8092, API 600

Foundry TC
100%
W.I. for material

Challan
100%

of laboratory
W.I. for material
W.I. for material
receiving inspection,drg
W.I. for material
Relevant technical
catalogue/standards
Drawing
Drawing
Drawing
Surface finishing &

Square hole
Vernier Caliper
damage, dimensional
check up
Random
sampling
Random
sampling
Random
sampling
Caliper & thread gauge,
Plug & ring gauge
Random
sampling
APPROVED BY:
DATE: 01-09-06
Drawing, Suppliers
TC/ code
Drawing
REVIEWED BY:
Page 5 of 31

QUALITY ASSURANCE PLAN FOR GATE VALVE
DOC. NO.: MEW/ISO/QAP/GTV
SR.
NO.
3.0
3.1
DESCRIPTION
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
REV. NO. :00
QUANTUM
OF CHECK
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
INSPECTION &
TESTING
100%
API 598
3.2
Pneumatic test
4.0
4.1
FINAL INSPECTION
Overall dimensions
Dimensions
F/F, Flange by caliper

& foot rule
100%
Drawing
Drawing
4.2
Operation
Actuation
100%
API 600, API 6D
API 600, API 6D
4.3
Surface finishing
Packaging
Painting finishing
Proper Packing

electrical actuator
Visual
Visual
100%
100%
W.I. for Painting

API 600, API 6D
Illustrated sample
Prevent from
deterioration
5.0
Pressure test by
Pneumatic test by
compressed air

API 598
W.I for Pressure testing.
Shell test & seat

leakage
Seat leakage
Customers
requirement
API 598
Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 6 of 31

QUALITY ASSURANCE PLAN FOR GLOBE VALVE
ISSUE NO.:01
REV. NO. :00
DOC. NO.: MEW/ISO/QAP/GLB

SR.
NO.
1.0
1.1
1.2
1.3
1.4
1.5
2.0
2.1
DESCRIPTION
INCOMING MATERIAL
CONTROL
Body & Bonnet
Trim materials
Round Bars, Castings,
Disk, Seat rings

Fasteners
IN-PROCESS
INSPECTION
Body, Bonnet, trims &
all machined parts
ISSUED BY:
CHARACTERISTIC
Visual
Visual
Dimensional
Chemical
Composition
Visual,
Size
Visual,
Size
Visual
Fitness
Machining
dimensions
TYPE OF CHECK
Surface finishing,
no. mat. code)
Surface finishing
by Vernier Caliper
Chemical Analysis
QUANTUM
OF CHECK
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
100%
W.I. for material

IS 8092,
BS 1873
100%
W.I. for material

Challan
100%

of laboratory
W.I. for material
W.I. for material
receiving inspection,dwg
W.I. for material
Relevant technical
catalogue/standards
Drawing
Drawing
Drawing
Surface finishing &

Square hole
Vernier Caliper
damage, dimensional
check up
Random
sampling
Random
sampling
Random
sampling
Caliper & thread gauge,
Plug & ring gauge
Random
sampling
APPROVED BY:
DATE: 01-09-06
Drawing, Suppliers
TC/ code
Drawing
REVIEWED BY:
Page 7 of 31

QUALITY ASSURANCE PLAN FOR GLOBE VALVE
DOC. NO.: MEW/ISO/QAP/GLB
SR.
NO.
3.0
DESCRIPTION
3.1
Pressure test
3.2
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
Pneumatic test
Shell test & seat

leakage
Seat leakage
Pressure test by
Pneumatic test by
compressed air
4.0
4.1
FINAL INSPECTION
Overall dimensions
Dimensions

& foot rule
4.2
Operation
Actuation
4.3
Surface finishing
Packaging
Painting finishing
Proper Packing

electrical actuator
Visual
Visual
5.0
Abb.
REV. NO. :00
QUANTUM
OF CHECK
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA

BS EN 12266 Part 1
BS EN 12266 Part 1,
API: 598
BS EN 12266 Part1,
API: 598
100%
Drawing
Drawing
100%
BS 1873
BS 1873
100%
100%
W.I. for Painting

BS 1873
Illustrated sample
Prevent from
deterioration
100%
Customers
requirement
WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 8 of 31

QUALITY ASSURANCE PLAN FOR SWING CHECK VALVE
DOC. NO.: MEW/ISO/QAP/SCV
SR.
NO.
1.0
DESCRIPTION
CHARACTERISTIC
INCOMING MATERIAL
CONTROL
Body
Visual
1.2
Cover, disk, hinge,

bracket
Visual
Dimensional
1.3
Trim materials
Round Bars,
Visual
Dimensional
1.1
1.4
Fasteners
1.5
Gasket
2.0
2.1
IN-PROCESS
INSPECTION
Body, Cover, trims &
all machined parts
ISSUED BY:
Chemical
Composition
Visual,
Size
ISSUE NO.:01
TYPE OF CHECK
Surface finishing,
marking (size, Heat no.
mat. code)
Surface finishing
by Vernier Caliper
Surface finishing
by Vernier Caliper
Chemical Analysis
REV. NO. :00

QUANTUM
OF CHECK
REFERENCE
DOCUMENTS
ACCEPTANCE CRITERIA
100%
W.I. for material

P.O., Challan/suppliers TC
100%
W.I. for material

P.O., Challan/suppliers TC
100%
W.I. for material

Challan
100%
Chemical analysis
report of laboratory
W.I. for material
receiving
inspection,drg
W.I. for material
Relevant technical
catalogue/standards
Drawing, Suppliers TC/
code
Vernier Caliper
Random
sampling
Visual
Fitness

damage, dimensional
check up
Random
sampling
Machining
dimensions
Random
sampling
APPROVED BY:
DATE: 01-09-06
Drawing
Drawing
Drawing
REVIEWED BY:
Page 9 of 31

QUALITY ASSURANCE PLAN FOR SWING CHECK VALVE
DOC. NO.: MEW/ISO/QAP/SCV
SR.
NO.
3.0
DESCRIPTION
3.1
Pressure test
4.0
4.1
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
REV. NO. :00
QUANTUM
OF CHECK
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Shell test & seat

leakage
Pressure test by
100%

BS EN 12266 Part 1
BS EN 12266 Part 1
FINAL INSPECTION
Overall dimensions
Dimensions

& foot rule
100%
Drawing
Drawing
4.2
Surface finishing
Painting finishing
Visual
100%
W.I. for Painting
Illustrated sample
5.0
Packaging
Proper Packing
Visual
100%
BS1868
Prevent from
deterioration
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 10 of 31

QUALITY ASSURANCE PLAN FOR LIFT CHECK VALVE
DOC. NO.: MEW/ISO/QAP/LCV
SR.
NO.
1.0
DESCRIPTION
ISSUE NO.:01
CHARACTERISTIC
1.1
INCOMING MATERIAL
CONTROL
Body
1.2
Cover,
Visual
Dimensional
1.3
Trim materials
Round Bars,
Visual
Dimensional
1.4
Fasteners
1.5
Gasket
2.0
2.1
Body, Cover, trims & all

machined parts
ISSUED BY:
Visual
Chemical
Composition
Visual,
Size
TYPE OF CHECK
Surface finishing,
mat. code)
Surface finishing
by Vernier Caliper
Surface finishing
by Vernier Caliper
Chemical Analysis
REV. NO. :00

QUANTUM
OF CHECK
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
100%
W.I. for material

100%
W.I. for material

100%
W.I. for material

Challan
100%
Chemical analysis
W.I. for material
receiving
inspection,drg
W.I. for material
Relevant technical
catalogue/standards
Drawing, Suppliers
TC/ code
Drawing
Drawing
Vernier Caliper
Random
sampling
Visual
Fitness

damage, dimensional
check up
Random
sampling
Machining
dimensions
Random
sampling
APPROVED BY:
DATE: 01-09-06
P.O.,
Challan/suppliers TC
BS1868
P.O.,
Drawing
REVIEWED BY:
Page 11 of 31

QUALITY ASSURANCE PLAN FOR LIFT CHECK VALVE
DOC. NO.: MEW/ISO/QAP/LCV
SR.
NO.
3.0
DESCRIPTION
3.1
Pressure test
4.0
4.1
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
REV. NO. :00
QUANTUM
OF CHECK
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Shell test & seat

leakage
Pressure test by
100%

BS EN 12266 Part 1
BS EN 12266 Part 1
FINAL INSPECTION
Overall dimensions
Dimensions

& foot rule
100%
Drawing
Drawing
4.2
Surface finishing
Painting finishing
Visual
100%
W.I. for Painting
Illustrated sample
5.0
Packaging
Proper Packing
Visual
100%
BS1868
Prevent from
deterioration
Abb.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 12 of 31

QUALITY ASSURANCE PLAN FOR BALL VALVE
DOC. NO.: MEW/ISO/QAP BV
ISSUE NO.:01
REV. NO. :00
DATE: 01-04-2008
`
SR.
NO.
1.0
1.1
DESCRIPTION
CHARACTERISTIC
INCOMING MATERIAL
CONTROL
Body
Visual
Connector, ball
Visual
Trim materials
Round Bars
Visual, Size
1.2
1.3
1.4
1.5
2.0
2.1
2.2
Wrench, Gear box,

fasteners
Seals , seat ring
IN-PROCESS
INSPECTION
Body, Connector, stem &
all machined parts
Ball machined & polished
ISSUED BY:
Chemical
Composition
Visual,
Size
Visual, Fitness
Machining
dimensions
Machining &
spherocity
TYPE OF CHECK
QUANTUM
OF CHECK
REFERENCE
DOCUMENTS
Surface finishing,
no.)
Surface finishing,
marking (Heat no.)
Surface finishing
Vernier Caliper
Chemical Analysis
100%
W.I. for material

100%
W.I. for material

W.I. for material
Surface finishing,
damage, dimensional
check up
Random
sampling
Random
sampling
Dimension by caliper &
micrometer, radius
gauge
Random
sampling
Random
sampling
APPROVED BY:
100%
100%
ACCEPTANCE
CRITERIA
IS 8092,
BS EN ISO17292
Foundry TC
IS 8092, Foundry TC
Challan
Chemical analysis
W.I. for material
W.I. for material
Relevant technical
catalogue
P.O. Drawing, Suppliers
TC
Challan & Drawing
Drawing
Drawing
Drawing
drawing
REVIEWED BY:
Page 13 of 31

QUALITY ASSURANCE PLAN FOR BALL VALVE
DOC. NO.: MEW/ISO/QAP BV
SR.
NO.
3.0
3.1
DESCRIPTION
INSPECTION &
TESTING
Pressure test
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
REV. NO. :00
QUANTUM
OF CHECK
Shell test & seat

leakage
Pressure test by
100%
Pneumatic test
Seat leakage
Fire safe testing
Seat leakage
Pneumatic test by
compressed air
Fire test at the test rig
Customers
requirement
Customers
requirement
4.0
4.1
FINAL INSPECTION
Overall dimensions
Dimensions

& foot rule
4.2
Operation
Actuation
4.3
Surface finishing
Packaging
Painting finishing
Proper Packing

electrical actuator
Visual
Visual
3.3
3.4
5.0
DATE: 01-04-2008
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA

BS EN ISO17292,
BS EN 12266 Part 1
BS EN ISO17292,
BS EN 12266 Part 1
BS EN 12266 Part 2
API: 607 Fifth Edition
BS EN 12266 Part 2
API: 607 Fifth Edition
100%
Drawing
Drawing
100%
BS EN ISO17292,
BS EN ISO17292,
100%
100%
W.I. for Painting

W.I. for packing, BS EN
ISO17292,
Illustrated sample
Prevent from
deterioration
BS EN 12266 Part 1
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 14 of 31

QUALITY ASSURANCE PLAN FOR F. S. GATE VALVE
DOC. NO.: MEW/ISO/QAP/FS.GTV
SR.
NO.
1.0
1.1
1.2
1.3
1.4
1.5
DESCRIPTION
ISSUE NO.:01
CHARACTERISTIC
INCOMING MATERIAL
CONTROL
Body & Bonnet
Visual
Trim materials
Round Bars,
Visual
Dimensional

Fasteners
Chemical
Composition
Visual,
Size
Visual, Size
TYPE OF CHECK
REV. NO. :00
QUANTUM
OF CHECK
ACCEPTANCE
CRITERIA
100%
W.I. for material

P.O.,
Challan/suppliers T.C
100%
W.I. for material

P.O., Challan
100%
Surface finishing &

Square hole
Vernier Caliper
Random
sampling
Random
sampling
Relevant technical
catalogue/standards
Drawing
Visual, Fitness

damage, dimensional
check up
Random
sampling
Chemical analysis
W.I. for material
W.I. for material
receiving
inspection,drg
W.I. for material
Drawing
Drawing
API 602
Drawing
2.1
Body, Bonnet, trims & all

machined parts
Machining
dimensions
Random
sampling
Stem hardened
Hardness
Checked by Hardness
tester
Random
sampling
ISSUED BY:
REFERENCE
DOCUMENTS
Surface finishing,
mat. code)
Surface finishing
by Vernier Caliper
Chemical Analysis
2.0
2.2
DATE: 01-09-06
APPROVED BY:
Drawing, Suppliers
TC/ code
Drawing
REVIEWED BY:
Page 15 of 31

QUALITY ASSURANCE PLAN FOR F. S. GATE VALVE
DOC. NO.: MEW/ISO/QAP/FS.GTV
SR.
NO.
3.0
DESCRIPTION
3.1
Pressure test
3.2
CHARACTERISTIC
ISSUE NO.:01
TYPE OF CHECK
REV. NO. :00
QUANTUM
OF CHECK
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA

API 598
API 598
100%
Drawing
Drawing
100%
API 602,
API 602,
100%
100%
W.I. for Painting

API 602,
Illustrated sample
Prevent from
deterioration
Pressure test by
Pneumatic test by
compressed air
100%
Pneumatic test
Shell test & seat

leakage
Seat leakage
4.0
4.1
FINAL INSPECTION
Overall dimensions
Dimensions
F/F, Flange by caliper &

foot rule
4.2
Operation
Actuation
4.3
Surface finishing
Packaging
Painting finishing
Proper Packing

electrical actuator
Visual
Visual
5.0
DATE: 01-09-06
Customers
requirement
API 598
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 16 of 31

QUALITY ASSURANCE PLAN FOR F.S. GLOBE VALVE
DOC. NO.: MEW/ISO/QAP/FSGLB
SR.
NO.
1.0
1.1
1.2
1.3
1.4
1.5
2.0
2.1
2.2
DESCRIPTION
ISSUE NO.:01
CHARACTERISTIC
INCOMING MATERIAL
CONTROL
Body & Bonnet
Visual
Trim materials
Round Bars,
Visual
Dimensional
Chemical
Composition
Visual, Size
Fasteners
Visual, Size
TYPE OF CHECK
REV. NO. :00
QUANTUM
OF CHECK
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Surface finishing,
mat. code)
Surface finishing
Vernier Caliper
Chemical Analysis
100%
W.I. for material

P.O.,
100%
W.I. for material

Challan
100%
Surface finishing &

Square hole
Vernier Caliper
Random
sampling
Random
sampling
Relevant technical
catalogue/standards
Drawing
Visual
Fitness

damage, dimensional
check up
Random
sampling
Chemical analysis
W.I. for material
W.I. for material
receiving
inspection,drg
W.I. for material
IN-PROCESS
INSPECTION
machined parts
Machining
dimensions
Random
sampling
Stem hardened
Hardness
Checked by Hardness
tester
Random
sampling
ISSUED BY:
APPROVED BY:
Drawing, Suppliers
TC/ code
Drawing
Drawing
Drawing
BS 5352
Drawing
REVIEWED BY:
Page 17 of 31

QUALITY ASSURANCE PLAN FOR F.S. GLOBE VALVE
DOC. NO.: MEW/ISO/QAP/FSGLB
DESCRIPTION
ISSUE NO.:01
SR.
NO.
3.0
3.1
Pressure test
Shell test & seat

leakage
Pressure test by
100%
Pneumatic test
Seat leakage
Pneumatic test by
compressed air
4.0
4.1
FINAL INSPECTION
Overall dimensions
Dimensions
4.2
Operation
Actuation
4.3
Surface finishing
Packaging
Painting finishing
Proper Packing
3.2
5.0
CHARACTERISTIC
TYPE OF CHECK
REV. NO. :00
QUANTUM
OF CHECK
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Customers
requirement
W.I. for pressure

testing
BS EN 12266 Part1
W.I for Pressure
testing.
BS EN 12266 Part1,
API 598
F/F, Flange by caliper &

foot rule
100%
Drawing
Drawing

electrical actuator
Visual
Visual
100%
BS 5352
BS 5352
100%
100%
W.I. for Painting

BS 5352
Illustrated sample
Prevent from
deterioration
BS EN 12266 Part1,
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 18 of 31

QUALITY ASSURANCE PLAN FOR F.S. CHECK VALVE
DOC. NO.: MEW/ISO/QAP/FSCV
SR.
NO.
1.0
1.1
1.2
DESCRIPTION
INCOMING MATERIAL
CONTROL
Body & Cover
Trim materials
Round Bars,
ISSUE NO.:01
CHARACTERISTIC
Visual
Visual, Dimensional
Chemical Composition
1.3
TYPE OF CHECK
REV. NO. :00
QUANTUM
OF CHECK
W.I. for material

P.O.,
100%
W.I. for material

Challan
100%
Chemical analysis
W.I. for material
receiving
inspection,drg
W.I. for material
Relevant technical
catalogue/standards
Drawing, Suppliers
TC/ code
Drawing
Drawing
Vernier Caliper
Random
sampling
Gasket
Visual, Fitness,
dimensional

damage, dimensional
check up
Random
sampling
Machining dimensions
Random
sampling
2.0
2.1
Body, Cover, trims & all

machined parts
ISSUED BY:
ACCEPTANCE
CRITERIA
100%
Visual, Size
1.5
REFERENCE
DOCUMENTS
Surface finishing,
mat. code)
Surface finishing
by Vernier Caliper
Chemical Analysis
Fasteners
1.4
DATE: 01-09-06
APPROVED BY:
Drawing
REVIEWED BY:
Page 19 of 31

QUALITY ASSURANCE PLAN FOR F.S. CHECK VALVE
DOC. NO.: MEW/ISO/QAP/FSCV
DESCRIPTION
ISSUE NO.:01
SR.
NO.
3.0
CHARACTERISTIC
3.1
Pressure test
Shell test & seat

leakage
Pneumatic test
Seat leakage
4.0
4.1
FINAL INSPECTION
Overall dimensions
4.2
5.0
TYPE OF CHECK
REV. NO. :00
DATE: 01-09-06
QUANTUM
OF CHECK
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Pressure test by
Hydrostatic test
pump
Pneumatic test by
compressed air
100%

BS EN 12266 Part1
BS EN 12266 Part1,
Customers
requirement
BS EN 12266 Part1,
API 598
Dimensions

& foot rule
100%
Drawing
Drawing
Surface finishing
Painting finishing
Visual
100%
W.I. for Painting
Illustrated sample
Packaging
Proper Packing
Visual
100%
BS 5352
Prevent from
deterioration
3.2
Abb.

QUALITY ASSURANCE PLAN FOR WAFER CHECK VALVE
DOC. NO.: MEW/ISO/QAP/CV
ISSUED BY:
ISSUE NO.:01
APPROVED BY:
REV. NO. :00
DATE: 01-09-06
REVIEWED BY:
Page 20 of 31
DESCRIPTION
1.0
CHARACTERISTIC
1.1
INCOMING MATERIAL
CONTROL
Body
Visual
1.2
Round Bars
Visual, Dimensional
Eye bolt
Chemical
Composition
Visual, Size
1.4
O Ring
Visual, Size
2.0
2.1
Body, Disc
3.0
3.1
Pressure test
4.0
FINAL INSPECTION
4.1
5.0
Surface finishing
Packaging
1.3
TYPE OF CHECK
QUANTUM
OF CHECK
Surface finishing,
marking (Heat no.)
Surface finishing
by Vernier Caliper
Chemical Analysis
100%
by Vernier Caliper
by Vernier Caliper
Random
sampling
Random
sampling
Machining
dimensions
Shell test & seat

leakage
Painting finishing
Proper Packing
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
W.I. for material

W.I. for material
IS 8092,

of laboratory
W.I. for material
W.I. for material
Relevant technical
catalogue/standards
Challan & P.o
Random
sampling
Drawing
Drawing
Pressure test by
100%

API 598
API 598
Visual
Visual
100%
100%
W.I. for Painting

API 600, API 6D
Illustrated sample
Prevent from
deterioration
100%
100%
Challan
Drawing, P.O
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 21 of 31

QUALITY ASSURANCE PLAN FOR DIAPHRAGM VALVE
DOC. NO.: MEW/QAP/DV
SR.
NO.
1.0
1.1
DESCRIPTION
INCOMING MATERIAL
CONTROL
Body
ISSUE NO.:01
CHARACTERISTIC
1.4
2.0
2.1
QUANTUM
OF CHECK
DATE: 01.09.06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Surface finishing,
no.)
Surface finishing,
100%
W.I. for material

IS 8092,
BS 5156, Foundry TC
100%
IS 8092, Foundry TC
100%
Diaphragm, indicator,
fasteners
Chemical
Composition
Visual,
Size
Surface finishing
by Vernier Caliper
Chemical Analysis
W.I. for material

W.I. for material
Surface finishing,
Random
sampling
IN-PROCESS
INSPECTION
Body, Bonnet, spindle &
all machined parts
Machining
dimensions
Random
sampling
Visual
1.2
1.3
TYPE OF CHECK
REV. NO. :00
Bonnet, compressor and

handwheel
Round Bars
ISSUED BY:
Visual
Visual
Size
APPROVED BY:
100%
Challan

of laboratory
W.I. for material
Relevant technical
catalogue
Challan, Drawing,
Suppliers TC,
Drawing
Drawing
REVIEWED BY:
Page 22 of 31

QUALITY ASSURANCE PLAN FOR DIAPHRAGM VALVE
DOC. NO.: MEW/QAP/DV
SR.
NO.
3.0
3.1
DESCRIPTION
INSPECTION &
TESTING
Body rubber lining
ISSUE NO.:01
CHARACTERISTIC
Visual
Spark testing
Hardness
3.2
Pressure test
Shell test, seat

leakage
Seat leakage
4.0
4.1
FINAL INSPECTION
Operation
Actuation
4.2
5.0
Surface finishing
Packaging
Painting finishing
Proper Packing
TYPE OF CHECK
lining
Testing by Spark tester
Testing by hardness
tester
Pressure test by
Pneumatic test by
compressed air
electrical actuator
Visual
Visual
REV. NO. :00

QUANTUM
OF CHECK
DATE: 01.09.06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
100%
Drawing
100%
100%
Drawing
Drawing
100%

BS 5156, BS:5146 Part 2
BS 5156, BS EN 12266
Part 1
BS: 5156,
BS EN 12266 Part 1
BS: 5156,
BS EN 12266 Part 1
Customers
requirement
BS: 5156
BS: 5156
100%
100%
W.I. for Painting,

W.I. for packing,
BS:5156
Illustrated sample
Prevent from
deterioration
Customers
requirement
Drawing and
illustrated sample
Drawing
Drawing
Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 23 of 31

QUALITY ASSURANCE PLAN FOR CPVC BUTTERFLY VALVE
DOC. NO.: MEW/ISO/QAP/CPVCBFV
SR.
NO.
1.0
DESCRIPTION
CHARACTERISTIC
1.1
INCOMING MATERIAL
CONTROL
Body
Visual
1.2
Disc
Visual
1.3
Trim materials
Round Bars
Visual
Size
Lever, throttle disc, Gear

box, pins, fasteners
Seals (Bushes, Bearing,
O ring, seat ring)
Chemical
Composition
Visual,
Size
Visual
Fitness
IN-PROCESS
INSPECTION
Body, Disc, Shaft & all
machined parts
Machining
dimensions
1.4
1.5
2.0
2.1
ISSUED BY:
ISSUE NO.:01
TYPE OF CHECK

size,
Surface finishing
Vernier Caliper
Chemical Analysis
REV. NO. :00

QUANTUM
OF CHECK
100%
100%
100%
100%
Surface finishing,
damage, dimensional
check up
100%
Random
sampling
APPROVED BY:
Random
sampling
DATE: 01-09-06
REFERENCE
DOCUMENTS
W.I. for material
W.I. for material
W.I. for material
ACCEPTANCE
CRITERIA
BS 5155, Suppliers TC
BS 5155, Suppliers TC
Challan
Chemical analysis
W.I. for material
W.I. for material
Relevant code &

technical catalogue
P.O. Drawing,
Suppliers TC
Challan & Drawing
Drawing
Drawing
REVIEWED BY:
Page 24 of 31

QUALITY ASSURANCE PLAN FOR CPVC BUTTERFLY VALVE
DOC. NO.: MEW/ISO/QAP/CPVCBFV
SR.
NO.
3.0
3.1

Body rubber bonding
3.2
Pressure test
4.0
4.1
DESCRIPTION
CHARACTERISTIC
Visual
Fitness
Shell test, disc
strength, seat
Seat leakage
FINAL INSPECTION
Operation
Actuation
Surface finishing
Packaging
Painting finishing
Proper Packing
4.2
5.0
ISSUE NO.:01
TYPE OF CHECK
REV. NO. :00
QUANTUM
OF CHECK
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Surface defect of
rubber lining, Fitness
checking with disc
Pressure test by
Pneumatic test by
compressed air
100%
Drawing
Drawing and
illustrated sample
100%

BS EN 12266 Part 1
BS EN 12266 Part 1

electrical actuator
Visual
Visual
100%
BS: 5155, BSEN:593
BS: 5155, BSEN:593
100%
100%
W.I. for Painting,

W.I. for packing,
Illustrated sample
Prevent from
deterioration
Customers
requirement
BS EN 12266 Part 1
Abb. WI = Work Instruction. TC = Test Certificate. API = American Petroleum Institute. BS = British Standard. IS = Indian
Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 25 of 31

QUALITY ASSURANCE PLAN FOR CARBON STEEL RUBBER LINED PIPES AND FITTINGS
DOC. NO.: MEW/ISO/QAP PF
SR.
NO.
1.0
1.1
1.2
1.3
1.4
1.5
1.6
2.0
2.1
2.2
DESCRIPTION
INCOMING MATERIAL
CONTROL
Pipes, tee, bend, elbow,
reducer, etc.
reducer, etc.
Flanges
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
REV. NO. :00
QUANTUM
OF CHECK
100%
Identification

Vernier Caliper/ Tape
Surface finishing,
Surface finishing,
Surface finishing,
Vernier Caliper
Surface finishing,
Vernier Caliper
Chemical test by Lab.
IN-PROCESS
INSPECTION
reducer, etc.
Welded flanged
dimensions,

reducer, etc.
Rubber lined
dimensions,
Visual
Size
Visual, Size
Gaskets
Visual, Size
Bolts & nuts
Visual, Size
Raw rubber sheet
Visual, Size
ISSUED BY:
DATE: 27.02.08
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
ASME B 36.10, B 16.5

IS: 1239 Part 1 & 2
AQL Annex. I
Drawing
DIN 2501 Part 1
AQL Annex I
Drawing,
Test Certificate
Drawing
Random
sampling
AQL Annex I, P.O
Drawing,
Random
sampling
IS: 2712
AQL Annex I
Drawing,
Test Report
100%
P.O
Test Certificate
Sampling
ASTM Standard
Lab Report
Dimensions by tape,
bevel protractor
100%
Drawing
Dimensions by tape,
bevel protractor
Random
sampling
Drawing, ASME B
16.5
BS 4515-1
Drawing,
APPROVED BY:
Random
sampling
Random
sampling
Drawing,
Test Report
Drawing
REVIEWED BY:
Page 26 of 31

QUALITY ASSURANCE PLAN FOR CARBON STEEL RUBBER LINED PIPES AND FITTINGS
DOC. NO.: MEW/ISO/QAP PF
SR.
NO.
3.0
3.1
3.3
DESCRIPTION
INSPECTION &
TESTING
Radiographic Test
ISSUE NO.:01
CHARACTERISTIC
Welding quality
TYPE OF CHECK
REV. NO. :00
QUANTUM
OF CHECK
DATE: 27.02.08
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Radiography by X-Ray
machine
Shore hardness by
Hardness tester
Random
sampling
100%
ASME B 16.34
ASME B 16.34
ASTM standard
P.O.
Hardness of rubber lined

surface
Hardness
Spark testing
Coductivity
Spark testing by Spark

tester
100%
Drawing
Drawing
4.0
4.1
FINAL INSPECTION
Surface finishing
Painting finishing
Visual
100%
Painting instruction
Illustrated sample
5.0
Packaging
Proper Packing
Visual
100%
IS 1239
Prevent from
deterioration
Abb. TC = Test Certificate. IS = Indian Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 27 of 31

QUALITY ASSURANCE PLAN FOR SLUICE VALVE
DOC. NO.: MEW/ISO/QAP/SLV
SR.
NO.
1.0
1.1
1.2
1.3
DESCRIPTION
INCOMING MATERIAL
CONTROL
Body, Bonnet, Dome,
Stuffing box, Gland
flange, Wedge & Hand
wheel.
Body seat ring, wedge
ring, wege nut
Round bars
CHARACTERISTIC
ACCEPTANCE
CRITERIA
W.I. for material

receiving inspection,
IS:210, IS:14846
Foundry T.C,
Illustrated samples
Visual
Size
Surface finishing
Vernier Caliper
Surface finishing
Vernier Caliper
Chemical Analysis
Random
Sampling
Foundry T.C,
Illustrated sample,
IS:318
P.O, challan
by
Vernier Caliper
by
Vernier Caliper
by vernier Caliper
Random
sampling
W.I. for material

IS:4905
W.I. for material
IS:6603
of laboratory, IS:6603
W.I. for material
IS:1363
W.I. for material
IS:2712
W.I. for material
IS:4687, IS:5414
by
Vernier Caliper, gauges
Random
sampling
Drawing, IS:14846
Drawing, IS:14846
Visual
Size
Chemical
Composition
Visual,
Size
Gasket
Size
Gland packing
Size
IN-PROCESS
INSPECTION
machined parts
Machining
dimensions
ISSUED BY:
REFERENCE
DOCUMENTS
100%
1.5
2.1
QUANTUM
OF CHECK
DATE: 01-03-08
Surface finishing,
no. mat. code)
Fasteners(Bolts & nuts)
2.0
TYPE OF CHECK
REV. NO. :00
Visual
1.4
1.6
ISSUE NO.:01
APPROVED BY:
100%
100%
Random
sampling
Random
sampling
IS:6603, Relevant
standards
Drawing, Suppliers
TC/ IS:1363
Drawing
P.O, Challan
REVIEWED BY:
Page 28 of 31

QUALITY ASSURANCE PLAN FOR SLUICE VALVE
DOC. NO.: MEW/ISO/QAP/SLV
SR.
NO.
3.0
DESCRIPTION
3.1
Pressure test
4.0
4.1
FINAL INSPECTION
Overall dimensions
4.2
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
REV. NO. :00
QUANTUM
OF CHECK
DATE: 01-03-08
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Shell test & seat

leakage
Pressure test by
100%

IS:14846
IS:14846
Visual
Dimensions
ISI mark
100%
Drawing, IS:14846
Drawing, IS:14846
Operation
Actuation, Stroke

valve, Stroke
100%
Drawing, IS:14846
Drawing, IS:14846
4.3
Surface finishing
Painting finishing
Visual
100%
Illustrated sample
5.0
Packaging
Proper Packing
Visual
100%
W.I.for Painting,
IS:14846
IS:14846
Abb.
Prevent from
deterioration
WI = Work Instruction. TC = Test Certificate. IS = Indian Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 29 of 31

QUALITY ASSURANCE PLAN FOR CONTROL VALVE
DOC. NO.: MEW/QAP/CV
SR.
NO.
1.0
DESCRIPTION
ISSUE NO.:01
CHARACTERISTIC
1.1
INCOMING MATERIAL
CONTROL
Body
Visual
1.2
Bonnet, flange
Visual
Round Bars
Visual
Size
1.3
1.4
Fasteners
2.0
IN-PROCESS
INSPECTION
Body, Bonnet, spindle &
all machined parts
2.1
ISSUED BY:
Chemical
Composition
Visual,
Size
Machining
dimensions
TYPE OF CHECK
REV. NO. :00
QUANTUM
OF CHECK

Surface finishing,
100%
Surface finishing
Vernier Caliper
Chemical Analysis
100%
Surface finishing,
Random
sampling
Random
sampling
APPROVED BY:
100%
Sampling
DATE: 01.09.06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
W.I. for material

W.I. for material
W.I. for material
IS 8092,
Foundry TC
P.O.
Chemical analysis
W.I. for material
Relevant technical
catalogue
Challan, Drawing,
Suppliers TC,
Drawing
Drawing
P.O.
REVIEWED BY:
Page 30 of 31

QUALITY ASSURANCE PLAN FOR CONTROL VALVE
DOC. NO.: MEW/QAP/CV
SR.
NO.
3.0
3.1
3.2
DESCRIPTION
INSPECTION &
TESTING
Body rubber lining
Pressure test
ISSUE NO.:01
CHARACTERISTIC
Visual
Spark testing
Hardness
Shell test, seat
leakage
Seat leakage
4.0
4.1
FINAL INSPECTION
Operation
Actuation
4.2
5.0
Surface finishing
Packaging
Painting finishing
Proper Packing
TYPE OF CHECK
lining
Testing by Spark tester
Testing by hardness tester
Pressure test by
Pneumatic test by
compressed air
electrical actuator
Visual
Visual
REV. NO. :00
QUANTUM
OF CHECK
DATE: 01.09.06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
100%
Drawing
100%
100%
100%
Drawing
Drawing
Drawing and
illustrated sample
Drawing
Drawing
ISA S 75.19
Customers
requirement
ISA S 75.19
Customers
requirement
W.I. for Cycling test
Relevant standard
100%
100%
W.I. for Painting,

W.I. for packing,
Illustrated sample
Prevent from
deterioration
Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 31 of 31

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QUQLITY ASSURANCE PLAN

Mawa Engineering Works

MAWA ENGINEERING WORKS

REV. NO. :00

Surface finishing, marking

W.I. for material

W.I. for material

Lever, throttle disc, Gear

Surface finishing, marking

Chemical analysis report

MAWA ENGINEERING WORKS

Surface defect of rubber

W.I. for pressure testing

API 598, BS: 5155

W.I. for Pressure testing

BS: 5155, BS EN 593

Opening and closing of

W.I. for Painting,

REV. NO. :00

MAWA ENGINEERING WORKS

Round Bars, flats

Eye bolt (hook)

REV. NO. :00

Shell test & seat

W.I. for material

Chemical analysis report

W.I. for pressure testing

F/F by caliper vernier

MAWA ENGINEERING WORKS

Operator (Hand wheel)

REV. NO. :00

W.I. for material

IS 8092, API 600

W.I. for material

Chemical analysis report

Surface finishing &

MAWA ENGINEERING WORKS

REV. NO. :00

F/F, Flange by caliper

API 600, API 6D

API 600, API 6D

Opening and closing of

W.I. for Painting

W.I. for pressure testing

Shell test & seat

MAWA ENGINEERING WORKS

DOC. NO.: MEW/ISO/QAP/GLB

Operator (Hand wheel)

W.I. for material

W.I. for material

Chemical analysis report

Surface finishing &

MAWA ENGINEERING WORKS

Shell test & seat

F/F, Flange by caliper

Opening and closing of

REV. NO. :00

W.I. for pressure testing

W.I. for Painting

MAWA ENGINEERING WORKS

Cover, disk, hinge,

REV. NO. :00

W.I. for material

W.I. for material