7600book PDF

Cisco 7600 Series Router Installation
Guide
November 2009
Americas Headquarters
Cisco Systems, Inc.
170 West Tasman Drive
San Jose, CA 95134-1706
USA
http://www.cisco.com
Tel: 408 526-4000
800 553-NETS (6387)
Fax: 408 527-0883
Text Part Number: OL-4503-25
THE SPECIFICATIONS AND INFORMATION REGARDING THE PRODUCTS IN THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT NOTICE. ALL
STATEMENTS, INFORMATION, AND RECOMMENDATIONS IN THIS MANUAL ARE BELIEVED TO BE ACCURATE BUT ARE PRESENTED WITHOUT
WARRANTY OF ANY KIND, EXPRESS OR IMPLIED. USERS MUST TAKE FULL RESPONSIBILITY FOR THEIR APPLICATION OF ANY PRODUCTS.
THE SOFTWARE LICENSE AND LIMITED WARRANTY FOR THE ACCOMPANYING PRODUCT ARE SET FORTH IN THE INFORMATION PACKET THAT
SHIPPED WITH THE PRODUCT AND ARE INCORPORATED HEREIN BY THIS REFERENCE. IF YOU ARE UNABLE TO LOCATE THE SOFTWARE LICENSE
OR LIMITED WARRANTY, CONTACT YOUR CISCO REPRESENTATIVE FOR A COPY.
The following information is for FCC compliance of Class A devices: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio-frequency energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case users will be required
to correct the interference at their own expense.
The following information is for FCC compliance of Class B devices: The equipment described in this manual generates and may radiate radio-frequency energy. If it is not
installed in accordance with Ciscos installation instructions, it may cause interference with radio and television reception. This equipment has been tested and found to
comply with the limits for a Class B digital device in accordance with the specifications in part 15 of the FCC rules. These specifications are designed to provide reasonable
protection against such interference in a residential installation. However, there is no guarantee that interference will not occur in a particular installation.
Modifying the equipment without Ciscos written authorization may result in the equipment no longer complying with FCC requirements for Class A or Class B digital
devices. In that event, your right to use the equipment may be limited by FCC regulations, and you may be required to correct any interference to radio or television
communications at your own expense.
You can determine whether your equipment is causing interference by turning it off. If the interference stops, it was probably caused by the Cisco equipment or one of its
peripheral devices. If the equipment causes interference to radio or television reception, try to correct the interference by using one or more of the following measures:
Turn the television or radio antenna until the interference stops.
Move the equipment to one side or the other of the television or radio.
Move the equipment farther away from the television or radio.
Plug the equipment into an outlet that is on a different circuit from the television or radio. (That is, make certain the equipment and the television or radio are on circuits
controlled by different circuit breakers or fuses.)
Modifications to this product not authorized by Cisco Systems, Inc. could void the FCC approval and negate your authority to operate the product.
The Cisco implementation of TCP header compression is an adaptation of a program developed by the University of California, Berkeley (UCB) as part of UCBs public
domain version of the UNIX operating system. All rights reserved. Copyright 1981, Regents of the University of California.
NOTWITHSTANDING ANY OTHER WARRANTY HEREIN, ALL DOCUMENT FILES AND SOFTWARE OF THESE SUPPLIERS ARE PROVIDED AS IS WITH
ALL FAULTS. CISCO AND THE ABOVE-NAMED SUPPLIERS DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT
LIMITATION, THOSE OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT OR ARISING FROM A COURSE OF
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WITHOUT LIMITATION, LOST PROFITS OR LOSS OR DAMAGE TO DATA ARISING OUT OF THE USE OR INABILITY TO USE THIS MANUAL, EVEN IF CISCO
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Cisco 7600 Series Router Installation Guide
CCDE, CCENT, CCSI, Cisco Eos, Cisco Explorer, Cisco HealthPresence, Cisco IronPort, the Cisco logo, Cisco Nurse Connect, Cisco Pulse, Cisco SensorBase,
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Copyright 2007-2010 Cisco Systems, Inc. All rights reserved.
C O N T E N T S
Preface
ix
Document Revision History

Audience
ix
xi
Organization
xi
Conventions
xii
Related Documentation
xv
Obtaining Documentation xv
Cisco.com xvi
Documentation CD-ROM xvi
Ordering Documentation xvi
Documentation Feedback xvi
Obtaining Technical Assistance xvii
Cisco.com xvii
Technical Assistance Center xvii
Obtaining Additional Publications and Information
CHAPTER
Product Overview
xviii
1-1
This publication describes the following Cisco 7600 series routers:

Cisco 7603 Router
Cisco 7603-S Router
1-2
1-3
Cisco 7604 Router
1-5
Cisco 7606 Router
1-7
Cisco 7606-S Router

Cisco 7609 Router
Cisco 7609-S Router
Cisco 7613 Router
1-1
1-10
1-12
1-13
1-14
System Features 1-16

Bandwidth and Port Density 1-16
Redundancy 1-17
Component Hot Swapping 1-18
Cisco 7600 Series Router Components
Fan Assembly 1-19
Power Supplies 1-23
1-18

OL-4503-24
iii
Contents
PEM
CHAPTER
1-32
Preparing for Installation

Safety
2-1
2-2
Supported Line Cards on 7600 Chassis
2-2
Site Requirements 2-4

Preventing Electrostatic Discharge Damage
Environmental Requirements 2-4
Power Requirements 2-20
2-4
Power Connection Guidelines 2-21

AC-Powered Systems 2-21
DC-Powered Systems 2-33
Site Planning Checklist
CHAPTER
2-34
Installing the Cisco 7600 Series Router

Unpacking the Router
Installation Guidelines
Required Tools
3-1
3-2
3-3
3-4
Installing the Shelf Brackets and Crossbar Bracket

Installing the Chassis Brackets
3-4
3-5
Installing the Router Chassis in the Rack
3-9
Installing the Stabilizer Kit (Cisco 7609 Router, Cisco 7609-S, and Cisco 7613 Router Only)
Installing the Cable Management System (Cisco 7609 Router and Cisco 7609-S Router Only)
Replacing the Cable Guide 3-17
3-13
3-15
System Ground Connection 3-19

Required Tools and Equipment 3-20
Connecting the System Ground 3-24
Installing the Power Supplies in the Router Chassis
3-25
Attaching the Interface Cables 3-25

Connecting the Supervisor Engine Console Port 3-26
Connecting the Supervisor Engine Uplink Ports 3-27
Connecting to the Interface Ports 3-28
Verifying Router Chassis Installation
CHAPTER
Troubleshooting
Getting Started
3-30
4-1
4-1
Problem Solving to the System Component Level
4-2
iv
OL-4503-24
Contents
Identifying Startup Problems
4-2
Troubleshooting the Power Supply
4-3
Troubleshooting the Fan Assembly
4-4
Troubleshooting Modules
4-4
Contacting Customer Service
CHAPTER
4-5
Removal and Replacement Procedures
5-1
5-1
Removing and Replacing the Power Supply 5-2

Required Tools 5-2
Removing an AC-Input Power Supply 5-2
Installing an AC-Input Power Supply 5-7
Removing a DC-Input Power Supply 5-8
Installing DC-Input Power Supplies 5-41
Removing and Replacing the PEM 5-111
Required Tools 5-112
Removing the AC-Input PEM 5-112
Installing the AC-Input PEM 5-114
Removing a DC-Input PEM 5-114
Installing a DC-Input PEM 5-116
Removing and Replacing the Fan Assembly
Removing the Fan Assembly 5-118
Installing the Fan Assembly 5-124
Checking the Installation 5-125
5-118
Installing the Air Filter Assembly on a Cisco 7606 Router and the Cisco 7606-S Router (Optional)
5-125
5-126
Replacing the Air Filter on a Cisco 7609 Router and the Cisco 7609-S Router (Optional)
Air Filters in C7603-S Chassis
5-131
Installing the Thermistor Module on a Cisco 7606-S Router
5-132
5-132
Upgrading the Cisco 7600 Series Routers to a WS-SUP720-3BXL
APPENDIX
Technical Specifications
Cisco 7603 Router
Cisco 7603-S Router
5-130
5-134
A-1
A-2
A-2
Cisco 7604 Router
A-3
Cisco 7606 Router
A-4

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Contents
Cisco 7606-S Router

Cisco 7609 Router
A-5
A-6
Cisco 7609-S Router

Cisco 7613 Router
A-7
A-8
Cisco 7600 Series Router Power Supplies

Regulatory Standards Compliance
APPENDIX
A-15
Connector and Cable Specifications

Connector Specifications B-1
RJ-45 B-1
Mini-SMB B-2
MT-RJ B-2
LC B-3
SC-Type B-3
Gigabit Interface Converters
A-9
B-1
B-4
Cable Specifications B-7

Console Port Mode Switch B-7
Identifying a Rollover Cable B-8
Console Port Mode 1 Signaling and Pinouts
Mode-Conditioning Patch Cord B-10
APPENDIX
Configuration Register Information

Configuration Bit Meanings
Bits 03 C-2
Bit 6 C-3
Bit 7 C-3
Bit 8 C-4
Bit 10 and Bit 14 C-4
Bit 11 and Bit 12 C-4
Bit 13 C-4
Bit 15 C-5
B-8
B-10
C-1
C-1
Displaying the Configuration Register While Running Cisco IOS
C-5
Displaying the Configuration Register While Running ROM Monitor

Setting the Configuration Register While Running Cisco IOS
C-5
C-6
Setting the Configuration Register While Running ROM Monitor
C-6
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Contents
APPENDIX
Repacking the Cisco 7600 Series Router

Cisco 7603 Router
D-1
Cisco 7606 Router
D-2
D-1
Cisco 7609 Router and Cisco 7609-S Router

Cisco 7613 Router
APPENDIX
D-4
D-6
Cisco 7606-S DC Power Supply Configurations
E-1
Cisco 7606-S V01 Configuration with Two 2700 W DC Power Supplies
E-1
E-2
Cisco 7606-S V01 Configuration with a 2700 W DC Power Supply and a 4500 W DC Power Supply
E-4
E-4
E-3
E-5
INDEX

OL-4503-24
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Contents
viii
OL-4503-24
Preface
This preface describes who should read the Cisco 7600 Series Router Installation Guide, how it is
organized, and its document conventions.
Note
Cisco 7603 routerCISCO7603
Cisco 7603-S routerCISCO7603-S
Information on the Cisco 7609 Router (product number OSR-7609) is in the Cisco 7609 Router
Installation Guide, located at this URL:
http://www.cisco.com/univercd/cc/td/doc/product/core/cis7600/hardware/osrouter/index.htm
Document Revision History

Revision
Date
Change Summary
OL-4503-25
April 2010
Update configuration information about dynamic config

Manager a 7606S Chassis with mixed Mode AC and DC.
OL-4503-25
March 2010
Add information about cable management system in c7609

and c7609-S routers.
OL-4503-25
February 2010
Added the section Identifying Chassis Version in the

Supported Line Card in Appendix E.
OL-4503-25
January 2010
Added the Supported line cards in 7600 Chasis table 2-1 in

Chapter 2.

OL-4503-03-25
ix
Preface
Revision
Date
OL-4503-25
November 2009
Added 7606-C Dc power supply details in Chapter 5,

Appendix A, and Appendix E.
OL-4503-24
October 2008
Updated heat and power dissipation numbers in Chapter 2.
OL-4503-23
June 2007
Added Cisco 7603-S router
Added 1500 W DC input (PWR-1500-DC) power supply
Added Route Switch Processor 720 (RSP720)
Added 6000 W DC input (PWR-6000-DC) power supply
Updated PWR-2700-DC/4 Power Supply information in

Removing and Replacing the Power Supply in Chapter 5.
Added acoustical noise information to Appendix A.
Added Supervisor Engine 32
Added 19" rack information to Installing the Chassis

Brackets in Chapter 3.
OL-4503-22
OL-4503-21
OL-4503-20
February 2007
December 2005
December 2005
Change Summary
OL-4503-19
September 2005
Added new cable information to 2700 W Power Supply

(PWR-2700-AC) in Chapter 2.
OL-4503-18
April 2005
Added PWR-2700-AC/4 for Cisco 7604.
OL-4503-17
April 2005
Added 6000 W AC input (WS-CAC-6000W ) information to

Chapters 1, 2, and 5, and to Appendix A.
Added Cisco 7604 router information to Chapters 1, 2, 3, and

5, and to Appendix A.
Added 2700 W DC input (PWR-2700-DC) information to

Added CAB-AC16A-CH for the 1400 W Power Supply

(PWR-1400-AC) and the 3000 W Power Supply
(WS-CAC-3000W) in Table 2-5.
Added 2700 W AC input (PWR-2700-AC) information to

OL-4503-16
January 2005
OL-4503-15
November 2004
Added CAB-ACS-10= for the 1400 W Power Supply

(PWR-1400-AC=) in Table 2-5.
OL-4503-14
November 2004
Updated 4000 W DC-input power supply terminal block lug

information in Chapter 5.
OL-4503-13
September 2004
Changed system grounding note in Chapter 3.
OL-4503-03-25
Preface
Revision
Date
Change Summary
OL-4503-12
August 2004
Added DWDM information to Appendix B.
OL-4503-11
July 2004
Initated Document Revision History in Preface.
Added1400 W AC and 3000 W AC power supplies to

Chapters 1, 2, and 5, and Appendix A.
Added information on cleaning opical interfaces to Chapter

3and to Appendix B.
Added notes to 4000 W DC power supply section concerning

the amount of space necessary to install power cables and the
amount of torque necessary for tightening terminal nuts to
Chapter 5.
Added Appendix D for configuration register information.
Added power supply and PEM table to Chapter 1.
Audience
Only trained and qualified service personnel (as defined in IEC 60950 and AS/NZS3260) should install,
replace, or service the equipment described in this publication.
Organization
This publication is organized as follows:
Chapter
Title
Description
Chapter 1
Product Overview
Describes and lists the hardware features and

functionality of the Cisco 7600 series routers.
Chapter 2
Describes how to prepare your site for the installation

of the Cisco 7600 series routers.
Chapter 3
Installing the Cisco 7600

Series Router
Describes how to install your Cisco 7600 series router.
Chapter 4
Troubleshooting
Provides troubleshooting guidelines for the initial

hardware installation and suggests steps to help isolate
and resolve problems.
Chapter 5
Removal and Replacement Provides procedures for removing and installing

chassis components.
Procedures
Appendix A
Lists the Cisco 7600 series router system

specifications.
Appendix B
Connector and Cable

Specifications
Describes the connectors and cables used with the

Cisco 7600 series routers.
Appendix C
Repacking the Cisco 7600 Provides procedures to repack your Cisco 7600 series
router if you have to return it to the factory.
Series Router

OL-4503-03-25
xi
Preface
Conventions
Notes use the following conventions:
Note
Means reader take note. Notes contain helpful suggestions or references to material not covered in the
publication.
Cautions use the following conventions:
Caution
Means reader be careful. In this situation, you might do something that could result in equipment
damage or loss of data.
Warnings use the following conventions:
Warning
IMPORTANT SAFETY INSTRUCTIONS

This warning symbol means danger. You are in a situation that could cause bodily
injury. Before you work on any equipment, be aware of the hazards involved with
electrical circuitry and be familiar with standard practices for preventing
accidents. Use the statement number provided at the end of each warning to locate
its translation in the translated safety warnings that accompanied this device.
SAVE THESE INSTRUCTIONS
Waarschuwing
BELANGRIJKE VEILIGHEIDSINSTRUCTIES
Dit waarschuwingssymbool betekent gevaar. U verkeert in een situatie die
lichamelijk letsel kan veroorzaken. Voordat u aan enige apparatuur gaat werken,
dient u zich bewust te zijn van de bij elektrische schakelingen betrokken risico's
en dient u op de hoogte te zijn van de standaard praktijken om ongelukken te
voorkomen. Gebruik het nummer van de verklaring onderaan de waarschuwing als
u een vertaling van de waarschuwing die bij het apparaat wordt geleverd, wilt
raadplegen.
BEWAAR DEZE INSTRUCTIES
Varoitus
TRKEIT TURVALLISUUSOHJEITA
Tm varoitusmerkki merkitsee vaaraa. Tilanne voi aiheuttaa ruumiillisia
vammoja. Ennen kuin ksittelet laitteistoa, huomioi shkpiirien ksittelemiseen
liittyvt riskit ja tutustu onnettomuuksien yleisiin ehkisytapoihin.
Turvallisuusvaroitusten knnkset lytyvt laitteen mukana toimitettujen
knnettyjen turvallisuusvaroitusten joukosta varoitusten lopussa nkyvien
lausuntonumeroiden avulla.
SILYT NM OHJEET
xii
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Preface
Attention
IMPORTANTES INFORMATIONS DE SCURIT

Ce symbole d'avertissement indique un danger. Vous vous trouvez dans une
situation pouvant entraner des blessures ou des dommages corporels. Avant de
travailler sur un quipement, soyez conscient des dangers lis aux circuits
lectriques et familiarisez-vous avec les procdures couramment utilises pour
viter les accidents. Pour prendre connaissance des traductions des
avertissements figurant dans les consignes de scurit traduites qui
accompagnent cet appareil, rfrez-vous au numro de l'instruction situ la fin
de chaque avertissement.
CONSERVEZ CES INFORMATIONS
Warnung
WICHTIGE SICHERHEITSHINWEISE
Dieses Warnsymbol bedeutet Gefahr. Sie befinden sich in einer Situation, die zu
Verletzungen fhren kann. Machen Sie sich vor der Arbeit mit Gerten mit den
Gefahren elektrischer Schaltungen und den blichen Verfahren zur Vorbeugung vor
Unfllen vertraut. Suchen Sie mit der am Ende jeder Warnung angegebenen
Anweisungsnummer nach der jeweiligen bersetzung in den bersetzten
Sicherheitshinweisen, die zusammen mit diesem Gert ausgeliefert wurden.
BEWAHREN SIE DIESE HINWEISE GUT AUF.
Avvertenza
IMPORTANTI ISTRUZIONI SULLA SICUREZZA

Questo simbolo di avvertenza indica un pericolo. La situazione potrebbe causare
infortuni alle persone. Prima di intervenire su qualsiasi apparecchiatura, occorre
essere al corrente dei pericoli relativi ai circuiti elettrici e conoscere le procedure
standard per la prevenzione di incidenti. Utilizzare il numero di istruzione presente
alla fine di ciascuna avvertenza per individuare le traduzioni delle avvertenze
riportate in questo documento.
CONSERVARE QUESTE ISTRUZIONI
Advarsel
VIKTIGE SIKKERHETSINSTRUKSJONER
Dette advarselssymbolet betyr fare. Du er i en situasjon som kan fre til skade p
person. Fr du begynner arbeide med noe av utstyret, m du vre oppmerksom p
farene forbundet med elektriske kretser, og kjenne til standardprosedyrer for
forhindre ulykker. Bruk nummeret i slutten av hver advarsel for finne
oversettelsen i de oversatte sikkerhetsadvarslene som fulgte med denne enheten.
TA VARE P DISSE INSTRUKSJONENE

OL-4503-03-25
xiii
Preface
Aviso
INSTRUES IMPORTANTES DE SEGURANA

Este smbolo de aviso significa perigo. Voc est em uma situao que poder ser
causadora de leses corporais. Antes de iniciar a utilizao de qualquer
equipamento, tenha conhecimento dos perigos envolvidos no manuseio de
circuitos eltricos e familiarize-se com as prticas habituais de preveno de
acidentes. Utilize o nmero da instruo fornecido ao final de cada aviso para
localizar sua traduo nos avisos de segurana traduzidos que acompanham este
dispositivo.
GUARDE ESTAS INSTRUES
Advertencia!
INSTRUCCIONES IMPORTANTES DE SEGURIDAD

Este smbolo de aviso indica peligro. Existe riesgo para su integridad fsica. Antes
de manipular cualquier equipo, considere los riesgos de la corriente elctrica y
familiarcese con los procedimientos estndar de prevencin de accidentes. Al
final de cada advertencia encontrar el nmero que le ayudar a encontrar el texto
traducido en el apartado de traducciones que acompaa a este dispositivo.
GUARDE ESTAS INSTRUCCIONES
Varning!
VIKTIGA SKERHETSANVISNINGAR
Denna varningssignal signalerar fara. Du befinner dig i en situation som kan leda
till personskada. Innan du utfr arbete p ngon utrustning mste du vara medveten
om farorna med elkretsar och knna till vanliga frfaranden fr att frebygga
olyckor. Anvnd det nummer som finns i slutet av varje varning fr att hitta dess
versttning i de versatta skerhetsvarningar som medfljer denna anordning.
SPARA DESSA ANVISNINGAR
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Preface
Related Documentation
For additional information on the Cisco 7600 series router, refer to these publications:
Regulatory Compliance and Safety Information for the Cisco 7600 Series routers
Cisco 7609 router Installation Guide
Cisco 7600 Series Internet Router Module Installation Guide
Cisco 7600 Series Internet Router Quick Software Configuration Guide
Cisco 7600 Series Internet Router Software Configuration Guide
Cisco 7600 Series Internet Router IOS Command Reference
Cisco 7600 Series Internet Router IOS System Message Guide
Cisco 7600 Series Internet Router IOS Software Configuration Guide
Cisco 7600 Series Internet Router IOS Command Reference
Cisco 7600 Series Internet Router IOS System Message Guide
For information about MIBs, refer to

http://www.cisco.com/public/sw-center/netmgmt/cmtk/mibs.shtml
Obtaining Documentation
Cisco provides several ways to obtain documentation, technical assistance, and other technical
resources. These sections explain how to obtain technical information from Cisco Systems.

OL-4503-03-25
xv
Preface
Cisco.com
You can access the most current Cisco documentation on the World Wide Web at this URL:
http://www.cisco.com/univercd/home/home.htm
You can access the Cisco website at this URL:
International Cisco web sites can be accessed from this URL:
http://www.cisco.com/public/countries_languages.shtml
Documentation CD-ROM
Cisco documentation and additional literature are available in a Cisco Documentation CD-ROM
package, which may have shipped with your product. The Documentation CD-ROM is updated monthly
and may be more current than printed documentation. The CD-ROM package is available as a single unit
or through an annual subscription.
Registered Cisco.com users can order the Documentation CD-ROM (product number
DOC-CONDOCCD=) through the online Subscription Store:
http://www.cisco.com/go/subscription
Ordering Documentation
You can find instructions for ordering documentation at this URL:
http://www.cisco.com/univercd/cc/td/doc/es_inpck/pdi.htm
You can order Cisco documentation in these ways:
Registered Cisco.com users (Cisco direct customers) can order Cisco product documentation from
the Networking Products MarketPlace:
http://www.cisco.com/en/US/partner/ordering/index.shtml
Registered Cisco.com users can order the Documentation CD-ROM (Customer Order Number
DOC-CONDOCCD=) through the online Subscription Store:
http://www.cisco.com/go/subscription
Nonregistered Cisco.com users can order documentation through a local account representative by
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in North America, by calling 800 553-NETS (6387).
Documentation Feedback
You can submit comments electronically on Cisco.com. On the Cisco Documentation home page, click
Feedback at the top of the page.
You can e-mail your comments to bug-doc@cisco.com.
xvi
OL-4503-03-25
Preface
You can submit your comments by mail by using the response card behind the front cover of your
document or by writing to the following address:
Cisco Systems
Attn: Customer Document Ordering
170 West Tasman Drive
San Jose, CA 95134-9883
We appreciate your comments.
Obtaining Technical Assistance

Cisco provides Cisco.com, which includes the Cisco Technical Assistance Center (TAC) Website, as a
starting point for all technical assistance. Customers and partners can obtain online documentation,
troubleshooting tips, and sample configurations from the Cisco TAC website. Cisco.com registered users
have complete access to the technical support resources on the Cisco TAC website, including TAC tools
and utilities.
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Cisco.com offers a suite of interactive, networked services that let you access Cisco information,
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Cisco.com provides a broad range of features and services to help you with these tasks:
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Resolve technical issues with online support
Download and test software packages
Order Cisco learning materials and merchandise
Register for online skill assessment, training, and certification programs
To obtain customized information and service, you can self-register on Cisco.com at this URL:
Technical Assistance Center

The Cisco TAC is available to all customers who need technical assistance with a Cisco product,
technology, or solution. Two levels of support are available: the Cisco TAC website and the Cisco TAC
Escalation Center. The avenue of support that you choose depends on the priority of the problem and the
conditions stated in service contracts, when applicable.
We categorize Cisco TAC inquiries according to urgency:
Priority level 4 (P4)You need information or assistance concerning Cisco product capabilities,
product installation, or basic product configuration.
Priority level 3 (P3)Your network performance is degraded. Network functionality is noticeably

impaired, but most business operations continue.
Priority level 2 (P2)Your production network is severely degraded, affecting significant aspects
of business operations. No workaround is available.

OL-4503-03-25
xvii
Preface
Priority level 1 (P1)Your production network is down, and a critical impact to business operations
will occur if service is not restored quickly. No workaround is available.
Cisco TAC Website

You can use the Cisco TAC website to resolve P3 and P4 issues yourself, saving both cost and time. The
site provides around-the-clock access to online tools, knowledge bases, and software. To access the
Cisco TAC website, go to this URL:
http://www.cisco.com/tac
All customers, partners, and resellers who have a valid Cisco service contract have complete access to
the technical support resources on the Cisco TAC website. Some services on the Cisco TAC website
require a Cisco.com login ID and password. If you have a valid service contract but do not have a login
ID or password, go to this URL to register:
http://tools.cisco.com/RPF/register/register.do
If you are a Cisco.com registered user, and you cannot resolve your technical issues by using the Cisco
TAC website, you can open a case online at this URL:
http://www.cisco.com/en/US/support/index.html
If you have Internet access, we recommend that you open P3 and P4 cases through the Cisco TAC
website so that you can describe the situation in your own words and attach any necessary files.
Cisco TAC Escalation Center

The Cisco TAC Escalation Center addresses priority level 1 or priority level 2 issues. These
classifications are assigned when severe network degradation significantly impacts business operations.
When you contact the TAC Escalation Center with a P1 or P2 problem, a Cisco TAC engineer
automatically opens a case.
To obtain a directory of toll-free Cisco TAC telephone numbers for your country, go to this URL:
http://www.cisco.com/warp/public/687/Directory/DirTAC.shtml
Before calling, please check with your network operations center to determine the level of Cisco support
services to which your company is entitled: for example, SMARTnet, SMARTnet Onsite, or Network
Supported Accounts (NSA). When you call the center, please have available your service agreement
number and your product serial number.
Obtaining Additional Publications and Information

Information about Cisco products, technologies, and network solutions is available from various online
and printed sources.
The Cisco Product Catalog describes the networking products offered by Cisco Systems as well as
ordering and customer support services. Access the Cisco Product Catalog at this URL:
http://www.cisco.com/en/US/products/products_catalog_links_launch.html
Cisco Press publishes a wide range of networking publications. Cisco suggests these titles for new
and experienced users: Internetworking Terms and Acronyms Dictionary, Internetworking
Technology Handbook, Internetworking Troubleshooting Guide, and the Internetworking Design
Guide. For current Cisco Press titles and other information, go to Cisco Press online at this URL:
http://www.ciscopress.com
xviii
OL-4503-03-25
Preface
Packet magazine is the Cisco monthly periodical that provides industry professionals with the latest
information about the field of networking. You can access Packet magazine at this URL:
http://www.cisco.com/en/US/about/ac123/ac114/about_cisco_packet_magazine.html
iQ Magazine is the Cisco monthly periodical that provides business leaders and decision makers
with the latest information about the networking industry. You can access iQ Magazine at this URL:
http://business.cisco.com/prod/tree.taf%3fasset_id=44699&public_view=true&kbns=1.html
Internet Protocol Journal is a quarterly journal published by Cisco Systems for engineering
professionals involved in the design, development, and operation of public and private internets and
intranets. You can access the Internet Protocol Journal at this URL:
http://www.cisco.com/en/US/about/ac123/ac147/about_cisco_the_internet_protocol_journal.html
TrainingCisco offers world-class networking training, with current offerings in network training
listed at this URL:
http://www.cisco.com/en/US/learning/le31/learning_recommended_training_list.html

OL-4503-03-25
xix
Preface
xx
OL-4503-03-25
CH A P T E R
Product Overview
This publication describes the following Cisco 7600 series
routers:
http://www.cisco.com/univercd/cc/td/doc/product/core/cis7600/hardware/
osrouter/index.htm
This chapter describes the Cisco 7600 series routers and contains these sections:
Cisco 7603 Router, page 1-2
Cisco 7603-S Router, page 1-3
System Features, page 1-16
Cisco 7600 Series Router Components, page 1-18
The Cisco 7600 series routers deliver optical WAN and MAN networking with a focus on line-rate
delivery of high-touch IP services at the edge of service providers networks.

OL-4503-03-25
1-1
Chapter 1
Product Overview
Cisco 7603 Router
The Cisco 7600 series routers support the following features:
30 Mpps forwarding processor and up to 512 MB DRAM for Internet routing
Up to two distributed Parallel Express Forwarding (PXF) IP services processors on each Optical
Services Module (OSM) for flexible IP service implementation
High-touch, line-rate IP services at 6 Mpps per slot:

QoS
Hierarchical Traffic Shaping
Destination Sensitive Services (accounting, billing, and QoS)
The ability to monitor service levels delivered to customers under service level agreements (SLAs)
Wide range of WAN and MAN interfaces providing DS0 through OC-48 (using the FlexWAN
module)
Compatibility with the Catalyst 6500 series LAN interfaces offering 10 Mbps Ethernet to 1 Gbps
Cisco 7603 Router

The Cisco 7603 router chassis has three horizontal slots that are numbered from top to bottom. (See
Figure 1-1.)
Slot 1 is reserved for the supervisor engine, which provides switching, local and remote management,
and multiple GBIC uplink ports.
Slot 2 can contain a redundant supervisor engine that can act as a backup if the first supervisor engine
fails. If a redundant supervisor engine is not required, slot 2 is available for an OSM or other supported
Catalyst 6500 series modules.
Note
Both supervisor engines in a single chassis must be identical.
Note
The GBIC uplink ports are fully functional on the redundant supervisor engine in standby mode.
The Cisco 7603 router supports the following supervisor engines:
Note
Supervisor Engine 2
Supervisor Engine 720
The Cisco 7603 router does not support Supervisor Engine 32.
The Cisco 7603 router also supports:

Up to two additional hot-swappable OSMs or Catalyst 6500 series modules
Hot-swappable fan assembly
Redundant AC-input or DC-input power supplies (950 W)
Note
OSMs are not supported in the Cisco 7603 router with a Supervisor Engine 1A.
1-2
OL-4503-03-25
Chapter 1
Product Overview
Cisco 7603-S Router
Note
The Switch Fabric Module is not supported on the Cisco 7603 router.
The power supplies are installed from the rear of the chassis. (See Figure 1-2.)
For a detailed description of supervisor engine operation in a redundant configuration, refer to the
Cisco 7600 Series Router Supervisor Engine and Route Switch Processor Guide.
Figure 1-1
Cisco 7603 RouterFront View
PEM 1
PEM 2
WS-X6K-SUP2-2GE
US
AT
ST
LE
EM
ST
SY
NS
CO
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
CONSOLE
SUPERVISOR2
Load
PORT 1
PCMCIA
PORT 2
EJECT
1%
OSM-4OC12 POS-SI
LI
NK
LI
SE
RE
4
K
1
2 LIN
LIN
K
3
4 LIN
TX
TX
TIV
RX
AC
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TX
RX
LIN
OSMs
RX
AC
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IR
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IE M
RR AR
CA AL
RT
PO
TIV
RX
AC
R
IE M
RR AR
CA AL
TX
TX
RX
RT
PO
TIV
RX
AC
TX
TX
RX
R
IE M
RR AR
CA AL
RT
PO
RX
R
IE M
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CA AL
4
RT
PO
OSM-4OC12 POS-SI
TIV
RX
AC
SE
RE
LIN
K
1
2 LIN
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LIN
K
3
4 LIN
IV
CT
R
IE M
RR AR
CA AL
RX
TX
TX
RX
2
IR
TX
TX
US
AT
ST
4 PORT OC-12 POS SM
RT
PO
TIV
RX
AC
TX
TX
RX
R
IE M
RR AR
CA AL
RT
PO
TIV
RX
AC
TX
TX
RX
R
IE M
RR AR
CA AL
Fan assembly
Figure 1-2
NK
TIV
AT
ST
4 PORT OC-12 POS SM
277088
Supervisor
Engine
RT
PO
RX
R
IE M
RR AR
CA AL
4
RT
PO
Slots 1-3
(top to bottom)
Cisco 7603 RouterRear View
INPUT FAN OUTPUT

OK
OK
FAIL
63031
Power supply 2
(redundant)
INPUT FAN OUTPUT
OK
OK
FAIL
Power supply 1
Cisco 7603-S Router

The Cisco 7603-S router chassis has three horizontal slots that are numbered from top to bottom. (See
Figure 1-3.)

OL-4503-03-25
1-3
Chapter 1
Product Overview
Cisco 7603-S Router
fails. If a redundant supervisor engine is not required, slot 2 is available for other supported line cards.
Note
Note
The Cisco 7603-S router supports the following supervisor engines:
Note
Route Switch Processor 720
The Cisco 7603-S router does not support Supervisor Engine 2.
The Cisco 7603-S router also supports:

Up to two additional hot-swappable line cards or Catalyst 6500 series modules
Redundant DC-input or DC-input power supplies (1500 W)
Note
OSMs and FlexWAN modules are not supported in the Cisco 7603-S.
Note
The Switch Fabric Module is supported on the Cisco 7603-S router.

For a detailed description of supervisor engine and route switch processor operation in a redundant
configuration, refer to the Cisco 7600 Series Router Supervisor Engine and Route Switch Processor
Guide.
1-4
OL-4503-03-25
Chapter 1
Product Overview
Cisco 7604 Router
Figure 1-3
Cisco 7603-S RouterFront View

PEM 2
PEM 1
-48 TO
-60V
50A MAX
PEM 1 PEM
2
Supervisor
Engine
PEM-DC
FAN
STATU
S
-48 TO
-60V
50A MAX
PEM-DC
7600-ES20-10G3
CXL
A/L
S
U
AT
ST
Line Cards
ETHERNET
SERVICES
MODULE
7600-ES20-10G3
CLASS 1 LASER
CXL
A/L
A/L
FAN-MO
191810
U
AT
ST
D-3SHS
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
Fan assembly
Slots 1-3
(top to bottom)
Figure 1-4
Cisco 7603-S RouterRear View
INPUT FAN OUTPUT

OK
OK
FAIL
63031
Power supply 2
(redundant)
INPUT FAN OUTPUT
OK
OK
FAIL
Power supply 1
Cisco 7604 Router

The Cisco 7604 router chassis has four horizontal slots that are numbered from top to bottom (See
Figure 1-5).
fails. If a redundant supervisor engine is not required, slot 2 is available for an OSM or other supported
Catalyst 6500 series modules.
Note

OL-4503-03-25
1-5
Chapter 1
Product Overview
Cisco 7604 Router
Note
Slots 3 and 4 are available for OSMs or other supported Catalyst 6500 series modules.
The Cisco 7604 router supports the following supervisor engines:
Supervisor Engine 720 (with PFC3B or PFC3BXL)
Route Switch Processor 720
Note
The Cisco 7604 router does not support Supervisor Engine 2.
Note
The Switch Fabric Module is not supported on the Cisco 7604 router.
The Cisco 7604 router also supports:
Up to three of the following hot-swappable line cards:

OSMs
Catalyst 6500 series modules
Carrier cards (SIP-200, SIP-400, SIP-600)
FlexWAN or Enhanced FlexWAN modules
Redundant AC-input or DC-input power supplies (2700 W)
Redundant DC-input or DC-input power supplies (2700 W)
1-6
OL-4503-03-25
Chapter 1
Product Overview
Cisco 7606 Router
Figure 1-5
Supervisor
Engine
FAN
STATU
S
Redundant
Supervisor
Engine
US
AT
ST
126559
OSMs
US
AT
ST
Slots 1-4
(top to bottom)
Figure 1-6
PWR-2
700-AC
Power Supply 2
(redundant)
100-24
0V-16A
50/60Hz
INPUT
OK
FAN OUT
PUT
OK
FAIL
ALL FAS
TENERS
PRIOR
TO OPE MUST BE
FULLY
RATING
ENGAGE
THE POW
ER SUP D
PLY
PWR-2
700-AC
100-24
0V-16A
50/60Hz
INPUT
OK
FAN OUT
PUT
OK
FAIL
126560
Power Supply 1
ALL FAS
TENERS
PRIOR
TO OPE MUST BE
FULLY
RATING
ENGAGE
THE POW
ER SUP D
PLY
Cisco 7606 Router

The Cisco 7606 router chassis has six horizontal slots that are numbered from top to bottom. (See
Figure 1-7.)
The Cisco 7606 router supports the following:

OL-4503-03-25
1-7
Chapter 1
Product Overview
Cisco 7606 Router
A Supervisor Engine 2 in slot 1 and an optional redundant Supervisor Engine 2 in slot 2. Each
supervisor engine provides switching, local and remote management, and multiple GBIC uplink
ports. If a redundant supervisor engine is not required, slot 2 is available for an OSM or other
supported Catalyst 6500 series modules.
Note
The GBIC uplink ports are fully functional on the redundant supervisor engine in standby
mode.
Note
Both supervisor engines in a single chassis must be completely identical.
supervisor engine provides switching, local and remote management. The Supervisor Enigne 720
has two GBIC uplink ports and one 10/100/1000 Tx port. Only two of the three ports can be active
at any one time.
Note
mode.
supervisor engine provides switching, local and remote management.
A Route Switch Processor 720 in slot 5 and an optional redundant Route Switch Processor 720 in
slot 6. Each supervisor engine provides switching, local and remote management.
Note
Up to five additional hot-swappable OSMs or Catalyst 6500 series modules
Redundant AC-input and DC-input or DC-input power supplies
1-8
OL-4503-03-25
Chapter 1
Product Overview
Cisco 7606 Router
Figure 1-7
PEM 2
PEM 1
Supervisor
Engine 2
Redundant
Supervisor
Engine 2
OSM-4OC12 POS-SI
TIV
RX
AC
SE
RE
LIN
K
1
2 LIN
K
LIN
K
3
4 LIN
TIV
RX
AC
R
IE M
RR AR
CA AL
RT
PO
TX
TX
RX
2
IR
TX
TX
US
AT
ST
4 PORT OC-12 POS SM
TIV
RX
AC
TX
TX
RX
R
IE M
RR AR
CA AL
RT
PO
TIV
RX
AC
IE
RR AR
CA AL
TX
TX
RX
RT
PO
RX
R
IE M
RR AR
CA AL
4
RT
PO
OSM-4OC12 POS-SI
TIV
OSMs
RX
AC
SE
RE
LIN
K
1
2 LIN
K
LIN
K
3
4 LIN
TIV
RX
AC
R
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RR AR
CA AL
RT
PO
TX
TX
RX
2
IR
TX
TX
US
AT
ST
4 PORT OC-12 POS SM
TIV
RX
AC
R
IE M
RR AR
CA AL
TX
TX
RX
RT
PO
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RX
AC
TX
TX
RX
R
IE M
RR AR
CA AL
RT
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277089
RX
R
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CA AL
4
RT
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OSM-4OC12 POS-SI
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RX
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2 LIN
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AC
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4 PORT OC-12 POS SM
TIV
RX
AC
TX
TX
RX
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CA AL
RT
PO
TIV
RX
AC
TX
TX
RX
R
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CA AL
RT
PO
RX
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4
RT
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OSM-4OC12 POS-SI
TIV
RX
AC
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LIN
K
LIN
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3
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R
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CA AL
RX
AC
RT
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TX
TX
RX
2
IR
TX
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US
AT
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4 PORT OC-12 POS SM
TIV
TX
TX
RT
PO
TIV
R
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RR AR
CA AL
RX
AC
TX
TX
RX
RT
PO
RX
R
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RR AR
CA AL
4
RT
PO
Slots 1-6
(top to bottom)
Fan assembly
Figure 1-8
RX
AC
RX
R
IE M
RR AR
CA AL
Power supply 2
(redundant)
IL
FA
UT
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TO
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IN
Cisco Systems Inc.
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Power supply 1
FA
UT
TP
OU
OK
N
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IN
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Cisco Systems Inc.

OL-4503-03-25
1-9
Chapter 1
Product Overview
Cisco 7606-S Router
Cisco 7606-S Router

The Cisco 7606-S router chassis has six horizontal slots that are numbered from top to bottom. (See
Figure 1-9.)
The Cisco 7606-S router supports the following:
Note
at any one time.
Note
mode.
Note
Up to five additional hot-swappable line cards or Catalyst 6500 series modules
Redundant AC-input and DC-input or DC-input power supplies
1-10
OL-4503-03-25
Chapter 1
Product Overview
Cisco 7606-S Router
Figure 1-9
Cisco 7606-S RouterFront View
Thermistor
FAN
STATU
S
7600-ES20-10G3C
XL
A/L
S
Cisco 7606
T606S
THERM-
TU
STA
ETHERNET
SERVICES
MODULE
7600-ES20-10G3C
CLASS 1 LASER
XL
A/L
A/L
Line
Cards
TU
STA
ETHERNET
SERVICES
MODULE
7600-ES20-10G3C
CLASS 1 LASER
XL
A/L
A/L
3
S
TU
STA
ETHERNET
SERVICES
MODULE
7600-ES20-10G3C
CLASS 1 LASER
XL
A/L
4
S
TU
STA
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
5
0
191920
Redundant
Supervisor
Engine
Supervisor
Engine
A/L
6
US
AT
ST
Fan assembly
Slots 1-6
(top to bottom)
Figure 1-10
Cisco 7606-S RouterRear View
Power supply 2
(redundant)
IL
FA
UT
OK
TO
TP
PU
OU
FA
IN
Cisco Systems Inc.
63893
Power supply 1
FA
UT
TP
OU
OK
N
K
TO
PU
FA
IN
IL
Cisco Systems Inc.

OL-4503-03-25
1-11
Chapter 1
Product Overview
Cisco 7609 Router
Cisco 7609 Router

Note
This section describes the Cisco 7609 Router (part number CISCO7609). Information on the Cisco 7609
Router (product number OSR-7609) is in the Cisco 7609 Router Installation Guide, located at this URL:
osrouter/index.htm
The Cisco 7609 router chassis has nine vertical slots that are numbered from right to left. (See
Figure 1-11.)
The Cisco 7609 Router supports the following:
Note
mode.
Note
at any one time.
Note
mode.
Note
Up to eight additional hot-swappable Catalyst 6500 series modules and SPA interface processors
(SIPs)
Hot-swappable, redundant fan assemblies
Redundant AC-input and DC-input ) power supplies
1-12
OL-4503-03-25
MT
EM E
MG
T
US
R
ST TIV
SE
AT
ST SY AC PW
RE
10
10
11
10
MT
EM E
MG
T
US
R
ST TIV
SE
AT
ST SY AC PW
RE
11
11
12
10
10
10
11
10
11
11
12
11
48 PORT
48 PORT
48 PORT
13
13
14
13
13
14
14
13
13
14
EJECT
EJECT
48 PORT
11
12
11
12
12
11
12
12
11
12
12
CONSOLE
48 PORT
48 PORT
48 PORT
CONSOLE
11
12
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DISK 0
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10/100/1000
BASE-T GE
10/100/1000
BASE-T GE
10/100/1000
BASE-T GE
23
24
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24
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24
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23
24
24
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K
LIN
PORT 4
26
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PORT 3
10/100/1000
BASE-T GE
PORT 2
K
LIN
24
PORT 1
K
LIN
23
K
LIN
27
28
27
28
28
28
29
29
30
29
30
30
31
PORT 5
29
K
LIN
30
31
31
32
31
32
32
33
32
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34
33
34
PORT 6
K
LIN
34
35
34
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36
38
39
37
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41
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SWITCHING MODULE
38
39
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38
SWITCHING MODULE
38
37
38
SWITCHING MODULE
35
36
36
35
36
36
PORT 8
35
36
36
PORT 7
K
LIN
37
37
38
37
37
38
37
38
37
SWITCHING MODULE
K
LIN
36
35
36
SWITCHING MODULE
SWITCHING MODULE
SWITCHING MODULE
K
LIN
35
36
35
36
36
PORT 8
35
36
36
K
LIN
34
35
35
PORT 7
34
K
LIN
33
34
PORT 6
32
33
33
K
LIN
31
32
32
PORT 5
31
K
LIN
30
31
PORT 4
29
30
30
K
LIN
28
29
29
PORT 3
27
28
K
LIN
26
27
28
PORT 2
27
K
LIN
26
25
25
26
25
25
26
25
25
26
26
PORT 1
10/100/1000
BASE-T GE
10/100/1000
BASE-T GE
10/100/1000
BASE-T GE
23
24
23
24
24
23
24
24
38
39
39
40
39
40
40
41
40
41
K
LIN
PORT 9
42
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K
LIN
PORT 9
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38
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PHONE
PHONE
PHONE
PHONE
47
48
47
48
47
48
PHONE
PHONE
PHONE
47
48
46
47
USB 2.0
45
47
48
48
USB 2.0
47
OUTPUT
FAIL
FAN
OK
INPUT
OK
WS-X6548-GE-TX
STATUS
STATUS
WS-X6548-GE-TX
STATUS
WS-X6548-GE-TX
WS-X6548-GE-TX
WS-SUP32-GE-3B
STATUS
POWER SUPPLY 2
POWER SUPPLY 1
Power supply 2
(redundant)
Power supply 1
OUTPUT
FAIL
FAN
OK
INPUT
OK
CATALYST 6500 SUPERVISOR ENGINE 32
WS-SUP32-GE-3B
WS-X6548-GE-TX
STATUS
STATUS
WS-X6548-GE-TX
STATUS
Redundant
supervisor
engine
WS-X6548-GE-TX
Supervisor
engine
1-13
OL-4503-03-25
This section describes the Cisco 7609-S router (part number CISCO7609-S). Information on the Cisco
7609 Router (product number OSR-7609) is in the Cisco 7609 Router Installation Guide, located at this
URL:
Note
Slots 5 and 6 can support a primary and a redundant Supervisor Engine 720 or a primary and a redundant
Supervisor Engine 32.
Note

Figure 1-11
79894
Product Overview
Chapter 1
Cisco 7609-S Router
Fan
assemblies
Slots 1-9
(right to left)
ESD ground strap

connection
Cisco 7609-S Router
osrouter/index.htm
The Cisco 7609-S router chassis has nine vertical slots that are numbered from right to left. (See
Figure 1-11.)
Chapter 1
Product Overview
Cisco 7613 Router
The Cisco 7609-S router supports the following:
Note
at any one time.
Note
mode.
Note
Note
Up to eight additional hot-swappable OSMs or Catalyst 6500 series modules
Hot-swappable, redundant fan assemblies
Redundant AC-input and DC-input ) power supplies
The Cisco 7609-S router does not support OSMs, Supervisor Engine 2, and FlexWAN (it does support
Enhanced FlexWAN).
Cisco 7613 Router

The Cisco 7613 Router chassis has thirteen slots that are numbered from top to bottom. (See
Figure 1-12.)
The Cisco 7613 router supports the following:
Note
mode.
1-14
OL-4503-03-25
Chapter 1
Product Overview
Cisco 7613 Router
Note
at any one time.
Note
mode.
Note
Up to 12 additional hot-swappable OSMs or Catalyst 6500 series modules

Fabric-enabled module support provided in all slots (requires a Switch Fabric Module
[WS-X6500-SFM2] be installed)
Dual Fabric connectivity supported in slots 9-13 (requires a Switch Fabric Module
[WS-X6500-SFM2] be installed)
Redundant AC-input or DC-input power supplies

OL-4503-03-25
1-15
Chapter 1
Product Overview
System Features
Figure 1-12
Cisco 7613 Router
WS-X6K-SUP2-2GE
Supervisor engine
Redundant supervisor
engine
US
ST
SY
MT
OL
EM
AT
ST
NS
CO
PW
MG
Switch
100%
SE
RE
CONSOLE
SUPERVISOR2
CONSOLE
PORT
MODE
Load
PORT 1
PCMCIA
PORT 2
EJECT
1%
K
LIN
K
LIN
WS-X6K-SUP2-2GE
US
ST
SY
MT
OL
EM
AT
ST
NS
CO
PW
MG
Switch
100%
SE
RE
CONSOLE
SUPERVISOR2
CONSOLE
PORT
MODE
Load
PORT 1
PCMCIA
PORT 2
EJECT
1%
OSM-40C12-POS-MM
K
LIN
K
LIN
TIV
RX
AC
US
T
SE
4
K
LIN 1
K
LIN 2
RE
K
LIN 3
TIV
RX
RE
SE
OC12 POS MM
K
LIN 1
K
LIN 2
K
LIN 3
OSM-40C12-POS-MM
OSMs
RE
OC12 POS MM
K
LIN 1
K
LIN 2
K
LIN 1
K
LIN 2
K
LIN 3
K
LIN 4
OSM-40C12-POS-MM
RT
PO
RX
RX
LIN 3
RX
RX
TX
RX
TX
RX
TX
RX
TX
RX
IER
RR M
CA AR
AL
3
RT
PO
TX
TIV
RX
AC
TX
TIV
AC
TX
RX
TX
2
RX
IER
RR M
CA AR
AL
RT
PO
RX
IER
RR M
CA AR
AL
3
RT
PO
TX
TIV
SE
RE
K
LIN 3
K
LIN 4
K
LIN 3
K
LIN 4
RX
AC
TX
TX
TIV
TX
PO
TX
TIV
AC
TX
RX
IER
RR M
CA AR
AL
1
RT
RX
AC
RX
IER
RR M
CA AR
AL
TX
2
RX
IER
RR M
CA AR
AL
RT
PO
RX
IER
RR M
CA AR
AL
3
RT
PO
SE
LE
CT
AC
TIV
WS-C6500-SFM
US
RX
RX
IER
RR M
CA AR
AL
RT
PO
TIV
AC
IER
RR M
CA AR
AL
E
TIV
AC
T
AT
TIV
AC
TX
LIN 4
ST
TX
TX
RX
TX
TX
TX
K
LIN 2
RX
RX
TX
IER
RR M
CA AR
AL
3
RT
PO
E
TIV
AC
TX
1
RT
PO
US
TIV
AC
RX
IER
RR M
CA AR
AL
TX
RX
IER
RR M
CA AR
AL
AT
OC12 POS MM
K
LIN 1
TX
TX
2
RT
PO
RX
RX
IER
RR M
CA AR
AL
TX
RE
OSM-40C12-POS-MM
Fan assembly
E
TIV
AC
T
SE
RX
AC
RX
TIV
AC
TX
TIV
TX
US
ST
TX
TX
RX
IER
RR M
CA AR
AL
AT
OC12 POS MM
RX
IER
RR M
CA AR
AL
1
RT
PO
RX
TX
RX
RX
IER
RR M
CA AR
AL
3
RT
PO
E
TIV
SE
TIV
AC
RX
E
TIV
AC
RX
IER
RR M
CA AR
AL
AC
ST
TX
TX
K
LIN 4
US
RX
TX
IER
RR M
CA AR
AL
TX
AT
TIV
AC
2
RT
PO
TX
TX
TX
RX
3
AC
ST
RX
TX
IER
RR M
CA AR
AL
1
RT
PO
US
ST
TIV
AC
RX
IER
RR M
CA AR
AL
K
LIN 4
AT
TX
TX
AT
ST
OC12 POS MM
OSM-40C12-POS-MM
NE
XT
SWITCH FABRIC MDL
AT
E
TIV
SE
LE
CT
ST
AC
US
WS-C6500-SFM
NE
XT
SWITCH FABRIC MDL
OSM-40C12-POS-MM
10
TIV
RX
AC
US
T
SE
4
K
LIN 1
OSMs
K
LIN 2
11
RE
TIV
TIV
RX
AC
SE
RE
OC12 POS MM
K
LIN 2
TIV
RX
AC
TX
TIV
AC
TX
RX
TX
2
RX
IER
RR M
CA AR
AL
RT
PO
RX
IER
RR M
CA AR
AL
3
RT
PO
TX
TIV
K
LIN 3
RX
AC
TX
T
K
LIN 1
TX
TX
IER
RR M
CA AR
AL
1
RT
PO
US
2
RX
AC
RX
IER
RR M
CA AR
AL
AT
ST
TX
TX
AT
ST
OC12 POS MM
OSM-40C12-POS-MM
TX
TIV
TX
IER
RR M
CA AR
AL
1
RT
PO
IER
RR M
CA AR
AL
K
LIN 4
RX
AC
RX
TX
TIV
AC
TX
RX
TX
2
RT
PO
IER
RR M
CA AR
AL
RX
3
RT
PO
IER
RR M
CA AR
AL
RX
FAN
STATUS 12
91093
13
o
o
INPUT
OK
FAN
OK
OUTPUT
FAIL
INPUT
OK
FAN
OK
OUTPUT
FAIL
Power supply 2
(redundant)
ESD ground strap
connection
Power supply 1
System Features
This section describes the hardware features for the Cisco 7600 series routers. For software descriptions,
refer to the Cisco 7600 Series Router Supervisor Engine and Route Switch Processor Guide or the
Cisco 7600 Series Internet Router IOS Software Configuration Guide. For module descriptions and
installation procedures, refer to the Cisco 7600 Series Internet Router Module Installation Guide.
Bandwidth and Port Density, page 1-16
Redundancy, page 1-17
Component Hot Swapping, page 1-18
Bandwidth and Port Density

Table 1-1 lists the bandwidth and port densities of the Cisco 7600 series routers.
1-16
OL-4503-03-25
Chapter 1
Product Overview
System Features
Table 1-1
Cisco 7600 Series Router Bandwidth and Port Density
Architecture
Cisco
7603
Router
Cisco
7603-S
Router
Cisco
7604
Router
Cisco
7606
Router
Cisco
7606-S
Router
Cisco
7609
Router
Cisco
7609-S
Router
Cisco
7613
Router
Backplane Bandwidth
for Supervisor Engine
32
32 Gbps 32 Gbps 32 Gbps 32 Gbps 32 Gbps 32 Gbps 32 Gbps 32 Gbps
Backplane Bandwidth
720
720
Gbps
720
Gbps
720
Gbps
720
Gbps
720
Gbps
720
Gbps
720
Gbps
720
Gbps
Backplane Bandwidth
RSP720
720
Gbps
720
Gbps
720
Gbps
720
Gbps
720
Gbps
720
Gbps
720
Gbps
720
Gbps
Number of Gigabit
Ethernet ports
34
34
50
82
82
130
130
194
Number of OC-3 POS

ports
32
32
48
80
80
128
128
192
Number of OC-12 POS

ports
12
20
20
32
32
48
Number of OC-48 POS

ports
12
Number of OC-12 ATM 4

ports
10
10
16
16
24
Number of channelized
OC-12 ports
12
20
20
32
32
48
Number of FlexWAN
modules
12
Redundancy
The Cisco 7600 series routers have these redundancy features:
Ability to house two hot-swappable supervisor engines
Cisco 7603-S router Ability to house two fully redundant, DC-input or DC-input, load-sharing
power supplies with power entry modules (PEMs)
Cisco 7603 routerAbility to house two fully redundant, AC-input, load-sharing power supplies or
two fully redundant, DC-input, load-sharing power supplies with power entry modules (PEMs)
Cisco 7606 routerAbility to house two fully redundant, 1900 W AC-input (PWR-1900-AC/6),
load-sharing power supplies or two fully redundant, 1900 W DC-input (PWR-1900-DC) ,
load-sharing power supplies with power entry modules (PEMs)
Cisco 7606 routerAbility to house two fully redundant, 2700 W AC-input (PWR-2700-AC),
load-sharing power supplies or two fully redundant, 2700 W DC input (PWR-2700-DC),
load-sharing power supplies without power entry modules (PEMs)

OL-4503-03-25
1-17
Chapter 1
Product Overview
Note
For the Cisco 7606 router, you can mix one 2700 W AC-input (PWR-2700-AC) load-sharing power
supply with one 2700 W DC input (PWR-2700-DC) load-sharing power supply.
Cisco 7604 router and Cisco 7606-S routerAbility to house two fully redundant, AC-input or
DC-input, load-sharing power supplies
Note
For the Cisco 7604 router and Cisco 7606-S router, you can mix one AC-input load-sharing
power supply with one DC-input load-sharing power supply.
Cisco 7609 router, Cisco 7609-S, and Cisco 7613 routerAbility to house two fully redundant,
AC-input or DC-input, load-sharing power supplies
Note
For the Cisco 7609 router, Cisco 7613 router, and Cisco 7609-S router, you can mix one
AC-input load-sharing power supply with one DC-input load-sharing power supply.
Note
In certain configurations using modules with high power dissipation, the power supplies are
not fully redundant. See the WarningThis unit is intended for installation in restricted
access areas. A restricted access area can be accessed only through the use of a special tool,
lock and key, or other means of security. section on page 2-2 to calculate your power
requirements.
Cisco 7603 router, Cisco 7603-S router, Cisco 7604, Cisco 7606 router, Cisco 7606-S router, and
Cisco 7613 routerA hot-swappable fan assembly containing multiple fans
Cisco 7609 route and Cisco 7609-SRedundant hot-swappable fan assemblies containing multiple
fans
Redundant backplane-mounted clock module
Component Hot Swapping

You can hot swap all modules (including the supervisor engine if you have a redundant supervisor
engine) and fans. You can add, replace, or remove modules without interrupting the system power or
causing other software or interfaces to shut down.
Note
Although the FlexWAN module supports hot swapping, individual port adapters do not. To replace port
adapters, you must first remove the FlexWAN module from the chassis and then install or replace port
adapters as required.

This section describes the major hardware components for the Cisco 7600 series routers:
Fan Assembly, page 1-19
Power Supplies, page 1-23
1-18
OL-4503-03-25
Chapter 1
Product Overview
PEM, page 1-32
Fan Assembly
The system fan assembly, located in the chassis, provides cooling air for the supervisor engine and
the switching modules. Figure 1-13 (Cisco 7603 router), Figure 1-14 (Cisco 7603-S router), Figure 1-15
(Cisoc 7604 router), Figure 1-16 (Cisco 7606 router), Figure 1-17 (Cisco 7606-S router), and
Figure 1-18 (Cisco 7609 router and Cisco 7609-S router) show the direction of airflow into and out of
the router. Sensors on the supervisor engine monitor the internal air temperatures. If the air temperature
exceeds a preset threshold, the environmental monitor displays warning messages.
If an individual fan within the assembly fails, the FAN STATUS LED turns red. To replace a fan
assembly, see the Removing and Replacing the Fan Assembly section on page 5-118.
Note
Refer to the Cisco 7600 Series Router Supervisor Engine and Route Switch Processor Guide for
information on environmental monitoring.
Figure 1-13
Cisco 7603 Router Internal Airflow
Module air
exhaust
WS-X6K-SUP2-2GE
US
ST
SY
LE
EM
AT
ST
NS
CO
R
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
Load
PORT 1
CONSOLE
SUPERVISOR2
PCMCIA
PORT 2
EJECT
1%
OSM-4OC12 POS-SI
K
LIN
US
AT
ST
4 PORT OC-12 POS
VE
TI
AC
RX
TX
TX
2
ET
RES
SM IR
NK
LI
K
2 LIN
NK
LI
VE
TI
AC
RX
TX
TX
RX
R
RIE M
AR
CARAL
RT
PO
VE
TI
AC
R
RIE M
AR
CARAL
K
4 LIN
RX
TX
TX
RX
RT
PO
K
LIN
VE
TI
AC
RX
TX
TX
RX
R
RIE M
AR
CARAL
RT
PO
Module air
inlet
RX
R
RIE M
AR
CARAL
RT4
PO
OSM-4OC12 POS-SI
US
AT
ST
4 PORT OC-12 POS SM
VE
TI
AC
RX
TX
TX
2
ET
RES
IR
NK
K
2 LIN
NK
LI
K
4 LIN
R
RIE M
AR
CARAL
RX
TX
TX
RT
PO
VE
TI
AC
RX
R
RIE M
AR
CARAL
RX
TX
TX
RT
PO
VE
TI
AC
TX
TX
RX
R
RIE M
AR
CARAL
RX
RT
PO
RX
R
RIE M
AR
CARAL
RT4
PO
63182
LI
VE
TI
AC
RX

OL-4503-03-25
1-19
Chapter 1
Product Overview
Figure 1-14
Cisco 7603-S Router Internal Airflow
Module air exhaust
-48 TO
-60V
50A MAX
PEM 1 PEM
2
PEM-DC
FAN
STATUS
-48 TO
-60V
50A MAX
PEM-DC
7600-ES20-10G3
CXL
A/L
S
U
AT
ST
ETHERNET
SERVICES
MODULE
7600-ES20-10G3
CLASS 1 LASER
CXL
A/L
191811
A/L
FAN-MO
U
AT
ST
D-3SHS
Module air inlet
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
Figure 1-15
Module air exhaust
FAN
STATUS
TU
STA
Module air inlet
126561
TU
STA
1-20
OL-4503-03-25
Chapter 1
Product Overview
Figure 1-16
WS-X6K-SUP2-2GE
S
STE
SY
LE
TU
STA
NS
CO
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
CONSOLE
SUPERVISOR2
Load
PORT 1
PCMCIA
PORT 2
EJECT
1%
OSM-4OC12 POS-SI
NK
LI
NK
LI
TIV
RX
AC
TX
TX
US
AT
ST
SE
RE
IR
NK
LI
NK
2 LIN
LI
TIV
RX
AC
R
IE
RR RM
CA ALA
RT
TX
TX
RX
4 PORT OC-12 POS SM
TIV
RX
AC
IE
RR RM
CA ALA
PO
4 LIN
TX
TX
RX
RT
TIV
RX
AC
R
IE
RR RM
CA ALA
PO
TX
TX
RX
RT
RX
R
IE
RR RM
CA ALA
PO
RT
PO
OSM-4OC12 POS-SI
TIV
RX
AC
AT
ST
SE
RE
IR
NK
LI
NK
2 LIN
LI
IV
T
AC
RX
R
IE
RR RM
CA ALA
RT
TX
TX
RX
4 PORT OC-12 POS SM
TX
TX
US
TIV
RX
AC
TX
TX
RX
R
IE
RR RM
CA ALA
PO
4 LIN
RT
TIV
RX
AC
TX
TX
RX
R
IE
RR RM
CA ALA
PO
RT
RX
R
IE
RR RM
CA ALA
PO
RT
PO
OSM-4OC12 POS-SI
TIV
RX
AC
TX
TX
US
AT
ST
SE
RE
IR
NK
LI
NK
2 LIN
LI
TIV
RX
AC
R
IE
RR RM
CA ALA
RT
TX
TX
RX
4 PORT OC-12 POS SM
TIV
RX
AC
TX
TX
RX
R
IE
RR RM
CA ALA
PO
4 LIN
RT
TIV
RX
AC
TX
TX
RX
R
IE
RR RM
CA ALA
PO
RT
RX
R
IE
RR RM
CA ALA
PO
RT
PO
OSM-4OC12 POS-SI
TIV
RX
AC
TX
TX
US
AT
ST
SE
RE
IR
NK
LI
NK
NK
2 LI
LI
TIV
RX
AC
R
IE
RR RM
CA ALA
RT
TX
TX
RX
4 PORT OC-12 POS SM
TIV
RX
AC
R
IE
RR RM
CA ALA
4 LIN
TX
TX
RX
PO
RT
TIV
RX
AC
TX
TX
RX
R
IE
RR RM
CA ALA
PO
RT
63894
RX
R
IE
RR RM
CA ALA
PO
RT
PO
OSM-4OC12 POS-SI
TIV
FAN
STATU
S
TX
TX
SE
RE
4
NK
2 LIN
LI
NK
TIV
R
IE
RR RM
CA ALA
4 LI
TX
TX
RT
PO
NK
RX
AC
RX
2
IR
LI
Figure 1-17
RX
AC
US
AT
ST
4 PORT OC-12 POS SM
TIV
RX
AC
TX
TX
RX
R
IE
RR RM
CA ALA
RT
TIV
R
IE
RR RM
CA ALA
RX
AC
TX
TX
RX
PO
RT
PO
RX
R
IE
RR RM
CA ALA
RT
PO
Cisco 7606-S Router Internal Airflow
7600-ES20-10G3C
XL
A/L
S
Cisco 7606
T606S
THERM-
TU
STA
ETHERNET
SERVICES
MODULE
7600-ES20-10G3C
CLASS 1 LASER
XL
A/L
A/L
S
TU
STA
ETHERNET
SERVICES
MODULE
7600-ES20-10G3C
CLASS 1 LASER
XL
A/L
A/L
3
TU
STA
ETHERNET
SERVICES
MODULE
7600-ES20-10G3C
CLASS 1 LASER
XL
A/L
A/L
4
S
TU
STA
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
5
0
US
AT
ST
191921

OL-4503-03-25
1-21
STATUS
MT
E
EM
MG
T
US
R
ST
TIV
SE
AT
ST
SY
PW
AC
RE
10
10
11
10
MT
E
EM
MG
T
US
R
ST
TIV
SE
AT
ST
SY
PW
AC
RE
11
11
12
10
10
10
11
10
11
11
12
11
12
12
12
48 PORT
48 PORT
48 PORT
13
13
14
13
13
14
14
13
13
14
EJECT
EJECT
48 PORT
11
12
11
12
11
12
11
12
CONSOLE
48 PORT
48 PORT
48 PORT
CONSOLE
11
12
11
12
12
11
12
12
14
13
13
14
14
13
13
14
15
16
16
16
17
14
15
18
17
14
15
17
DISK 0
DISK 0
13
15
13
13
14
15
14
13
14
14
15
16
19
18
15
16
18
16
17
20
19
16
17
19
17
18
21
20
17
18
20
18
19
22
21
18
19
21
19
20
23
22
19
20
22
20
21
24
23
20
21
23
21
22
21
22
22
22
23
23
23
24
24
24
23
24
23
24
23
24
10/100/1000
BASE-T GE
10/100/1000
BASE-T GE
10/100/1000
BASE-T GE
26
25
25
26
25
25
26
25
25
26
25
26
26
27
26
27
27
28
27
28
28
29
28
29
29
30
29
30
30
31
30
31
31
32
31
32
32
33
32
33
33
34
33
34
34
35
34
35
35
36
35
36
36
36
35
36
37
39
37
41
40
37
40
38
37
38
37
40
38
37
38
SWITCHING MODULE
38
39
39
37
38
SWITCHING MODULE
38
37
38
SWITCHING MODULE
35
36
35
36
35
36
38
37
SWITCHING MODULE
K
LIN
PORT 8
26
K
LIN
PORT 7
23
24
25
K
LIN
PORT 6
10/100/1000
BASE-T GE
K
LIN
PORT 5
24
K
LIN
PORT 4
23
K
LIN
37
37
38
37
38
37
37
38
K
LIN
SWITCHING MODULE
SWITCHING MODULE
SWITCHING MODULE
PORT 8
35
36
35
36
36
K
LIN
35
36
36
PORT 7
34
35
35
K
LIN
34
PORT 6
32
33
33
K
LIN
31
32
32
PORT 5
31
K
LIN
31
PORT 4
29
30
30
K
LIN
28
29
29
PORT 3
28
K
LIN
26
27
28
PORT 2
PORT 3
35
36
K
LIN
33
PORT 2
30
K
LIN
27
34
PORT 1
27
K
LIN
26
25
25
26
25
25
26
25
25
26
26
PORT 1
10/100/1000
BASE-T GE
10/100/1000
BASE-T GE
10/100/1000
BASE-T GE
23
24
23
24
24
23
24
24
38
39
39
40
39
40
40
41
40
41
K
LIN
PORT 9
42
43
42
43
44
43
K
LIN
PORT 9
42
41
38
39
41
41
42
45
44
41
42
44
42
43
46
45
42
43
45
43
44
47
46
43
44
46
44
44
45
45
46
45
46
48
46
47
47
48
47
48
47
48
47
48
48
48
47
48
PHONE
PHONE
PHONE
PHONE
47
48
47
48
47
48
PHONE
PHONE
PHONE
47
48
46
47
USB 2.0
45
47
48
48
USB 2.0
47
OUTPUT
FAIL
FAN
OK
INPUT
OK
WS-X6548-GE-TX
STATUS
WS-X6548-GE-TX
WS-X6548-GE-TX
STATUS
WS-X6548-GE-TX
WS-SUP32-GE-3B
POWER SUPPLY 2
POWER SUPPLY 1
STATUS
OUTPUT
FAIL
FAN
OK
INPUT
OK
WS-SUP32-GE-3B
WS-X6548-GE-TX
STATUS
STATUS
WS-X6548-GE-TX
STATUS
WS-X6548-GE-TX
Power supply
air exhaust
Module
air inlet
Product Overview
Chapter 1
OL-4503-03-25
1-22
Power supply
air inlet
Cisco 7609 Router and Cisco 7609-S Router Internal Airflow

Figure 1-18
79895
Module air
exhaust
Fan
assemblies
Chapter 1
Product Overview
Figure 1-19
Fan
assembly
WS-X6K-SUP2-2GE
US
AT
ST
MT
OL
EM
ST
SY
NS
CO
PW
MG
Switch
100%
SE
RE
CONSOLE
SUPERVISOR2
CONSOLE
PORT
MODE
Load
PORT 1
PCMCIA
PORT 2
EJECT
1%
K
LIN
K
LIN
WS-X6K-SUP2-2GE
US
ST
SY
MT
OL
EM
AT
ST
NS
CO
PW
MG
Switch
100%
SE
RE
CONSOLE
SUPERVISOR2
CONSOLE
PORT
MODE
Load
PORT 1
PCMCIA
PORT 2
EJECT
1%
OSM-40C12-POS-MM
K
LIN
K
LIN
TIV
RX
AC
US
T
SE
4
K
LIN 1
K
LIN 2
RE
K
LIN 3
TIV
RX
AC
US
SE
RE
OC12 POS MM
K
LIN 1
K
LIN 2
K
LIN 3
RE
K
LIN 1
K
LIN 2
K
LIN 1
K
LIN 2
K
LIN 3
K
LIN 4
K
LIN 3
K
LIN 4
OSM-40C12-POS-MM
TIV
RX
RE
OSM-40C12-POS-MM
RX
TIV
RX
RT
PO
RX
SE
RE
OC12 POS MM
TIV
RX
AC
TX
TX
TIV
AC
TX
Module
air inlet
TX
2
RX
IER
RR M
CA AR
AL
RT
PO
RX
IER
RR M
CA AR
AL
3
RT
PO
E
TIV
K
LIN 3
K
LIN 4
K
LIN 3
K
LIN 4
RX
AC
TX
TIV
TX
RX
IER
RR M
CA AR
AL
TX
TIV
AC
TX
RX
IER
RR M
CA AR
AL
1
RT
PO
RX
AC
TX
2
RX
IER
RR M
CA AR
AL
RT
PO
RX
IER
RR M
CA AR
AL
3
RT
PO
SE
LE
CT
AC
TIV
WS-C6500-SFM
US
RX
RX
IER
RR M
CA AR
AL
3
RT
PO
TX
RX
TX
TX
T
AT
TX
RX
ST
TIV
AC
TX
TX
AC
RX
TX
TX
IER
RR M
CA AR
AL
E
TIV
AC
IER
RR M
CA AR
AL
1
RT
PO
US
K
LIN 2
TX
RX
IER
RR M
CA AR
AL
3
RT
PO
E
TIV
AC
RX
IER
RR M
CA AR
AL
AT
K
LIN 1
TX
RX
RX
IER
RR M
CA AR
AL
TX
RX
TX
TX
T
SE
RX
RX
TX
AC
ST
TIV
AC
TX
2
RT
PO
TIV
AC
IER
RR M
CA AR
AL
1
RT
PO
US
OC12 POS MM
TX
RX
TX
TX
RX
IER
RR M
CA AR
AL
AT
RX
TX
RX
TX
RX
IER
RR M
CA AR
AL
1
RT
PO
RX
TX
SE
TIV
AC
IER
RR M
CA AR
AL
3
RT
PO
E
TIV
E
TIV
AC
ST
TX
RX
IER
RR M
CA AR
AL
TX
AC
K
LIN 4
OC12 POS MM
RX
TX
RX
TX
US
2
TIV
AC
2
RT
PO
TIV
AC
RX
IER
RR M
CA AR
AL
AT
ST
TX
RX
TX
TX
T
RX
TX
IER
RR M
CA AR
AL
1
RT
PO
OSM-40C12-POS-MM
Module
air
exhaust
TIV
AC
RX
IER
RR M
CA AR
AL
K
LIN 4
AT
ST
TX
TX
AT
ST
OC12 POS MM
OSM-40C12-POS-MM
NE
XT
SWITCH FABRIC MDL
US
AT
SE
LE
CT
ST
AC
TIV
WS-C6500-SFM
NE
XT
SWITCH FABRIC MDL
OSM-40C12-POS-MM
WS-X6224
10
TIV
US
RX
AC
AT
STUS
RE
SE
POS MM
K
LIN 1
K
LIN 2
OSM-40C12-POS-MM
WS-X6224
11
Power
supply
air inlet
TIV
STUS
RX
SE
RE
OC12 POS MM
K
LIN 1
K
LIN 2
TIV
TX
TIV
AC
TX
RX
TX
RX
TX
TX
2
RX
IER
RR M
CA AR
AL
RT
PO
TIV
K
LIN 3
RX
AC
RX
IER
RR M
CA AR
AL
3
RT
PO
TX
TIV
TX
IER
RR M
CA AR
AL
1
RT
PO
IER
RR M
CA AR
AL
K
LIN 4
RX
AC
RX
TX
TIV
AC
TX
RX
TX
2
RT
PO
IER
RR M
CA AR
AL
WS-X6224
FAN
STATUS 12
RX
AC
RX
TX
TX
AT
ST
TX
TX
IER
RR M
CA AR
AL
1
RT
PO
E
TIV
AC
24 PORT 100FX
RX
AC
RX
IER
RR M
CA AR
AL
US
AT
RX
3
RT
PO
IER
RR M
CA AR
AL
RX
US
AT
ST
24 PORT 100FX
WS-X6224
13
Power
supply air
exhaust
US
AT
ST
24 PORT 100FX
91095
Fan
status
LED
TX
TX
AT
ST
24OC12
PORT 100FX
o
o
INPUT
OK
FAN
OK
OUTPUT
FAIL
INPUT
OK
FAN
OK
OUTPUT
FAIL
Power Supplies
The Cisco 7600 series routers support redundant AC-input and DC-input power supplies. This section
contains information on the following topics:
Note
Cisco 7603-S Router Power Supplies, page 1-24
Cisco 7603 Router, Cisco 7604 Router, Cisco 7606 Router, and Cisco 7606-S Power Supplies, page
1-24
Cisco 7609-S Router Power Supplies, page 1-30
Power Supply Cooling, page 1-31
Load Sharing, page 1-31
Environmental Monitoring of the Power Supply, page 1-32
Power Supply LEDs, page 1-32
Installed power supplies can be of different wattage ratings. Installed power supplies can also be both
AC-input, both DC-input, or one AC-input and one DC-input. Power supplies can be configured in either
redundant or non-redundant mode.

OL-4503-03-25
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Chapter 1
Product Overview
Note
If you use AC-input and DC-input power supplies, be sure to consider Failover operation. For example,
if you use 4000 W AC and a 2500 W DC power supplies, you need to make sure that the 2500 W DC
power supply is capable of supporting the system in the event that the 4000 W AC power supply fails.
Cisco 7603-S Router Power Supplies

Note
For information on installing or replacing a power supply, see the Removing and Replacing the Power
Supply section on page 5-2.
The following power supply is available for the Cisco 7603-S Router
1500 W DC input (PWR-1500-DC)
Cisco 7603 Router, Cisco 7604 Router, Cisco 7606 Router, and Cisco 7606-S Power Supplies
Note
The following power supplies are available for the Cisco 7603 Router
950 W AC input (PWR-950-AC and PWR-950-DC)
1400 W AC input (PWR-1400-AC)
The following power supplies are available for the Cisco 7604 router:
2700 W DC input (PWR-2700-DC/4)
2700 W AC input (PWR-2700-AC/4)
The following power supplies are available for the Cisco 7606 router:
1900 W AC and DC input (PWR-1900-AC/6and PWR-1900-DC)
2700 W AC input (PWR-2700-AC )
2700 W DC input (PWR-2700-DC )
The following power supplies are available for the Cisco 7606-S router:
Note
2700 W AC input (PWR-2700-AC )
The 1900W AC, 2700W AC, and 2700W DC DC power supplies are dual-rated. The 4500 W DC has
three output power ratings. See the Cisco 7600 Series Router Power Supplies section on page A-9.
1-24
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Chapter 1
Product Overview
Note
The status LEDs and captive installation screws are in the same location on the 950 W AC- and DC-input
power supplies, in the 1900 W AC- and DC-input power supplies, and in the 2700 W AC- and DC- power
supplies.
The Cisco 7603-S router (Figure 1-20), Cisco 7603 router (Figure 1-21), and Cisco 7606 router
(Figure 1-22) power supplies have no external connectors but use a power entry module (PEM), located
on the front of the chassis, to connect the site power source to the power supply. For more information
on the PEM, see the PEM section on page 1-32.
The Cisco 7604 router, the Cisco 7606 router, and the Cisco 7606-S with the 2700 W AC power supply
(Figure 1-25) use an external power code directly connected to the AC power supply.
The Cisco 7604 router, the Cisco 7606 router, and the 7606-S router with the 2700 W DC input power
supply (Figure 1-26) uses an external terminal block on the back side of the chassis for input power
connection. The 7606-S router with the 4500 W DC input power supply (Figure 1-27) also uses an
external terminal block on the back side of the chassis for input power connection.
Both The AC-input and DC-input and DC-input power supplies support redundancy. When power is
removed from one supply, the redundant power feature causes the second supply to produce full power.
For power supply LED descriptions, see the Environmental Monitoring of the Power Supply section
on page 1-32. For complete power specifications, see Appendix A, Technical Specifications.
Figure 1-20
1500 W Power Supply for Cisco 7603-S Router
PWR-1
500-DC
Status LEDs
ALL FA
ST
PRIOR ENERS MUST
TO OPER
BE FULLY
ATING
OF POWE ENGAGED\
R SUPP
Y
PU
OK OK AIL
F
N
FA UT
TP
OU
191812
IN
Captive installation screws
Figure 1-21
950 W Power Supply for Cisco 7603 Router
Status LEDs
63183
INPUT FAN OUTPUT

OK
OK
FAIL

OL-4503-03-25
1-25
Chapter 1
Product Overview
Figure 1-22
1900 W Power Supply Cisco 7606 Router
Status LEDs
T
PU
63895
OK
IL
FA
UT
TP
OU
OK
N
FA
IN
Figure 1-23
2700 W AC Power Supply Cisco 7604 Router
PWR-AC
100-240
V-16A
50/60Hz
INPUT
OK
FAN OU
TPUT
OK
FAIL
126565
ALL FAS
TENER
PRIOR
TO OP S MUST BE
FULLY
ERATI
NG TH
E POWE ENGAGED
R SUPP
LY
Captive installation
screws
screws
Figure 1-24
2700 W DC Power Supply Cisco 7604 Router
PWR-2
700-DC
/4
-VE-1
-VE-1
INPUT
1 INPUT
2 FA
OK
N OUTP
OK
48V-60
UT
OK
V 48V-60
FAIL
V
=40A
=40A
-VE-2
-VE-2
ALL FA
ST
PRIOR ENERS MU
ST
TO OP
ERATING BE FULLY
ENGA
THE PO
WER SU GED
PPLY
132218
screws
screws
1-26
OL-4503-03-25
Chapter 1
Product Overview
Figure 1-25
2700 W AC Power Supply Cisco 7606 Router and Cisco 7606-S Router
PWR-27
00-AC
100-240
V-16A
INPUT
OK
50/60Hz
FAN OU
TPUT
OK
FAIL
119655
ALL FAS
TENER
PRIOR
TO OP S MUST BE
FULLY
ERATI
NG TH
E POWE ENGAGED
R SUPP
LY
Figure 1-26
2700 W DC Power Supply Cisco 7606 Router and Cisco 7606-S Router
PWR-2
700-DC
/6
INPUT
1 INPUT
2 FA
OK
N OUTP
OK
48V-60
UT
OK
V 48V-60
FAIL
V
=40A
=40A
-VE-1
-VE-1
-VE-2
CHASSIS
GROU
ND
-VE-2
119628
ALL FA
ST
PRIOR ENERS MU
ST
TO OP
ERATING BE FULLY
ENGA
THE PO
WER SU GED
PPLY
Figure 1-27
4500 W DC Power Supply Cisco 7606-S Router
+VE-1
48V-60V
40A
on
INSTALL
SWITC
H MUST
BE IN
TO INS
OFF O
TALL/R
PO
OS
SIT
EMOVE
ITIO
ION
FASTEN
N
POWER
ERS MU
SUPP
SU
ST BE
PLY.
PRIOR
FULLY
TO OP
ENGAG
ERATIN
ED
G POW
ER SUP
PLY.
PWR-4
500-DC
INPUT1
OK
252585
REMOVE
INPUT2
OK
FAN
OK
OUTPU
T
FAIL
Captive
installation
screws

OL-4503-03-25
1-27
Chapter 1
Product Overview
Cisco 7609 Router and Cisco 7613 Router Power Supplies

Note
The Cisco 7609 router and Cisco 7613 router use the following power supplies:
4000 W AC input (WS-CAC-4000W-US1)
2500 W DC input (WS-CDC-2500W)
3000 W AC input (WS-CAC-3000W)
The AC-input power supplies (see Figure 1-28, Figure 1-29, and Figure 1-30) have power cords that
allows you to connect each power supply to the site power source. You can connect the DC-input power
supplies (see Figure 1-31 and Figure 1-32) to the power source with heavy gauge wiring connected to a
terminal block. The wire gauge size is determined by local electrical codes and restrictions.
Figure 1-28
3000 W AC-Input Power Supply
AC power
connection
105069
Cable
retention
device
110-120V - 15A
200-240V - 15A
60/50HZ
LL
TA
NS RUN
Power
switch
OUTPUT 42V /17A
42V /17A
OK
INPUT FAN OUTPUT

OK
OK
FAIL
Captive installation Status LEDs (3)

screw
External power
connector cover
1-28
OL-4503-03-25
Chapter 1
Product Overview
85756
Figure 1-29
I
0
Power
switch
INPUT
OK
FAN
OK
OUTPUT
FAIL
Status LEDs
screw
Figure 1-30
AC power
connection 1
INPUT 1
100 - 240V
15A
50/60 Hz
AC power
connection 2
INPUT 1
100 - 240V
15A
50/60 Hz
Power
switch
RU
N
LL
STA
IN
130056
Cable
retention
device
INPUT
OK
FAN
OK
OUTPUT
FAIL
Status LEDs
screw
Figure 1-31
2500 W DC-Input Power Supply
16030
Terminal
block
cover
o
INPUT
OK
FAN
OK
OUTPUT
FAIL
Captive installation screw

OL-4503-03-25
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Chapter 1
Product Overview
Figure 1-32
+ VE-1
+ VE-3
-VE-1
-VE-3
+ VE-2
97297
-VE-2
I
0
INPUT OK
1
FAN OUTPUT
OK
FAIL
Both and DC-input Both the AC-input power and DC-input power supplies support redundancy. When
power is removed from one supply, the redundant power feature causes the second supply to produce
full power.
For power supply LED descriptions, see the Environmental Monitoring of the Power Supply section
on page 1-32. For complete power specifications, see Appendix A, Technical Specifications.
Cisco 7609-S Router Power Supplies

Note
The Cisco 7609-S router use the following power supplies:
4000 W AC input (WS-CAC-4000W-US1) )
The AC-input power supplies (see Figure 1-28, Figure 1-29, and Figure 1-30) have power cords that
allows you to connect each power supply to the site power source. You can connect the DC-input power
supplies (see Figure 1-32 and Figure 1-33) to the power source with heavy gauge wiring connected to a
terminal block. The wire gauge size is determined by local electrical codes and restrictions.
1-30
OL-4503-03-25
Chapter 1
Product Overview
Figure 1-33
INS
TA
RUN
L
191307
CISCO SYS
TEMS, INC
1
2
INPUT
3
OK
FAN
OK
OUTPUT
FAIL
Power Supply Cooling

Each power supply has a minimum one built-in fan. On the Cisco 7603 router, Cisco 7604 router, and
the Cisco 7606 router, air enters from the right of the fan and exits through the left. On the Cisco 7609
router, the Cisco 7609-S, and the Cisco 7613 router, air enters the front of the fan (power-input end) and
exits through the back; an air dam keeps the airflow separate from the rest of the chassis, which is cooled
by the system fan assembly.
The Cisco 7603 router power supplies are self cooling to 77F (25C), but require additional airflow
provided by the system fan module to operate over the full temperature range. The Cisco 7604 router,
Cisco 7606 router, Cisco 7609 router, and Cisco 7613 router power supplies are completely self-cooling.
Load Sharing
When you install and turn on two power supplies, each power supply concurrently provides
approximately half of the required power to the system. If one power supply fails, the second power
supply immediately assumes full power to maintain uninterrupted system operation. Installing the
second power supply enables load sharing and fault tolerance automatically; no software configuration
is required.
Note
For proper load-sharing operation in a redundant power supply configuration, you must install two
modules in the chassis. If you fail to install two modules, you might receive spurious OUTPUT FAIL
indications on the power supply.
For information about the power management feature and individual module power consumption, refer
to the Cisco 7600 Series Router Supervisor Engine and Route Switch Processor Guide.

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Chapter 1
Product Overview
Environmental Monitoring of the Power Supply

The environmental monitoring and reporting functions allow you to maintain normal system operation
by resolving adverse environmental conditions prior to loss of operation.
The power supplies monitor their own internal temperature and voltages, and in the event of excessive
internal temperature, the power supply will shut down to prevent damage. When the power supply
returns to a safe operating temperature, it will restart. In the event of an abnormal voltage on one or more
outputs of the power supplies, the OUTPUT FAIL LED will light. Substantial overvoltage conditions
can lead to a power supply shutdown.
For more information about the environmental monitoring feature, refer to the Cisco 7600 Series Router
Supervisor Engine and Route Switch Processor Guide.
Power Supply LEDs

The power supply front panel LEDs are described in Table 1-2.
Table 1-2
Power Supply Front Panel LEDs
LED
Description
INPUT OK
AC-input power supplies:
Green when the input voltage is OK (85 VAC or

greater)
Off when the input voltage falls below 70 VAC or if the

power supply shuts down
DC-input power supplies1:
Green when the input voltage is OK (40.5 VDC or

greater)
Off when the input voltage falls below 33 VDC or if

the power supply shuts down
FAN OK
Green when the power supply fan is operating properly
OUTPUT FAIL
Red when there is a problem with one or more of the

DC-output voltages of the power supply
1. The 4000 W DC-input power supply has three INPUT OK LEDs.
PEM
Note
For information on installing or replacing a PEM, see the Removing and Replacing the PEM section
on page 5-111.
The Cisco 7603 router, Cisco 7603-S router, and Cisco 7606 router use PEMs to connect the site power
source to the power supply. Table 1-3 list the PEMs and corresponding power upplies for the Cisco 7603
and Cisco 7606 routers.
Note
The PWR-2700-AC power supply does not use PEMs.
1-32
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Table 1-3
Power Supplies and PEMs
Cisco 7600 Router
Power Supply
PEM
Cisco 7603-S router
PWR-1500-DC
PEM-1500W-DC/03S
Cisco 7603 router
PWR-950-AC
PEM-15A-AC
PWR-950-DC
PEM-DC/3
PWR-1400-AC
PEM-20A-AC+
PWR-1900-AC/6
PEM-20A-AC
PWR-1900-DC
PEM-DC
Cisco 7606 router
The AC-input PEMs (shown in Figure 1-34) and DC-input PEMs (shown in Figure 1-35) provide an
input power connection on the front of the router chassis to connect the site power source to the power
supply.
The PEMs have a power switch (AC-input only), current protection, surge and EMI suppression, and
filtering functions.
The top of the PEM is labeled either 7603 or 7603-S or7606.

AC-Input PEMs
Cisco 7603 Internet Router AC PEM
Figure 1-35
DC-Input PEMs
Cisco 7603 Router DC PEM
-48 TO
-60
25A MA V
X
PEM-DC
/3
Note
Cisco 7606 Internet Router AC PEM
Cisco 7603-S Router DC PEM
-48 TO
-60
50A MA V
X
-48 TO
-60
50A MA V
X
PEM-DC
PEM-DC
191813
Figure 1-34
63912
Note
Figure 1-36 shows the location of the AC-input PEMs on the Cisco 7603 Internet Router. The location
of the PEMs is the same for AC and DC PEMs on the Cisco 7603 router, Cisco 7603-S router, and Cisco
7606 router.

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Chapter 1
Product Overview
Figure 1-36
PEM Location
PEM 1
PEM 2
WS-X6K-SUP2-2GE
US
AT
ST
LE
EM
ST
SY
NS
CO
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
CONSOLE
SUPERVISOR2
Load
PORT 1
PCMCIA
PORT 2
EJECT
OSM-4OC12 POS-SI
NK
LI
NK
LI
TIV
RX
AC
TX
TX
US
AT
ST
SE
RE
IR
LIN
2 LIN
LIN
TIV
RX
AC
TX
TX
RX
4 PORT OC-12 POS SM
R
IE M
RR AR
CA AL
RT
TIV
RX
AC
IE M
RR AR
CA AL
PO
4 LIN
TX
TX
RX
RT
TIV
RX
AC
R
IE M
RR AR
CA AL
PO
TX
TX
RX
RT
RX
R
IE M
RR AR
CA AL
PO
63191
1%
RT
PO
OSM-4OC12 POS-SI
IV
T
AC
TX
TX
US
AT
ST
4 PORT OC-12 POS SM
RX
SE
RE
4
K
LIN
2 LIN
LIN
4 LIN
TIV
R
IE M
RR AR
CA AL
RX
AC
TX
TX
RX
2
IR
RT
PO
TIV
RX
AC
TX
TX
RX
R
IE M
RR AR
CA AL
RT
PO
TIV
RX
AC
TX
TX
RX
R
IE M
RR AR
CA AL
RT
PO
RX
R
IE
RR AR
CA AL
RT
PO
The PEM on the left (PEM 1) connects the site power source to power supply 1; the PEM on the right
(PEM 2) connects the site power source to power supply 2. See Figure 1-37 (Cisco 7603 router and Cisco
7603-S router) and Figure 1-38 (Cisco 7606 router) for power supply locations.
Figure 1-37
Cisco 7603 Router and Cisco 7603-S RouterPower Supplies
INPUT FAN OUTPUT

OK
OK
FAIL
63031
Power supply 2
(redundant)
INPUT FAN OUTPUT
OK
OK
FAIL
Power supply 1
1-34
OL-4503-03-25
Chapter 1
Product Overview
Figure 1-38
Cisco 7606 RouterPower Supplies
Power supply 2
(redundant)
OK
OK
IL
FA
UT
TP
T
PU
OU
N
FA
IN
Cisco Systems Inc.
63893
Power supply 1
IL
FA
UT
OK
TO
TP
PU
OU
FA
IN
Cisco Systems Inc.

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CH A P T E R
Note
Cisco 7603 RouterCISCO7603
Cisco 7603-S RouterCISCO7603-S
osrouter/index.htm
This chapter describes how to prepare your site for Cisco 7600 series router installation and contains
these sections:
Safety, page 2-2
WarningThis unit is intended for installation in restricted access areas. A restricted access area can
be accessed only through the use of a special tool, lock and key, or other means of security., page 2-2
Power Connection Guidelines, page 2-21
Site Planning Checklist, page 2-34
For detailed information about module cabling requirements, see Appendix B, Connector and Cable
Specifications

OL-4503-03-25
2-1
Chapter 2
Safety
Safety
Warning
This equipment must be grounded. Never defeat the ground conductor or operate the equipment in the
absence of a suitably installed ground conductor. Contact the appropriate electrical inspection
authority or an electrician if you are uncertain that suitable grounding is available.
Warning
This unit is intended for installation in restricted access areas. A restricted access area can be
accessed only through the use of a special tool, lock and key, or other means of security.
Warning
Only trained and qualified personnel should be allowed to install, replace, or service this equipment.
Warning
Read the installation instructions before connecting the system to the power source.
Warning
This product requires short-circuit (overcurrent) protection, to be provided as part of the building
installation. Install only in accordance with national and local wiring regulations.

Table 2-1
List of Supported Line Cards on 7600 Chasis
Product
Product Description
7600-ES20-GE3C
7600 ES20 Line Card, 20xGE SFP with DFC 3C
7600-ES20-GE3CXL
7600 ES20 Line Card, 20xGE SFP with DFC 3CXL
7600-ES20-10G3C
7600 ES20 Line Card, 2x10GE XFP with DFC 3C
7600-ES20-10G3CXL
7600 ES20 Line Card, 2x10GE XFP with DFC 3CXL
7600-ES+20G3C
7600 ES+ Line Card, 20xGE SFP with DFC 3C
7600-ES+20G3CXL
7600 ES+ Line Card, 20xGE SFP with DFC 3CXL
7600-ES+2TG3C
7600 ES+ Line Card, 2x10GE XFP with DFC 3C
7600-ES+2TG3CXL
7600 ES+ Line Card, 2x10GE XFP with DFC 3CXL
7600-ES+40G3C
7600 ES+ Line Card, 40xGE SFP with DFC 3C
7600-ES+40G3CXL
7600 ES+ Line Card, 40xGE SFP with DFC 3CXL
7600-ES+4TG3C
7600 ES+ Line Card, 4x10GE XFP with DFC 3C
7600-ES+4TG3CXL
7600 ES+ Line Card, 4x10GE XFP with DFC 3CXL
7600-SIP-200
Cisco 7600 Series SPA Interface Processor-200
7600-SIP-400
2-2
OL-4503-03-25
Chapter 2

Table 2-1
List of Supported Line Cards on 7600 Chasis
Product
Product Description
7600-SIP-600
7600-SSC-400
Cisco 7600 / Catalyst 6500 Services SPA Carrier Card
WS-X6582-2PA
Cisco7600/Catalyst6500 Enhanced FlexWAN,

Fabric-enabled
WS-X6548-GE-TX
Catalyst 6500 48-port fabric-enabled 10/100/1000 Module
WS-X6548-GE-45AF
Cat6500 48-port PoE 802.3af & ePoE 10/100/1000 CEF256

card
WS-X6408A-GBIC
Catalyst 6000 8-port GE, Enhanced QoS (Req. GBICs)
WS-X6196-RJ-21
Catalyst 6500 96-Port 10/100 Upgradable - PoE 802.3af
WS-X6196-21AF
Cat6500 96-Port, PoE 802.3af 10/100 - RJ-21
WS-X6148-RJ-45
Catalyst 6500 48-Port 10/100, Upgradable to Voice, RJ-45
WS-X6148-RJ-21
Catalyst 6500 48-Port 10/100 Upgradable to Voice, RJ-21
WS-X6148-GE-TX
Catalyst 6500 48-port 10/100/1000 GE Mod., RJ-45
WS-X6148-GE-45AF
Cat6500 48-Port PoE 802.3af & ePoE 10/100/1000 line card
WS-X6148-FE-SFP
Catalyst 6500 48 port 100Base-X module (require SFP)
WS-X6148A-RJ-45
Catalyst 6500 48-Port 10/100 w/TDR, Upgradable - PoE

802.3af
WS-X6148A-GE-TX
Catalyst 6500 48-port 10/100/1000 w/Jumbo Frame, RJ-45
WS-X6148A-GE-45AF
Cat6500 48-Port PoE 802.3af & ePoE 10/100/1000

w/Jumbo Frame
WS-X6148A-45AF
Catalyst 6500 48-Port PoE 802.3af 10/100,card w/TDR
WS-X6148-45AF
Catalyst 6500 PoE 802.3af 10/100, 48 port(RJ45) line card
WS-X6148-21AF
Cat6500 PoE 802.3af 10/100, 48 port (RJ21) line card
WS-X6516A-GBIC
Catalyst 6500 16-port GigE Mod, fabric-enabled (Req.

GBICs)
WS-X6748-GE-TX
Cat6500 48-port 10/100/1000 GE Mod: fabric enabled,

RJ-45
WS-X6724-SFP
Catalyst 6500 24-port GigE Mod: fabric-enabled (Req.

SFPs)
WS-X6748-SFP
Catalyst 6500 48-port GigE Mod: fabric-enabled (Req.

SFPs)
WS-X6704-10GE
Cat6500 4-port 10 Gigabit Ethernet Module (req.

XENPAKs)
WS-X6708-10G-3C
C6K 8 port 10 Gigabit Ethernet module with DFC3C (req.

X2)
WS-X6708-10G-3CXL
C6K 8 port 10 Gigabit Ethernet module with DFC3CXL

(req. X2)

OL-4503-03-25
2-3
Chapter 2
Site Requirements
Site Requirements
This section provides site power requirements for the Cisco 7600 series routers. You should verify the
site power prior to installing the router. Power requirements vary for each router; ensure that you verify
the site power for the type of router you are installing.
For EMI recommendations, refer to the Site Preparation and Safety Guide.

Electrostatic discharge (ESD) damage, which can occur when electronic cards or components are
improperly handled, results in complete or intermittent failures. Port adapters and processor modules
consist of printed circuit boards that are fixed in metal carriers. Electromagnetic interference (EMI)
shielding and connectors are integral components of the carrier. Although the metal carrier helps to
protect the board from ESD, use a preventive antistatic strap during handling.
Following are guidelines for preventing ESD damage:
Caution
Always use an ESD wrist or ankle strap and ensure that it makes good skin contact.
Connect the equipment end of the strap to an unfinished chassis surface.
When installing a component, use any available ejector levers or captive installation screws
toproperly seat the bus connectors in the backplane or midplane. These devices prevent
accidentalremoval, provide proper grounding for the system, and help to ensure that bus connectors
areproperly seated.
When removing a component, use any available ejector levers or captive installation screws to
release the bus connectors from the backplane or midplane.
Handle carriers by available handles or edges only; avoid touching the printed circuit boards or
connectors.
Place a removed component board-side-up on an antistatic surface or in a static shielding container.

If you plan to return the component to the factory, immediately place it in a static shielding
container.
Avoid contact between the printed circuit boards and clothing. The wrist strap only protects
components from ESD voltages on the body; ESD voltages on clothing can still cause damage.
Never attempt to remove the printed circuit board from the metal carrier.
For safety, periodically check the resistance value of the antistatic strap. The measurement should be
between 1 and 10 megohm (Mohm).
Environmental Requirements
Insure adequate spacing between racks using the information in Table 2-2. Keep all of the vents clear of
obstructions, including dust and foreign conductive material, and away from the exhaust ports of other
equipment.
2-4
OL-4503-03-25
Chapter 2

Site Requirements
Table 2-2
Chassis Airfow Requirements
Chassis Model
Airflow
Intake
Airflow
Exhaust
Air Filter
Option
Minimum
Clearance
(walls)
Minimum
Horizontal
Separation
CISCO7603 (Figure 1-13)
Right side
Left side
No
6 in (15 cm)
12 in (30.5)
CISCO7603-S (Figure 1-14)
Right side
Left side
No
6 in (15 cm)
12 in (30.5)
Right side
Left side

Right side
Right side
Front
No
6 in (15 cm)
12 in (30.5)
Left side
Yes
6 in (15 cm)
12 in (30.5)
Left side
Yes
6 in (15 cm)
12 in (30.5)
Rear
Yes
6 in (15 cm)
12 in (30.5)
Yes
6 in (15 cm)
12 in (30.5)
No
6 in (15 cm)
12 in (30.5)
Front
Rear
Right side
Left side
1. See Installing the Air Filter Assembly on a Cisco 7606 Router and the Cisco 7606-S Router (Optional), page 5-125.
2. Installing the Air Filter Assembly on a Cisco 7609 Router and the Cisco 7609-S Router (Optional), page 5-126
Heat dissipation is an important consideration for sizing the air-conditioning requirements for an
installation. The power and heat associated with a Cisco 7600 series router varies based upon these
considerations:
Power supply type
Module types and quantities
Average traffic levels
Unless otherwise noted, the information in Table 2-3 through Table 2-19 assumes worst-case conditions
(with GBICs and port adapters installed, if applicable), so typical numbers are approximately 30 percent
below the numbers listed here. See Table 2-20 for a sample calculation of a router configuration.
This section provides the power and heat numbers for the Cisco 7600 series chassis and modules. The
following power requirements and heat dissipation tables are provided:
Chassis and fan traysTable 2-3
Supervisor enginesTable 2-4
Policy Feature Cards (PFCs)Table 2-5
Distributed Forwarding Cards (DFCs)Table 2-6
Switch fabric modulesTable 2-7
10-Gigabit Ethernet modulesTable 2-8
Gigabit Ethernet modulesTable 2-9
10/100/1000 Ethernet modulesTable 2-10
Fast Ethernet switching modulesTable 2-11
10/100 Ethernet switching modulesTable 2-12
10BASE Ethernet switching modulesTable 2-13
FlexWAN and Enhanced FlexWAN modulesTable 2-14
Service modulesTable 2-15
SPA Interface Processors (SIPs)Table 2-16

OL-4503-03-25
2-5
Chapter 2
Site Requirements
Note
Table 2-3
Ethernet service cardsTable 2-17
Optical service modules (OSMs)Table 2-18
Miscellaneous cardsTable 2-19
Module power is the output from the power supply (internal to the system). The AC-input power is the
input from the outlet to the power supply. The percentage difference between the two values is the
efficiency of the power supply.
Power Requirements and Heat DissipationChassis and Fan Trays
AC
Model Number/
Module Type
DC
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
FAN-MOD-3 fan tray
0.80
34.00
43.00
145.00
46.00
156.00
FAN-MOD-3HS fan tray
2.98
125.16
156.45
534.28
168.23
574.49
2.29
96
120
411
129
441
1.05
44
55
188
59
202
4.29
180
225
769
242
827
7.40
311
389
1327
418
1427
11.5
483
604
2062
649
2217
7.00
294.00
368.00
1255.00
395.00
1349.00
7.10
298.20
372.75
1272.94
400.81
1368.75
Cisco 7603 chassis
Cisco 7604 chassis

FAN-MOD-4HS fan tray
Cisco 7606 chassis
FAN-MOD-6
Cisco 7606 chassis
FAN-MOD-6HS
Cisco 7606 chassis
FAN-MOD-6SHS
Cisco 7609 chassis
with tiered-speed redundant fans
Cisco 7609-S chassis
FAN-MOD-9SHS
Cisco 7613 chassis
WS-C6K-13SLOT-FAN2 fan tray
Note
The module power values are based on 42 VDC. Power is distributed to each slot in the chassis from the
power supplys 42 VDC output. Each module has DC-to-DC power supplies that convert the 42 VDC
into +2.5 VDC, +3.3 VDC, and +5 VDC to power the module. The 42 VDC is independent of the power
supplys input voltage, either 110 VAC or 220 VAC.
Table 2-4 lists the power and the heat numbers for the supervisor engines.
2-6
OL-4503-03-25
Chapter 2

Site Requirements
Table 2-4
Power Requirements and Heat DissipationSupervisor Engines
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-X6K-S2-MSFC2
Supervisor Engine 2 with PFC2 and
MSFC2 daughter cards
3.46
145.32
181.65
620.33
195.32
667.03
WS-X6K-S2U-MSFC2
Supervisor Engine 2 with PFC2 and
MSFC2 daughter cardsHas 512 MB
of DRAM
3.46
145.32
181.65
620.33
195.32
667.03

OL-4503-03-25
2-7
Chapter 2
Site Requirements
Table 2-4
Power Requirements and Heat DissipationSupervisor Engines (continued)
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-SUP32-10GE-3B
Supervisor Engine 32 with PFC3B and
MSFC2A daughter cards
4.19
175.98
219.98
751.21
236.53
807.76
WS-SUP32-GE-3B
Supervisor Engine 32 with PFC3B and
MSFC2A daughter cards
3.69
154.98
193.73
661.57
208.31
711.37
WS-SUP720
Supervisor Engine 720 with PFC3A
daughter card and integrated MSFC3
and switch fabric
7.50
315.0
393.75
1344.66
423.39
1445.87
WS-SUP720-3B
Supervisor Engine 720 with PFC3B
and switch fabric
6.72
282.24
350.80
1204.81
379.35
1295.5
WS-SUP720-3BXL
7.82
Supervisor Engine 720 with PFC3BXL
and switch fabric
328.44
410.55
1402.03
441.45
1507.56
RSP720-3C-GE
6.90
290
362.50
1237.93
389.78
1331.11
RSP720-3CXL-GE
8.10
340.20
425.25
1452.23
457.26
1561.54
RSP720-3C-10GE
8.80
370
462.50
1579.43
497.31
1698.31
RSP720-3CXL-10GE
10
420
525
1792.87
564.51
1927.82
Table 2-5 lists the power and the heat numbers for the Policy Feature Cards (PFCs).
Table 2-5
Power Requirements and Heat DissipationPolicy Feature Cards (PFCs)
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-F6K-PFC3A
Policy Feature Card 3A
2.25
94.50
118.13
403.40
127.02
433.76
WS-F6K-PFC3B
Policy Feature Card 3B
1.47
61.74
77.18
263.55
82.98
283.39
WS-F6K-PFC3BXL
Policy Feature Card 3BXL
2.57
107.94
134.93
460.77
145.08
495.45
2-8
OL-4503-03-25
Chapter 2

Site Requirements
Table 2-5
Power Requirements and Heat DissipationPolicy Feature Cards (PFCs)
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
VS-F6K-PFC3C
Policy Feature Card 3C
1.90
79.80
99.75
340.65
107.26
366.29
VS-F6K-PFC3CXL
Policy Feature Card 3CXL
2.50
105.00
131.25
448.22
141.13
481.96
Table 2-6 lists the power and the heat numbers for the Distributed Forwarding Cards (DFCs).
Table 2-6
Power Requirements and Heat DissipationDistributed Forwarding Cards (DFCs)
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-F6K-DFC
Distributed Forwarding Card
2.10
88.20
110.25
376.50
118.55
404.84
WS-F6K-DFC3A
2.57
Distributed Forwarding Card 3A
107.94
134.93
460.77
145.08
495.45
WS-F6K-DFC3B
1.67
Distributed Forwarding Card 3B
70.14
87.68
299.41
94.27
321.95
WS-F6K-DFC3BXL
Distributed Forwarding
Card 3BXL
2.38
99.96
124.95
426.70
134.35
458.82
WS-F6700-CFC
Centralized Forwarding Card
0.75
31.5
39.38
134.47
42.34
144.59

OL-4503-03-25
2-9
Chapter 2
Site Requirements
Table 2-6
Power Requirements and Heat DissipationDistributed Forwarding Cards (DFCs) (continued)
AC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
DC
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-F6700-DFC3A
3.00
Distributed Forwarding Card 3A
126
157.5
537.86
169.35
578.35
WS-F6700-DFC3B
2.7
Distributed Forwarding Card 3B
113.40
141.75
484.08
152.42
520.51
WS-F6700-DFC3BXL
Card 3BXL
138.60
173.25
591.65
186.29
636.18
WS-F6700-DFC3C
1.65
Distributed Forwarding Card 3C
for use on CEF720 modules.
Supported only with Supervisor
Engine 720 and Supervisor
Engine 720-10GE
69.30
86.63
295.82
93.15
318.09
WS-F6700-DFC3CXL
Card 3CXL for use on CEF720
modules. Supported only with
Supervisor Engine 720 and
Supervisor Engine 720-10GE.
98.70
123.38
421.33
132.66
453.04
3.3
2.35
Table 2-7 lists the power and the heat numbers for the switch fabric modules.
Table 2-7
Power Requirements and Heat DissipationSwitch Fabric Modules
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-C6500-SFM
Switch Fabric Module
2.79
117.18
146.5
500.2
157.5
537.86
WS-X6500-SFM2
Switch Fabric Module 2
3.09
129.78
162.23
554
174.4
595.7
Table 2-8 lists the power and the heat numbers for the 10-Gigabit Ethernet modules.
Note
For all WS-X67xx modules, the values shown are for the baseboard only. When the baseboard has a CFC
or DFC3 daughter card installed, you must add the daughter card power to the baseboard power to get
the total slot power. For all other modules that support a mandatory or optional daughter card, you must
add the daughter card power to the baseboard power to get the total slot power.
2-10
OL-4503-03-25
Chapter 2

Site Requirements
Table 2-8
Power Requirements and Heat Dissipation10-Gigabit Ethernet Modules
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-X6502-10GE
2-port 10-Gigabit Ethernet
module
3.30
138.60
173.25
591.65
186.29
636.18
WS-X6704-10GE
4-Port 10-Gigabit Ethernet
module
6.28
263.76
329.70
1125.93
354.52
1210.67
WS-X6708-10G-3C
10.58
module with WS-F6700-DFC3C
daughter card.
444.36
555.45
1896.86
600.49
2050.66
WS-X6708-10G-3CXL
module with
WS-F6700-DFC3CXL daughter
card.
473.76
592.20
2022.36
640.22
2186.34
11.28
Table 2-9 lists the power and the heat numbers for the Gigabit Ethernet modules.
Table 2-9
Power Requirements and Heat DissipationGigabit Ethernet Modules
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-X6316-GE-TX
16-port 1000BASE-T Gigabit
Ethernet module
5.15
216.3
270.38
923.33
290.73
992.83
WS-X6408A-GBIC
8-port 1000BASE-X Gigabit
Ethernet module
2.00
84.00
105.00
358.58
112.90
385.56
WS-X6416-GBIC
Ethernet module
2.81
118.02
147.53
503.8
158.63
541.72
WS-X6416-GE-MT
8-port 1000BASE-SX Gigabit
Ethernet module
2.50
105.00
131.25
448.22
141.13
481.96
WS-X6516-GBIC
Ethernet module
3.40
142.80
178.50
609.58
191.94
655.46

OL-4503-03-25
2-11
Chapter 2
Site Requirements
Table 2-9
Power Requirements and Heat DissipationGigabit Ethernet Modules (continued)
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-X6516A-GBIC
Ethernet module
3.62
152.04
190.05
649.02
204.35
697.87
WS-X6724-SFP
24-Port 1000BASE-X Ethernet
module
2.23
99.66
117.08
399.81
125.89
429.90
WS-X6748-SFP
48-Port 1000BASE-X Ethernet
module
5.32
223.44
279.30
953.81
300.32
1025.60
WS-X6816-GBIC
16-Port1000BASE-X Gigabit
Ethernet module
3.84
161.28
201.60
688.46
216.77
740.28
Table 2-10 lists the power and the heat numbers for the 10/100/1000 Ethernet switching modules.
Table 2-10
Power Requirements and Heat Dissipation10/100/1000 Ethernet Switching Modules
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-X6148-GE-TX
48-port 10/100/1000 Ethernet
module
2.47
104.0
130.0
443.0
139.0
476.0
WS-X6148V-GE-TX
module with
WS-F6K-VPWR-GE PoE
daughter card
2.89
121.38
151.72
518.14
163.15
557.14
WS-X6148-GE-45AF
2.65
module with WS-F6K-GE48-AF
PoE daughter card
111.30
139.13
475.11
149.60
510.87
WS-X6148A-GE-TX
module
105.0
131.25
448.22
141.13
481.96
2.5
2-12
OL-4503-03-25
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Site Requirements
Table 2-10
Power Requirements and Heat Dissipation10/100/1000 Ethernet Switching Modules (continued)
AC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
DC
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-X6148A-GE-45AF
2.68
PoE daughter card
112.56
140.70
480.49
151.29
516.66
WS-X6516-GE-TX
module
3.45
144.90
181.13
618.54
194.76
665.10
WS-X6548-GE-TX
module
2.98
125.16
156.45
534.28
168.23
574.49
WS-X6548V-GE-TX
10/100/1000 Ethernet module
with WS-F6K-VPWR-GE PoE
daughter card
3.40
142.80
178.50
609.58
191.94
655.46
WS-X6548-GE-45AF
3.16
PoE daughter card
132.72
165.90
566.55
178.39
609.19
WS-X6748-GE-TX
10/100/1000 Ethernet module
294.00
367.50
1255.01
395.16
1349.48
7.00
Table 2-11 lists the power and the heat numbers for the Fast Ethernet switching modules.
Table 2-11
Power Requirements and Heat DissipationFast Ethernet Switching Modules
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-X6148-FE-SFP
48-port 100BASE-X module
2.3
96.60
120.75
412.36
129.84
443.40
WS-X6224-100FX-MT
24-port 100BASE-FX Ethernet
module, MMF
1.90
79.8
99.75
340.65
107.26
366.3
WS-X6324-100FX-MM
module, MMF
1.52
63.84
79.8
272.52
85.81
293.03

OL-4503-03-25
2-13
Chapter 2
Site Requirements
Table 2-11
Power Requirements and Heat DissipationFast Ethernet Switching Modules
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-X6324-100FX-SM
module, SMF
1.52
63.84
79.8
272.52
85.81
293.03
WS-X6524-100FX-MM
module
1.90
79.8
99.75
340.65
107.3
366.3
Table 2-12 lists the power and the heat numbers for the 10/100 Ethernet switching modules.
Table 2-12
Power Requirements and Heat Dissipation10/100 Ethernet Switching Modules
AC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
DC
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-X6148-RJ-21
2.39
48-port 10/100 Ethernet module
100.38
125.48
428.5
134.92
460.75
WS-X6148-RJ21V
2.39
with WS-F6K-VPWR PoE
daughter card
100.38
125.48
428.50
134.02
460.75
WS-X6148-21AF
2.57
with WS-F6K-FE48-AF PoE
daughter card
107.94
134.93
460.77
145.08
495.45
WS-X6148-RJ-45
2.39
100.38
125.48
428.50
134.92
460.75
WS-X6148-RJ45V
2.39
daughter card
100.38
125.48
428.50
134.92
460.75
WS-X6148-45AF
2.57
with WS-F6K-FE48-AF PoE
daughter card
107.94
134.93
460.77
145.08
495.45
WS-X6148A-RJ-45
1.00
42.0
52.5
179.29
56.45
192.78
WS-X6148A-45AF
2.57
107.94
134.93
460.77
145.08
495.45
WS-X6148X2-RJ-45
2.65
111.30
139.13
475.11
149.60
510.87
2-14
OL-4503-03-25
Chapter 2

Site Requirements
Table 2-12
Power Requirements and Heat Dissipation10/100 Ethernet Switching Modules (continued)
AC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
DC
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-X6148X2-45AF
3.07
with WS-F6K-FE48X2-AF PoE
daughter card
128.94
161.18
550.41
173.31
591.84
WS-X6196-RJ-21
2.74
115.08
143.85
491.25
154.68
528.22
WS-X6196-21AF
3.16
with WS-F6K-FE48X2-AF PoE
daughter card
132.72
165.90
566.55
178.39
609.19
WS-X6248A-TEL
2.69
(telco)
113
141.23
482.28
151.85
518.58
WS-X6348-RJ21V
2.39
daughter card
100.38
125.48
428.5
134.92
460.75
WS-X6348-RJ-45
2.39
100.38
125.48
428.5
134.92
460.75
WS-X6348-RJ-45V
2.39
daughter card
100.38
125.48
428.5
134.92
460.75
WS-X6548-RJ-21
2.90
121.80
152.25
519.93
163.71
559.07
WS-X6548-RJ-45
2.90
121.80
152.25
519.93
163.71
559.07
Table 2-13 lists the power and the heat numbers for the 10BASE Ethernet switching modules.
Table 2-13
Power Requirements and Heat Dissipation10BASE Ethernet Switching Modules
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-X6024-10FL-MT
24-port 10BASE-FL Ethernet
module
1.52
79.8
272.52
85.81
293.0
63.84
Table 2-14 lists the power and the heat numbers for the FlexWAN and the enhanced FlexWAN modules.

OL-4503-03-25
2-15
Chapter 2
Site Requirements
Table 2-14
Power Requirements and Heat DissipationFlexWAN and Enhanced FlexWAN Modules
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-X6182-2PA
FlexWAN module
2.38
99.96
125
426.7
134.35
458.82
WS-X6582-2PA
Enhance FlexWAN module
2.50
105.00
131.25
448.22
141.13
481.96
Table 2-15 lists the power and the heat numbers for the available service modules.
Table 2-15
Power Requirements and Heat DissipationService Modules
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
ACE10-6500-K9
Applications Control Engine
(ACE) module
5.23
219.66
274.58
937.67
295.24
1008.25
WS-SVC-ADM-1-K9
Traffic Anomaly Detector
Module
4.00
168.00
210.00
717.15
225.81
771.13
WS-SVC-AGM-1-K9
Anomaly Guard Module
4.00
168.00
210.00
717.15
225.81
771.13
WS-SVC-AON-1-K9
Application-Oriented
Networking (AON) module
4.00
168.00
210.00
717.15
225.81
771.31
WS-SVC-CMM
6.00
Communications Media Module
252.0
315.0
1075.73
338.71
1156.69
WS-SVC-CSG-1
Content Services Gateway
module
3.00
126.0
157.5
537.86
169.35
578.35
WS-SVC-FWM-1-K9
Firewall Services Module
4.09
171.78
214.73
733.29
230.89
788.48
WS-SVC-IDSM2-K9
Intrusion Detection System
Module 2
2.50
105.00
131.25
448.22
141.13
481.96
WS-SVC-IPSEC-1
IPSec VPN Services module
1.89
79.38
99.23
338.85
106.69
364.36
WS-SVC-MWAM-1
Multiprocessor WAN
Application Module
3.57
149.94
187.43
640.06
201.53
688.23
2-16
OL-4503-03-25
Chapter 2

Site Requirements
Table 2-15
Power Requirements and Heat DissipationService Modules (continued)
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
(Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-SVC-NAM-1
Network Analysis Module 1
2.89
121.38
151.73
518.14
163.15
557.14
WS-SVC-NAM-2
Network Analysis Module 2
3.47
145.74
182.18
622.13
195.89
668.95
WS-SVC-PSD-1
Persistent Storage Device
module
4.00
168.0
210.0
717.15
225.81
771.13
WS-SVC-WEBVPN-K9
WebVPN Services module
2.94
123.48
154.35
527.11
165.97
566.78
WS-SVC-WISM-1-K9
Wireless Services Module
(WiSM)
6.07
254.94
318.68
1088.25
342.66
1170.19
WS-SVC-WLAN-1-K9
Wireless LAN Services module
3.10
130.20
162.75
555.79
175.0
597.63
WS-X6066-SLB-S-K9
Content Switching module with
SSL
2.15
90.30
112.88
385.47
121.37
414.48
Table 2-16 lists the power and the heat numbers for SIP modules.
Table 2-16
Power Requirements and Heat DissipationSIPs
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
@ 42 VDC (Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
7600-SIP-200
5.69
239
299
1021
322
1100
7600-SIP-400
5.95
250
312
1065
338
1154
7600-SIP-600
6.42
270
338
1153
363
1240
Table 2-17 lists the power and the heat numbers for Ethernet Services modules.
Table 2-17
Power Requirements and Heat DissipationEthernet Services
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
@ 42 VDC (Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
7600-ES20-10G3CXL
8.11
341
426
1454
458
1563
7600-ES20-10G3C
8.11
341
426
1454
458
1563

OL-4503-03-25
2-17
Chapter 2
Site Requirements
Table 2-17
Power Requirements and Heat DissipationEthernet Services
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
@ 42 VDC (Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
7600-ES20-GE3CXL
8.11
341
426
1454
458
1563
7600-ES20-GE3C
8.11
341
426
1454
458
1563
7600-ES+2TGCXL
7.06
297
371.25
1267.81
399.19
1363.24
7600-ES+2TG3C
6.38
268
335
1144.02
360.21
1230.13
7600-ES+4TGCXL
9.49
399
498.75
1703.23
536.29
1831.43
7600-ES+4TG3C
8.82
370
362
1236.23
497.31
1698.31
7600-ES+40G3C
9.3
391
488.75
1669.08
122.31
417.69
7600-ES+20G3CXL
7.25
305
381.25
1301.96
409.94
1399.96
7600-ES+20G3C
6.58
276
345
1178.17
370.96
1266.85
7600-ES+40G3CXL
9.97
419
523.75
1788.60
563.17
1923.23
Table 2-18 lists the power and the heat numbers for Optical Service modules (OSMs).
Table 2-18
Power Requirements and Heat DissipationOSMs
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
@ 42 VDC (Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
OSM-2OC12-POS-MM, -SI,
-SL
OC-12 POS, 2-port
3.35
141
176
602
190
648
OSM-2OC12-POS-MM+, -SI+ 3.35

OC-12 POS, 2-port
141
176
816
190
648
OSM-4OC12-POS-MM, -SI,
-SL
OC-12 POS, 4-port
4.78
201
251
857
270
921
OSM-4OC12-POS-SI+
OC-12 POS, 4-port
4.54
191
239
816
257
877
OSM-4OC3-POS-SI
OC-3 POS, 4-port
2.42
102
128
437
138
4.70
OSM-4OC3-POS-SI+
OC-3 POS, 4-port
2.42
102
128
437
138
4.70
OSM-8OC3-POS-SI, -SL
OC-3 POS, 8-port
3.57
150
187
640
202
688
OSM-8OC3-POS-SI+, -SL+
OC-3 POS, 8-port
3.57
150
187
640
202
688
2-18
OL-4503-03-25
Chapter 2

Site Requirements
Table 2-18
Power Requirements and Heat DissipationOSMs
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
@ 42 VDC (Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
OSM-16OC3-POS-SI, -SL
OC-3 POS, 16-port
5.09
214
267
913
287
981
OSM-16OC3-POS-SI+
OC-3 POS, 16-port
4.83
203
254
868
271
925
OSM-2OC12-ATM-MM, -SI
OC-12 ATM, 2-port
3.61
152
190
649
204
698
OSM-2OC12-ATM-MM+,
-SI+
OC-12 ATM, 2-port
4.00
168
210
717
226
771
OSM-1OC48-POS-SS, -SI, -SL 4.26

OC-48 POS, 1-port
179
223
762
240
819
OSM-1OC48-POS-SS+, -SI+,
-SL+
OC-48 POS, 1-port
3.90
164
205
699
220
752
OSM-12CT3/DS0
Channelized T-3 to DS-0,
12-port
2.80
118
147
502
158
540
OSM-1CHOC12/T1-SI
Channelized OC-12/STM-4 to
DS-0, 1 port
2.80
118
147
502
158
540
OSM-1CHOC12/T3-SI
Channelized OC-12, 1-port
3.76
158
231
789
248
848
OSM-1CHOC48/T3-SS
Channelized OC-48, 1-port
5.76
242
197
672
212
723
OSM-2OC48/1DPT-SS, -SI,
-SL
OC-48 DPT1/POS, 2-ports
3.59
151
302
1031
325
1108
OSM-4GE-WAN-GBIC2
Gigabit Ethernet WAN Services
Module, 4-port
5.07
213
188
644
203
692
OSM-2+4GE-WAN+
Gigabit Ethernet WAN Services
Module, 2+4-port
3.76
158
267
911
287
979
1. DPT = Dynamic Packet Transport

2. GBICs = Gigabit Interface Converters
Table 2-19 lists the power and the heat numbers for miscellaneous modules.

OL-4503-03-25
2-19
Chapter 2
Site Requirements
Table 2-19
Power Requirements and Heat DissipationMiscellaneous Modules
AC
DC
Model Number/
Module Type
Module
Module
Current (A) Power
@ 42 VDC (Watts)
AC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
DC-Input
Power
(Watts)
Heat Diss.
(BTU/HR)
WS-X6066-SLB-APC
Content Switching Module
3.0
157.5
537.9
169.35
578.35
126.0
Table 2-20 provides a sample calculation of power and heat dissipation for the following router
configuration:
Cisco 7603 Router chassis (including AC-input power supplies)
One WS-X6K-S2U-MSFC2 supervisor engine
Two 4-port OC-12 POS modules
Table 2-20
Sample Calculation of Router Configuration
Input Current
AC-Input DC-Output
Power
Power
Heat Diss. 90 VAC 120 VAC
(Watts) (Watts)
(BTU/HR) (Amps) (Amps)
180 VAC
(Amps)
240 VAC
(Amps)
Cisco 7603 Router chassis

(with fans)
88
34
302
0.98
0.74
0.49
0.37
WS-X6K-S2U-MSFC2
182
145
620
2.02
1.57
1.01
0.76
OSM-4OC12-POS-MM
OC-12 module 4-port
502
402
1714
5.58
4.18
2.78
2.10
Total
751
565
2565
8.35
6.26
4.16
3.14
Model Number/
Module Type
Power Requirements
Warning
Read the installation instructions before connecting the system to the power source.
Follow these requirements when preparing your site for the router installation:
The redundant power option provides a second, identical power supply to ensure that power to the
chassis continues uninterrupted if one power supply fails or input power on one line fails.
In systems configured with the redundant power option, connect each of the two power supplies to
a separate input power source. If you fail to do this, your system might be susceptible to total power
failure due to a fault in the external wiring or a tripped circuit breaker.
To prevent a loss of input power, be sure that the total maximum load on each circuit supplying the
power supplies is within the current ratings of the wiring and breakers.
2-20
OL-4503-03-25
Chapter 2

Power Connection Guidelines
In some systems, you might use an uninterruptible power supply (UPS) to protect against power
failures at your site. Avoid UPS types that use ferroresonant technology. These UPS types can
become unstable with systems like the Cisco 7600 series router, which can have substantial current
draw fluctuations due to bursty data traffic patterns.
Use the information in Table 2-3 through Table 2-19 to estimate the power requirements and
heat dissipation of a Cisco 7600 series router based on a given configuration of the router. Table 2-20
provides a sample calculation. Determining power requirements might be useful for planning the power
distribution system needed to support the router.

This section provides the guidelines for connecting the Cisco 7600 series router AC and DC power
supplies to the site power source.
AC-Powered Systems
Basic guidelines for AC-powered systems include the following:
Each chassis power supply should have its own dedicated branch circuit.
The circuit must be protected by a dedicated two-pole circuit breaker. For North America, the circuit
breaker should be rated as follows:
15A for the 950 W power supply
15A or 20A for the 1400 W power supply
30A for the 4000 W power supply.
20A for the 6000 W power supply (one for each of two inputs)
For everywhere else, the circuit breaker should be sized according to the power supply input rating
and local or national code requirements.
The AC power receptacles used to plug in the chassis must be the grounding type. The grounding
conductors that connect to the receptacles should connect to protective earth ground at the service
equipment.
Warning
Never defeat the ground conductor or operate the equipment in the absence of a suitably installed
ground conductor. Contact the appropriate electrical inspection authority or an electrician if you are
uncertain that suitable grounding is available.
Warning
The plug-socket combination must be accessible at all times because it serves as the main
disconnecting device.

OL-4503-03-25
2-21
Chapter 2
Warning
This product requires short-circuit (overcurrent) protection, to be provided as part of the building
Table 2-21 lists the AC-input power cord options, specifications, and Cisco product numbers for the
950 W, 1400 W, 1900 W, 3000 W, 4000 W, and the 6000 W AC-input power supplies. Table 2-21 also
references power cord illustrations.
Table 2-21
AC-Input Power Cord Options
Locale
Part Number
Length
Plug Rating
Power Cord
Reference
Illustration
950 W Power Supply (PWR-950-AC=)
North America
CAB-AC15A-90L-US(=)
8 feet (2.5m)
125VAC, 15A
Figure 2-1
Europe
CAB-AC10A-90L-EU(=)
8 feet (2.5m)
250VAC, 10A
Figure 2-2
United Kingdom
CAB-AC10A-90L-UK(=)
8 feet (2.5m)
250VAC, 10A
Figure 2-3
Italy
CAB-AC10A-90L-IT(=)
8 feet (2.5m)
250VAC, 10A
Figure 2-4
Australia
CAB-AC10A-90L-AU(=)
8 feet (2.5m)
250VAC, 10A
Figure 2-5
1400 W Power Supply (PWR-1400-AC=)
Argentina
CAB-7513ACR=
14 feet (4.3 m) 10 A, 250 VAC
Figure 2-6
Australia,
New Zealand
CAB-7513ACA=
14 feet (4.3 m) 15 A, 250 VAC
Figure 2-7
Continental Europe
CAB-7513ACE=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-8
CAB-2500W-EU=
16 A, 250 VAC
Figure 2-9
International
CAB-AC-2500W-INT
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-10
Italy
CAB-7513ACI=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-11
Japan, North
America
CAB-7513AC=
14 feet (4.3 m) 20 A, 125 VAC
Figure 2-12
CAB-AC-2500W-US1=
16 A, 250 VAC
Figure 2-19
CAB-AC-C6K-TWLK=
16 A, 250 VAC
Figure 2-13
South Africa
CAB-7513ACSA=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-14
Switzerland
CAB-ACS-16=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-15
Switzerland
CAB-ACS-10=
7 feet (2.3 m)
10 A, 250 VAC
Figure 2-22
United Kingdom
CAB-7513ACU=
14 feet (4.3 m) 13 A, 250 VAC
Figure 2-16
China
CAB-AC16A-CH
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-23
1900 W Power Supply (PWR-1900-AC/6=)
North America
(locking)
CAB-GSR16-US(=)
14 feet (4.3m)
250VAC, 20A
Figure 2-17
Europe
CAB-GSR16-EU(=)
14 feet (4.3m)
250VAC, 16A
Figure 2-17
International
CAB-AC16A-90L-IN(=)
14 feet (4.3m)
250VAC, 16A
Figure 2-17
2700 W Power Supply (PWR-2700-AC)
2-22
OL-4503-03-25
Chapter 2

Table 2-21
AC-Input Power Cord Options (continued)
Locale
Part Number
Length
Plug Rating
Power Cord
Reference
Illustration
North America
(locking)
CAB-GSR16-US(=)
14 feet (4.3m)
250VAC, 20A
Figure 2-17
Europe
CAB-GSR16-EU(=)
14 feet (4.3m)
250VAC, 16A
Figure 2-17
International
CAB-AC16A-90L-IN(=)
14 feet (4.3m)
250VAC, 16A
Figure 2-17
China
CAB-AC16A-CH=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-23
Continental Europe
CAB-AC-2500W-EU=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-18
International
CAB-AC-2500W-INT=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-10
Israel
CAB-AC-2500W-ISRL=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-24
Japan, North
America
(nonlocking plug)
200240VAC
operation
CAB-AC-2500W-US1=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-19
Japan, North
America (locking
plug)
200240VAC
operation
CAB-AC-C6K-TWLK=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-13
Japan, North
America
100120VAC
operation1
CAB-7513AC=
14 feet (4.3 m) 20 A, 125 VAC
Figure 2-12
South Africa
CAB-7513ACSA=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-14
Switzerland
CAB-ACS-16=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-15
Australia,
New Zealand
CAB-AC-16A-AUS=
14 feet (4.3 m) 16A,250 VAC
Figure 2-25
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-26
Power Distribution Unit CAB-C19-CBN

(PDU(=)2
3000 W Power Supply (WS-CAC-3000W)
Continental Europe
CAB-AC-2500W-EU=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-18
International
CAB-AC-2500W-INT=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-10
Japan, North
America
(nonlocking plug)
200240VAC
operation
CAB-AC-2500W-US1=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-19
Japan, North
America (locking
plug)
200240VAC
operation
CAB-AC-C6K-TWLK=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-13

OL-4503-03-25
2-23
Chapter 2
Table 2-21
AC-Input Power Cord Options (continued)
Plug Rating
Power Cord
Reference
Illustration
Locale
Part Number
Length
Japan, North
America
100120VAC
operation3
CAB-7513AC=
14 feet (4.3 m) 20 A, 125 VAC
Figure 2-12
Switzerland
CAB-ACS-16=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-15
China
CAB-AC16A-CH=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-23
Australia,
New Zealand
CAB-AC-16A-AUS=
14 feet (4.3 m) 16A,250 VAC
Figure 2-25
North America
WS-CAC-4000W-US=
12 feet (3.6m)
250VAC, 30A
Figure 2-20
International
WS-CAC-4000W-INT=
12 feet (3.6m)
250VAC, 30A
Figure 2-21
4000 W Power Supply
6000 W Power Supply

Peoples Republic of CAB-AC16A-CH=
China
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-23
Continental Europe
CAB-AC-2500W-EU=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-18
International
CAB-AC-2500W-INT=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-10
Israel
CAB-AC-2500W-ISRL=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-24
Japan, North
America
(nonlocking plug)
200240VAC
operation
CAB-AC-2500W-US1=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-19
Japan, North
America (locking
plug)
200240VAC
operation
CAB-AC-C6K-TWLK=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-13
Japan, North
America
100120 VAC 4
CAB-7513AC= 4
14 feet (4.3 m) 20 A, 125 VAC
Figure 2-12
Switzerland
CAB-ACS-16=
14 feet (4.3 m) 16 A, 250 VAC
Figure 2-15
Australia,
New Zealand
CAB-AC-16A-AUS=
14 feet (4.3 m) 16A,250 VAC
Figure 2-25
1. The 3000 W power supply operating on 110 VAC delivers 1400 W.

2. The PDU power cable is designed for users who power their switch from a PDU. The end of the cable that plugs into the Cisco
7600 series router chassis has a C19 connector; the other end of the cable that plugs into the PDU has a C20 connector.
3. The 3000 W power supply operating on 110 VAC delivers 1400 W.
4. The 6000 W power supply operating on two 110 VAC inputs delivers 2900 W. When operating with 100120VAC, you must
use two AC power cords and the power supply output is limited to 2900 W.
2-24
OL-4503-03-25
Chapter 2

AC Power Cord Illustrations

This section contains the AC power cord illustrations. Note that an AC power cord may be used with
several power supplies. See the power supply specifications tables for the correct AC power cord
illustrations for your power supply.
Figure 2-1
CAB-AC15A-90L-US(=)
Plug: NEMA 5-15
Cordset rating: 15 A, 125 V

Length: 8 ft 2 in. (2.5 m)
113344
Connector: IEC 60320 C15
Figure 2-2
CAB-AC10A-90L-EU(=)
Plug: CEE 7/7

113342

OL-4503-03-25
2-25
Chapter 2
Figure 2-3
CAB-AC10A-90L-UK(=)

Plug: BS 1363
113345
13 A
fuse
Figure 2-4
CAB-AC10A-90L-IT(=)
Plug: CEI 23-16/7

113343
Figure 2-5
CAB-AC10A-90L-AU(=)
Plug: SAA AS 3112

113341
2-26
OL-4503-03-25
Chapter 2

Figure 2-6
CAB-7513ACR=
Plug: IRAM 2073

Length: 14 ft 0 in. (4.26 m)
113352
Figure 2-7
CAB-7513ACA=
Plug: SAA AS 3112

Length: 14 ft 0 in. (4.26 m)
113353
Figure 2-8
CAB-7513ACE=
Plug: CEE 7/7

Length: 14 ft 0 in. (4.26 m)
113354

OL-4503-03-25
2-27
Chapter 2
Figure 2-9
CAB-2500W-EU=
Plug: CEE 7/7

Length: 14 ft 0 in. (4.26 m)
113360
Figure 2-10
CAB-AC-2500W-INT=

Length: 14 ft 0 in. (4.26 m)
Plug: IEC 309
113361
Figure 2-11
CAB-7513ACI=
Plug: CEI 23-16/7

Length: 14 ft 0 in. (4.26 m)
113355
2-28
OL-4503-03-25
Chapter 2

Figure 2-12
CAB-7513AC=
Plug: NEMA 5-20

Length: 14 ft 0 in. (4.26 m)
113356
Figure 2-13
CAB-AC-C6K-TWLK=

Length: 14 ft 0 in. (4.26 m)
113363
Plug: NEMA L6-20
Figure 2-14
CAB-7513ACSA=
Plug: IEC 884

Length: 14 ft 0 in. (4.26 m)
113357

OL-4503-03-25
2-29
Chapter 2
Figure 2-15
CAB-ACS-16=

113364
Plug: SEV 5934-2

Type 23

Figure 2-16
CAB-7513ACU=
Plug: BS 1363
113359
13A replaceable fuse

Length: 14 ft 0 in. (4.26 m)
Figure 2-17
AC Power Cord Plugs and Appliance Coupler for the 1900 W Power Supply
North America (Non-locking)

(1900W power supply)
NEMA 6-20 plug (20A, 250V)
North America (Locking)

NEMA L6-20 plug (20A, 250V)
68142
International
EN 60309 (16A, 250V)
Europe
VIIG plug
CEE (7) VII (16A)
Appliance coupler
C19W coupler
Hot EN60320/C19 (20A)
2-30
OL-4503-03-25
Chapter 2

Figure 2-18
CAB-AC-2500W-EU=
Plug: CEE 7/7

Length: 14 ft 0 in. (4.26 m)
113360
Figure 2-19
CAB-AC-2500W-US1=
Plug: NEMA 6-20

Length: 14 ft 0 in. (4.26 m)
113362
WS-CAC-4000W-US=

Length: 12 ft 0 in. (3.65 m)
Plug: NEMA L6-30
Hardwired to
power
supply
113366
Figure 2-20

OL-4503-03-25
2-31
Chapter 2
Figure 2-21
WS-CAC-4000W-INT=
Hardwired to
power
supply
113365

Length: 12 ft 0 in. (3.65 m)
Plug: IEC 60309
Figure 2-22
CAB-ACS-10=
Plug: SEV 1011

113358
Figure 2-23
CAB-AC16A-CH=
Connector: IEC
60320-1 C19
126792
Plug: GB16C
Cordset rating: 16A, 250V

Length: 14 ft 0 in. (4.26 m)
2-32
OL-4503-03-25
Chapter 2

Figure 2-24
CAB-AC-2500W-ISRL=
Plug: SI16S3

Length: 14 ft 0 in. (4.26 m)
130113
Figure 2-25
CAB-AC-16A-AUS

Length: 14 ft 0 in. (4.26 m)
Plug: AU20S3
140586
Connector:
IEC 60320 C20
CAB-C19-CBN
Connector:
IEC 60320 C19

140587
Figure 2-26
DC-Powered Systems
Basic guidelines for DC-powered systems include the following:
Each chassis power supply should have its own dedicated input power source. The source must
comply with the safety extra-low voltage (SELV) requirements in the UL 60950, CSA 60950, EN
60950, IEC 60950 standards.
The circuit must be protected by a dedicated two-pole circuit breaker. The circuit breaker should be
sized according to the power supply input rating and local or national code requirements.

OL-4503-03-25
2-33
Chapter 2
Caution
The circuit breaker is considered the disconnect device and should be easily accessible.
The system ground is the power supply and chassis ground.
Do not connect the DC-return wire to the system frame or to the system grounding equipment.

Table 2-22 lists the site planning activities that you should perform prior to installing the Cisco 7600
series router. Completing each activity helps ensure a successful router installation.
Table 2-22
Task No.
Planning Activity
Space evaluation:
Verified By
Time
Date
Space and layout

Floor covering
Impact and vibration
Lighting
Maintenance access
2
Environmental evaluation:
Ambient temperature
Humidity
Altitude
Atmospheric contamination
Airflow
Power evaluation:
Input power type
Power receptacles (15A/20A/30A))
Receptacle proximity to the equipment
Dedicated (separate) circuits for redundant
power supplies
UPS for power failures
DC systems: Proper gauge wire and lugs
Grounding evaluation:
Circuit breaker size
CO ground (AC- and DC-powered systems)
Cable and interface equipment evaluation:

Cable type
Connector type
Cable distance limitations
Interface equipment (transceivers)
EMI evaluation:
Distance limitations for signaling
Site wiring
RFI levels
2-34
OL-4503-03-25
CH A P T E R
Note
osrouter/index.htm
This chapter describes how to install a Cisco 7600 series router in a rack. For first-time installations,
perform the procedures in the following sections in the order listed:
Unpacking the Router, page 3-2
Installation Guidelines, page 3-3
Required Tools, page 3-4
Installing the Shelf Brackets and Crossbar Bracket, page 3-4
Installing the Chassis Brackets, page 3-5
Installing the Router Chassis in the Rack, page 3-9
Installing the Stabilizer Kit (Cisco 7609 Router, Cisco 7609-S, and Cisco 7613 Router Only), page
3-13
Installing the Cable Management System (Cisco 7609 Router and Cisco 7609-S Router Only), page
3-15
System Ground Connection, page 3-19
Installing the Power Supplies in the Router Chassis, page 3-25
Attaching the Interface Cables, page 3-25

OL-4503-24
3-1
Chapter 3
Verifying Router Chassis Installation, page 3-30
Before starting the installation procedures in this chapter, see the Site Planning Checklist section on
page 2-34 to verify that all site planning activities were completed.
For information on installing modules, refer to the Cisco 7600 Series Router Module Installation Guide.
Warning
Warning
Before working on a chassis or working near power supplies, unplug the power cord on AC units;
disconnect the power at the circuit breaker on DC units.
Warning
The plug-socket combination must be accessible at all times because it serves as the main
disconnecting device.
Warning
TThis unit is intended for installation in restricted access areas. A restricted access area can be
accessed only through the use of a special tool, lock and key, or other means of security.
Warning
There is the danger of explosion if the battery is replaced incorrectly. Replace the battery only with
the same or equivalent type recommended by the manufacturer. Dispose of used batteries according
to the manufacturers instructions.
Warning
Class 1 laser product.
Warning
Because invisible laser radiation may be emitted from the aperture of the port when no cable is
connected, avoid exposure to laser radiation and do not stare into open apertures.

Tip
Do not discard the shipping container when you unpack the router. Flatten the shipping cartons and store
them with the pallet. You will need these containers if you need to move or ship the router in the future.
Repacking instructions are provided in Appendix D, Repacking the Cisco 7600 Series Router.
Perform the following to check the contents of the shipping container:
Check the contents of the accessories kit against the Accessories Kit Components Checklist and the
packing slip. Verify that you received all listed equipment, which should include the following:
Hardware and software documentation, if ordered
Optional equipment that you ordered, such as network interface cables, transceivers, or special
connectors
3-2
OL-4503-24
Chapter 3

Check the modules in each slot. Ensure that the configuration matches the packing list and that all
the specified interfaces are included.
Before installing the chassis, ensure that the equipment rack complies with the following guidelines:
The width of the rack, measured between the two front mounting strips or rails, must be 17.75 inches
(45.09 cm).
The depth of the rack, measured between the front and rear mounting strips, must be at least
19.25 inches (48.9 cm) but not more than 32 inches (81.3 cm).
The rack must have sufficient vertical clearance to insert the chassis. The chassis heights are as
follows:
Cisco 7603 Router7 inches (17.8 cm) (4 RU)
Cisco 7603-S Router7 inches (17.8 cm) (4 RU)
Cisco 7604 router8.7 inches (22.09 cm) (5 RU)
Cisco 7606 Router12.25 inches (31.11 cm) (7 RU)
Cisco 7606-S Router12.25 inches (31.11 cm) (7 RU)
Cisco 7609-S Router36.75 inches (93.35 cm) (21 RU)
Note
Caution
Note
Chassis height is measured in rack units (RU).
If the rack is on wheels, ensure that the brakes are engaged or that the rack is otherwise stabilized.
We recommend that you maintain a minimum air space of 6 inches (15 cm) between walls and the chassis
air vents and a minimum horizontal separation of 12 inches (30.5 cm) between two chassis to prevent
overheating.
The installation hardware is not suitable for use with racks with obstructions (such as a power strip) that
could impair access to field-replaceable units (FRUs).

OL-4503-24
3-3
Chapter 3
Required Tools
Warning
To prevent bodily injury when mounting or servicing this unit in a rack, you
must take special precautions to ensure that the system remains stable. The
following guidelines are provided to ensure your safety:
This unit should be mounted at the bottom of the rack if it is the only unit in the rack.
When mounting this unit in a partially filled rack, load the rack from the bottom to the
top with the heaviest component at the bottom of the rack.
If the rack is provided with stabilizing devices, install the stabilizers before mounting
or servicing the unit in the rack.
Required Tools
These tools and equipment are required to install the chassis in the rack:
Number 1 and number 2 Phillips-head screwdrivers
3/16-inch flat-blade screwdriver
Tape measure and level
Installing the Shelf Brackets and Crossbar Bracket

If you are installing a Cisco 7609 router, Cisco 7609-S router, or Cisco 7613 router, you must first install
the shelf brackets and the crossbar bracket.
To install the shelf brackets and the crossbar bracket, perform these steps:
Step 1
Position one of the two shelf brackets in the rack as shown in Figure 3-1.
Step 2
Secure the shelf bracket to the rack by using three 12-24 x 3/4-inch or 10-32 x 3/4-inch screws.
Step 3
Repeat Steps 1 and 2 for the second shelf bracket. Make sure that the second shelf bracket is level with
the first bracket.
Step 4
Attach the crossbar bracket to the back of the shelf brackets using two M3 screws as shown in Figure 3-2.
3-4
OL-4503-24
Chapter 3

Figure 3-1
Installing the Shelf Brackets
Shelf bracket
Shelf bracket
Figure 3-2
H9466
12-24 x 3/4-inch
or
10-32 x 3/4-inch screw (6x)
Attaching the Crossbar Bracket to the Shelf Brackets
Front of rack
Shelf bracket
48123
Shelf bracket
M3 screw
Crossbar
bracket
M3 screw

The chassis is shipped with the mounting brackets installed on the front of the chassis. These brackets
can be installed on the rear of the chassis.
To install the brackets on the rear of the chassis, perform these steps:

OL-4503-24
3-5
Chapter 3
Step 1
Remove the screws that secure the brackets to the chassis. (See Figure 3-3 for brackets on Cisco 7603
router for 19" racks, Figure 3-4 for brackets on Cisco 7603-S router for 19" racks, Figure 3-5 for
brackets on Cisco 7604 router for 19" racks, Figure 3-6 for brackets on Cisco 7606 router for 19" racks,
Figure 3-7 for brackets on Cisco 7606-S router for 19" racks and Figure 3-8 for brackets on Cisco 7609
router, Cisco 7609-S router, and Cisco 7613 router for 19" racks).
Note
Figure 3-8 shows the Cisco 7609 router and the Cisco 7609-S router. For 19 brackets, the
procedure is the same for the Cisco 7609 router, 7609-S router, and Cisco 7613 Router.
Note
The Cisco 7609-S router chassis supports four-post 23" rack-mounting; it does not support a
single two-post (Telco) center flange rack-mount. You can accomplish a four-post frame mount
by using two by two-post(Telco) racks placed back to back or by using a four-post enclosed rack.
Note
The Cisco 7609-S router is shipped with 19 racks. If you are installing the Cisco 7609-S router
into a 23" rack, use adapter plates (from Hendry or Newton) to reduce the 23" rack side to side
mounting screw pattern back down to a 19" rack dimension. Use the vendor-supplied
documentation to attach two of the adaptor plates to the 23" rack.
Figure 3-3
Brackets on Cisco 7603 Router
WS-X6K-SUP2-2GE
T
LE
STE
SY
NS
CO
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
CONSOLE
Load
PORT 1
PCMCIA
PORT 2
EJECT
1%
OSM-4OC12 POS-SI
NK
LI
NK
LI
VE
CTI
RX
A
S
TX
TX
TU
STA
SE
RE
IR
NK
LI
NK
2 LIN
LI
TI
RX
AC
TX
TX
RX
4 PORT OC-12 POS SM
VE
R
IE M
RR R
CA ALA
RT
VE
TI
RX
AC
TX
TX
RX
R
IE M
RR R
CA ALA
PO
NK
RT
VE
TI
TX
TX
R
IE M
RR R
CA ALA
4 LI
RX
AC
RX
PO
RT
63180
TU
STA
SUPERVISOR2
RX
R
IE M
RR R
CA ALA
PO
RT4
PO
OSM-4OC12 POS-SI
VE
TI
4 PORT OC-12 POS SM
RX
AC
TX
TX
TU
STA
E
ES
IR
NK
LI
2 LIN
NK
LI
4 LIN
VE
TI
R
IE M
RR R
CA ALA
RX
AC
TX
TX
RX
RT
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VE
TI
R
IE M
RR R
CA ALA
RX
AC
TX
TX
RX
RT
PO
VE
TI
TX
TX
RX
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IE M
RR R
CA ALA
RX
AC
RT
PO
RX
R
IE M
RR R
CA ALA
RT4
PO
3-6
OL-4503-24
Chapter 3

Figure 3-4
Brackets on Cisco 7603-S Router
-48 TO
-60V
50A MAX
PEM 1 PEM
2
PEM-DC
FAN
STATUS
-48 TO
-60V
50A MAX
PEM-DC
7600-ES20-10G3
CXL
A/L
S
U
AT
ST
ETHERNET
SERVICES
MODULE
7600-ES20-10G3
CLASS 1 LASER
CXL
A/L
A/L
FAN-MO
TU
TA
D-3SHS
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
Figure 3-5
FAN
STATUS
TU
STA
TU
STA

OL-4503-24
3-7
Chapter 3
Figure 3-6
WS-X6K-SUP2-2GE
US
ST
SY
LE
EM
AT
ST
NS
CO
R
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
Load
PORT 1
CONSOLE
SUPERVISOR2
PCMCIA
PORT 2
EJECT
1%
OSM-4OC12 POS-SI
K
LIN
TI
RX
AC
TX
TI
RX
AC
TX
US
VE
AT
ST
SE
4
NK
LI
2 LINK
NK
LI
RX
VE
TX
TI
RX
AC
TX
RX
TX
TX
R
IE M
RR AR
CA AL
RT
PO
4 LINK
VE
TI
AC
RX
R
IE M
RR AR
CA AL
RE
IR
TX
TX
4 PORT OC-12 POS SM
K
LIN
VE
RX
RT
IE M
RR AR
CA AL
PO
RX
R
IE M
RR AR
CA AL
RT
PO
RT
PO
OSM-4OC12 POS-SI
VE
TI
RX
AC
VE
TX
TI
RX
AC
TX
US
AT
ST
4 PORT OC-12 POS SM
SE
4
NK
LI
2 LINK
NK
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VE
TX
TI
RX
AC
RX
TX
TX
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IE M
RR AR
CA AL
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PO
4 LINK
RX
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AT
ST
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2 LINK
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4 LINK
AC
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RE
IR
TX
TX
4 PORT OC-12 POS SM
RX
R
IE M
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CA AL
RT
PO
63898
RX
R
IE M
RR AR
CA AL
RT
PO
RT
PO
OSM-4OC12 POS-SI
VE
TI
RX
AC
TI
RX
AC
TX
US
VE
TX
AT
ST
SE
4
NK
LI
2 LINK
NK
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VE
TI
RX
VE
TX
TI
RX
AC
TX
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TX
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R
IE M
RR AR
CA AL
RT
PO
4 LINK
AC
RX
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RE
IR
TX
TX
4 PORT OC-12 POS SM
RX
R
IE M
RR AR
CA AL
RT
PO
RX
R
IE M
RR AR
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RT
PO
RT
PO
OSM-4OC12 POS-SI
VE
TI
RX
AC
VE
TX
TI
Figure 3-7
SE
4
NK
LI
2 LINK
RE
NK
LI
4 LINK
VE
TX
TI
RX
R
IE M
RR AR
CA AL
RX
AC
TX
2
IR
RX
AC
TX
US
AT
ST
4 PORT OC-12 POS SM
VE
TX
TI
RX
R
IE M
RR AR
CA AL
RX
AC
TX
1
RT
PO
TX
TX
2
RT
PO
RX
R
IE M
RR AR
CA AL
3
RT
PO
RX
R
IE M
RR AR
CA AL
RT
PO
Brackets on Cisco 7606-S Router
FAN
STATU
S
7600-ES20-10G3C
XL
A/L
S
Cisco 7606
T606S
THERM-
TU
STA
ETHERNET
SERVICES
MODULE
7600-ES20-10G3C
CLASS 1 LASER
XL
A/L
A/L
S
TU
STA
ETHERNET
SERVICES
MODULE
7600-ES20-10G3C
CLASS 1 LASER
XL
A/L
A/L
3
S
TU
STA
ETHERNET
SERVICES
MODULE
7600-ES20-10G3C
CLASS 1 LASER
XL
A/L
A/L
4
S
TU
STA
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
5
0
US
AT
ST
191926
3-8
OL-4503-24
10
10
11
10
MT
E
EM
MG
T
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R
ST
TIV
SE
AT
ST
SY
PW
AC
RE
11
11
12
10
10
10
11
10
11
11
12
11
12
12
12
48 PORT
48 PORT
48 PORT
13
13
14
13
13
14
14
13
13
14
EJECT
EJECT
48 PORT
11
12
11
12
11
12
11
12
CONSOLE
48 PORT
48 PORT
48 PORT
CONSOLE
11
12
11
12
12
11
12
12
14
13
13
14
14
13
13
14
15
16
16
16
17
14
15
18
17
14
15
17
DISK 0
DISK 0
13
15
13
13
14
15
14
13
14
14
15
16
19
18
15
16
18
16
17
20
19
16
17
19
17
18
21
20
17
18
20
18
19
22
21
18
19
21
19
20
23
22
19
20
22
20
21
24
23
20
21
23
21
22
21
22
22
22
23
23
23
24
24
24
23
24
23
24
23
24
10/100/1000
BASE-T GE
10/100/1000
BASE-T GE
10/100/1000
BASE-T GE
26
25
25
26
25
25
26
25
25
26
25
26
26
27
26
27
27
28
27
28
28
29
28
29
29
30
29
30
30
31
30
31
31
32
31
32
32
33
32
33
33
34
33
34
34
35
34
35
35
36
35
36
36
36
35
36
37
39
37
41
40
37
40
38
37
38
37
40
38
37
38
SWITCHING MODULE
38
39
39
37
38
SWITCHING MODULE
38
37
38
SWITCHING MODULE
35
36
35
36
35
36
38
37
SWITCHING MODULE
K
LIN
PORT 8
26
K
LIN
PORT 7
23
24
25
K
LIN
PORT 6
10/100/1000
BASE-T GE
K
LIN
PORT 5
24
K
LIN
PORT 4
23
K
LIN
37
37
38
37
38
37
37
38
K
LIN
SWITCHING MODULE
SWITCHING MODULE
SWITCHING MODULE
PORT 8
35
36
35
36
36
K
LIN
35
36
36
PORT 7
34
35
35
K
LIN
34
PORT 6
32
33
33
K
LIN
31
32
32
PORT 5
31
K
LIN
31
PORT 4
29
30
30
K
LIN
28
29
29
PORT 3
28
K
LIN
26
27
28
PORT 2
PORT 3
35
36
K
LIN
33
PORT 2
30
K
LIN
27
34
PORT 1
27
K
LIN
26
25
25
26
25
25
26
25
25
26
26
PORT 1
10/100/1000
BASE-T GE
10/100/1000
BASE-T GE
10/100/1000
BASE-T GE
23
24
23
24
24
23
24
24
38
39
39
40
39
40
40
41
40
41
K
LIN
PORT 9
42
43
42
43
44
43
K
LIN
PORT 9
42
41
38
39
41
41
42
45
44
41
42
44
42
43
46
45
42
43
45
43
44
47
46
43
44
46
44
44
45
45
46
45
46
48
46
47
47
48
47
48
47
48
47
48
48
48
47
48
PHONE
PHONE
PHONE
PHONE
47
48
47
48
47
48
PHONE
PHONE
PHONE
47
48
46
47
USB 2.0
45
47
48
48
USB 2.0
47
79896
STATUS
MT
E
EM
MG
T
US
R
ST
TIV
SE
AT
ST
SY
PW
AC
RE
WS-X6548-GE-TX
STATUS
WS-X6548-GE-TX
WS-X6548-GE-TX
STATUS
WS-X6548-GE-TX
WS-SUP32-GE-3B
POWER SUPPLY 2
POWER SUPPLY 1
STATUS
OUTPUT
FAIL
FAN
OK
INPUT
OK
WS-SUP32-GE-3B
WS-X6548-GE-TX
STATUS
STATUS
WS-X6548-GE-TX
STATUS
WS-X6548-GE-TX
To prevent personal injury or damage to the chassis, never attempt to lift or tilt the chassis using the
handles on modules (such as power supplies, fans, or cards); these types of handles are not designed
to support the weight of the unit. Lift the unit only by using handles that are an integral part of the
chassis, or by grasping the chassis underneath its lower edge.
Warning
Brackets on Cisco 7609 Router and Cisco 7609-S Router

Figure 3-8
L bracket
L bracket
Step 2
Position one of the brackets against the chassis side, and align the screw holes.
Step 3
Secure the bracket to the chassis with the screws removed in Step 1.
Step 4
Repeat Steps 2 and 3 for the other bracket.
3-9
OL-4503-24

Chapter 3
Chapter 3
To install the router chassis in the equipment rack, perform these steps:
Step 1
Step 2
Position the chassis in the rack as follows:

a.
If the front of the chassis (front panel) is at the front of the rack, insert the rear of the chassis between
the mounting posts.
b.
If the rear of the chassis is at the front of the rack, insert the front of the chassis between the
mounting posts.
Align the mounting holes in the bracket (and optional cable guide) with the mounting holes in the
equipment rack. (See Figure 3-9 for the Cisco 7603 router, Figure 3-10 for the Cisco 7604 router,
Figure 3-11 for the Cisco 7606 router, Figure 3-12 for the Cisco 7606-S router, and Figure 3-13 for the
Cisco 7609 router, Cisco 7609-S router, and Cisco 7613 router.)
Figure 3-9
Installing the Cisco 7603 Router in the Rack
WS-X6K-SUP2-2GE
S
STE
SY
LE
TU
STA
NS
CO
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
CONSOLE
SUPERVISOR2
Load
PORT 1
PCMCIA
PORT 2
EJECT
NK
LI
NK
LI
VE
TI
RX
AC
TX
TX
TU
STA
SE
RE
IR
NK
LI
NK
NK
2 LI
LI
VE
TI
RX
AC
TX
TX
RX
4 PORT OC-12 POS SM
R
IE M
RR R
CA ALA
RT
VE
TI
TX
TX
R
IE M
RR R
CA ALA
4 LIN
RX
AC
RX
PO
RT
VE
TI
TX
TX
R
IE M
RR R
CA ALA
PO
RX
AC
RX
RT
63181
1%
OSM-4OC12 POS-SI
RX
R
IE M
RR R
CA ALA
PO
RT4
PO
OSM-4OC12 POS-SI
VE
TI
4 PORT OC-12 POS SM
RX
AC
TX
TX
TU
STA
RE
IR
NK
LI
2 LIN
NK
LI
4 LIN
VE
TI
R
IE M
RR R
CA ALA
RX
AC
TX
TX
RX
ET
RT
PO
VE
TI
TX
TX
RX
R
IE M
RR R
CA ALA
RX
AC
RT
PO
VE
TI
TX
TX
RX
R
IE M
RR R
CA ALA
RX
AC
RT
PO
RX
R
IE M
RR R
CA ALA
RT4
PO
3-10
OL-4503-24
Chapter 3

Figure 3-10
FAN
STATUS
US
AT
ST
US
126563
AT
ST
Figure 3-11
WS-X6K-SUP2-2GE
US
ST
SY
LE
EM
AT
ST
NS
CO
R
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
Load
PORT 1
CONSOLE
SUPERVISOR2
PCMCIA
PORT 2
EJECT
1%
OSM-4OC12 POS-SI
K
LIN
K
LIN
VE
TI
RX
AC
TI
RX
AC
TX
US
VE
TX
AT
ST
SE
4
NK
LI
NK
NK
2 LI
LI
TI
RX
AC
RX
VE
TX
TI
RX
AC
TX
R
IE M
RR AR
CA AL
RE
IR
TX
TX
4 PORT OC-12 POS SM
VE
RX
4 LINK
TX
TX
R
IE M
RR AR
CA AL
RT
PO
RX
R
IE M
RR AR
CA AL
RT
PO
RX
RT
IE M
RR AR
CA AL
PO
RT
PO
OSM-4OC12 POS-SI
VE
TI
RX
AC
VE
TX
TI
RX
AC
TX
US
AT
ST
4 PORT OC-12 POS SM
SE
IR
NK
LI
2 LINK
NK
LI
VE
TI
RX
AC
RX
VE
TX
TI
RX
AC
TX
R
IE M
RR AR
CA AL
RE
TX
TX
RX
1
RT
RX
IE M
RR AR
CA AL
PO
4 LINK
TX
TX
R
IE M
RR AR
CA AL
RT
PO
RX
R
IE M
RR AR
CA AL
RT
PO
RT
PO
OSM-4OC12 POS-SI
VE
TI
RX
AC
TX
TI
RX
AC
TX
US
VE
AT
ST
SE
4
NK
LI
2 LINK
NK
LI
VE
TI
RX
AC
RX
VE
TX
TI
RX
AC
TX
R
IE M
RR AR
CA AL
RE
IR
TX
TX
4 PORT OC-12 POS SM
RX
TX
TX
R
IE M
RR AR
CA AL
RT
PO
4 LINK
RX
R
IE M
RR AR
CA AL
RT
PO
RX
R
IE M
RR AR
CA AL
RT
PO
RT
PO
OSM-4OC12 POS-SI
VE
TI
RX
AC
TI
RX
AC
TX
US
VE
TX
AT
ST
SE
4
NK
LI
2 LINK
NK
LI
TI
RX
AC
RX
VE
TX
TI
RX
AC
TX
R
IE M
RR AR
CA AL
RE
IR
TX
TX
4 PORT OC-12 POS SM
VE
RX
TX
TX
R
IE M
RR AR
CA AL
RT
PO
4 LINK
63899
RX
R
IE M
RR AR
CA AL
RT
PO
RX
R
IE M
RR AR
CA AL
RT
PO
RT
PO
OSM-4OC12 POS-SI
VE
TI
RX
AC
VE
TX
TI
SE
4
NK
LI
2 LINK
RE
NK
LI
4 LINK
VE
TX
TI
RX
R
IE M
RR AR
CA AL
RX
AC
TX
2
IR
RX
AC
TX
US
AT
ST
4 PORT OC-12 POS SM
VE
TX
TI
RX
R
IE M
RR AR
CA AL
RX
AC
TX
1
RT
PO
TX
TX
2
RT
PO
RX
R
IE M
RR AR
CA AL
3
RT
PO
RX
R
IE M
RR AR
CA AL
RT
PO

OL-4503-24
3-11
Chapter 3
Figure 3-12
Installing the Cisco 7606-S Router in the Rack
FAN
STATUS
7600-ES20
-10G3CXL
A/L
1
S
Cisco 7606
06S
THERM-T6
TU
STA
ETHERNE
T
SERVICES
MODULE
7600-ES20
CLASS 1 LASER
-10G3CXL
A/L
A/L
TU
STA
ETHERNE
T
SERVICES
MODULE
7600-ES20
CLASS 1 LASER
-10G3CXL
A/L
A/L
3
TU
STA
ETHERNE
T
SERVICES
MODULE
7600-ES20
CLASS 1 LASER
-10G3CXL
A/L
A/L
4
TU
STA
ETHERNE
T
SERVICES
MODULE
CLASS 1 LASER
A/L
5
0
6
US
191922
AT
ST
Figure 3-13
Installing the Cisco 7609 Router, Cisco 7609-S Router, and Cisco 7613 Router
in the Rack
Left L bracket
Right L bracket
RX
RX
RX
79920
TX
TX
PORT 2
PORT 2
LIN
TX
Crossbar bracket
Shelf bracket
3-12
OL-4503-24
Chapter 3

Figure 3-14
nstalling the Cisco 7609-S Router in a Four-Post Rack
Left L bracket
Right L bracket
RX
RX
RX
191649
TX
TX
PORT 2
PORT 2
K
LIN
TX
Crossbar bracket
Step 3
Install the eight or ten (four or five per side) 12-24 x 3/4-inch or 10-32 x 3/4-inch screws through the
holes in the bracket and into the threaded holes in the equipment rack posts.
Note
Step 4
Shelf bracket
For four-post rack-mounting, install the eight or ten (four or five per side) 12-24 x 3/4-inch or
10-32 x 3/4-inch screws through the holes in the bracket and into the threaded holes in the
addtional equipment rack posts. See Figure 3-14.
Use a tape measure and level to verify that the chassis is installed straight and level.
Installing the Stabilizer Kit (Cisco 7609 Router, Cisco 7609-S, and
Cisco 7613 Router Only)
Note
The stabilizer kit is included only in the accessory kits for the Cisco 7609 Router and Cisco 7613 Router.
If you are not installing the Cisco 7609 router, Cisco 7609-S router, or Cisco 7613 Router in a rack, you
must install stabilizer brackets to the bottom of the chassis. The stabilizer brackets reduce the possibility
that the freestanding chassis will tip over.

OL-4503-24
3-13
Chapter 3
Open the stabilizer kit package and use the kit contents list in Table 3-1 to verify that all parts are
included.
Table 3-1
Note
Stabilizer Kit Contents
Quantity
Part Description
16
M4 Phillips countersunk-head screws
Stabilizer brackets
Received
Have a second person available to perform this procedure.

To install the stabilizer brackets, perform these steps:
Step 1
Have one person tilt and hold the chassis to one side.
Step 2
With the chassis tilted, attach the stabilizer bracket to the side of the chassis with the eight M4 screws
as shown in Figure 3-15.
3-14
OL-4503-24
E
R
T
SE
MT
MT
RE
MG
T
SE
RE
MG
PW
OL
NS
R
PW
OL
CONSOLE
CONSOLE
NK 2
LI
NK 4
LI
K
LIN
R
IE
M
AC
TX
RT
PO
RT
PO
RX
RX
RT
PO
PCMCIA
TX
RX
TX
RX
RX
PCMCIA
VE
TI
RX
TX
VE
TI
AC
AC
VE
TI
R
IE
RR M
CA AR
AL
RR
CA AR
AL
R
IE
RR M
CA AR
AL
SE
RE
T
SE
RE
T
SE
RE
NK
LI IER
RR M
CA AR
AL
SE
T
SE
RE
RE
NK
LI IER
RR M
CA AR
AL
NK 4
LI
NK 4
LI
NK
4 LI
CONSOLE
PORT
MODE
CONSOLE
PORT
MODE
NK 3
LI
NK 3
LI
NK
4 LI
EJECT
TX
R
IE
M
AC
RR
CA AR
AL
VE
TI
VE
TI
AC
AC
VE
TI
RX
TX
R
IE
RR M
CA AR K
AL LIN
R
IE
RR M
CA AR
AL
EJECT
TX
R
IE
RR M
CA AR
AL
TX
RX
TX
RX
RX
RX
TX
RT
PO
RT
PO
RX
RT
PO
TX
TX
100%
Switch
TX
RX
RX
TX
Load
Load
VE
TI
RX
TX
VE
TI
AC
VE
TI
AC
AC
Switch
1%
100%
1%
R
IE
RR M
CA AR
AL
R
IE
M
RR
CA AR
AL
R
IE
RR M
CA AR
AL
RX
RX
LIN
PORT 1
R
IE
RR M
CA AR
AL
VE
TI
AC
RX
TX
VE
TI
AC
VE
TI
AC
R
IE
RR M
CA AR K
AL LIN
R
IE
RR M
CA AR
AL
TX
TX
LIN
PORT 1
TX
RT
PO
RT
PO
RX
RT
PO
TX
RX
TX
RX
RX
RX
RX
TX
TX
PORT 2
PORT 2
K
LIN
TX
79921
WS-X6K-SUP2-2GE
CO
NS
CO
EM
ST
SY
US
AT
ST
SUPERVISOR2
WS-X6K-SUP2-2GE
EM
ST
SY
US
AT
ST
SUPERVISOR2
OSM-40C12-POS-MM
US
AT
ST
NK 1
LI
NK 2
LI
NK
LI
NK
LI
NK 3
LI
NK 1
LI
NK 2
NK
2 LI
LI
CT
OC12 POS MM
US
AT
NK
2 LI
SE
ST
NK 1
LI
NK
LI
E
E
OSM-40C12-POS-MM
SWITCH FABRIC MDL
US
US
NK
LI
TIV
LE
CT
LE
WS-C6500-SFM
TIV
AC
AC
OC12 POS MM
WS-C6500-SFM
AT
XT
NE
SE
XT
NE
AT
ST
ST
SWITCH FABRIC MDL
US
AT
ST
OSM-40C12-POS-MM
OC12 POS MM
OSM-8OC3-POS MM
US
AT
ST
8 PORT OC3 POS MM
US
AT
ST
OSM-8OC3-POS MM
8 PORT OC3 POS MM
If you are not rack-mounting the Cisco 7613 Router and you want to install the cable guide assemblies,
you must obtain ten 12x24 or 10x32 nuts. Use the screws supplied in the accessory kit and the nuts you
obtained to attach the cable guide assembly to the L bracket.
Note
Installing the Stabilizer Brackets

Figure 3-15
Step 3
Tilt the chassis to the other side.
Step 4
Attach the second stabilizer bracket to the other side of the chassis with eight M4 screws.
Step 5
Lower the chassis so that it rests on both stabilizer brackets.
3-15
OL-4503-24

Chapter 3
Installing the Cable Management System (Cisco 7609 Router and

Cisco 7609-S Router Only)
This section describes the installation procedures for the cable management system.
Chapter 3
Note
The cable management system is included only in the accessory kit for the Cisco 7609
router(CABLETRAY-09=) and Cisco 7609-S router(CABLETRAY-09S=). Do note that the extended
and the standard cable guides are included in the CABLETRAY-09= that is shipped with Cisco 7609
routers, and only the extended cable guide is included in the CABLETRAY-09S= shipped with Cisco
7609-S routers.
Note
The cable management system is shipped with the extended cable guide installed, but can be used with
the supplied standard cable guide. Use the extended cable guide with Ethernet and Fast Ethernet modules
(24 to 48 ports) using 10/100 cable. Use the standard cable guide with OSMs or other low port-density
modules (up to 16 ports) using fiber and coax cable. We recommend that you install the cable
management system before replacing the cable guide. See the Replacing the Cable Guide section on
page 3-17 for replacement procedures.
To install the cable management system, perform these steps:
Step 1
Place the cable management system against the chassis, as shown in Figure 3-16, and tighten the captive
installation screws.
Step 2
Assure that the hinge is flat against the chassis, and install four 6x32 screws to secure the back plate to
the chassis.
Figure 3-16
Installing the Cable Management System
85713
CISCO 7609
FAN
STATUS
FAN
1
FAN
2
EM
US
ST
AT
SY
ST
WS-X6K-SUP2-2GE
EM
US
ST
AT
SY
ST
SUPERVISOR2
WS-X6K-SUP2-2GE
AT
SUPERVISOR2
ST
US
OSM-40C12-POS-MM
AT
ST
AT
OC12 POS MM
ST
OSM-40C12-POS-MM
OC12 POS MM
SWITCH FABRIC MDL
AT
WS-C6500-SFM
WS-C6500-SFM
U
AT
SWITCH FABRIC MDL
ST
OSM-40C12-POS-MM
TU
OC12 POS MM
STA
OSM-8OC3-POS MM
TU
STA
8 PORT OC3 POS MM
OSM-8OC3-POS MM
8 PORT OC3 POS
ST
Hinge screws
Note
To route the cables through the cable guide, remove the front panel and attach the interface
cables to the modules. See the Attaching the Interface Cables section on page 3-25 for
information on attaching the interface cables.
3-16
OL-4503-24
Chapter 3

Step 3
Loosen the two captive installation screws on the front panel. (See Figure 3-18.)
Figure 3-17
Removing the Front Panel
85432
CISCO 7609
FAN
STATUS
FAN
1
FAN
2
AT
ST
EM
EM
SY
US
ST
SY
US
ST
AT
WS-X6K-SUP2-2GE
ST
SUPERVISOR2
US
WS-X6K-SUP2-2GE
TU
STA
SUPERVISOR2
OSM-40C12-POS-MM
AT
OC12 POS MM
TU
STA
ST
OSM-40C12-POS-MM
OC12 POS MM
SWITCH FABRIC MDL
AT
WS-C6500-SFM
WS-C6500-SFM
SWITCH FABRIC MDL
TU
STA
OSM-40C12-POS-MM
TU
OC12 POS MM
OSM-8OC3-POS MM
STA
TU
STA
8 PORT OC3 POS MM
OSM-8OC3-POS MM
8 PORT OC3 POS
ST

Step 4
Remove the front panel and set it aside.
Step 5
Attach the interface cables to the modules and route the cables through the cable guide.
Step 6
Install the front panel by hooking the top of the front panel over the cable guide.
Step 7
Tighten the two captive installation screws. (See Figure 3-18.)
Replacing the Cable Guide

To replace the cable guides on the cable management system, perform these steps:
Step 1
Loosen the two captive installation screws on the front panel. (See Figure 3-18.)

OL-4503-24
3-17
Chapter 3
Figure 3-18
Removing the Front Panel
85432
CISCO 7609
FAN
STATUS
FAN
1
FAN
2
ST
AT
ST
EM
EM
SY
US
ST
SY
US
WS-X6K-SUP2-2GE
AT
SUPERVISOR2
ST
US
WS-X6K-SUP2-2GE
AT
SUPERVISOR2
OSM-40C12-POS-MM
TU
STA
ST
OC12 POS MM
TU
STA
OSM-40C12-POS-MM
OC12 POS MM
SWITCH FABRIC MDL
AT
WS-C6500-SFM
WS-C6500-SFM
SWITCH FABRIC MDL
TU
STA
OSM-40C12-POS-MM
TU
OC12 POS MM
OSM-8OC3-POS MM
STA
8 PORT OC3 POS MM
TU
STA
OSM-8OC3-POS MM
8 PORT OC3 POS
ST

Step 2
Remove the front panel and set it aside.
Step 3
Remove the two screws that secure the cable guide to the back panel and remove the cable guide by
lifting it up and away from the back panel. (See Figure 3-19.)
Figure 3-19
Removing the Cable Guide
277193
Standard
Cable Guide
FAN
STATUS
FAN
1
FAN
2
ST
EM
US
ST
AT
SY
WS-X6K-SUP2-2GE
EM
US
ST
AT
SY
ST
SUPERVISOR2
WS-X6K-SUP2-2GE
US
AT
ST
SUPERVISOR2
OSM-40C12-POS-MM
US
AT
ST
US
OC12 POS MM
AT
OSM-40C12-POS-MM
ST
OC12 POS MM
SWITCH FABRIC MDL
AT
WS-C6500-SFM
WS-C6500-SFM
US
AT
SWITCH FABRIC MDL
OSM-40C12-POS-MM
US
ST
AT
OC12 POS MM
US
OSM-8OC3-POS MM
AT
ST
ST
8 PORT OC3 POS MM
OSM-8OC3-POS MM
8 PORT OC3 POS
Note
ST
The installation of the cable guide module is shipped alongwith the chassis. The unit should slid
into the grooves on the chassis as shown in Figure 3-19.
Step 4
Install the standard cable guide to the back panel by hooking the lip of the cable guide to the back panel.
(See Figure 3-19.)
Step 5
Install the two screws to secure the cable guide to the back plate. (See Figure 3-19.)
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Chapter 3

System Ground Connection
Before installing the front panel, attach the interface cables to the modules and route the cables
through the cable guide. See the Attaching the Interface Cables section on page 3-25 for
information on attaching the interface cables.
Note
Step 6
Attach the interface cables to the modules and route the cables through the cable guide.
Step 7
Install the front panel by hooking the top of the front panel over the cable guide.
Step 8
Tighten the two captive installation screws. (See Figure 3-20.)

Figure 3-20
Front Panel Installation
85432
CISCO 7609
FAN
STATUS
FAN
1
FAN
2
EM
ST
SY
US
AT
ST
WS-X6K-SUP2-2GE
EM
ST
SY
US
AT
ST
SUPERVISOR2
WS-X6K-SUP2-2GE
TU
SUPERVISOR2
STA
US
OSM-40C12-POS-MM
TU
STA
AT
OC12 POS MM
ST
OSM-40C12-POS-MM
WS-C6500-SFM
OC12 POS MM
AT
SWITCH FABRIC MDL
WS-C6500-SFM
TU
STA
SWITCH FABRIC MDL
OSM-40C12-POS-MM
OC12 POS MM
TU
STA
OSM-8OC3-POS MM
TU
STA
8 PORT OC3 POS MM
OSM-8OC3-POS MM
8 PORT OC3 POS
ST

This section describes how to connect a system (earth) ground to the Cisco 7600 series router.
Note
You must connect the system ground on both AC- and DC-powered systems to an earth ground if
Foreign Exchange Station (FXS) modules are installed or if this equipment is installed in a US or
European Central Office
Note
For the Cisco 7603 router, Cisco 7604 router, Cisco 7606 router, and Cisco 7606-S DC-powered
systems, the system ground is also the power supply ground. The DC ground must be installed with a
permanent connection to an earth ground according to NEC guidelines.

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Chapter 3
Note
There are additional grounding requirements necessary when using the PWR-2700-DC power supply in
the Cisco 7606 router and Cisco 7606-S router, the PWR-2700-DC/4 power supply in the Cisco 7604
router, the PWR-4000-DC power supply in Cisco 7609 or Cisco 7613 routers, and the PWR-6000-DC
power supply in the Cisco 7609-S router. See Installing a PWR-2700-DC/4 Power Supply in a Cisco
7604 Router, page 5-45, Installing a PWR-2700-DC Power Supply in a Cisco 7606 Router, page 5-52,
Installing a PWR-2700-DC Power Supply in a Cisco 7606-S Router, page 5-56, Installing a
PWR-4000-DC Power Supply in a Cisco 7609 Router or a Cisco 7609-S Router, page 5-69, Installing a
PWR-4000-DC Power Supply in a Cisco 7613 Router, page 5-90 and Installing a PWR-6000-DC Power
Supply in a Cisco 7609 or a Cisco 7609-S Router, page 5-79.
On the Cisco 7603 router, Cisco 7603-S router, Cisco 7604 router, Cisco 7606 router, Cisco 7606-S
router, and Cisco 7613 router, two threaded M4 holes are provided on the chassis frame to attach the
ground cable. (See Figure 3-21 for the Cisco 7603 router and Cisco 7606 router, Figure 3-22 for the
Cisco 7604 router, Figure 3-23 for the Cisco 7606-S router, and Figure 3-24 for the Cisco 7613 router.)
On the Cisco 7609 router and Cisco 7609-S router, three threaded M4 holes are provided on each side
of the chassis frame to attach the ground cable. Use any set of two M4 holes to install the ground cable
horizontally or vertically. (See Figure 3-25.)
Required Tools and Equipment

To connect the system ground, you need the following tools and materials:
One grounding lug.
Two M4 (metric) hex-head screws with locking washers.
Note
The grounding lug and M4 hex-head screws with locking washers are provided in kit
69-0815-01.
Note
The Cisco 7609-S router uses the 4AWG grounding lug and M6 hex-head screws with locking
washers provided in kit 69-1713-02.
One grounding wire. The grounding wire must be sized according to local and national installation
requirements. Depending on the power supply and system, a 12 AWG conductor or larger size wire
is required for U.S. installations.
Number 2 Phillips-head screwdriver.
Crimping tool (must be large enough to accommodate the girth of the grounding lug when crimping
the grounding cable into the lug).
Wire-stripping tool.
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Figure 3-21
Cisco 7603 Router, Cisco 7603-S Router, and Cisco 7606 RouterSystem Ground
Location
System ground
connector
Wire
Grounding lug
System ground
connector
WS-X6K-SUP2-2GE
S
STE
SY
LE
TU
STA
NS
CO
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
CONSOLE
SUPERVISOR2
Load
PORT 1
PCMCIA
PORT 2
EJECT
OSM-4OC12 POS-SI
NK
LI
63190
1%
NK
LI
IV
T
AC
RX
SE
RE
IR
NK
LI
NK
2 LIN
LI
TIV
RX
AC
TX
TX
RX
4 PORT OC-12 POS SM
TX
TX
US
AT
ST
R
IE M
RR R
CA ALA
RT
TIV
RX
AC
R
IE M
RR R
CA ALA
PO
4 LIN
TX
TX
RX
RT
TIV
RX
AC
R
IE M
RR R
CA ALA
PO
TX
TX
RX
RT
RX
R
IE M
RR R
CA ALA
PO
RT
PO
OSM-4OC12 POS-SI
TIV
4 PORT OC-12 POS SM
NK
LI
Note
2 LIN
NK
LI
4 LIN
IV
CT
R
IE M
RR R
CA ALA
RX
TX
TX
RX
ET
RE
IR
TX
TX
US
AT
ST
RX
AC
RT
PO
TIV
TX
TX
RX
R
IE M
RR R
CA ALA
RX
AC
RT
PO
IV
T
AC
TX
TX
RX
R
IE M
RR R
CA ALA
RX
RT
PO
RX
R
IE M
RR R
CA ALA
RT
PO
The Cisco 7609-S router uses the 4AWG grounding lug and M6 hex-head screws with locking washers
provided in kit 69-1713-02.
Figure 3-22
Cisco 7604 RouterSystem Ground Location
Grounding
lug
System ground
connector
Wire
System ground
connector
FAN
STATUS
1126564
TU
STA
TU
STA

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Chapter 3
Figure 3-23
Cisco 7606-S RouterSystem Ground Location
System ground
connector
Grounding
lug
System ground
connector
Wire
FAN
STATU
S
7600-ES20-10G3
CXL
A/L
S
Cisco 7606
T606S
THERM-
U
AT
ST
ETHERNET
SERVICES
MODULE
7600-ES20-10G3
CLASS 1 LASER
CXL
A/L
A/L
S
U
AT
ST
ETHERNET
SERVICES
MODULE
7600-ES20-10G3
CLASS 1 LASER
CXL
A/L
A/L
3
S
U
AT
ST
ETHERNET
SERVICES
MODULE
7600-ES20-10G3
CLASS 1 LASER
CXL
A/L
A/L
4
S
U
AT
ST
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
6
US
AT
ST
191923
3-22
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Figure 3-24
Cisco 7613 RouterSystem Ground Location
TX
E
TIV
TX
TX
E
TIV
AC
E
TIV
AC
E
TIV
AC
AC
TX
R
R
TX
TX
X
NK
LI
55842
TX
TX
PORT 2
NK
LI
TX
TX
PORT 2
TX
PORT 2
PORT 2
TX
INPUT
FAN OUTPUT
OKINPUT OK
FAN FAIL
OUTPUT
OK
OK
FAIL
INPUT
FAN OUTPUT
OKINPUT OK
FAN FAIL
OUTPUT
OK
OK
FAIL
Grounding
pad location
under lip
Grounding
pad
Wire
Grounding lug
Screws (M4)
Note
The system ground connection is not accessible with the PWR-4000-DC power supply; the power supply
itself provides the system ground. You must use an industry standard 2-hole compression lug for the
power supply ground terminal. For information, see Installing a PWR-4000-DC Power Supply in a Cisco
7613 Router, page 5-90.

OL-4503-24
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Chapter 3
Figure 3-25
Cisco 7609 Router and Cisco 7609-S RouterSystem Ground Location
Wire
System ground
connector
System ground
connector
Grounding lug
OR
Wire
Grounding lug
85461
System ground
connector
Note
The system ground connection with the PWR-4000-DC power supply in a Cisco 7609 router and a Cisco
7609-S router is provided by the PWR-4000-DC power supply ground. Additionally, you can connect a
system (earth) ground. For information, see Installing a PWR-4000-DC Power Supply in a Cisco 7609
Router or a Cisco 7609-S Router, page 5-69.
The system ground connection with the PWR-6000-DC power supply in a Cisco 7609-S router is
provided by the PWR-6000-DC power supply ground. Additionally, you can connect a system (earth)
ground. For information, see Installing a PWR-6000-DC Power Supply in a Cisco 7609 or a Cisco
7609-S Router, page 5-79.
Note
When using a PWR-4000-DC power supply in a Cisco 7609 router, you must always connect the
PWR-4000-DC power supply ground.
Note
When using a PWR-6000-DC power supply in a Cisco 7609-S router, you must always connect the
Connecting the System Ground

You must complete this procedure before connecting system power or turning on the Cisco 7600 series
router.
To attach the grounding lug and cable to the grounding pad, perform these steps:
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Chapter 3

Step 1
Use a wire-stripping tool to remove approximately 0.75 inch (19 mm) of the covering from the end of
the grounding wire.
Step 2
Insert the stripped end of the grounding wire into the open end of the grounding lug.
Step 3
Use the manufacturer recommended crimping tool to secure the grounding wire in place in the grounding
lug.
Step 4
Locate and remove the adhesive label from the system grounding pad on the chassis.
Step 5
Place the grounding wire lug against the grounding pad, making sure there is solid metal-to-metal
contact.
Step 6
Secure the grounding lug to the chassis with two M4 screws. Ensure that the grounding lug will not
interfere with other hardware or rack equipment.
Step 7
Prepare the other end of the grounding wire, and connect it to an appropriate grounding point in your
site to ensure adequate earth ground for the Cisco 7600 series router.

The power supply (AC or DC) is shipped separately from the chassis. Remove the power supply from
its shipping packaging. Install and connect it to the site power by referring to the Installing an AC-Input
Power Supply section on page 5-7 or the Installing DC-Input Power Supplies section on page 5-41.
Note
There are additional grounding requirements necessary when using PWR-4000-DC power supply in
Cisco 7609 or Cisco 7613 routers. See Installing a PWR-4000-DC Power Supply in a Cisco 7609 Router
or a Cisco 7609-S Router, page 5-69 and Installing a PWR-4000-DC Power Supply in a Cisco 7613
Router, page 5-90.
There are additional grounding requirements necessary when using PWR-6000-DC power supply in
Cisco 7609-S router. See Installing a PWR-6000-DC Power Supply in a Cisco 7609 or a Cisco 7609-S
Router, page 5-79.
Attaching the Interface Cables

Warning
During this procedure, wear grounding wrist straps to avoid ESD damage to the card. Do not directly
touch the backplane with your hand or any metal tool, or you could shock yourself.
This section provides general information on attaching interface cables to the supervisor engines and to
the modules.
Depending on the modules you have installed in your chassis, you will have different styles of
connectors to attach.
Note
Refer to the Cisco 7600 Series Router Module Installation Guide for additional module information.

OL-4503-24
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Chapter 3
Warning
Do not work on the system or connect or disconnect cables during periods of lightning activity.
Warning
To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telephone-network
voltage (TNV) circuits. LAN ports contain SELV circuits, and WAN ports contain TNV circuits. Some
LAN and WAN ports both use RJ-45 connectors. Use caution when connecting cables.
Connecting the Supervisor Engine Console Port

This section describes how to connect to the supervisor engine console port from a terminal or modem.
The console port on the supervisor engine allows you to perform the following functions:
Configure the Cisco 7600 series router from the CLI
Monitor network statistics and errors
Configure SNMP agent parameters
Download software updates to the Cisco 7600 series router or distribute software images residing
in Flash memory to attached devices
The console port, located on the front panel of the supervisor engine, is shown in Figure 3-26.
Figure 3-26
Supervisor Engine Console Port Connector
WS-X6K-SUP2-2
GE
SUPERVISOR
Note
LE
EM
ST
SY
GH
SO
N
CO
PW
LI
SE
CONSOLE
PORT
MODE
RE
CONSOLE
62226
US
AT
ST
The accessory kit that shipped with your router contains the necessary cable and adapters to connect a
terminal or modem to the console port.
To connect a terminal to the console port using the cable and adapters provided, perform these steps:
Step 1
Place the console port mode switch in the in position (factory default).
Step 2
Connect to the port using the RJ-45-to-RJ-45 cable and RJ-45-to-DB-25 DTE adapter or RJ-45-to-DB-9
DTE adapter (labeled Terminal).
Step 3
Position the cable in the cable guide (if installed). Make sure that there are no sharp bends in the cable.
Step 4
Check the terminal documentation to determine the baud rate. The baud rate of the terminal must match
the default baud rate (9600 baud) of the console port. Set up the terminal as follows:
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Chapter 3

9600 baud
8 data bits
No parity
2 stop bits
To connect a terminal using a Catalyst 5000 family Supervisor Engine III console cable, perform these
steps:
Step 1
Place the console port mode switch in the out position.
Step 2
Connect to the port using the Supervisor Engine III cable and the appropriate adapter for the terminal
connection.
Step 3
Position the cable in the cable guide (if installed). Make sure there are no sharp bends in the cable.
Step 4
Check the terminal documentation to determine the baud rate. The baud rate of the terminal must match
the default baud rate (9600 baud) of the console port. Set up the terminal as follows:
9600 baud
8 data bits
No parity
2 stop bits
To connect a modem to the console port, perform these steps:

Step 1
Place the console port mode switch in the in position.
Step 2
Connect to the port using the RJ-45-to-RJ-45 rollover cable and the RJ-45-to-DB-25 DCE adapter
(labeled Modem).
Step 3
Position the cable in the cable guide (if installed). Make sure there are no sharp bends in the cable.
Connecting the Supervisor Engine Uplink Ports

This section describes how to connect to the supervisor engine uplink ports.
Warning
Note
In a redundant configuration with two supervisor engines, the uplink ports on the redundant (standby)
supervisor engine are active and can be used for normal traffic, like any other ports in the chassis.
To connect to the supervisor engine uplink ports, perform these steps:

OL-4503-24
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Chapter 3
Step 1
Remove the plugs from the Gigabit Interface Converter (GBIC) optical bores; store them for future use.
Step 2
Remove the plugs from the SC-type connector on the fiber-optic cable. Insert the connector into the
GBIC. (See Figure 3-27.)
Figure 3-27
Connecting the Supervisor Engine Uplink Ports
LIN
48128
PORT 1
Note
When you plug the SC-type connector into the GBIC, make sure that both the transmit (Tx) and receive
(Rx) fiber-optic cables are fully inserted into the SC-type connector.
Note
If you are using the LX/LH GBIC with MMF, you need to install a patch cord between the GBIC and
the MMF cable.
Connecting to the Interface Ports

Note
For connector specifications, see Appendix B, Connector and Cable Specifications.
Note
For information on cleaning optical interfaces, see

http://www.cisco.com/warp/public/127/cleanfiber2.html.
The Optical Services Modules (OSMs) and supported Catalyst 6500 series modules have the following
interface ports:
SC-Type fiber-optic connectors. (See Figure 3-28.)
LC fiber-optic connectors. (See Figure 3-29.)
MT-RJ fiber-optic connector. (See Figure 3-30.)
Mini-SMB cable connector. (See Figure 3-31.)
RJ-45Catalyst 6500 series 48-port 10/100TX switching modules. (See Figure 3-32.)
3-28
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SC-Type Fiber-Optic Connector
Figure 3-29
LC Fiber-Optic Connector
Figure 3-30
MT-RJ Fiber-Optic Connector
Figure 3-31
Mini-SMB Cable Connector
Figure 3-32
RJ-45 Connectors
48129
77891
14367
58476
247372
Figure 3-28

OL-4503-24
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Chapter 3

After you finish connecting the modules, you need to verify that the modules, power supplies, power
entry modules (PEMs), and fan assemblies are correctly and securely installed. To verify the chassis
installation, perform these steps:
Step 1
Verify that the ejector levers of each module are fully closed (parallel to the faceplate) to ensure that the
supervisor engine and all modules are fully seated in the backplane connectors.
Step 2
Check the captive installation screws of each module, power supply, PEM, and fan assembly. Tighten
any loose captive installation screws.
Note
On the Cisco 7603 Router and Cisco 7606 Router, PEM 1 connects the site power source to power
supply 1; PEM 2 connects the site power source to power supply 2. If there is only one PEM and one
power supply installed in the chassis, verify that they are in the correct bays before powering up the
system. See the PEM section on page 1-32 for PEM and power supply locations.
Warning
Power supply captive installation screws must be tight to ensure protective grounding continuity.
Step 3
Verify that all empty module slots have blank faceplates (WS-X6K-SLOT-CVR) installed and that the
screws holding the plates in place are tight.
Step 4
For AC-powered systems, turn the switch on the PEM or power supply to the On (|) position to power
up the system. For DC-powered systems, move the circuit breaker switch handle to the On (|) position
to power up the system.
Warning
Blank faceplates and cover panels serve three important functions: they prevent exposure to
hazardous voltages and currents inside the chassis; they contain EMI that might disrupt other
equipment; and they direct the flow of cooling air through the chassis. Do not operate the system
unless all modules, faceplates, front covers, and rear covers are in place.
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Troubleshooting
This chapter describes how to troubleshoot the Cisco 7600 series router hardware installation and
contains these sections:
Getting Started, page 4-1
Problem Solving to the System Component Level, page 4-2
Identifying Startup Problems, page 4-2
Troubleshooting the Power Supply, page 4-3
Troubleshooting the Fan Assembly, page 4-4
Troubleshooting Modules, page 4-4
Contacting Customer Service, page 4-5
If your system has problems starting up, use the information in this chapter to help isolate the cause.
Problems with the initial startup are often caused by a module that has become dislodged from the
backplane or a power supply that has been disconnected from the power cord connector. Although
temperature conditions above the maximum acceptable level rarely occur at initial startup, you may
encounter these conditions during extended operation. Long-term monitoring functions also include
independent reporting of DC-output voltage problems.
Note
This chapter covers only the chassis component hardware aspects of troubleshooting. For
module-specific information, refer to the Cisco 7600 Series Internet Router Module Installation Guide.
Getting Started
When the initial system boot is complete, verify the following:
Power supplies are supplying power to the system.
The system fan assembly is operating.
System software boots successfully.
The supervisor engine and all modules are installed properly in their slots, and each was initialized
without problems.
If each of these conditions is met and the hardware installation is complete, refer to the
Cisco 7600 Series Internet Router Software Configuration Guide, the Cisco 7600 Series Internet Router
IOS Software Configuration Guide, the Cisco 7600 Series Internet Router IOS Command Reference, or

OL-4503-03-25
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Chapter 4
Troubleshooting
the Cisco 7600 Series Internet Router IOS Command Reference publications to troubleshoot the
software. However, if any of these conditions are not met, use the procedures in this chapter to isolate
and, if possible, resolve the problem.

The key to success when troubleshooting the system is to isolate the problem to a specific system
component. The first step is to compare what the system is doing to what it should be doing. Because a
startup problem can usually be attributed to a single component, it is more efficient to isolate the
problem to a subsystem rather than troubleshoot each separate component in the system.
The router consists of the following subsystems:
Power supplyIncludes the power supplies and power supply fans.
Power entry module (PEM)On the Cisco 7603 Router and Cisco 7606 Router, there is one PEM
for each power supply. The PEM connects the site source to the power supply.
Fan assemblyThe chassis fan assembly should operate whenever system power is on. You should
see the FAN LED turn green and should be able to hear the fan assembly to determine whether or
not it is operating. If the FAN LED is red, this indicates that one or more fans in the fan assembly
is not operating. You should immediately contact a customer service representative. (See the
Contacting Customer Service section on page 4-5.) There are no installation adjustments that you
can make if the fan assembly does not function properly at initial startup.
Supervisor engineThe supervisor engine contains the system operating software, so check the
supervisor engine if you have trouble with the system software. Status LEDs on the supervisor
engine indicate whether or not the supervisor engine is able to initialize the module.
If you have a redundant supervisor engine, refer to the Cisco 7600 Series Internet Router Software
Configuration Guide or the Cisco 7600 Series Internet Router IOS Software Configuration Guide
publications for descriptions of how the redundant supervisor engine comes online and how the
software images are handled.
ModulesStatus LEDs on each module indicate if the module has been initialized by the supervisor
engine. A module that is partially installed in the backplane can cause the system to halt.
Identifying Startup Problems

LEDs indicate all system states in the startup sequence. By checking the LEDs, you can determine when
and where the system failed in the startup sequence.
Perform these steps to identify startup problems:
Step 1
Turn on the power supplies. You should immediately hear the system fan assembly begin to operate. If
you do not, see the Troubleshooting the Power Supply section on page 4-3. If you determine that the
power supplies are functioning normally and that the fan assembly is faulty, contact a customer service
representative. If the system fan assembly does not function properly at initial startup, there are no
installation adjustments that you can make. To replace the fan assembly, see the Removing and
Replacing the Fan Assembly section on page 5-118.
Step 2
Check that the LEDs on the supervisor engine light as follows:
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Troubleshooting
The STATUS LED flashes orange once and stays orange during diagnostic boot tests. It turns green
when the module is operational (online). If the system software is unable to start up, this LED stays
orange.
The SYSTEM LED turns green, indicating that all chassis environmental monitors are reporting that
the system is OK. If one or more environmental monitor reports a problem, the SYSTEM LED is
orange or red.
The ACTIVE LED turns green, indicating that the supervisor engine is operational and active. If the
supervisor engine is in standby mode, the ACTIVE LED is orange.
Each LINK LED flashes orange once, stays orange during diagnostic boot tests, and turns green
when the module is operational (online). If no signal is detected, the LINK LED turns off. The LINK
LED blinks orange if the port is bad.
If any LEDs on the supervisor engine front panel are red or orange, see the Troubleshooting Modules
section on page 4-4.
If you have a redundant supervisor engine, refer to the Cisco 7600 Series Internet Router Software
Configuration Guide or the Cisco 7600 Series Internet Router IOS Software Configuration Guide for
descriptions of how the redundant supervisor engine comes online and how the software images are
handled.
For a complete description of the supervisor engine LEDs, refer to the Cisco 7600 Series Internet Router
Module Installation Guide.
Step 3
Verify that the STATUS LEDs on the supervisor engine and on each module are green when the
supervisor engine completes initialization. This LED indicates that the supervisor engine or modules are
receiving power, have been recognized by the supervisor engine, and contain a valid Flash code version.
This LED does not indicate the state of the individual interfaces on the modules. If a STATUS LED is
red or orange, see the Troubleshooting Modules section on page 4-4.
Step 4
If the boot information and system banner are not displayed, refer to the Cisco 7600 Series Internet
Router Module Installation Guide to verify that the terminal is set correctly and that it is connected
properly to the supervisor engine console port.

Perform these steps when troubleshooting the power supply to isolate a power subsystem problem:
Step 1
Verify that the INPUT OK LED on the power supply is green.
If the INPUT OK LED is green, the AC or DC source is good and the power supply is functional.
If the INPUT OK LED is off, first ensure that the power supply is flush with the back of the chassis.
Turn the AC power supply or AC PEM power switch or DC circuit breaker to the Off position,
tighten the captive installation screw(s), and then turn the power on.
If the INPUT OK LED remains off, there might be a problem with the AC source, the DC source,
or the power cable.
Turn off the power to the router, connect the power cord to another power source if one is available,
and turn the power On.
If the INPUT OK LED is green, the problem is the first power source.

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Troubleshooting
Note
The INPUT OK LED is green and the OUTPUT FAIL LED glows if there is bad power supply or
internal problem in the chassis or the cards. Troubleshoot the power suppply on an empty chassis that
has no card inserted.
If the INPUT OK LED fails to light after you connect the power supply to a new power source,
replace the power cord, and turn the switch On.
If the INPUT OK LED then goes on, return the first power cord for replacement.
If this unit has more than one power cord, repeat Step 1 for each power supply.
If the INPUT OK LED still fails to light when the power supply is connected to a different power source
with a new power cord, the power supply is probably faulty.
If a second power supply is available, install it in the second power supply bay and contact a customer
service representative for further instructions.
Step 2
If you have a second (redundant) power supply, repeat Step 1 for this power supply.
If you are unable to resolve the problem or if you determine that either a power supply or backplane
connector is faulty, see the Contacting Customer Service section on page 4-5.

Perform these steps when troubleshooting the fan assembly to isolate a fan assembly problem:
Step 1
Verify that the FAN LED on the fan assembly is green.

If it is not, see the Problem Solving to the System Component Level section on page 4-2 to determine
whether the power subsystem is functioning properly.
Step 2
Verify that the FAN LED is red.
If it is red, the fan assembly is not seated in the backplane or has malfunctioned.
To ensure that the fan assembly is seated properly, loosen the captive installation screws, remove
the fan assembly, and reinstall it.
Tighten all captive installation screws, and then restart the system.
If the FAN LED is still red, the system detects a fan assembly failure. Contact a customer service
representative for instructions.
Troubleshooting Modules
Perform these steps when troubleshooting the modules to isolate a supervisor engine or module problem:
Step 1
Verify that all status LEDs are on.
4-4
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Chapter 4
Troubleshooting
Step 2
If any status LEDs on the supervisor engine or any modules are red or off, the module might have shifted
out of its slot. Reseat the module until both ejector levers are at 90 degrees to the rear of the chassis.
Tighten the captive installation screws at the left and right of the module front panel, and restart the
system.
If the status LED on a module is orange, the module might be busy or disabled. Refer to the
Cisco 7600 Series Internet Router Software Configuration Guide, the Cisco 7600 Series Internet Router
IOS Software Configuration Guide, the Cisco 7600 Series Internet Router IOS Command Reference or
the Cisco 7600 Series Internet Router IOS Command Reference publications to configure or enable the
interfaces. After the system reinitializes the interfaces, the status LED on the module should be green.
If you still experience trouble with the startup, see the Contacting Customer Service section on
page 4-5.

If you are unable to solve a startup problem after using the troubleshooting suggestions in this chapter,
contact a customer service representative for assistance and further instructions. Before you call, have
the following information ready to help your service provider assist you as quickly as possible:
Date you received the router
Chassis serial number (located on a label on the right of the rear panel of the chassis)
Type of software and release number
Maintenance agreement or warranty information
Brief description of the problem
Brief explanation of the steps you have already taken to isolate and resolve the problem

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Chapter 4
Troubleshooting
4-6
OL-4503-03-25
CH A P T E R

This chapter describes how to perform removal and replacement procedures for Cisco 7600 series router
field-replaceable units (FRUs). It contains the following sections:
Warning
Caution
Warning
Preventing Electrostatic Discharge Damage, page 5-1
Removing and Replacing the Power Supply, page 5-2
Removing and Replacing the PEM, page 5-111
Removing and Replacing the Fan Assembly, page 5-118
Installing the Air Filter Assembly on a Cisco 7606 Router and the Cisco 7606-S Router (Optional),
page 5-125
Replacing the Air Filter on a Cisco 7609 Router and the Cisco 7609-S Router (Optional), page 5-130
Installing the Thermistor Module on a Cisco 7606-S Router, page 5-132
Installing the Thermistor Module on a Cisco 7609-S Router, page 5-132
Upgrading the Cisco 7600 Series Routers to a WS-SUP720-3BXL, page 5-134
Use two hands to support the power supply during removal and replacement procedures.
During this procedure, wear grounding wrist straps to avoid ESD damage to the card. Do not directly
touch the backplane with your hand or any metal tool, or you could shock yourself.
For instructions on installing and replacing modules, refer to the Cisco 7600 Series Internet Router
Module Installation Guide.

Electrostatic discharge (ESD) damage, which can occur when electronic cards or components are
improperly handled, results in complete or intermittent failures. Port adapters and processor modules
consist of printed circuit boards that are fixed in metal carriers. Electromagnetic interference (EMI)
shielding and connectors are integral components of the carrier. Although the metal carrier helps to
protect the board from ESD, use a preventive antistatic strap during handling.

OL-4503-03-25
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Chapter 5
Removing and Replacing the Power Supply
Following are guidelines for preventing ESD damage:
Caution
Always use an ESD wrist or ankle strap and ensure that it makes good skin contact.
Connect the equipment end of the strap to an unfinished chassis surface.
When installing a component, use any available ejector levers or captive installation screws to
properly seat the bus connectors in the backplane or midplane. These devices prevent accidental
removal, provide proper grounding for the system, and help to ensure that bus connectors are
properly seated.
When removing a component, use any available ejector levers or captive installation screws to
release the bus connectors from the backplane or midplane.
Handle carriers by available handles or edges only; avoid touching the printed circuit boards or
connectors.
Place a removed component board-side-up on an antistatic surface or in a static shielding container.

If you plan to return the component to the factory, immediately place it in a static shielding
container.
Avoid contact between the printed circuit boards and clothing. The wrist strap only protects
components from ESD voltages on the body; ESD voltages on clothing can still cause damage.
Never attempt to remove the printed circuit board from the metal carrier.
For safety, periodically check the resistance value of the antistatic strap. The measurement should be
between 1 and 10 megohm (Mohm).

This section describes how to remove and install power supplies for the Cisco 7600 series routers.
Note
In systems with redundant power supplies, you can replace the faulty supply while the system is
operating.
Required Tools
A flat-blade or number 2 Phillips-head screwdriver is required to perform these procedures.
Additionally, a wire cutter or scissors is necessary for cutting cable tie-wraps.
Removing an AC-Input Power Supply

This section covers the AC-input power supply removal procedure for the following AC power supplies
and Cisco 7600 series routers:
950 W AC and 1400 W AC power supplies for the Cisco 7603 router
2700 W AC power supply for the Cisco 7604 route
1900 W AC power supply for the Cisco 7606 router
2700 W AC power supply for the Cisco 7606 router
5-2
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Chapter 5

Warning
2700 W AC power supply for the Cisco 7606-S router
3000 W AC and 4000 W AC power supplies for the Cisco 7609 and Cisco 7613 routers
4000 W AC power supply for the Cisco 7609-S router
6000 W AC power supply for the Cisco 7609, Cisco 7609-S, and Cisco 7613 routers
Hazardous voltage or energy is present on the backplane when the system is operating. Use caution
when servicing.
Note
In systems with redundant power supplies, you can replace the faulty supply while the system is
operating.
Note
This procedure covers the removal of the power supply only. For information on removing the power
entry module (PEM), see the Removing and Replacing the PEM section on page 5-111.
Follow these steps to remove a power supply:
Step 1
Turn the power switch to the Off (0) position on the power supply or PEM for the power supply you are
removing.
Note
Note
Figure 5-1
Figure 5-1 shows the location of the AC-input PEMs on the Cisco 7603 router. The location of
the PEMs is the same for AC and DC PEMs on the Cisco 7603 router and Cisco 7606 router.
If you are planning on installing a PWR-2700-AC power supply in a Cisco 7606 router, you must remove
any PEMs and install a blank PEM filler plate. See Removing and Replacing the PEM, page 5-111.
PEM Location
PEM 1
PEM 2
WS-X6K-SUP2-2GE
US
AT
ST
LE
EM
ST
SY
NS
CO
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
CONSOLE
SUPERVISOR2
Load
PORT 1
PCMCIA
PORT 2
EJECT
OSM-4OC12 POS-SI
NK
LI
NK
LI
TIV
RX
AC
TX
TX
US
AT
ST
SE
RE
IR
LIN
2 LIN
LIN
TIV
RX
AC
TX
TX
RX
4 PORT OC-12 POS SM
R
IE M
RR AR
CA AL
RT
TIV
RX
AC
IE M
RR AR
CA AL
PO
4 LIN
TX
TX
RX
RT
TIV
RX
AC
R
IE M
RR AR
CA AL
PO
TX
TX
RX
RT
RX
R
IE M
RR AR
CA AL
PO
63191
1%
RT
PO
OSM-4OC12 POS-SI
IV
T
AC
TX
TX
US
T
TA
4 PORT OC-12 POS SM
RX
SE
RE
4
K
LIN
2 LIN
LIN
4 LIN
TIV
R
IE M
RR AR
CA AL
RX
AC
TX
TX
RX
2
IR
RT
PO
TIV
TX
TX
RX
R
IE M
RR AR
CA AL
RX
AC
RT
PO
TIV
RX
AC
TX
TX
RX
R
IE M
RR AR
CA AL
RT
PO
RX
R
IE M
RR AR
CA AL
RT
PO

OL-4503-03-25
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Chapter 5
Step 2
Disconnect the power cord from the power source. Do not touch the metal prongs on the power cord
when it is still connected to the power supply or PEM.
Step 3
Remove the power cord from the power connection on the PEM. Do not touch the metal prongs
embedded in the PEM.
Note
Step 4
The AC power cord for the 4000 W power supply is hard-wired and cannot be removed from the
supply.
Loosen the captive installation screws on the power supply. (See Figure 5-2 for the Cisco 7603 router,
Figure 5-3 for the Cisco 7604 router, Cisco 7606 router, andCisco 7606-S router, Figure 5-4 for the
Cisco 7609 router, Cisco 7609-S router, and Cisco 7613 router.)
Figure 5-2
Cisco 7603 RouterPower Supply Captive Installation Screws
Status LEDs
63183
INPUT FAN OUTPUT

OK
OK
FAIL
Figure 5-3
Cisco 7604 Router , Cisco 7606 Router, Cisco 7606-SPower Supply Captive
Installation Screws
Status LEDs
63895
IL
T FA
OK
TO
U
TP
OU
FA
PU
IN
5-4
OL-4503-03-25
Chapter 5

Cisco 7609 Router, Cisco 7609-S Router, and Cisco 7613 Router Power Supply
Captive Installation Screws
85756
Figure 5-4
Power
switch
0
INPUT
OK
FAN
OK
OUTPUT
FAIL
Status LEDs
screw
Step 5
Cisco 7603 router, Cisco 7609 router, Cisco 7609-S, and Cisco 7613 routerGrasp the power supply
handle with one hand and slide the power supply part of the way out of the chassis. Place your other hand
underneath the power supply (see Figure 5-5 for Cisco 7603 router, and Figure 5-6 for Cisco 7609, Cisco
609-S, and Cisco 7613 routers), and slide the power supply completely out of the chassis.
Cisco 7604, Cisco 7606 router, Cisco 7606-S routerGrasp both power supply handles, as shown in
Figure 5-7, and slide the power supply completely out of the chassis.
Figure 5-5
Cisco 7603 RouterHandling an AC-Input Power Supply
Power Supply 2
(redundant)
63032
INPUT FAN OUTPUT

OK
OK FAIL
Power
Supply 1
INPUT FAN OUTPUT

OK
OK FAIL

OL-4503-03-25
5-5
AT
US
T
SE
MT
MG
SE
RE
MT
RE
MG
PW
OL
NS
E
PW
OL
NS
CO
EM
CO
EM
ST
SY
ST
SY
US
AT
ST
NK 1
LI
CONSOLE
CONSOLE
NK 2
LI
NK 4
LI
LIN
R
IE
M
AC
TX
RT
PO
RT
PO
RX
RX
RT
PO
PCMCIA
TX
RX
TX
RX
RX
PCMCIA
VE
TI
RX
TX
VE
TI
AC
AC
VE
TI
RR
CA AR
AL
R
IE
RR M
CA AR
AL
R
IE
M
RR
CA AR
AL
SE
RE
SE
SE
T
SE
RE
T
SE
NK
LI IER
M
RE
RR
CA AR
AL
RE
RE
NK
LI IER
M
RR
CA AR
AL
NK 4
LI
NK 4
LI
NK
4 LI
CONSOLE
PORT
MODE
NK 3
LI
NK 3
LI
NK
4 LI
CONSOLE
PORT
MODE
NK
LI
NK
LI
NK 3
LI
NK 2
LI
NK 1
LI
NK
2 LI
NK 2
LI
NK 1
LI
NK
2 LI
EJECT
TX
R
IE
M
R
IE
M
AC
VE
TI
VE
TI
AC
AC
VE
TI
RX
TX
R
IE
R
IE
RR M
RR M
CA AR
AL
CA AR K
AL LIN
RR
CA AR
AL
EJECT
TX
RR
CA AR
AL
TX
RX
TX
RX
RX
RX
TX
RT
PO
RT
PO
RX
RT
PO
TX
TX
100%
Switch
TX
RX
RX
TX
Load
Load
VE
TI
RX
TX
VE
TI
AC
VE
TI
AC
AC
Switch
1%
100%
1%
R
IE
M
RR
CA AR
AL
R
IE
M
RR
CA AR
AL
R
IE
M
RR
CA AR
AL
RX
RX
PORT 1
K
LIN
R
IE
M
RR
CA AR
AL
VE
TI
AC
RX
TX
VE
TI
AC
VE
TI
AC
R
IE
RR M
CA AR K
AL LIN
R
IE
M
RR
CA AR
AL
TX
TX
LIN
PORT 1
TX
RT
PO
RT
PO
RX
RT
PO
TX
RX
TX
RX
RX
RX
RX
TX
TX
PORT 2
PORT 2
K
LIN
TX
OUTPUT
FAIL
FAN
OK
INPUT
OK
WS-X6K-SUP2-2GE
ST
SUPERVISOR2
WS-X6K-SUP2-2GE
SUPERVISOR2
OSM-40C12-POS-MM
US
AT
ST
OC12 POS MM
OSM-40C12-POS-MM
US
AT
ST
OC12 POS MM
OUTPUT
FAIL
FAN
OK
INPUT
OK
SWITCH FABRIC MDL
US
NK
LI
E
E
CT
CT
US
US
NK
LI
TIV
LE
XT
LE
WS-C6500-SFM
WS-C6500-SFM
AT
SWITCH FABRIC MDL
US
AT
ST
OSM-40C12-POS-MM
AT
ST
OC12 POS MM
OSM-8OC3-POS MM
8 PORT OC3 POS MM
US
AT
ST
OSM-8OC3-POS MM
8 PORT OC3 POS MM
OUTPUT
FAIL
FAN
OK
INPUT
OK
TIV
AC
AC
SE
NE
SE
XT
NE
AT
ST
ST

Chapter 5
OL-4503-03-25
5-6
Cisco 7609 Router, Cisco 7609-S, and Cisco 7613 Router Handling an AC-Input Power
Supply
Figure 5-6
79897
Chapter 5

Figure 5-7
Cisco 7604, Cisco 7606, Cisco 7606-S RoutersHandling an AC-Input Power Supply
T
PU
63901
IL
FA
OK
UT
TP
OU
OK
N
FA
IN
T
PU
OK
IL
FA
UT
TP
OU
OK
N
FA
IN
Step 6
If the power supply bay is to remain empty, install a blank power supply filler plate (Cisco
part number 800-16727-01 for the Cisco 7603 router, 800-19193-01 for the Cisco 7606 router,
800-28533-01 for the Cisco 7606-S router, and 700-03104-01 for the Cisco 7609 and Cisco 7613
routers) over the opening and secure it with the captive installation screws.
Installing an AC-Input Power Supply

This section covers the AC-input power supply installation procedure for the Cisco 7600 series routers.
Warning
This product requires short-circuit (over current) protection, to be provided as part of the building
Follow these steps to install an AC-input power supply:

Step 1
Ensure that the system (earth) ground connection has been made. For ground connection instructions,
see the System Ground Connection section on page 3-19.
Step 2
If necessary, remove the blank power supply filler plate from the chassis power supply bay opening by
loosening the captive installation screws.
Step 3
If your power supply has a power switch (see Figure 5-4), verify that the power switch is in the Off (0)
position.

OL-4503-03-25
5-7
Chapter 5
Step 4
Cisco 7603 router, Cisco 7609 router, and Cisco 7613 routerGrasp the power supply handle with one
hand. Place your other hand underneath the power supply (see Figure 5-5 for Cisco 7603 router and
Figure 5-6 for Cisco 7609 and Cisco 7613 routers). Slide the power supply into the power supply bay.
Make sure that the power supply is fully seated in the bay.
Cisco 7604, Cisco 7606, Cisco 7606-S routersGrasp both power supply handles, as shown in
Figure 5-7. Slide the power supply into the power supply bay. Make sure that the power supply is fully
seated in the bay.
Note
Step 5
Warning
If you are installing a PWR-2700-AC power supply in a Cisco 7606 router, you must remove any
preinstalled PEMs. You must also install a blank PEM filler plate for each power supply you are
installing. See Removing and Replacing the PEM, page 5-111.
Securely tighten the power supply captive installation screws. (See Figure 5-2 for the Cisco 7603 router,
Figure 5-3 for the Cisco 7604 router, the Cisco 7606 router, and the Cisco 7606-S router, and Figure 5-4
for the Cisco 7609 and the Cisco 7613 routers.)
Step 6
Plug the power cord into the power supply or PEM.
Step 7
Connect the other end of the power cord to an AC-input power source.
Caution
In a system with dual power supplies, connect each power supply to a separate input source. In case of
a power source failure, the second source will most likely still be available.
Step 8
Turn the switch on the power supply or PEM to the On (|) position.
Step 9
Verify power supply operation by checking that the power supply LEDs are in the following states:
INPUT OK LED is green
FAN OK LED is green
OUTPUT FAIL LED is not lit
If the LEDs indicate a power problem, see the Identifying Startup Problems section on page 4-2 for
troubleshooting information.
Removing a DC-Input Power Supply

This section describes the DC-input power supply removal procedure for the Cisco 7600 series routers:
Removing PWR-950-DC Power Supply from a Cisco 7603 Router, page 5-9
Removing PWR-1500-DC Power Supply from a Cisco 7603-S Router, page 5-10
Removing PWR-2700-DC/4 Power Supply from a Cisco 7604 Router, page 5-12
5-8
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Chapter 5

Removing a WS-CDC-2500W Power Supply from a Cisco 7613 Router, page 5-25
Removing a PWR-4000-DC Power Supply from a Cisco 7609 Router or a Cisco 7609-S Router, page
5-27
Removing a PWR-6000-DC Power Supply from a Cisco 7609 or a Cisco 7609-S Router, page 5-30
Removing a PWR-6000-DC Power Supply from a Cisco 7613 Router, page 5-37
Removing PWR-950-DC Power Supply from a Cisco 7603 Router

Warning
Before performing any of the following procedures, ensure that power is removed from the DC circuit.
Warning
Voltage is present on the backplane when the system is operating. To reduce risk of an electric shock,
keep hands and fingers out of the power supply bays and backplane areas.
Follow these steps to remove a DC-input power supply:

Step 1
Verify that power is off to the DC circuit connected to the DC PEM for the power supply you are
removing (Figure 5-8).
Figure 5-8
PEM Location
DC PEM 1
Cable clips
DC PEM 2
DC PEM 1
terminal block
screws
WS-X6K-SUP2-2GE
US
AT
ST
LE
EM
ST
SY
NS
CO
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
CONSOLE
SUPERVISOR2
Load
PORT 1
PCMCIA
PORT 2
EJECT
OSM-4OC12 POS-SI
NK
LI
NK
LI
TIV
TX
TX
SE
RE
IR
LIN
2 LIN
LIN
TIV
RX
AC
TX
TX
RX
4 PORT OC-12 POS SM
RX
AC
US
AT
ST
IE M
RR AR
CA AL
RT
TIV
RX
AC
R
IE M
RR AR
CA AL
PO
4 LIN
TX
TX
RX
RT
TIV
RX
AC
RX
R
IE M
RR AR
CA AL
PO
TX
TX
RT
RX
R
IE M
RR AR
CA AL
PO
68154
1%
RT
PO
OSM-4OC12 POS-SI
TIV
SE
RE
4
K
1
2 LIN
LIN
4 LIN
TIV
R
IE M
RR AR
CA AL
RX
AC
TX
TX
RX
2
IR
LIN
Step 2
TX
TX
AT
ST
4 PORT OC-12 POS SM
RX
AC
US
RT
PO
TIV
RX
AC
TX
TX
RX
R
IE M
RR AR
CA AL
RT
PO
TIV
RX
AC
TX
TX
RX
R
IE M
RR AR
CA AL
RT
PO
RX
R
IE M
RR AR
CA AL
RT
PO
Loosen the captive installation screws on the power supply (Figure 5-9).

OL-4503-03-25
5-9
Chapter 5
Figure 5-9
Status LEDs
63183
INPUT FAN OUTPUT

OK
OK
FAIL

Step 3
Grasp the power supply handle with one hand and slide the power supply part of the way out of the
chassis. Place your other hand underneath the power supply, as shown in Figure 5-10, and slide the
power supply completely out of the chassis.
Figure 5-10
Cisco 7603 RouterHandling a DC-Input Power Supply
Power Supply 2
(redundant)
63032
INPUT FAN OUTPUT

OK
OK
FAIL
Power
Supply 1
Step 4
INPUT FAN OUTPUT

OK
OK
FAIL
If the power supply bay is to remain empty, install a blank power supply filler plate (Cisco
part number 800-16727-01 for the Cisco 7603 router) over the opening and secure it with the captive
installation screws.
Removing PWR-1500-DC Power Supply from a Cisco 7603-S Router

Warning
Warning
5-10
OL-4503-03-25
Chapter 5

removing (Figure 5-11).
Step 1
Figure 5-11
PEM Locations
PEM 2
PEM 1
-48 TO
-60V
50A MAX
PEM 1 PEM
2
Supervisor
Engine
PEM-DC
FAN
STATU
S
-48 TO
-60V
50A MAX
PEM-DC
7600-ES20-10G3
CXL
A/L
S
U
AT
ST
Line Cards
ETHERNET
SERVICES
MODULE
7600-ES20-10G3
CLASS 1 LASER
CXL
A/L
191810
A/L
FAN-MO
U
AT
ST
D-3SHS
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
Fan assembly
Slots 1-3
(top to bottom)
Step 2
Figure 5-12
Cisco 7603-S RouterPower Supply Captive Installation Screws
PWR-1
500-DC
Status LEDs
ALL FA
ST
PRIOR ENERS MUST
TO OPER
BE FULLY
ATING
OF POWE ENGAGED\
R SUPP
Y
PU
OK OK AIL
F
N
FA UT
TP
OU
191812
IN

Step 3
Grasp the power supply handle, as shown in Figure 5-13, and slide the power supply completely out of
the chassis.

OL-4503-03-25
5-11
Chapter 5
Figure 5-13
Cisco 7603-S RouterHandling an DC-Input Power Supply
Power Supply 2
(redundant)
63032
INPUT FAN OUTPUT

OK
OK
FAIL
Power
Supply 1
Step 4
INPUT FAN OUTPUT

OK
OK
FAIL
If the power supply bay is to remain empty, install a blank power supply filler plate (Cisco part number
800-28728-01 for the Cisco 7603-S router) over the opening and secure it with the captive installation
screws.
Removing PWR-2700-DC/4 Power Supply from a Cisco 7604 Router

Warning
Warning

Step 1
Verify that power is off to the DC circuit connected to the DC-input power supply you are removing.
Step 2
Remove the four screws securing the terminal block cover, and slide the cover off the terminal block
(Figure 5-14).
5-12
OL-4503-03-25
Chapter 5

Figure 5-14
DC-Input Front Panel for 2700-W DC-Input Power Supply
1
2
3
PWR-2
700-DC
/6
INPUT
1 INP
UT2
OK
FAN OU
OK
48V-60V
TPUT
OK
FAIL
=40A 48V-60V
=40A
-VE-1
-VE-1
-VE-2
-VE-2
6
5
119629
ALL FA
ST
PRIOR ENERS MU
ST
TO OP
ERATING BE FULLY
ENGA
THE PO
WER SU GED
PPLY
11
9
10
Cable holder cover
DC power cable terminal block
Cable holder
Status LEDs
Tie-wrap
DC power cable terminal block cover
10 Cable holder
Cable holder cover
11 Tie-wrap
Ground
Step 3
Remove the two screws securing each of the cable holder covers, and remove the cable holder covers off
the cable holders (Figure 5-14).
Step 4
Disconnect the DC-input wires from the terminal block (Figure 5-14) in this order:
Step 5
Warning
Step 6
Caution
Positive (+)
Negative (-)
Ground
Remove the two tie-wraps from the ground cable. If there is a long cable tie securing the cable holders
as shown in Figure 5-14, remove that as well.
When installing the unit, the ground connection must always be made first and disconnected last.
Use both hands to install and remove power supplies. Each PWR-2700-DC DC-input power supply
weighs 13.4 pounds (6.1 kg).

OL-4503-03-25
5-13
Chapter 5
Step 7
Grasp both power supply handles, as shown in Figure 5-15, and slide the power supply completely out
of the chassis.
Figure 5-15
Handling a DC-Input Power Supply
Power Supply 2
(redundant)
PWR-27
00-DC/
+VE-1
-VE-1
+VE-2
-VE-2
+VE-1
-VE-1
INPUT1
INPUT2
OK
FAN OUT
PUT
48V-60V OK
48V-60V OK
FAIL
=40A
=40A
+VE-2
-VE-2
00-DC/
+VE-1
-VE-1
+VE-2
-VE-2
+VE-1
INPUT1
INPUT2
OK
FAN OUT
PUT
48V-60V OK
48V-60V OK
FAIL
=40A
=40A
-VE-1
126567
PWR-27
ALL FAS
PRIOR TENERS MUS
TO OPE
T
RATING BE FULLY ENG
THE POW
AGE
ER SUP D
PLY
+VE-2
-VE-2
ALL FAS
PRIOR TENERS MUS
TO OPE
T
RATING BE FULLY ENG
THE POW
AGE
ER SUP D
PLY
Power Supply 1
Figure 5-16
If the power supply bay is to remain empty, install a blank power supply filler plate
(Cisco part number 700-03104-01) over the opening, and secure it with the captive
installation screws

Warning
Warning

Step 1
removing (Figure 5-17). The location of the PEMs is the same for AC and DC PEMs on the Cisco 7603
and Cisco 7606 routers.
5-14
OL-4503-03-25
Chapter 5

Figure 5-17
PEM Locations
DC PEM 1
Cable clips
DC PEM 2
DC PEM 1
terminal block
screws
WS-X6K-SUP2-2GE
US
AT
ST
LE
EM
ST
SY
NS
CO
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
CONSOLE
SUPERVISOR2
Load
PORT 1
PCMCIA
PORT 2
EJECT
NK
LI
NK
LI
TIV
RX
AC
4 PORT OC-12 POS SM
SE
RE
IR
LIN
2 LIN
LIN
TIV
RX
AC
TX
TX
RX
TX
TX
US
AT
ST
IE M
RR AR
CA AL
RT
TIV
RX
AC
R
IE M
RR AR
CA AL
PO
4 LIN
RT
TX
TX
RX
TIV
RX
AC
R
IE M
RR AR
CA AL
PO
TX
TX
RX
RT
RX
R
IE M
RR AR
CA AL
PO
68154
1%
OSM-4OC12 POS-SI
RT
PO
OSM-4OC12 POS-SI
TIV
RX
AC
ST
4 PORT OC-12 POS SM
Step 2
SE
RE
4
K
LIN
2 LIN
LIN
TIV
RX
AC
R
IE M
RR AR
CA AL
RT
PO
4 LIN
TX
TX
RX
2
IR
TX
TX
S
TU
IV
CT
RX
TX
TX
RX
R
IE M
RR AR
CA AL
RT
PO
TIV
RX
AC
TX
TX
RX
R
IE M
RR AR
CA AL
RT
PO
RX
R
IE M
RR AR
CA AL
RT
PO
Figure 5-18
Status LEDs
63895
IL
FA
UT
OK
TO
TP
PU
OU
FA
IN

Step 3
of the chassis.

OL-4503-03-25
5-15
Chapter 5
Figure 5-19
Cisco 7606 RouterHandling an DC-Input Power Supply
T
PU
63901
OK
IL
FA
UT
TP
OU
OK
N
FA
IN
T
PU
OK
IL
FA
UT
TP
OU
OK
N
FA
IN
Step 4
800-19193-01 for the Cisco 7606 router) over the opening and secure it with the captive installation
screws.

Warning
Warning

Step 1
Step 2
(Figure 5-20).
5-16
OL-4503-03-25
Chapter 5

Figure 5-20
1
2
3
PWR-2
700-DC
/6
INPUT
1 INP
UT2
OK
FAN OU
OK
48V-60V
TPUT
OK
FAIL
=40A 48V-60V
=40A
-VE-1
-VE-1
-VE-2
-VE-2
6
5
119629
ALL FA
ST
PRIOR ENERS MU
ST
TO OP
ERATING BE FULLY
ENGA
THE PO
WER SU GED
PPLY
11
9
10
Cable holder cover
Cable holder
Status LEDs
Tie-wrap
10 Cable holder
Cable holder cover
11 Tie-wrap
Ground
Step 3
Step 4
Step 5
Warning
Step 6
Caution
Positive (+)
Negative (-)
Ground

OL-4503-03-25
5-17
Chapter 5
Step 7
of the chassis.
Figure 5-21
PWR-27
00-DC/
INPUT1
INPUT2
OK
FAN OU
OK
TPUT
48V-60
OK
V 48V-60
FAIL
V
=40A
=40A
-VE-1
-VE-1
-VE-2
CHASS
IS
GROU
ND
-VE-2
ALL FAS
TENERS
PRIOR
MUST
TO OP
ERATIN BE FULLY
ENGAG
G THE
POWE
ED
R SUP
PLY
PWR-27
00-DC/
-VE-1
-VE-1
INPUT1
INPUT2
OK
FAN OU
OK
TPUT
48V-60
OK
V 48V-60
FAIL
V
=40A
=40A
119627
-VE-2
CHASS
IS
GROU
ND
-VE-2
ALL FAS
TENERS
PRIOR
MUST
TO OP
ERATIN BE FULLY
ENGAG
G THE
POWE
ED
R SUP
PLY
Note
700-03104-01) over the opening, and secure it with the captive installation screws.

Warning
Warning

Step 1
Step 2
(Figure 5-22).
5-18
OL-4503-03-25
Chapter 5

Figure 5-22
1
2
3
PWR-2
700-DC
/6
INPUT
1 INP
UT2
OK
FAN OU
OK
48V-60V
TPUT
OK
FAIL
=40A 48V-60V
=40A
-VE-1
-VE-1
-VE-2
-VE-2
6
5
119629
ALL FA
ST
PRIOR ENERS MU
ST
TO OP
ERATING BE FULLY
ENGA
THE PO
WER SU GED
PPLY
11
9
10
Cable holder cover
Cable holder
Status LEDs
Tie-wrap
10 Cable holder
Cable holder cover
11 Tie-wrap
Ground
Step 3
Step 4
Step 5
Warning
Step 6
Caution
Positive (+)
Negative (-)
Ground

OL-4503-03-25
5-19
Chapter 5
Step 7
of the chassis.
Figure 5-23
PWR-27
00-DC/
INPUT1
INPUT2
OK
FAN OU
OK
TPUT
48V-60
OK
V 48V-60
FAIL
V
=40A
=40A
-VE-1
-VE-1
-VE-2
CHASS
IS
GROU
ND
-VE-2
ALL FAS
TENERS
PRIOR
MUST
TO OP
ERATIN BE FULLY
ENGAG
G THE
POWE
ED
R SUP
PLY
PWR-27
00-DC/
-VE-1
-VE-1
INPUT1
INPUT2
OK
FAN OU
OK
TPUT
48V-60
OK
V 48V-60
FAIL
V
=40A
=40A
119627
-VE-2
CHASS
IS
GROU
ND
-VE-2
ALL FAS
TENERS
PRIOR
MUST
TO OP
ERATIN BE FULLY
ENGAG
G THE
POWE
ED
R SUP
PLY
Note
800-28533-01) over the opening, and secure it with the captive installation screws

Warning
Warning

Step 1
Verify that power is off to the DC circuit connected to the DC-input power supply you are removing. The
power ON/Off switch on the PWR-4500-DC power supply should be off (marked as the 0 position).
Step 2
(Figure 5-24).
5-20
OL-4503-03-25
Chapter 5

Figure 5-24
1
2
3
+VE-1
48V-60V
+VE-1
48V-60V
40A
-VE-1
40A
-VE-1
+VE-2
48V-60V
+VE-2
48V-60V
40A
-VE-2
40A
-VE-2
+VE-3
48V-60V
INSTALL
+VE-3
48V-60V
40
A
SWITC
H MUST
-VE-3
BE IN
TO INS
OFF O
TALL/R
POSIT
EMOVE
ION
FASTEN
POWER
ERS MU
SUPPLY
ST BE
PRIOR
.
FULLY
TO OP
ENGAG
ERATIN
ED
G POW
ER SUP
PLY.
40A
-VE-3
PWR-4
500-DC
9
10
INPUT1
OK
INPUT2
OK
FAN
OK
252586
REMOVE
OUTPU
T
FAIL
5
4
Tie-wrap
Cable holder
Cable holder cover
Ground
Power Switch
Status LEDs
10 DC power cable terminal block cover
Step 3
Step 4
Step 5
Warning
Step 6
Caution
Positive (+)
Negative (-)
Ground

OL-4503-03-25
5-21
Chapter 5
Step 7
of the chassis.
Figure 5-25
+VE-1
48V-60
V
40A
-VE-1
+VE-2
48V-60
V
40A
-VE-2
REMOVE
INSTALL
+VE-3
48V-60
V
40A
SWITCH
MUST
-VE-3
BE IN
TO INST
OFF O
ALL/REM
POS
SITIO
SIT
ITION
OVE POW
FASTEN
ERS MUS
ER SUP
UPP
PPL
PPLY
PP
PLY..
T BE FUL
PRIOR
TO OPE
LY ENG
RATING
AGED
POWER
SUPPLY.
PWR-45
REMOVE
INSTALL
SWITCH
MUST
BE IN
TO INST
OFF O
ALL/REM
POS
SITIO
SI
ITION
OVE POW
FASTEN
ERS MUS
ER SUP
UP
UPP
PPLY
P
PLY.
T BE FUL
LY..
PRIOR
TO OPE
LY ENG
RATING
AGED
POWER
SUPPLY.
INPUT2
OK
FAN
OK
OUTPUT
FAIL
40A
-VE-3
PWR-45
00-DC
Note
INPUT1
OK
252584
00-DC
INPUT1
OK
INPUT2
OK
FAN
OK
OUTPUT
FAIL
800-28533-01) over the opening, and secure it with the captive installation screws
Removing a WS-CDC-2500W Power Supply from a Cisco 7609 Router

Warning
Warning

Step 1
Step 2
Turn the power switch to the Off (0) position on the power supply you are removing (Figure 5-26).
Turning the power switch off also disengages a pawl that unlocks the power supply from the chassis.
5-22
OL-4503-03-25
Chapter 5

Figure 5-26
Terminal block
cover
85906
DC power cable
terminal block
I
0
Power
switch
INPUT
OK
FAN
OK
OUTPUT
FAIL
Status LEDs
screw
Step 3
Remove the two screws securing the terminal block cover, and slide the cover off the terminal block
(Figure 5-26).
Step 4
Warning
Positive (+)
Negative (-)
Ground

OL-4503-03-25
5-23
Chapter 5
Figure 5-27
DC-Input Wire Connections on the Terminal Block

DC-input cable
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
85907
( ) Ground
I
0
Power
switch
INPUT
OK
FAN
OK
OUTPUT
FAIL
Captive
installation
screw
Step 5
Caution
Step 6
Use both hands to install and remove power supplies. Each WS-CDC-2500W DC-input power supply
weighs 22 pounds (9.9 kg).
Figure 5-28
INPUT
OK
FAN
OK
OUTPUT
FAIL
85741
5-24
OL-4503-03-25
Chapter 5

Step 7
Removing a WS-CDC-2500W Power Supply from a Cisco 7613 Router

Warning
Warning

Step 1
Step 2
Figure 5-29
Terminal block
cover
85906
DC power cable
terminal block
I
0
Power
switch
INPUT
OK
FAN
OK
OUTPUT
FAIL
Status LEDs
screw
Step 3
Remove the two screws securing the terminal block cover, and slide the cover off the terminal block
(Figure 5-29).
Step 4
Positive (+)
Negative (-)
Ground

OL-4503-03-25
5-25
Chapter 5
Warning
Figure 5-30
DC-Input Wire Connections on the Terminal Block

DC-input cable
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
85907
( ) Ground
Power
switch
INPUT
OK
FAN
OK
OUTPUT
FAIL
Captive
installation
screw
Step 5
Caution
Step 6
Use both hands to install and remove power supplies. Each WS-CDC-2500W DC-input power supply
weighs 22 pounds (9.9 kg).
5-26
OL-4503-03-25
Chapter 5

Figure 5-31
INPUT
OK
Step 7
FAN
OK
OUTPUT
FAIL
85741
Removing a PWR-4000-DC Power Supply from a Cisco 7609 Router or a Cisco 7609-S Router
Warning
Warning

Step 1
Step 2

OL-4503-03-25
5-27
Chapter 5
Figure 5-32
11
10
9
4
INPUT OK
1
+ VE-1
101397
I
0
FAN OUTPUT
OK
+ VE-3
FAIL
-VE-1
-VE-3
+ VE-2
-VE-2
Note
Figure 5-32 shows PWR-4000-DC with an outer terminal block cover; an earlier version of this power
supply does not have an outer terminal block cover. To order a retrofit kit use part number
CVR-4000DC-TERM=.
Inner terminal block cover
Power switch
Plastic insulator
Outer terminal block cover
DC power cable terminal block 2 (TB2)
Ground
10 Plastic insulator
Status LEDs
11 DC power cable terminal block 1 (TB1)
Step 3
Remove the two A4 screws securing the outer terminal block cover, and remove the cover from the power
supply (Figure 5-32).
Step 4
Cut any cable tie-wraps being careful not to cut the DC-input wires.
Note
Step 5
The 4000 W DC-input power supply provides voltages of 2700 W or 4000 W for single and redundant
configurations. Some configurations require cable tie-wraps. For more information, refer to Installing a
PWR-4000-DC Power Supply in a Cisco 7609 Router or a Cisco 7609-S Router, page 5-69.
Remove the two screws securing the left inner terminal block cover and one screw securing the right
inner terminal block cover. Remove both inner terminal block covers.
Note
You must remove three terminal block covers for the 4000 W DC-input power supply.The
left-side inner terminal block cover has two securing screws and the right-side inner terminal
block cover has one securing screw.
5-28
OL-4503-03-25
Chapter 5

Step 6
Remove the plastic insulator from over the terminal area (Figure 5-33).
Step 7
Disconnect the DC-input wires from the terminal block in this order:
Positive (+)
Negative (-)
Note
Step 8
Warning
You must remove DC-input wires from two terminal blocks for the 4000 W DC-input power
supply (if both terminal blocks are used).
Disconnect the PWR-4000-DC power supply ground.
Figure 5-33
DC-Input Wire Connections for 4000-W DC-Input Power Supply
Plastic
insulator
Terminal
block cover
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
Terminal
block cover
Plastic
insulator
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
114008
( ) Ground
Power
switch
INPUT OK
1
FAN OUTPUT
OK
FAIL
( ) Ground
Captive
installation
screw
Note
Figure 5-33 shows a 4000 W configuration that requires cable tie-wraps.
Step 9
Loosen the captive installation screw on the power supply (Figure 5-33).
Caution
Use both hands to install and remove power supplies. Each DC-input power supply weighs between 22
pounds (9.9 kg) and 33 pounds (15 kg).

OL-4503-03-25
5-29
Chapter 5
Step 10
Figure 5-34
INPUT OK
1
Step 11
97522
FAN OUTPUT
OK
FAIL
Removing a PWR-6000-DC Power Supply from a Cisco 7609 or a Cisco 7609-S Router
Warning
Warning
Note
With the PWR-6000-DC power supply, you have the option of removing the Input Power Module (IPM)
without disconnecting the DC-input wires and the ground wires. You can then replace your power supply
and insert the fully-wired IPM. Read through this procedure carefully before removing your power
supply.
Step 1
Step 2
5-30
OL-4503-03-25
Chapter 5

Figure 5-35
INS
TA
RUN
L
CISCO SY
STEMS, INC
1
2
INPUT
3
OK
5
6
Note
FAN
OK
OUTPU
T
FAIL
Terminal block cover
Input Power Module (IPM)
Ground
IPM captive screws
Status LEDs
IPM latches
Power switch
and insert the fully-wired IPM. To use this option, do not perform steps 3 through 6 and go to step 7.
Step 3
Remove the two A4 screws securing the terminal block cover, and remove the cover from the power
Step 4

OL-4503-03-25
5-31
Chapter 5
Note
Step 5
Step 6
Warning
The 6000 W DC-input power supply provides voltages of 2800 W, 4500 W, or 6000 W for single and
redundant configurations. Some configurations require cable tie-wraps, depending on available DC input
pairs. For more information, refer to Installing a PWR-6000-DC Power Supply in a Cisco 7609 or a
Cisco 7609-S Router, page 5-79.
Positive (+)
Negative (-)
Figure 5-36
DC-Input Wire Connections for 6000-W DC-Input Power Supply (2800W DC-input
shown)
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
Power
switch
CISCO SY
STEMS, INC
1
Captive
installation
screw
Note
Step 7
191287
INS
TA
RUN
L
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
( ) Ground
If you are not going to remove the IPM, skip steps 7 and 8 and go to step 9.
Loosen the IPM captive installation screws on the power supply. See Figure 5-35.
5-32
OL-4503-03-25
Chapter 5

Step 8
Lift up on both IPM latches and remove the IPM. See Figure 5-37.
Figure 5-37
Removing the IPM Module
INS
TA
RUN
L
CISCO SY
STEMS, INC
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
191309
Step 9
Caution
Step 10
Use both hands to install and remove power supplies. Each DC-input power supply weighs 35 pounds
(16 kg).
chassis. Place your other hand underneath the power supply, as shown in Figure 5-38 (without IPM) and
in Figure 5-39 (with IPM), and slide the power supply completely out of the chassis.

OL-4503-03-25
5-33
Chapter 5
Figure 5-38
Handling a DC-Input Power Supply without IPM
INS
T
RUN AL
CISCO SYSTE
Figure 5-39
2
INPUT
3
OK
FAN
OK
OUTPUT
FAIL
191308
MS, INC
Handling a DC-Input Power Supply with IPM
INS
TA
RUN
L
CISCO SYST
EMS, INC
1
2
INPUT
3
OK
FAN
OK
OUTPUT
FAIL
Removing a PWR-4000-DC Power Supply from a Cisco 7613 Router

Warning
Warning

Step 1
5-34
OL-4503-03-25
Chapter 5

Step 2
Figure 5-40
11
10
9
4
INPUT OK
1
+ VE-1
101397
I
0
FAN OUTPUT
OK
+ VE-3
FAIL
-VE-1
-VE-3
+ VE-2
-VE-2
8
Note
CVR-4000DC-TERM=.
Power switch
Plastic insulator
Ground
Status LEDs
Step 3
Step 4
Note
Step 5
The 4000 W DC-input power supply provides voltages of 2700 W or 4000 W for single and redundant
configurations. Some configurations require cable tie-wraps. For more information, refer to Installing a
PWR-4000-DC Power Supply in a Cisco 7613 Router, page 5-90.
inner terminal block cover. Remove both inner terminal block covers.

OL-4503-03-25
5-35
Chapter 5
Note
You must remove three terminal block covers for the 4000 W DC-input power supply.The
left-side inner terminal block cover has two securing screws and the right-side inner terminal
block cover has one securing screw.
Step 6
Remove the plastic insulator from over the terminal area (Figure 5-41).
Step 7
Positive (+)
Negative (-)
Note
Step 8
Warning
You must remove DC-input wires from two terminal blocks for the 4000 W DC-input power
supply (if both terminal blocks are used).
Figure 5-41
DC-Input Wire Connections for 4000-W DC-Input Power Supply
Plastic
insulator
Terminal
block cover
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
Terminal
block cover
Plastic
insulator
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
114008
( ) Ground
Power
switch
INPUT OK
1
FAN OUTPUT
OK
FAIL
( ) Ground
Captive
installation
screw
Note
Figure 5-41 shows a 4000 W configuration that requires cable tie-wraps.
Step 9
5-36
OL-4503-03-25
Chapter 5

Caution
Step 10
Figure 5-42
INPUT OK
1
Step 11
97522
FAN OUTPUT
OK
FAIL
Removing a PWR-6000-DC Power Supply from a Cisco 7613 Router

Warning
Warning
Note
and insert the fully-wired IPM. Read through this procedure carefully before removing your power
supply.

OL-4503-03-25
5-37
Chapter 5
Step 1
Step 2
Figure 5-43
INS
TA
RUN
L
CISCO SY
STEMS, INC
1
2
INPUT
3
OK
5
6
Note
Step 3
FAN
OK
OUTPU
T
FAIL
Ground
IPM captive screws
Status LEDs
IPM latches
Power switch
and insert the fully-wired IPM. To use this option, do not perform steps 3 through 6 and go to step 7.
Remove the two A4 screws securing the terminal block cover, and remove the cover from the power
5-38
OL-4503-03-25
Chapter 5

Step 4
Note
Step 5
Step 6
Warning
The 6000 W DC-input power supply provides voltages of 2800 W, 4500 W, or 6000 W for single and
redundant configurations. Some configurations require cable tie-wraps, depending on available DC input
pairs. For more information, refer to Installing a PWR-6000-DC Power Supply in a Cisco 7609 or a
Positive (+)
Negative (-)
Figure 5-44
DC-Input Wire Connections for 6000-W DC-Input Power Supply (2800W DC-input
shown)
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
Power
switch
CISCO SY
STEMS, INC
1
Captive
installation
screw
Note
191287
INS
TA
RUN
L
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
( ) Ground
If you are not going to remove the IPM, skip steps 7 and 8 and go to step 9.

OL-4503-03-25
5-39
Chapter 5
Step 7
Loosen the IPM captive installation screws on the power supply. See Figure 5-43.
Step 8
Lift up on both IPM latches and remove the IPM. See Figure 5-45.
Figure 5-45
Removing the IPM Module
INS
TA
RUN
L
CISCO SY
STEMS, INC
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
191309
Step 9
Caution
Step 10
Use both hands to install and remove power supplies. Each DC-input power supply weighs 35 pounds
(16 kg).
chassis. Place your other hand underneath the power supply, as shown in Figure 5-46 (without IPM) and
in Figure 5-47 (with IPM), and slide the power supply completely out of the chassis.
5-40
OL-4503-03-25
Chapter 5

Figure 5-46
Handling a DC-Input Power Supply without IPM
INS
TA
RUN
L
CISCO SYST
Figure 5-47
2
INPUT
3
OK
FAN
OK
191308
EMS, INC
OUTPUT
FAIL
Handling a DC-Input Power Supply with IPM
INS
TA
RUN
L
CISCO SYST
EMS, INC
1
2
INPUT
3
OK
FAN
OK
OUTPUT
FAIL
Installing DC-Input Power Supplies

This section covers the DC-input power supply installation procedure for the Cisco 7600 series routers:
Installing a PWR-950-DC Power Supply in a Cisco 7603 Router, page 5-42
Installing a PWR-1500-DC Power Supply in a Cisco 7603-S Router, page 5-44
Installing a PWR-2700-DC/4 Power Supply in a Cisco 7604 Router, page 5-45

OL-4503-03-25
5-41
Chapter 5
Note
Installing a PWR-2700-DC Power Supply in a Cisco 7606-S Router, page 5-56
Installing a WS-CDC-2500W Power Supply in a Cisco 7609 Router, page 5-64
Installing a WS-CDC-2500W Power Supply in a Cisco 7613 Router, page 5-66
Installing a PWR-4000-DC Power Supply in a Cisco 7609 Router or a Cisco 7609-S Router, page
5-69
Installing a PWR-6000-DC Power Supply in a Cisco 7609 or a Cisco 7609-S Router, page 5-79
The DC return is to remain isolated from the system frame and chassis (DC-I).
Installing a PWR-950-DC Power Supply in a Cisco 7603 Router

Warning
Follow these steps to install a DC-input power supply:

Step 1
Ensure that the system (earth) ground connection has been made. For ground connection installation
instructions, see the System Ground Connection section on page 3-19.
Step 2
installing.
Step 3
Grasp the power supply handle with one hand. Place your other hand underneath the power supply, as
shown in Figure 5-48. Slide the power supply into the power supply bay. Make sure that the power
supply is fully seated in the bay.
5-42
OL-4503-03-25
Chapter 5

Figure 5-48
Handling the Power Supply
Power Supply 2
(redundant)
63032
INPUT FAN OUTPUT

OK
OK
FAIL
Power
Supply 1
Step 4
INPUT FAN OUTPUT

OK
OK
FAIL
Tighten the power supply captive installation screws (Figure 5-49).

Figure 5-49
Power Supply Captive Installation Screws
Status LEDs
63183
INPUT FAN OUTPUT

OK
OK
FAIL

Warning
Caution
In a system with dual power supplies, connect each power supply to a separate input line. In case of a
line failure, the second source will most likely still be available.
Step 5
Verify that all connections to the DC PEM are secure.
Step 6
Remove the tape from the circuit breaker switch handle, and restore power by moving the circuit breaker
switch handle to the On (|) position.
Step 7
Verify power supply operation by checking that the power supply front panel LEDs are in the following
states:
FAN OK LED is green

OL-4503-03-25
5-43
Chapter 5
If the LEDs indicate a power problem, see the Identifying Startup Problems section on page 4-2.
Installing a PWR-1500-DC Power Supply in a Cisco 7603-S Router

Warning

Step 1
Step 2
installing.
Step 3
Grasp the power supply handle with one hand. Place your other hand underneath the power supply, as
shown in Figure 5-50. Slide the power supply into the power supply bay. Make sure that the power
supply is fully seated in the bay.
Figure 5-50
Power Supply 2
(redundant)
63032
INPUT FAN OUTPUT

OK
OK
FAIL
Power
Supply 1
Step 4
INPUT FAN OUTPUT

OK
OK
FAIL
5-44
OL-4503-03-25
Chapter 5

Figure 5-51
PWR-1
500-DC
Status LEDs
ALL FA
ST
PRIOR ENERS MUST
TO OPER
BE FULLY
ATING
OF POWE ENGAGED\
R SUPP
Y
PU
OK OK AIL
F
N
FA UT
TP
OU
191812
IN
Warning
Caution
Step 5
Step 6
Step 7
states:
FAN OK LED is green
Installing a PWR-2700-DC/4 Power Supply in a Cisco 7604 Router

Warning

Step 1
Power supply ground is required.
Note
The system ground connection with the PWR-2700-DC/4 power supply in a Cisco 7604 router
is provided by the PWR-2700-DC/4 power supply ground. Additionally, you can connect a
system (earth) ground.

OL-4503-03-25
5-45
Chapter 5
Note
When using a PWR-2700-DC/4 power supply in a Cisco 7604 router, you must always connect
the PWR-2700-DC/4 power supply ground.
Note
For redundant power supplies, you must connect the PWR-2700-DC/4 power supply ground for
both power supplies.
a.
Install the PWR-2700-DC/4 power supply ground as described in this procedure.
b.
If you intend to use an additional system (earth ground), ensure that the system ground connection
has been made. For ground connection installation instructions, see the System Ground
Connection section on page 3-19.
Step 2
Remove the plastic bag attached to the front panel and put aside. This bag contains two plastic terminal
block barriers, two cable ties, and two cable holder covers.
Step 3
Verify that power is off to the DC circuit connected to the power supply you are installing.
Grasp both power supply handles, as shown in Figure 5-52. Slide the power supply into the power supply
bay. Make sure that the power supply is fully seated in the bay.
Figure 5-52

Power Supply 2
(redundant)
PWR-27
00-DC/
+VE-1
-VE-1
+VE-2
-VE-2
+VE-1
-VE-1
INPUT1
INPUT2
OK
FAN OUT
PUT
48V-60V OK
48V-60V OK
FAIL
=40A
=40A
+VE-2
-VE-2
00-DC/
+VE-1
-VE-1
+VE-2
-VE-2
+VE-1
INPUT1
INPUT2
OK
FAN OUT
PUT
48V-60V OK
48V-60V OK
FAIL
=40A
=40A
-VE-1
126567
PWR-27
ALL FAS
PRIOR TENERS MUS
TO OPE
T
RATING BE FULLY ENG
THE POW
AGE
ER SUP D
PLY
+VE-2
-VE-2
ALL FAS
PRIOR TENERS MUS
TO OPE
T
RATING BE FULLY ENG
THE POW
AGE
ER SUP D
PLY
Power Supply 1
Note
Step 4
This illustration shows the terminal block barriers and terminal block guards attached.
5-46
OL-4503-03-25
Chapter 5

Figure 5-53
PWR-2
700-DC
/4
INPUT
1 INPUT
2 FA
OK
N OUTP
48V-60V OK
UT
48V-60V OK
FAIL
=40A
=40A
Note
Warning
132220
ALL FA
ST
PRIOR ENERS MU
ST
TO OP
ERATING BE FULLY
ENGA
THE PO
WER SU GED
PPLY
Note
For proper 2700 W DC-input redundant power configuration, all two pairs of input wires for one 2700W
DC-input power supply must come from the same battery system (A feed); all two pairs of input wires
for the other 2700 W DC-input power supply must come from another battery system (B feed).
Note
For multiple DC input power supply, each DC input must be protected by dedicated circuit breaker or
fuse. The circuit breaker or fuse should be sized according to the power supply input rating and local or
national electrical code requirements.

OL-4503-03-25
5-47
Chapter 5
Figure 5-54
1
2
3
PWR-2
700-DC
/4
INPUT
1 INP
UT2
OK
FAN OU
OK
48V-60V
TPUT
OK
FAIL
=40A 48V-60V
=40A
-VE-1
-VE-1
-VE-2
-VE-2
6
5
Warning
132219
ALL FA
ST
PRIOR ENERS MU
ST
TO OP
ERATING BE FULLY
ENGA
THE PO
WER SU GED
PPLY
11
10
Cable holder cover
Cable holder
Status LEDs
Tie-wrap
10 Cable holder
Cable holder cover
11 Tie-wrap
Ground
Step 5
Remove the four screws securing the terminal block cover, and slide the cover off of the terminal block
(Figure 5-54).
Step 6
Attach the appropriate lugs to the DC-input wires and ground wire. The wires should be sized according
to local and national installation requirements. Use only copper wire. The maximum width of a lug is
0.600 inch (15.2 mm).
Note
For 2700 W power supplies, use fine-stranded copper conductors rated for 45-degrees Celsius
for North American installations.
5-48
OL-4503-03-25
Chapter 5

Note
Step 7
Note
The power supply terminal block lug opening width is 0.62 inch (15.8 mm). The terminal posts are
centered 0.625 inches (15.88 mm) apart and are 1/4-20 threaded. We recommend that you use an
appropriately sized industry standard 2-hole, standard barrel compression lug. The power supply ground
studs, located below the terminal block, are also threaded 1/4-20 and require two 1/4-inch split-ring
washers and two 1/4-20 hex nuts.
Connect the DC-input wires to the 2700 W power supply terminal block (Figure 5-54) in this order:
Ground
Negative (-)
Positive (+)
When you tighten the terminal nuts, make sure they are snug. Do not over tighten them. Recommended
torque strength is 20 inch-pounds. Over tightening the terminal nuts can break the terminal block
(Maximum torque: 36 inch-pounds).
Depending on which side you are connecting the DC-input wires, be sure that the DC-input wires rest in
the appropriate cable holder. Figure 5-55 shows DC-input wires coming in from the left side.
Step 8
Warning
Step 9
Secure the ground cable to the cable holder with the two cable-ties.
Retrieve the cable holder covers from the plastic bag and attach to the front panel at the locations shown
in Figure 5-54.
Note
If the cable holder illustrated as number 5 and 8 in Fig 5-35 is loose on the DC input cables,
please use a long cable tie to secure the cable holders as shown in Figure 5-54.
Step 10
Secure the terminal block cover using four screws and the terminal block barriers with two screws each.
Step 11
Turn on the DC inputs and verify power supply operation by checking that the power supply front panel
LEDs are in the following states:
FAN OK LED is green

OL-4503-03-25
5-49
Chapter 5
Figure 5-55
DC-Input Wires on Left Side
PWR-2
700-DC
/4
ALL FA
ST
PRIOR ENERS MU
ST
TO OP
ERATING BE FULLY
ENGA
THE PO
WER SU GED
PPLY
132220
INPUT
1 INPUT
2 FA
OK
N OUTP
48V-60V OK
UT
48V-60V OK
FAIL
=40A
=40A

Warning

Step 1
Step 2
installing.
5-50
OL-4503-03-25
Chapter 5

Figure 5-56
T
PU
63901
IL
FA
OK
UT
TP
OU
OK
N
FA
IN
T
PU
OK
IL
FA
UT
TP
OU
OK
N
FA
IN
Step 3

Figure 5-57
Status LEDs
63895
IL
T FA
OK
U
TP
TO
PU
OU
FA
IN
Warning
Caution
Step 4
Step 5

OL-4503-03-25
5-51
Chapter 5
Step 6
states:
FAN OK LED is green

Warning
Note
If you are installing a PWR-2700-DC power supply in a Cisco 7606 router, you must remove any
preinstalled PEMs. You must also install a blank PEM filler plate for each power supply you are
installing. See Removing and Replacing the PEM, page 5-111.
Note
When you use 2700 W DC-input redundant power configurations and if there is a system load that is
greater than 5/3 of lower power capacity on any one power supply, the system supervisor generates latch
signal to the power supply with lower power capacity. The lower power capacity on any power supply
may be because one of the DC-inputs of the power supply is disabled. Since the power supply gets into
latch mode in the system, the power supply should be removed out of chassis and put it back to turn it on.
Step 1
Step 2
Step 3
5-52
OL-4503-03-25
Chapter 5

Figure 5-58
PWR-27
00-DC/
INPUT1
INPUT2
OK
FAN OU
OK
TPUT
48V-60
OK
V 48V-60
FAIL
V
=40A
=40A
-VE-1
-VE-1
-VE-2
CHASS
IS
GROU
ND
-VE-2
ALL FAS
TENERS
PRIOR
MUST
TO OP
ERATIN BE FULLY
ENGAG
G THE
POWE
ED
R SUP
PLY
PWR-27
00-DC/
INPUT1
INPUT2
OK
FAN OU
OK
TPUT
48V-60
OK
V 48V-60
FAIL
V
=40A
=40A
-VE-1
-VE-1
119627
-VE-2
CHASS
IS
GROU
ND
-VE-2
ALL FAS
TENERS
PRIOR
MUST
TO OP
ERATIN BE FULLY
ENGAG
G THE
POWE
ED
R SUP
PLY
Note
Step 4
Figure 5-59
PWR-2
700-DC
/6
-VE-1
-VE-1
INPUT
1 INPUT
2 FA
OK
N OUTP
48V-60V OK
UT
48V-60V OK
FAIL
=40A
=40A
-VE-2
-VE-2
ALL FA
ST
PRIOR ENERS MU
ST
TO OP
ERATING BE FULLY
ENGA
THE PO
WER SU GED
PPLY
119628
CHASSIS
GROU
ND
Note
Warning

OL-4503-03-25
5-53
Chapter 5
Note
Note
Figure 5-60
1
2
3
PWR-2
700-DC
/6
INPUT
1 INP
UT2
OK
FAN OU
OK
48V-60V
TPUT
OK
FAIL
=40A 48V-60V
=40A
-VE-1
-VE-1
-VE-2
-VE-2
6
5
Warning
119629
ALL FA
ST
PRIOR ENERS MU
ST
TO OP
ERATING BE FULLY
ENGA
THE PO
WER SU GED
PPLY
11
9
10
Cable holder cover
Cable holder
Status LEDs
Tie-wrap
10 Cable holder
Cable holder cover
11 Tie-wrap
Ground
Step 5
(Figure 5-60).
Step 6
Attach the appropriate lugs to the DC-input wires. The maximum width of a lug is 0.600 inch (15.2 mm).
The wire should be sized according to local and national installation requirements. Use only copper wire.
5-54
OL-4503-03-25
Chapter 5

Note
Step 7
Note
Ground
Negative (-)
Positive (+)
Step 8
Warning
Step 9
in Figure 5-60.
Note
If the cable holder illustrated as number 5 and 8 in Figure 5-60 is loose on the DC input cables,
Step 10
Step 11
FAN OK LED is green

OL-4503-03-25
5-55
Chapter 5
Figure 5-61
PWR-2
700-DC
/6
INPUT
1 INPUT
2 FA
OK
N OUTP
48V-60V OK
UT
48V-60V OK
FAIL
=40A
=40A
ALL FA
ST
PRIOR ENERS MU
ST
TO OP
ERATING BE FULLY
ENGA
THE PO
WER SU GED
PPLY
119950
CHASSIS
GROU
ND

Warning

Step 1
Step 2
Step 3
5-56
OL-4503-03-25
Chapter 5

Figure 5-62
PWR-27
00-DC/
INPUT1
INPUT2
OK
FAN OU
OK
TPUT
48V-60
OK
V 48V-60
FAIL
V
=40A
=40A
-VE-1
-VE-1
-VE-2
CHASS
IS
GROU
ND
-VE-2
ALL FAS
TENERS
PRIOR
MUST
TO OP
ERATIN BE FULLY
ENGAG
G THE
POWE
ED
R SUP
PLY
PWR-27
00-DC/
INPUT1
INPUT2
OK
FAN OU
OK
TPUT
48V-60
OK
V 48V-60
FAIL
V
=40A
=40A
-VE-1
-VE-1
119627
-VE-2
CHASS
IS
GROU
ND
-VE-2
ALL FAS
TENERS
PRIOR
MUST
TO OP
ERATIN BE FULLY
ENGAG
G THE
POWE
ED
R SUP
PLY
Note
Step 4
Figure 5-63
PWR-2
700-DC
/6
-VE-1
-VE-1
INPUT
1 INPUT
2 FA
OK
N OUTP
48V-60V OK
UT
48V-60V OK
FAIL
=40A
=40A
-VE-2
-VE-2
ALL FA
ST
PRIOR ENERS MU
ST
TO OP
ERATING BE FULLY
ENGA
THE PO
WER SU GED
PPLY
119628
CHASSIS
GROU
ND
Note
Warning

OL-4503-03-25
5-57
Chapter 5
Note
Note
Figure 5-64
1
2
3
PWR-2
700-DC
/6
INPUT
1 INP
UT2
OK
FAN OU
OK
48V-60V
TPUT
OK
FAIL
=40A 48V-60V
=40A
-VE-1
-VE-1
-VE-2
-VE-2
6
5
Warning
119629
ALL FA
ST
PRIOR ENERS MU
ST
TO OP
ERATING BE FULLY
ENGA
THE PO
WER SU GED
PPLY
11
9
10
Cable holder cover
Cable holder
Status LEDs
Tie-wrap
10 Cable holder
Cable holder cover
11 Tie-wrap
Ground
Step 5
(Figure 5-64).
Step 6
5-58
OL-4503-03-25
Chapter 5

Note
Step 7
Note
Ground
Negative (-)
Positive (+)
Step 8
Warning
Step 9
in Figure 5-60.
Note
Step 10
Step 11
FAN OK LED is green

OL-4503-03-25
5-59
Chapter 5
Figure 5-65
PWR-2
700-DC
/6
INPUT
1 INPUT
2 FA
OK
N OUTP
48V-60V OK
UT
48V-60V OK
FAIL
=40A
=40A
ALL FA
ST
PRIOR ENERS MU
ST
TO OP
ERATING BE FULLY
ENGA
THE PO
WER SU GED
PPLY
119950
CHASSIS
GROU
ND
xxxx
Note
There are different power supply configurations available for the Cisco 7606-S router. See the appendix,
Cisco 7606-S DC Power Supply Configurations, for more information.
Warning

Step 1
Step 2
Step 3
5-60
OL-4503-03-25
Chapter 5

Figure 5-66
+VE-1
48V-60
V
40A
-VE-1
+VE-2
48V-60
V
40A
-VE-2
REMOVE
INSTALL
+VE-3
48V-60
V
40A
-VE-3
SWITCH
MUST
BE IN
TO INST
OFF O
ALL/REM
POS
SITIO
SIT
ITION
OVE POW
FASTEN
ERS MUS
ER SUP
UPP
PPL
PPLY
PP
PLY..
T BE FUL
PRIOR
TO OPE
LY ENG
RATING
AGED
POWER
SUPPLY.
PWR-45
REMOVE
INSTALL
SWITCH
MUST
BE IN
TO INST
OFF O
ALL/REM
POS
SITIO
SI
ITION
OVE POW
FASTEN
ERS MUS
ER SUP
UP
UPP
PPLY
P
PLY.
T BE FUL
LY..
PRIOR
TO OPE
LY ENG
RATING
AGED
POWER
SUPPLY.
00-DC
Step 4
INPUT2
OK
FAN
OK
OUTPUT
FAIL
40A
-VE-3
PWR-45
Note
INPUT1
OK
252584
00-DC
INPUT1
OK
INPUT2
OK
FAN
OK
OUTPUT
FAIL
Figure 5-67
+VE-1
48V-60V
40A
Captive
installation
screws
Note
INSTALL
SWITC
H MUST
BE IN
TO INS
OFF O
TALL/R
PO
OS
SIT
EMOVE
ITIO
ION
FASTEN
N
POWER
ERS MU
SUPP
SU
ST BE
PLY.
PRIOR
FULLY
TO OP
ENGAG
ERATIN
ED
G POW
ER SUP
PLY.
PWR-4
500-DC
INPUT1
OK
252585
REMOVE
INPUT2
OK
FAN
OK
OUTPU
T
FAIL

OL-4503-03-25
5-61
Chapter 5
Warning
Note
Note
Figure 5-68
Input Front Panel for 4500-W DC-Input Power Supply
1
2
3
+VE-1
48V-60V
+VE-1
48V-60V
40A
-VE-1
40A
-VE-1
+VE-2
48V-60V
+VE-2
48V-60V
40A
-VE-2
40A
-VE-2
+VE-3
48V-60V
INSTALL
+VE-3
48V-60V
40
A
SWITC
H MUST
-VE-3
BE IN
TO INS
OFF O
TALL/R
POSIT
EMOVE
ION
FASTEN
POWER
ERS MU
SUPPLY
ST BE
PRIOR
.
FULLY
TO OP
ENG
ERATIN
AGED
G POW
ER SUP
PLY.
40A
-VE-3
PWR-4
500-DC
9
10
INPUT1
OK
INPUT2
OK
FAN
OK
252586
REMOVE
OUTPU
T
FAIL
5
4
Warning
Step 5
Tie-wrap
Cable holder
Cable holder cover
Ground
Install/Removal Switch
Status LEDs
10 DC power cable terminal block cover
(Figure 5-66).
5-62
OL-4503-03-25
Chapter 5

Step 6
Note
Step 7
Note
Ground
Negative (-)
Positive (+)
the appropriate cable holder.
Step 8
Warning
Step 9
in Figure 5-60.
Note
Step 10
Step 11
FAN OK LED is green

OL-4503-03-25
5-63
Chapter 5
xxxx
Installing a WS-CDC-2500W Power Supply in a Cisco 7609 Router
Warning

Step 1
Step 2
Verify that power is off to the DC circuit that is connected to the power supply you are installing.
Caution
Step 3
Grasp the power supply handle with one hand, and place your other hand underneath the power supply.
Slide the power supply into the power supply bay. Make sure that the power supply is fully seated in the
bay (Figure 5-69).
Figure 5-69
INPUT
OK
Step 4
FAN
OK
OUTPUT
FAIL
85741
Tighten the power supply captive installation screws. (See Figure 5-70.)
5-64
OL-4503-03-25
Chapter 5

Figure 5-70
Terminal block
cover
85906
DC power cable
terminal block
I
0
Power
switch
INPUT
OK
FAN
OK
OUTPUT
FAIL
Status LEDs
screw
Warning
Step 5
Remove the two screws securing the terminal block cover, and slide the cover off of the terminal block
(Figure 5-70).
Step 6
Note
Step 7
Warning
Ground
Negative (-)
Positive (+)

OL-4503-03-25
5-65
Chapter 5
Figure 5-71
DC-Input Wire Connections for 2500 W DC-Input Power Supply

DC-input cable
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
85907
( ) Ground
Power
switch
INPUT
OK
FAN
OK
OUTPUT
FAIL
Captive
installation
screw
Step 8
After ensuring that all wire connections are secure, reinstall the terminal block cover.
Caution
To prevent a short circuit or shock hazard after wiring the DC-input power supply, reinstall the terminal
block cover.
Caution
Step 9
Step 10
states:
FAN OK LED is green
Installing a WS-CDC-2500W Power Supply in a Cisco 7613 Router

Warning
5-66
OL-4503-03-25
Chapter 5

Step 1
Step 2
Verify that power is off to the DC circuit that is connected to the power supply you are installing.
Caution
Step 3
bay (Figure 5-72).
Figure 5-72
INPUT
OK
Step 4
FAN
OK
85741
OUTPUT
FAIL

OL-4503-03-25
5-67
Chapter 5
Figure 5-73
2500 W DC-Input Power Supply Front Panel
Terminal block
cover
85906
DC power cable
terminal block
I
0
Power
switch
INPUT
OK
FAN
OK
OUTPUT
FAIL
Status LEDs
screw
Warning
Step 5
Remove the two screws securing the terminal block cover, and slide the cover off of the terminal block
(Figure 5-73).
Step 6
Note
Step 7
Warning
Ground
Negative (-)
Positive (+)
5-68
OL-4503-03-25
Chapter 5

Figure 5-74
DC-Input Wire Connections for 2500 W DC-Input Power Supply

DC-input cable
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
85907
( ) Ground
Power
switch
INPUT
OK
FAN
OK
OUTPUT
FAIL
Captive
installation
screw
Step 8
After ensuring that all wire connections are secure, reinstall the terminal block cover.
Caution
block cover.
Caution
Step 9
Step 10
states:
FAN OK LED is green
Installing a PWR-4000-DC Power Supply in a Cisco 7609 Router or a Cisco 7609-S Router
Warning

OL-4503-03-25
5-69
Chapter 5
Note
For proper 4000W DC-input redundant power configuration, all three pairs of input wires for one 4000W
DC-input power supply must come from the same battery system (A feed); all three pairs of input wires
for the other 4000W DC-input power supply must come from another battery system (B feed).
Note
Warning
Note
The 4000 W DC-input power supply provides voltages of 2700 W or 4000 W. Select 2700 W by wiring
any two positive (+)/negative (-) terminal pairs in any sequence. Select 4000 W by wiring all three
terminals. The Cisco IOS software detects the wired inputs and sets the proper system power.
Note
The procedure that follows provides instructions for installing PWR-4000-DC power supplies in
redundant 2700 W or 4000 W configurations. If you are installing a single power supply, install it in the
left-side position that corresponds to the chassis labeling Power 1.
Note
You should allow a minimum of 2.5 to 3 inches (63.5 mm to 76.2 mm) of space between the side of the
power supply and any obstructions (such as the side of an enclosed equipment rack). This space is needed
to install and secure the DC-input power cables correctly. Incorrectly routing the DC-input power cables
can cause airflow blockage into the power supply and inadequate strain relief in the cables. The exact
amount of space required depends upon the gauge and flexibility of the DC-input power cables you are
using.
Step 1
Power supply ground is required.
Note
The system ground connection with the PWR-4000-DC power supply in a Cisco 7609 router is provided
by the PWR-4000-DC power supply ground. Additionally, you can connect a system (earth) ground.
Note
When using a PWR-4000-DC power supply in a Cisco 7609 router, you must always connect the
5-70
OL-4503-03-25
Chapter 5

Note
For redundant power supplies, you must connect the PWR-4000-DC power supply ground for both
power supplies.
a.
Install the PWR-4000-DC power supply ground as described in this procedure.
b.
If you intend to use an additional system (earth ground), ensure that the system ground connection
has been made. For ground connection installation instructions, see the System Ground
Connection section on page 3-19.
Step 2
Verify that power is off to the DC circuit that is connected to the power supply you are installing. Place
appropriate safety flag and lockout devices at power switch handle to avoid any circuit inputs from
becoming energized.
Caution
Use both hands to install and remove power supplies. Each PWR-4000-DC weighs 33 pounds (15 kg).
Step 3
bay (Figure 5-75).
Figure 5-75
+ VE-1
+ VE-3
-VE-1
-VE-3
+ VE-2
-VE-2
INPUT OK
1
Step 4
104978
FAN OUTPUT
OK
FAIL
Tighten the power supply captive installation screw (Figure 5-76).

OL-4503-03-25
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Chapter 5
Figure 5-76
11
10
9
4
INPUT OK
1
+ VE-1
101397
I
0
FAN OUTPUT
OK
+ VE-3
FAIL
-VE-1
-VE-3
+ VE-2
-VE-2
8
Note
Warning
CVR-4000DC-TERM=.
Power switch
Plastic insulator
Ground
Status LEDs
Step 5
Step 6
inner terminal block cover.
Note
Step 7
You must remove three terminal block covers for the 4000 W DC-input power supply: one outer
terminal block cover and two inner terminal block covers.
to local and national installation requirements. Use only copper wire.
5-72
OL-4503-03-25
Chapter 5

Note
Step 8
The power supply terminal block lug opening width is 0.62 inch (15.8 mm). The terminal posts
are centered 0.625 inches (15.88 mm) apart and are 1/4-20 threaded. We recommend that you
use an appropriately sized industry standard 2-hole, standard barrel compression lug. The power
supply ground studs, located below the terminal block, are also threaded 1/4-20 and require two
1/4-inch split-ring washers and two 1/4-20 hex nuts.
Note
Note
You must install plastic insulators that are shipped with the power supply as described below.
Note
Note
If you are wiring for 2700 W for a single power supply, proceed to Step 9; if you are wiring 2700 W for
a redundant power supply, proceed to Step 9 and then Step 11. If you are wiring for 4000 W for a single
power supply, proceed to Step 10; if you are wiring 4000 W for a redundant power supply, proceed to
Step 10 and then Step 12.
Step 9
Wire for 2700 W (left side of power supply bay) as follows:

a.
Note
Place both plastic insulators over the terminal areas, aligning the circular holes in insulating cover
with terminal posts. The protective end flap on the plastic cover is opposite the wire entry area. The
protective end flap must fold down and cover the open side of the terminal (opposite side from wire
entry).
Be sure to place a plastic insulator over the smaller terminal block even if you are not attaching DC-input
wires to it; this ensures that the plastic insulator is available for future use.
b.
Wrap the large perforated flaps around each pair of conductors, inserting each locking tab into rear
of slot. Pull the tab until the cover is secured around the power cabling trim and discard excess tab
plastic.
c.
From the left side of the power supply, connect the ground wire to the ground (Figure 5-77).

OL-4503-03-25
5-73
Chapter 5
Figure 5-77
DC-Input Wire Connections for 2700-W DC-Input Power Supply for Left Side of Power
Bay
Plastic
insulator
Terminal
block cover
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
114010
( ) Ground
Power
switch
INPUT OK
1
FAN OUTPUT
OK
FAIL
Captive
installation
screw
d.
From the left side of the power supply, connect the DC-input wires to TB1 (Figure 5-76 and
Figure 5-77) in this order:
Negative (-)
Positive (+)
Note
When you tighten the terminal nuts, make sure they are snug. Do not over tighten them.
Recommended torque strength is 20 inch-pounds. Over tightening the terminal nuts can
break the terminal block (Maximum torque: 36 inch-pounds).
Place and secure left and right inner terminal block cover.
e.
Step 10
Secure outer block cover.

a.
entry).
b.
plastic.
c.
5-74
OL-4503-03-25
Chapter 5

Figure 5-78
Bay
Plastic
insulator
Terminal
block cover
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
Terminal
block cover
Plastic
insulator
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
( ) Ground
114008
I
0
Power
switch
INPUT OK
1
FAN OUTPUT
OK
FAIL
( ) Ground
Captive
installation
screw
d.
From the left side of the power supply, connect the DC-input wires to TB1 in this order:
Negative (-)
Positive (+)
Note
e.
Negative (-)
Positive (+)
Step 11
f.
Using the cable tie provided, place the cable tie through the slot at the top of the left terminal block
cover and secure the wiring going to TB2.
g.
h.
Wire for 2700 W (right side of power supply bay) as follows:

a.
entry).

OL-4503-03-25
5-75
Chapter 5
Note
Be sure to place a plastic insulator over the smaller terminal block even if you are even if you are not
attaching DC-input wires to it; this ensures that the plastic insulator is available for future use.
b.
plastic.
c.
From the right side of the power supply, connect the ground wire to the ground (Figure 5-79).
Figure 5-79
DC-Input Wire Connections for 2700-W DC-Input Power Supply, Right Side of Power
Plastic
insulator
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
Terminal
block cover
I
0
INPUT OK
1
114011
Power
switch
FAN OUTPUT
OK
FAIL
( ) Ground
Captive
installation
screw
Bay
d.
From the right side of the power supply, connect the DC-input wires to TB1 (Figure 5-76 and
Negative (-)
Positive (+)
Note
e.
f.
Using the cable tie provided, place the cable tie through the slot at the top of the right terminal block
cover and secure the wiring to the left terminal block.
g.
5-76
OL-4503-03-25
Chapter 5

Step 12

a.
entry).
b.
plastic.
c.
Figure 5-80
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
Plastic
Terminal
block cover insulator
Plastic
insulator
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
Terminal
block cover
( ) Ground
Power
switch
114009
I
0
INPUT OK
1
FAN OUTPUT
OK
FAIL
( ) Ground
Captive
installation
screw
Bay
d.
From the right side of the power supply, connect the DC-input wires to the right power supply
terminal block (Figure 5-76 and Figure 5-80) in this order:
Negative (-)
Positive (+)
Note
e.
From the right side of the power supply, connect the DC-input wires to TB1 (Figure 5-80) in this
order:
Negative (-)

OL-4503-03-25
5-77
Chapter 5
Positive (+)
Note
Warning
Caution
f.
cover and secure the wiring going to the left terminal block.
g.
h.
Note
For proper 4000W DC-input redundant power configuration, all three pairs of input wires for
one 4000W DC-input power supply must come from the same battery system (A feed); all three
pairs of input wires for the other 4000W DC-input power supply must come from another battery
system (B feed).
Note
For multiple DC input power supply, each DC input must be protected by dedicated circuit
breaker or fuse. The circuit breaker or fuse should be sized according to the power supply input
rating and local or national electrical code requirements.
block covers.
Step 13
After confirming all installation steps are correctly completed, safety flags and lockout devices can be
removed, and the input circuits to the supplies can be energized.
Step 14
states:
FAN OK LED is green
5-78
OL-4503-03-25
Chapter 5

Installing a PWR-6000-DC Power Supply in a Cisco 7609 or a Cisco 7609-S Router

Note
With the PWR-6000-DC power supply, you have the option of installing an Input Power Module (IPM)
(previously removed) with the DC-input wires and the ground wires still connected. You can then install
your power supply and insert the fully-wired IPM. Read through this procedure carefully before
installing your power supply.
Warning
Note
For proper 6000W DC-input redundant power configuration, all input wires (two pairs for 2800W
DC-input, three pairs for 4500W DC-input, and four pairs for 6000W DC-input) for one 6000W
DC-input power supply must come from the same battery system (A feed); all input wires (two pairs for
2800W DC-input, three pairs for 4500W DC-input, and four pairs for 6000W DC-input) for the other
6000W DC-input power supply must come from another battery system (B feed).
Note
Warning
Note
The 6000 W DC-input power supply provides power of 2800 W, 4500 W, or 6000 W. Select 2800 W by
wiring any two positive (+)/negative (-) terminal pairs in any sequence. Select 4500 W by wiring any
three positive (+)/negative (-) terminal pairs in any sequence. Select 6000 W by wiring all four positive
(+)/negative (-) terminal pairs. The Cisco IOS software detects the wired inputs and sets the proper
system power.
Note
The PWR-6000-DC power supply ground provides the system ground connection when the
PWR-6000-DC power supply is installed in a Cisco 7609-S router. Install the ground as described in this
procedure.
Note
power supplies.

OL-4503-03-25
5-79
Chapter 5
Note
using.
Step 1
becoming energized.
Caution
Step 2
bay (Figure 5-81).
Figure 5-81
INS
TA
RUN
L
CISCO SYST
EMS, INC
1
Step 3
2
INPUT
3
OK
FAN
OK
OUTPUT
FAIL
5-80
OL-4503-03-25
Chapter 5

Figure 5-82
8
8
9
L
191286
INS
TA
RUN
L
CISCO SYS
TEMS, INC
1
2
INPUT
3
OK
5
6
Warning
FAN
OK
OUTPUT
FAIL
Ground
IPM captive screws
Status LEDs
IPM latches
Power switch
Note
your power supply and insert the fully-wired IPM. If you are going to install an IPM with DC-input wires
and ground wires still connected, skip steps 4 through 12 and go directly to step 13.
Step 4
Step 5

OL-4503-03-25
5-81
Chapter 5
Note
6000 W power supplies ship with AWG #4 lugs with 45-degree angled, 2-hole compression lug
for both power and ground wiring. Additional lugs for different wire size should be purchased
seperately.
Note
use an appropriately sized industry standard 45 degree angled, 2-hole, standard barrel
compression lug for both power and ground lugs (for example, on AWG #4 wires, Panduit part
number LCC4-14AWH-L or equivalent). The power supply ground studs, located beside the
terminal block.
Note
Note
The 6000 W DC-input power supply provides voltages of 2800 W, 4500 W, or 6000 W. Select
2800 W by wiring any two positive (+)/negative (-) terminal pairs in any sequence. Select
4500 W by wiring any three positive (+)/negative (-) terminal pairs in any sequence. Select
6000 W by wiring all four terminals. The Cisco IOS software detects the wired inputs and sets
the proper system power.
Note
If you are wiring for 2800 W for a single power supply, proceed to Step 7; if you are wiring
2800 W for a redundant power supply, proceed to Step 7 and then Step 10. In either case, proceed
to step 14 upon completion.
Note
a redundant power supply, proceed to Step 8 and then Step 11. In either case, proceed to step 14 upon
completion.
Note
completion.
Step 6

a.
5-82
OL-4503-03-25
Chapter 5

Figure 5-83
Bay
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
Power
switch
CISCO SY
STEMS, INC
1
Captive
installation
screw
b.
191287
INS
TA
RUN
L
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
( ) Ground
From the left side of the power supply, connect each of the DC-input wires to the terminal block
(Figure 5-82 and Figure 5-83) in this order:
Negative (-)
Positive (+)
Note
c.
Step 7

a.

OL-4503-03-25
5-83
Chapter 5
Figure 5-84
Bay
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
Power
switch
CISCO SY
STEMS, INC
1
Captive
installation
screw
b.
191288
INS
TA
RUN
L
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
( ) Ground
Negative (-)
Positive (+)
Note
c.
Step 8

a.
5-84
OL-4503-03-25
Chapter 5

Figure 5-85
Bay
Terminal
block cover
Input power
module
CISCO SY
STEMS, INC
1
Captive
installation
screw
b.
191289
Power
switch
INS
TA
RUN
L
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
( ) Ground
Negative (-)
Positive (+)
Note
Step 9

a.

OL-4503-03-25
5-85
Chapter 5
Figure 5-86
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
INS
TA
RUN
L
Power
switch
CISCO SY
Captive
installation
screw
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
( ) Ground
191290
STEMS, INC
Bay
b.
From the right side of the power supply, connect the DC-input wires to the terminal block
Negative (-)
Positive (+)
Note
c.
Note
For proper 2800W DC-input redundant power configuration, both pairs of input wires for
one 6000W DC-input power supply must come from the same battery system (A feed); both
pairs of input wires for the other 6000W DC-input power supply must come from another
battery system (B feed).
5-86
OL-4503-03-25
Chapter 5

breaker or fuse. The circuit breaker or fuse should be sized according to the power supply
input rating and local or national electrical code requirements.
Note
Step 10

a.
Figure 5-87
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
INS
TA
RUN
L
CISCO SY
STEMS, INC
1
Captive
installation
screw
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
( ) Ground
191291
Power
switch
Bay
b.
From the right side of the power supply, connect each of the DC-input wires to the right power
supply terminal block (Figure 5-82 and Figure 5-87) in this order:
Negative (-)
Positive (+)
Note
c.

OL-4503-03-25
5-87
Chapter 5
For proper 4500W DC-input redundant power configuration, three pairs of input wires for
one 6000W DC-input power supply must come from the same battery system (A feed); three
Note
Note
Step 11

a.
Figure 5-88
DC-Input Wire Connections for 6000-W DC-Input Power Supply for Right Side of
Power Bay
Terminal
block cover
INS
TA
RUN
L
Power
switch
CISCO SY
STEMS, INC
1
Captive
installation
screw
b.
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
( ) Ground
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
191293
Input power
module
From the right side of the power supply, connect each of the DC-input wires to the terminal block
Negative (-)
Positive (+)
5-88
OL-4503-03-25
Chapter 5

Warning
Caution
Step 12
Note
Note
For proper 6000W DC-input redundant power configuration, all four pairs of input wires for
one 6000W DC-input power supply must come from the same battery system (A feed); all
four pairs of input wires for the other 4000W DC-input power supply must come from
another battery system (B feed).
Note
block covers.
If you are installing a previously-wired IPM, insert the IPM firmly into the power supply and tighten the
IPM captive screws. See Figure 5-89.
Figure 5-89
Inserting Previously-Wired IPM (2700W DC-input shown)
INS
TA
RUN
L
CISCO SYST
EMS, INC
2
INPUT
3
OK
FAN
OK
OUTPUT
FAIL
191292
Step 13
Step 14
Use the power switch to turn the power supply on.
Step 15
states:

OL-4503-03-25
5-89
Chapter 5
FAN OK LED is green

Warning
Note
For proper 4000W DC-input redundant power configuration, all three pairs of input wires for one 4000W
DC-input power supply must come from the same battery system (A feed); all three pairs of input wires
for the other 4000W DC-input power supply must come from another battery system (B feed).
Note
Warning
Note
Note
The procedure that follows provides instructions for installing PWR-4000-DC power supplies in
redundant 2700 W or 4000 W configurations. If you are installing a single power supply, install it in the
left-side position that corresponds to the chassis labeling Power 1.
Note
PWR-4000-DC power supply is installed in a Cisco 7613 router. Install the ground as described in this
procedure.
Note
power supplies.
5-90
OL-4503-03-25
Chapter 5

Note
using.
Step 1
becoming energized.
Caution
Step 2
bay (Figure 5-90).
Figure 5-90
+ VE-1
+ VE-3
-VE-1
-VE-3
+ VE-2
-VE-2
INPUT OK
1
Step 3
104978
FAN OUTPUT
OK
FAIL

OL-4503-03-25
5-91
Chapter 5
Figure 5-91
11
10
9
4
INPUT OK
1
+ VE-1
101397
I
0
FAN OUTPUT
OK
+ VE-3
FAIL
-VE-1
-VE-3
+ VE-2
-VE-2
8
Note
Warning
CVR-4000DC-TERM=.
Power switch
Plastic insulator
Ground
Status LEDs
Step 4
Step 5
inner terminal block cover.
Note
Step 6
You must remove three terminal block covers for the 4000 W DC-input power supply: one outer
terminal block cover and two inner terminal block covers.
5-92
OL-4503-03-25
Chapter 5

Note
Step 7
use an appropriately sized industry standard 2-hole, standard barrel compression lug. The power
supply ground studs, located below the terminal block, are also threaded 1/4-20 and require two
1/4-inch split-ring washers and two 1/4-20 hex nuts.
Note
Note
You must install plastic insulators that are shipped with the power supply as described below.
Note
Note
a redundant power supply, proceed to Step 8 and then Step 10. If you are wiring for 4000 W for a single
power supply, proceed to Step 9; if you are wiring 4000 W for a redundant power supply, proceed to Step
9 and then Step 11.
Step 8

a.
Note
entry).
Be sure to place a plastic insulator over the smaller terminal block even if you are not attaching DC-input
wires to it; this ensures that the plastic insulator is available for future use.
b.
plastic.
c.

OL-4503-03-25
5-93
Chapter 5
Figure 5-92
Bay
Plastic
insulator
Terminal
block cover
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
114010
( ) Ground
Power
switch
INPUT OK
1
FAN OUTPUT
OK
FAIL
Captive
installation
screw
d.
From the left side of the power supply, connect the DC-input wires to TB1 (Figure 5-91 and
Negative (-)
Positive (+)
Note
e.
Step 9

a.
entry).
b.
plastic.
c.
5-94
OL-4503-03-25
Chapter 5

Figure 5-93
Bay
Plastic
insulator
Terminal
block cover
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
Terminal
block cover
Plastic
insulator
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
114008
( ) Ground
Power
switch
INPUT OK
1
FAN OUTPUT
OK
FAIL
( ) Ground
Captive
installation
d.
Negative (-)
Positive (+)
Note
e.
Negative (-)
Positive (+)
Note
f.
Using the cable tie provided, place the cable tie through the slot at the top of the left terminal block
cover and secure the wiring going to TB2.
g.
h.

OL-4503-03-25
5-95
Chapter 5
Step 10

a.
Note
entry).
Be sure to place a plastic insulator over the smaller terminal block even if you are even if you are not
attaching DC-input wires to it; this ensures that the plastic insulator is available for future use.
b.
plastic.
c.
Figure 5-94
Plastic
insulator
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
Terminal
block cover
INPUT OK
1
114011
Power
switch
FAN OUTPUT
OK
FAIL
( ) Ground
Captive
installation
screw
Bay
d.
Negative (-)
Positive (+)
Note
e.
5-96
OL-4503-03-25
Chapter 5

Step 11
f.
cover and secure the wiring to the left terminal block.
g.

a.
entry).
b.
plastic.
c.
Figure 5-95
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
Plastic
Terminal
block cover insulator
Plastic
insulator
Power leads
attached to
terminal block
(+) Positive
( - ) Negative
Terminal
block cover
( ) Ground
Power
switch
114009
I
0
INPUT OK
1
FAN OUTPUT
OK
FAIL
( ) Ground
Captive
installation
screw
Bay
d.
From the right side of the power supply, connect the DC-input wires to the right power supply
terminal block (Figure 5-91 and Figure 5-95) in this order:
Negative (-)
Positive (+)
e.
Negative (-)
Positive (+)

OL-4503-03-25
5-97
Chapter 5
Note
Warning
Caution
f.
cover and secure the wiring going to the left terminal block.
g.
h.
Note
For proper 4000W DC-input redundant power configuration, all three pairs of input wires for
one 4000W DC-input power supply must come from the same battery system (A feed); all three
pairs of input wires for the other 4000W DC-input power supply must come from another battery
system (B feed).
Note
block covers.
Step 12
Step 13
states:
FAN OK LED is green

Note
your power supply and insert the fully-wired IPM. Read through this procedure carefully before
installing your power supply.
5-98
OL-4503-03-25
Chapter 5

Warning
Note
For proper 6000W DC-input redundant power configuration, all input wires (two pairs for 2800W
DC-input, three pairs for 4500W DC-input, and four pairs for 6000W DC-input) for one 6000W
DC-input power supply must come from the same battery system (A feed); all input wires (two pairs for
2800W DC-input, three pairs for 4500W DC-input, and four pairs for 6000W DC-input) for the other
6000W DC-input power supply must come from another battery system (B feed).
Note
Warning
Note
The 6000 W DC-input power supply provides power of 2800 W, 4500 W, or 6000 W. Select 2800 W by
wiring any two positive (+)/negative (-) terminal pairs in any sequence. Select 4500 W by wiring any
three positive (+)/negative (-) terminal pairs in any sequence. Select 6000 W by wiring all four positive
(+)/negative (-) terminal pairs. The Cisco IOS software detects the wired inputs and sets the proper
system power.
Note
PWR-6000-DC power supply is installed in a Cisco 7609-S router. Install the ground as described in this
procedure.
Note
power supplies.
Note
using.

OL-4503-03-25
5-99
Chapter 5
Step 1
becoming energized.
Caution
Step 2
bay (Figure 5-96).
Figure 5-96
INS
TA
RUN
L
CISCO SYST
EMS, INC
1
Step 3
2
INPUT
3
OK
FAN
OK
OUTPUT
FAIL
5-100
OL-4503-03-25
Chapter 5

Figure 5-97
8
8
9
L
191286
INS
TA
RUN
L
CISCO SYS
TEMS, INC
1
2
INPUT
3
OK
5
6
Warning
FAN
OK
OUTPUT
FAIL
Ground
IPM captive screws
Status LEDs
IPM latches
Power switch
Note
your power supply and insert the fully-wired IPM. If you are going to install an IPM with DC-input wires
and ground wires still connected, skip steps 4 through 12 and go directly to step 13.
Step 4
Step 5

OL-4503-03-25
5-101
Chapter 5
Note
6000 W power supplies ship with AWG #4 lugs with 45-degree angled, 2-hole compression lug
for both power and ground wiring. Additional lugs for different wire size should be purchased
seperately.
Note
use an appropriately sized industry standard 45 degree angled, 2-hole, standard barrel
compression lug for both power and ground lugs (for example, on AWG #4 wires, Panduit part
number LCC4-14AWH-L or equivalent). The power supply ground studs, located beside the
terminal block.
Note
Note
The 6000 W DC-input power supply provides voltages of 2800 W, 4500 W, or 6000 W. Select
2800 W by wiring any two positive (+)/negative (-) terminal pairs in any sequence. Select
4500 W by wiring any three positive (+)/negative (-) terminal pairs in any sequence. Select
6000 W by wiring all four terminals. The Cisco IOS software detects the wired inputs and sets
the proper system power.
Note
If you are wiring for 2800 W for a single power supply, proceed to Step 7; if you are wiring
2800 W for a redundant power supply, proceed to Step 7 and then Step 10. In either case, proceed
to step 14 upon completion.
Note
completion.
Note
completion.
Step 6

a.
5-102
OL-4503-03-25
Chapter 5

Figure 5-98
Bay
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
Power
switch
CISCO SY
STEMS, INC
1
Captive
installation
screw
b.
191287
INS
TA
RUN
L
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
( ) Ground
Negative (-)
Positive (+)
Note
c.
Step 7

a.

OL-4503-03-25
5-103
Chapter 5
Figure 5-99
Bay
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
Power
switch
CISCO SY
STEMS, INC
1
Captive
installation
screw
b.
191288
INS
TA
RUN
L
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
( ) Ground
Negative (-)
Positive (+)
Note
c.
Step 8

a.
5-104
OL-4503-03-25
Chapter 5

Figure 5-100
Bay
Terminal
block cover
Input power
module
CISCO SY
STEMS, INC
1
Captive
installation
screw
b.
191289
Power
switch
INS
TA
RUN
L
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
( ) Ground
Negative (-)
Positive (+)
Note
Step 9

a.

OL-4503-03-25
5-105
Chapter 5
Figure 5-101
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
INS
TA
RUN
L
Power
switch
CISCO SY
Captive
installation
screw
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
( ) Ground
191290
STEMS, INC
Bay
b.
From the right side of the power supply, connect the DC-input wires to the terminal block
Negative (-)
Positive (+)
Note
c.
Note
For proper 2800W DC-input redundant power configuration, both pairs of input wires for
one 6000W DC-input power supply must come from the same battery system (A feed); both
5-106
OL-4503-03-25
Chapter 5

Note
Step 10

a.
Figure 5-102
Terminal
block cover
Input power
module
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
INS
TA
RUN
L
CISCO SY
STEMS, INC
1
Captive
installation
screw
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
( ) Ground
191291
Power
switch
Bay
b.
From the right side of the power supply, connect each of the DC-input wires to the right power
supply terminal block (Figure 5-97 and Figure 5-102) in this order:
Negative (-)
Positive (+)
Note
c.

OL-4503-03-25
5-107
Chapter 5
Step 11
Note
For proper 4500W DC-input redundant power configuration, three pairs of input wires for
one 6000W DC-input power supply must come from the same battery system (A feed); three
Note

a.
Figure 5-103
DC-Input Wire Connections for 6000-W DC-Input Power Supply for Right Side of
Power Bay
Terminal
block cover
INS
TA
RUN
L
Power
switch
CISCO SY
STEMS, INC
1
Captive
installation
screw
b.
2
INPUT
3
OK
FAN
OK
OUTPU
T
FAIL
( ) Ground
Power leads
attached to
terminal block
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
( - ) Negative
(+) Positive
191293
Input power
module
From the right side of the power supply, connect each of the DC-input wires to the terminal block
Negative (-)
Positive (+)
5-108
OL-4503-03-25
Chapter 5

Warning
Caution
Step 12
Note
Note
For proper 6000W DC-input redundant power configuration, all four pairs of input wires for
one 6000W DC-input power supply must come from the same battery system (A feed); all
four pairs of input wires for the other 4000W DC-input power supply must come from
another battery system (B feed).
Note
block covers.
If you are installing a previously-wired IPM, insert the IPM firmly into the power supply and tighten the
IPM captive screws. See Figure 5-104.
Figure 5-104
Inserting Previously-Wired IPM (2700W DC-input shown)
INS
TA
RUN
L
CISCO SYST
EMS, INC
2
INPUT
3
OK
FAN
OK
OUTPUT
FAIL
191292
Step 13
Step 14
Use the power switch to turn the power supply on.
Step 15
states:

OL-4503-03-25
5-109
Chapter 5
FAN OK LED is green
5-110
OL-4503-03-25
Chapter 5

Removing and Replacing the PEM

This section describes how to remove and install the PEMs for the Cisco 7603, Cisco 7603-S, and Cisco
7606 routers.
The PEM provides an input power connection on the front of the chassis to connect the site power source
to the power supply. In addition to providing an input power connection, the PEM also has an illuminated
power switch (AC-input only), current protection, surge and EMI suppression, and filtering functions.
The PEM on the left (PEM 1) connects the site power source to power supply 1; the PEM on the right
(PEM 2) connects the site power source to power supply 2. See Figure 5-105 for the location of the PEM;
see Figure 5-106 (Cisco 7603 router), Figure 5-107 (Cisco 7603-S router), and Figure 5-108 (Cisco 7606
router) for the location of the power supplies.
Figure 5-105
PEM Location
PEM 1
PEM 2
WS-X6K-SUP2-2GE
US
AT
ST
LE
EM
ST
SY
NS
CO
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
CONSOLE
SUPERVISOR2
Load
PORT 1
PCMCIA
PORT 2
EJECT
OSM-4OC12 POS-SI
NK
LI
NK
LI
TIV
RX
AC
SE
RE
IR
LIN
2 LIN
LIN
TIV
RX
AC
TX
TX
RX
4 PORT OC-12 POS SM
TX
TX
US
AT
ST
IE M
RR AR
CA AL
RT
TIV
RX
AC
R
IE M
RR AR
CA AL
PO
4 LIN
TX
TX
RX
RT
TIV
RX
AC
RX
R
IE M
RR AR
CA AL
PO
TX
TX
RT
RX
R
IE M
RR AR
CA AL
PO
63191
1%
RT
PO
OSM-4OC12 POS-SI
TIV
TX
TX
AT
ST
4 PORT OC-12 POS SM
RX
AC
US
SE
RE
4
K
LIN
Figure 5-106
2 LIN
LIN
4 LIN
R
IE M
RR AR
CA AL
RX
TX
TX
RX
2
IR
TIV
AC
RT
PO
TIV
RX
AC
TX
TX
RX
R
IE M
RR AR
CA AL
RT
PO
TIV
RX
AC
TX
TX
RX
R
IE M
RR AR
CA AL
RT
PO
RX
R
IE M
RR AR
CA AL
RT
PO
Cisco 7603 RouterPower Supply Location
INPUT FAN OUTPUT

OK
OK
FAIL
63031
Power supply 2
(redundant)
INPUT FAN OUTPUT
OK
OK
FAIL
Power supply 1

OL-4503-03-25
5-111
Chapter 5
Figure 5-107
Cisco 7603-S RouterPower Supply Location
INPUT FAN OUTPUT

OK
OK
FAIL
63031
Power supply 2
(redundant)
INPUT FAN OUTPUT
OK
OK
FAIL
Power supply 1
Figure 5-108
Cisco 7606 RouterPower Supply Location
Power supply 2
(redundant)
IL
FA
UT
OK
TO
TP
PU
OU
FA
IN
Cisco Systems Inc.
63893
Power supply 1
IL
FA
UT
OK
TO
TP
PU
OU
FA
IN
Cisco Systems Inc.
Required Tools
You need a flat-blade or number 2 Phillips-head screwdriver to perform these procedures.
Removing the AC-Input PEM

Follow these steps to remove an AC-input PEM:
Step 1
Turn the power switch to the Off (0) position on the PEM you are removing. (see Figure 5-105.)
Step 2
Disconnect the power cord from the power source. Do not touch the metal prongs on the power cord
when it is still connected to the PEM.
5-112
OL-4503-03-25
Chapter 5

Step 3
Remove the power cord from the power connection on the PEM. Do not touch the metal prongs
embedded in the PEM.
Step 4
Loosen the captive installation screws (Figure 5-109).

Figure 5-109
AC-Input PEM
IEC 60320 C15 connector
130058
AC power switch
Step 5
Grasp the PEM with one hand, and slide it part of the way out of the chassis. Place your other hand
underneath the PEM, as shown in Figure 5-110, and slide it completely out of the chassis.
Figure 5-110
Handling a PEM
WS-X6K-SUP2-2GE
T
LE
EM
ST
SY
NSO
CO
R
PW
ET
RES
Switch
100%
CONSOLE
Load
PORT
MODE
CONSOLE
PORT 1
PCMCIA
PORT 2
EJECT
1%
OSM-4OC12 POS-SI
NK
LI
NK
LI
VE
TI
RX
AC
TX
TX
TU
STA
SE
RE
IR
NK
LI
NK
2 LIN
LI
VE
TI
RX
AC
TX
TX
RX
4 PORT OC-12 POS SM
R
IE M
RR R
CA ALA
RT
VE
TI
RX
AC
TX
TX
RX
R
IE M
RR R
CA ALA
PO
NK
RT
VE
TI
TX
TX
R
IE M
RR R
CA ALA
4 LI
RX
AC
RX
PO
RT
RX
R
IE M
RR R
CA ALA
PO
63301
US
AT
ST
SUPERVISOR2
RT4
PO
OSM-4OC12 POS-SI
VE
TI
4 PORT OC-12 POS SM
TX
TX
SE
RE
IR
NK
2 LIN
NK
LI
4 LIN
VE
TI
R
IE M
RR R
CA ALA
RX
AC
TX
TX
RX
LI
Step 6
RX
AC
TU
STA
RT
PO
VE
TI
R
IE M
RR R
CA ALA
RX
AC
TX
TX
RX
RT
PO
VE
TI
TX
TX
RX
R
IE M
RR R
CA ALA
RX
AC
RT
PO
RX
R
IE M
RR R
CA ALA
RT4
PO
If the PEM bay is to remain empty, install a blank PEM filler plate (Cisco part number 800-16719-01)
over the opening, and secure it with the captive installation screws. See Figure 5-111.

OL-4503-03-25
5-113
Chapter 5
Blank PEM Filler Plate
119948
Figure 5-111
Installing the AC-Input PEM

Follow these steps to install an AC-input PEM:
Step 1
Ensure that the system (earth) ground connection has been made. For ground connection instructions,
see the System Ground Connection section on page 3-19.
Step 2
If necessary, remove the blank PEM filler plate (Cisco part number 800-16719-01) from the chassis PEM
bay opening by loosening the captive installation screws. See Figure 5-111.
Step 3
Grasp the PEM with one hand. Place your other hand underneath the PEM, as shown in Figure 5-110.
Slide the PEM into the PEM bay. Make sure that the PEM is fully seated in the bay.
Step 4
Tighten the PEM captive installation screws (Figure 5-109).
Step 5
Plug the power cord into the PEM.
Step 6
Connect the other end of the power cord to an AC-input power source.
Caution
Step 7
In a system with dual power supplies, connect each power supply to a separate input source. In case of
a power source failure, the second source will most likely still be available.
Turn the power switch to the On (|) position on the PEM.
Removing a DC-Input PEM

Warning
5-114
OL-4503-03-25
Chapter 5

Warning
Follow these steps to remove a DC-input PEM:

Step 1
Verify that power is off to the DC circuit for the PEM you are removing.
Step 2
Loosen the captive installation screws on the PEM (Figure 5-112).

DC-Input PEM
-48 TO
-60
25A MA V
X
-48 TO
-60
50A MA V
X
PEM-DC
-48 TO
-60
50A MA V
X
PEM-DC
PEM-DC
/3

Step 3
191813
Figure 5-112
Slide the PEM part way out of the chassis so that you have access to the PEM terminal block screws
(Figure 5-113).
Figure 5-113
DC-Input PEM Terminal Block Screws
DC PEM 1
Cable clips
DC PEM 2
DC PEM 1
terminal block
screws
WS-X6K-SUP2-2GE
US
AT
ST
LE
EM
ST
SY
NS
CO
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
CONSOLE
SUPERVISOR2
Load
PORT 1
PCMCIA
PORT 2
EJECT
OSM-4OC12 POS-SI
NK
LI
NK
LI
TIV
TX
TX
SE
RE
IR
LIN
2 LIN
LIN
TIV
RX
AC
TX
TX
RX
4 PORT OC-12 POS SM
RX
AC
US
AT
ST
R
IE M
RR AR
CA AL
RT
TIV
RX
AC
R
IE M
RR AR
CA AL
PO
4 LIN
TX
TX
RX
RT
TIV
RX
AC
R
IE M
RR AR
CA AL
PO
TX
TX
RX
RT
RX
R
IE M
RR AR
CA AL
PO
68154
1%
RT
PO
OSM-4OC12 POS-SI
IV
CT
RX
A
ST
4 PORT OC-12 POS SM
SE
RE
4
K
1
2 LIN
LIN
4 LIN
TIV
R
IE M
RR AR
CA AL
RX
AC
TX
TX
RX
2
IR
LIN
Step 4
TX
TX
U
AT
RT
PO
IV
T
AC
TX
TX
RX
R
IE M
RR AR
CA AL
RX
RT
PO
TIV
RX
AC
TX
TX
RX
R
IE M
RR AR
CA AL
RT
PO
RX
R
IE M
RR AR
CA AL
RT
PO
Disconnect the DC-input wires from the PEM terminal block in the following order:
Positive (+)
Negative ()
Note
It is not necessary to disconnect the system ground connection.

OL-4503-03-25
5-115
Chapter 5
Warning
Step 5
Grasp the PEM with one hand, and place your other hand underneath the PEM, as shown in Figure 5-114,
and slide the PEM completely out of the chassis. Set the PEM aside.
Figure 5-114
Handling a DC-Input PEM
WS-X6K-SUP2-2GE
T
LE
EM
ST
SY
NSO
CO
R
PW
ET
RES
Switch
100%
CONSOLE
Load
PORT
MODE
CONSOLE
PORT 1
PCMCIA
PORT 2
EJECT
1%
OSM-4OC12 POS-SI
NK
LI
NK
LI
VE
TI
S
SE
RE
4
NK
LI
NK
2 LIN
LI
CTI
RX
TX
TX
RX
2
IR
VE
TX
TX
TU
STA
4 PORT OC-12 POS SM
RX
AC
R
IE M
RR R
CA ALA
RT
VE
TI
TX
TX
R
IE M
RR R
CA ALA
4 LIN
RX
AC
RX
PO
RT
VE
TI
TX
TX
R
IE M
RR R
CA ALA
PO
RX
AC
RX
RT
RX
R
IE M
RR R
CA ALA
PO
68155
US
AT
ST
SUPERVISOR2
RT4
PO
OSM-4OC12 POS-SI
VE
TI
4 PORT OC-12 POS SM
TX
TX
2
NK
2 LIN
NK
LI
4 LIN
VE
TI
R
IE M
RR R
CA ALA
RX
AC
TX
TX
RX
ET
RE
IR
LI
Step 6
RX
AC
TU
STA
RT
PO
VE
TI
TX
TX
RX
R
IE M
RR R
CA ALA
RX
AC
RT
PO
VE
TI
TX
TX
RX
R
IE M
RR R
CA ALA
RX
AC
RT
PO
RX
R
IE M
RR R
CA ALA
RT4
PO
If the PEM bay is to remain empty, install a blank PEM filler plate (Cisco part number 800-16719-01)
over the opening and secure it with the captive installation screws.
Installing a DC-Input PEM

Warning
Follow these steps to install a DC-input PEM:

Step 1
Warning
Step 2
Verify that power is off to the DC circuit for the PEM you are installing.
Step 3
Install the PEM part way in the chassis so you still have access to the PEM terminal block screws
(Figure 5-115).
5-116
OL-4503-03-25
Chapter 5

Figure 5-115
DC-Input PEM Terminal Block Screws
DC PEM 1
Cable clips
DC PEM 2
DC PEM 1
terminal block
screws
WS-X6K-SUP2-2GE
US
AT
ST
LE
EM
ST
SY
NS
CO
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
CONSOLE
SUPERVISOR2
Load
PORT 1
PCMCIA
PORT 2
EJECT
OSM-4OC12 POS-SI
NK
LI
68154
1%
NK
LI
TIV
TX
TX
SE
RE
IR
LIN
2 LIN
LIN
TIV
RX
AC
TX
TX
RX
4 PORT OC-12 POS SM
RX
AC
US
AT
ST
R
IE M
RR AR
CA AL
RT
TIV
RX
AC
R
IE M
RR AR
CA AL
PO
4 LIN
RT
TX
TX
RX
TIV
RX
AC
R
IE M
RR AR
CA AL
PO
TX
TX
RX
RT
RX
R
IE M
RR AR
CA AL
PO
RT
PO
OSM-4OC12 POS-SI
IV
CT
RX
A
ST
4 PORT OC-12 POS SM
2 LIN
LIN
R
IE M
RR AR
CA AL
TX
TX
RT
PO
4 LIN
RX
IV
T
AC
RT
PO
TX
TX
RX
R
IE M
RR AR
CA AL
RX
TIV
RX
AC
TX
TX
RX
R
IE M
RR AR
CA AL
RT
RX
R
IE M
RR AR
CA AL
PO
RT
PO
Connect the DC-input wires to the terminal block in the following order:
Negative ()
Positive (+)
For a Cisco 7603-S router with 1500W DC power supply, the size of the holes on the PEM into which
the DC wires are input, is 0.6-inch in diameter.
Step 5
After ensuring that all wire connections are secure, install the PEM in the bay.
Step 6

Figure 5-116
DC-Input PEM
-48 TO
-60
25A MA V
X
PEM-DC
/3
-48 TO
-60
50A MA V
X
-48 TO
-60
50A MA V
X
PEM-DC
PEM-DC
191813
Note
SE
RE
4
K
TIV
AC
RX
2
IR
LIN
Step 4
TX
TX
U
AT
Caution
Step 7
Step 8
states:
FAN OK LED is green

OL-4503-03-25
5-117
Chapter 5

This section describes how to remove and replace fan assemblies for the Cisco 7600 series router. A
flat-blade or number 2 Phillips-head screwdriver is required to perform this procedure.
Note
The Cisco 7609 router and Cisco 7609-S router use redundant fan assemblies. The fan assemblies are
installed one on top of the other.
Removing the Fan Assembly

The fan assembly is designed to be removed and replaced while the system is operating without
presenting an electrical hazard or damage to the system.
Perform these steps to remove the existing fan assembly:
Step 1
Locate the fan assembly. (See Figure 5-117 for the Cisco 7603 router, Figure 5-118 for the Cisco 7603-S
router, Figure 5-119 for the Cisco 7604 router, Figure 5-120 for the Cisco 7606 router, Figure 5-121
for the Cisco 7606-S router, Figure 5-122 for the Cisco 7613 router, and Figure 5-124 for the Cisco
7609 router and the Cisco 7609-S router.)
Note
Step 2
Warning
On the Cisco 7609 router, the fan assembly is located behind the cable management system. You
must first loosen the two captive installation screws located at the top of the cable management
system and fold the cable guide down to access the fan assembly (see Figure 5-123).
Loosen the two captive installation screws by turning them counterclockwise.
When removing the fan tray, keep your hands and fingers away from the spinning fan blades. Let the
fan blades completely stop before you remove the fan tray.
5-118
OL-4503-03-25
Chapter 5

Figure 5-117
Cisco 7603 RouterFan Assembly
WS-X6K-SUP2-2GE
US
ST
SY
LE
EM
AT
ST
NSO
CO
R
PW
ET
RES
Switch
100%
CONSOLE
PORT
MODE
CONSOLE
SUPERVISOR2
Load
PORT 1
PCMCIA
PORT 2
EJECT
63184
1%
OSM-4OC12 POS-SI
NK
LI
NK
LI
VE
TI
TX
TX
TU
STA
SE
RE
IR
NK
LI
NK
2 LIN
LI
VE
TI
RX
AC
VE
TX
TI
R
IE M
RR R
CA ALA
RT
R
IE M
RR R
CA ALA
PO
4 LIN
TX
TX
RX
RX
AC
TX
RX
4 PORT OC-12 POS SM
RX
AC
RT
VE
TI
TX
TX
R
IE M
RR R
CA ALA
PO
RX
AC
RX
RT
RX
R
IE M
RR R
CA ALA
PO
RT4
PO
OSM-4OC12 POS-SI
VE
TI
STA
4 PORT OC-12 POS SM
RX
AC
TX
TX
TU
SE
RE
4
NK
LI
2 LIN
NK
LI
4 LIN
R
IE M
RR R
CA ALA
RX
VE
TX
TI
RT
PO
TX
TX
RX
R
IE M
RR R
CA ALA
RX
AC
TX
RX
2
IR
VE
TI
AC
RT
VE
TI
R
IE M
RR R
CA ALA
RX
AC
TX
TX
RX
PO
RT
RX
R
IE M
RR R
CA ALA
PO
RT4
PO

Figure 5-118
Cisco 7603-S RouterFan Assembly
-48 TO
-60V
50A MAX
PEM-DC
-48 TO
-60V
50A MAX
PEM-DC
PEM 1 PEM
2
FAN
STATUS
7600-ES20-10G3
CXL
A/L
S
U
AT
ST
ETHERNET
SERVICES
MODULE
7600-ES20-10G3
CLASS 1 LASER
CXL
A/L
A/L
S
U
AT
ST
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
FAN-MO
D-3SHS
0
191814
Captive
installation
screws

OL-4503-03-25
5-119
Chapter 5
Figure 5-119
FAN
STATUS
US
126568
AT
ST
US
AT
ST
Figure 5-120
WS-X6K-SUP2-2GE
S
STE
SY
LE
TU
STA
NS
CO
PW
SE
RE
Switch
100%
CONSOLE
PORT
MODE
CONSOLE
SUPERVISOR2
Load
PORT 1
PCMCIA
PORT 2
EJECT
1%
OSM-4OC12 POS-SI
NK
LI
NK
LI
VE
TI
TX
TX
STA
SE
RE
IR
NK
LI
NK
2 LIN
LI
VE
TI
RX
AC
TX
TX
RX
4 PORT OC-12 POS SM
RX
AC
TU
R
IE M
RR R
CA ALA
RT
VE
TI
TX
TX
R
IE M
RR R
CA ALA
4 LIN
RX
AC
RX
PO
RT
VE
TI
TX
TX
R
IE M
RR R
CA ALA
PO
RX
AC
RX
RT
RX
R
IE M
RR R
CA ALA
PO
RT4
PO
OSM-4OC12 POS-SI
VE
TI
TX
TX
TU
STA
SE
RE
IR
NK
LI
NK
2 LIN
LI
VE
TI
RX
AC
TX
TX
RX
4 PORT OC-12 POS SM
RX
AC
R
IE M
RR R
CA ALA
RT
VE
TI
TX
TX
RX
R
IE M
RR R
CA ALA
PO
4 LIN
RX
AC
RT
VE
TI
AC
TX
TX
RX
R
IE M
RR R
CA ALA
PO
RX
RT
RX
R
IE M
RR R
CA ALA
PO
RT4
PO
OSM-4OC12 POS-SI
VE
TI
TX
TX
SE
RE
IR
NK
LI
NK
2 LIN
LI
VE
TI
RX
AC
TX
TX
RX
4 PORT OC-12 POS SM
RX
AC
TU
STA
R
IE M
RR R
CA ALA
RT
VE
TI
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TX
TX
RX
R
IE M
RR R
CA ALA
PO
4 LIN
RT
VE
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R
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RT
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IE M
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CA ALA
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RT4
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5
4
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TX
TU
STA
SE
RE
IR
NK
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2 LIN
LI
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TI
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4 PORT OC-12 POS SM
R
IE M
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PO
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63903
RT
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IE M
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RT4
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VE
TI
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SE
RE
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R
IE M
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IR
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CA ALA
RT
PO
RX
R
IE M
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RT4
PO
5-120
OL-4503-03-25
Chapter 5

Figure 5-121
Cisco 7606-S RouterFan Assembly
7600-ES20-10G3CX
A/L
Cisco 7606
T606S
THERM-
S
TU
STA
FAN
STATUS 1
ETHERNE
T
SERVICES
MODULE
7600-ES20-10G3CX
CLASS 1 LASER
A/L
A/L
S
TU
STA
ETHERNE
T
SERVICES
MODULE
7600-ES20-10G3CX
CLASS 1 LASER
A/L
A/L
S
TU
STA
ETHERNE
T
SERVICES
MODULE
7600-ES20-10G3CX
CLASS 1 LASER
A/L
A/L
S
TU
STA
ETHERNE
T
SERVICES
MODULE
CLASS 1 LASER
A/L
191924
US
AT
ST
Figure 5-122
WS-X6K-SUP2-2GE
US
ST
SY
MT
OL
EM
AT
ST
NS
CO
PW
MG
Switch
100%
SE
RE
SUPERVISOR2
CONSOLE
CONSOLE
PORT
MODE
CONSOLE
CONSOLE
PORT
MODE
Load
PORT 1
PCMCIA
PORT 2
EJECT
1%
K
LIN
K
LIN
WS-X6K-SUP2-2GE
US
ST
SY
MT
OL
EM
AT
ST
NS
CO
PW
MG
Switch
100%
SE
RE
SUPERVISOR2
Load
PORT 1
PCMCIA
PORT 2
EJECT
1%
OSM-40C12-POS-MM
K
LIN
K
LIN
TIV
RX
AC
US
T
SE
RE
OC12 POS MM
K
LIN 1
K
LIN 2
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LIN 3
OSM-40C12-POS-MM
TIV
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RE
OC12 POS MM
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LIN 1
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OSM-40C12-POS-MM
RE
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RT
PO
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RX
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LE
CT
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US
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E
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AT
TIV
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3
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E
TIV
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OC12 POS MM
ST
TIV
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CA AR
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E
TIV
SE
OSM-40C12-POS-MM
TX
TX
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RX
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LIN 2
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TX
2
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PO
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E
TIV
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TIV
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E
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IER
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T
SE
OC12 POS MM
ST
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TX
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LIN 4
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IER
RR M
CA AR
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AT
TIV
AC
2
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PO
TX
TX
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RX
3
AC
ST
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IER
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TIV
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LIN 4
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AT
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SWITCH FABRIC MDL

NE
XT
AT
E
TIV
SE
LE
CT
ST
AC
US
WS-C6500-SFM
XT
SWITCH FABRIC MDL

NE
OSM-40C12-POS-MM
TIV
RX
AC
US
T
SE
RE
OC12 POS MM
K
LIN 1
K
LIN 2
OSM-40C12-POS-MM
RX
AC
SE
RE
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K
LIN 1
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LIN 2
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TIV
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E
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US
10
TIV
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ST
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AT
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TIV
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PO
K
LIN 4
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CA AR
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AC
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TIV
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2
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11
12
FAN
STATUS
91096
13
o
o
INPUT
OK
FAN
OK
OUTPUT
FAIL
INPUT
OK
FAN
OK
OUTPUT
FAIL

OL-4503-03-25
5-121
85743
ST
AT
S
U
WS-C6500-SFM
ST
AT
TU
STA
AT
ST
SY
US
SWITCH FABRIC MDL
ST
OSM-40C12-POS-MM
OC12 POS MM
OSM-8OC3-POS MM
8 PORT OC3 POS MM
TU
OSM-8OC3-POS MM
8 PORT OC3 POS
STA
ST
SY
US
EM
EM
WS-X6K-SUP2-2GE
SUPERVISOR2
WS-X6K-SUP2-2GE
SUPERVISOR2
AT
ST
OSM-40C12-POS-MM
OC12 POS MM
AT
ST
OSM-40C12-POS-MM
WS-C6500-SFM
US
AT
OC12 POS MM
ST
ST
AT
SWITCH FABRIC MDL
CISCO 7609
OL-4503-03-25
5-122
Accessing the Fan Assemblies

Figure 5-123

Chapter 5
CISCO 7609
FAN
STATUS
FAN
1
FAN
2
T
SE
MT
MG
SE
RE
MT
RE
MG
PW
OL
NS
E
PW
OL
NS
CO
EM
ST
CO
EM
ST
SY
US
WS-X6K-SUP2-2GE
SY
US
AT
ST
NK 1
LI
CONSOLE
CONSOLE
NK 2
LI
NK 4
LI
RE
SE
K
LIN
R
IE
M
AC
TX
RT
PO
RT
PO
RX
RX
RT
PO
PCMCIA
TX
RX
TX
RX
RX
PCMCIA
VE
TI
RX
TX
VE
TI
AC
AC
VE
TI
RR
CA AR
AL
R
IE
RR M
CA AR
AL
R
IE
M
RR
CA AR
AL
SE
RE
T
SE
RE
T
SE
RE
NK
LI IER
RR M
CA AR
AL
SE
RE
NK
LI IER
M
RR
CA AR
AL
NK 4
LI
NK 4
LI
NK
4 LI
CONSOLE
PORT
MODE
NK 3
LI
NK 3
LI
NK
4 LI
CONSOLE
PORT
MODE
NK
LI
NK
LI
NK 3
LI
NK 2
LI
NK 1
LI
NK
2 LI
NK 2
LI
NK 1
LI
NK
2 LI
EJECT
TX
R
IE
M
R
IE
M
VE
TI
AC
VE
TI
AC
VE
TI
AC
RX
TX
R
IE
R
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CA AR
AL
CA AR K
AL LIN
RR
CA AR
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EJECT
TX
RR
CA AR
AL
TX
RX
TX
RX
RX
RX
TX
RT
PO
RT
PO
RX
RT
PO
TX
TX
100%
Switch
TX
RX
RX
TX
Load
Load
VE
TI
RX
TX
VE
TI
AC
VE
TI
AC
AC
Switch
1%
100%
1%
R
IE
M
RR
CA AR
AL
R
IE
M
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CA AR
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R
IE
M
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CA AR
AL
RX
RX
PORT 1
K
LIN
R
IE
M
RR
CA AR
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VE
TI
AC
RX
TX
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TI
AC
VE
TI
AC
R
IE
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CA AR K
AL LIN
R
IE
M
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CA AR
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PORT 1
TX
RT
PO
RT
PO
RX
RT
PO
TX
RX
TX
RX
RX
RX
RX
TX
TX
PORT 2
PORT 2
K
LIN
TX
OUTPUT
FAIL
FAN
OK
INPUT
OK
AT
ST
SUPERVISOR2
WS-X6K-SUP2-2GE
SUPERVISOR2
OSM-40C12-POS-MM
US
AT
ST
OC12 POS MM
OSM-40C12-POS-MM
US
AT
ST
OC12 POS MM
OUTPUT
FAIL
FAN
OK
INPUT
OK
SWITCH FABRIC MDL
US
NK
LI
E
E
CT
CT
US
US
NK
LI
TIV
LE
XT
LE
WS-C6500-SFM
WS-C6500-SFM
AT
SWITCH FABRIC MDL
US
AT
ST
OSM-40C12-POS-MM
AT
ST
OC12 POS MM
OSM-8OC3-POS MM
8 PORT OC3 POS MM
US
AT
ST
TIV
AC
AC
SE
NE
SE
XT
NE
AT
ST
ST
5-123
OL-4503-03-25
OSM-8OC3-POS MM
8 PORT OC3 POS MM
screw
Cisco 7609 Router and Cisco 7609-S RouterFan Assembly

Figure 5-124
79898

Chapter 5
screw
Chapter 5
Step 3
Warning
Step 4
Grasp the fan assembly with both hands and pull it outward; rock it gently if necessary to unseat the
power connector from the backplane.
When removing the fan tray, keep your hands and fingers away from the spinning fan blades. Let the
fan blades completely stop before you remove the fan tray.
Pull the fan assembly clear of the chassis, and put it in a safe place.
Installing the Fan Assembly

Perform these steps to install the new fan assembly:
Step 1
Hold the fan assembly with the fans facing to the right and the FAN STATUS LED at the bottom (see
Figure 5-117 for the Cisco 7603 router, Figure 5-118 for the Cisco 7603 router, Figure 5-119 for the
Cisco 7604 router, Figure 5-120 for Cisco 7606 router, Figure 5-121 for Cisco 7606-S router, and
Figure 5-122 for the Cisco 7613 router.) For the Cisco 7609 router and the Cisco 7609-S router, hold the
fan assembly so that the handle is at the top of the assembly (see Figure 5-124).
Step 2
Place the fan assembly into the front chassis cavity so that it rests on the chassis, and then lift the fan
assembly up slightly, aligning the top and bottom chassis guides.
Step 3
Push the fan assembly into the chassis until the power connector seats in the backplane and the captive
installation screws make contact with the chassis.
Step 4
Tighten the captive installation screws.
Note
On the Cisco 7609 router and the Cisco 7609-S router, fold the cable guide up and tighten the
two captive installation screws at the top of the chassis (see Figure 5-123).
5-124
OL-4503-03-25
Chapter 5

Checking the Installation

Perform these steps when checking the installation to verify that the new fan assembly is installed
correctly:
Step 1
Listen for the fans; you should immediately hear them operating. If you do not hear them, ensure that
the fan assembly is inserted completely in the chassis and the faceplate is flush with the switch back
panel.
Step 2
Verify that the FAN STATUS LED is green. If the LED is red, one or more fans is faulty.
Step 3
If after several attempts the fans do not operate or you experience trouble with the installation (for
instance, if the captive installation screws do not align with the chassis holes), contact a Cisco customer
service representative for assistance.
Installing the Air Filter Assembly on a Cisco 7606 Router and the
Cisco 7606-S Router (Optional)
This section describes how to install the optional air filter assembly (CVPN7600FIPS/KIT=) for the
Cisco 7606 and Cisco 7606-S routers.
Perform these steps to install the new filter assembly.
Step 1
Install filter assembly using thumscrews (see Figure 5-125). Enage thumbscrews only halfway.
Figure 5-125
Cisco 7606 and Cisco 7606-S Router Filter Assembly
FAN
STATUS
1
Cisco 7606
06S
THERM-T6
7600-ES20-
10G3CXL
A/L
3
US
AT
ST
ETHERNET
SERVICES
MODULE
7600-ES20-
CLASS 1 LASER
10G3CXL
A/L
A/L
4
US
AT
ST
ETHERNET
SERVICES
MODULE
7600-ES20-
CLASS 1 LASER
10G3CXL
A/L
A/L
5
US
AT
ST
ETHERNET
SERVICES
MODULE
7600-ES20-
CLASS 1 LASER
10G3CXL
A/L
A/L
6
US
US
STAT
AT
ST
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
250163
A/L
3
4

OL-4503-03-25
5-125
Chapter 5
Filter
Plastic rivets
Thumbscrews
Plastic fastener
Step 2
Insert plastic rivet through filter assembly into ventilation holes on chassis as shown. While holding the
filter assembly and inserted rivet in place, insert the plastic fastener to the rivet.
Step 3
Fully secure the thumscrews.
Installing the Air Filter Assembly on a Cisco 7609 Router and the
Cisco 7609-S Router (Optional)
This section describes how to install the optional air filter assembly for the Cisco 7609 router and the
Cisco 7609-S router. The filter assembly is not included with the chassis or bundle configurations. The
necessary parts can be ordered at listed in Table 5-1. The filter assembly installation requires
INTAKEPNL-09= be installed on the chassis. This intake panel can be identified by the two filter
assembly support loops extending from the bottom front of the panel and the thumbscrews of the front
left and right sides of the panel (see Figure 5-127).
Note
If you are replacing an air filter and not installing a new air filter assembly, see Replacing the Air Filter
on a Cisco 7609 Router and the Cisco 7609-S Router (Optional), page 5-130.
Table 5-1
Air Filter Part Numbers
Part Number
Description
INTAKEPNL-09=
Replacement Intake Panel
FLTRASSM-09=
Filter Cage Assembly, no filter inserts included
FLTRINSERTS-09=
Set of five replacement air filter inserts for

FLTRASSM-09=
Perform these steps to install the new filter assembly. If INTAKEPNL-09= is already installed, skip to
Step 3.
Step 1
Remove the intake panel by unscrewing four thumbscrews (see Figure 5-126).
5-126
OL-4503-03-25
Chapter 5

Figure 5-126
Removing the Intake Panel

AC
TI
AC
VE
TI
VE
TX
TX
TX
R
X
R
R
X
NK
TX
TX
PORT 2
LI
PORT 2
TX
o
o
FAN
OK
OUTPUT
FAIL
INPUT
OK
Step 2
FAN
OK
101391
INPUT
OK
OUTPUT
FAIL
Install the new intake panel (see Figure 5-127) by tightening four thumbscrews.
Figure 5-127
Installing the New Intake Panel
TX
VE
TI
AC
VE
TI
AC
X
TX
TX
R
X
R
TX
TX
PORT 2
PORT 2
NK
LI
TX
FAN
OK
OUTPUT
FAIL
INPUT
OK
Thumbscrews
Support loop
FAN
OK
OUTPUT
FAIL
104897
o
INPUT
OK
Fastening screw

OL-4503-03-25
5-127
Chapter 5
Step 3
Remove the inner filter retainer from the filter cage assembly (see Figure 5-128) by depressing the thumb
loops and carefully sliding filter retainer outwards.
Figure 5-128
Removing the Inner Filter Retainer
104898
Filter cage assembly
Filter retainer
Thumb loops
Tabs (on rear of filter cage assembly)
Step 4
Place the foam filter over the filter retainer (see Figure 5-129).
Step 5
Slide retainer and filter into cage assembly.
5-128
OL-4503-03-25
Chapter 5

Figure 5-129
Placing the Foam Filter Over the Filter Retainer
5
3
2
104899
Step 6
Filter
Filter retainer
Thumb loops
Install filter assembly with tabs facing the floor as follows:

a.
Fit tabs (see Figure 5-129) on bottom of filter cage assembly into lower support loops (see
Figure 5-127).
b.
Rotate the filter assembly towards the intake panel (see Figure 5-130).
c.
Tighten two fastening screws.

OL-4503-03-25
5-129
Chapter 5
Replacing the Air Filter on a Cisco 7609 Router and the Cisco 7609-S Router (Optional)
Figure 5-130
Installing the Filter Assembly
1
2
AC
AC
VE
TI
VE
TI
TX
TX
TX
R
X
R
R
X
TX
TX
PORT 2
NK
PORT 2
LI
TX
o
o
FAN
OK
OUTPUT
FAIL
INPUT
OK
Note
Thumbscrews
FAN
OK
104900
INPUT
OK
OUTPUT
FAIL
Fastening screw
Cisco Systems recommends that air filters be changed every three months.
Replacing the Air Filter on a Cisco 7609 Router and the Cisco
7609-S Router (Optional)
Step 1
Loosen the two fastening screws as shown in Figure 5-130 and lift the filter cage assembly off of the
support loops (see Figure 5-127).
Step 2
Remove the inner filter retainer from the filter cage assembly (see Figure 5-131) by depressing the thumb
loops and carefully sliding filter retainer outwards.
5-130
OL-4503-03-25
Chapter 5

Figure 5-131
Replacing the Foam Filter on the Filter Retainer
5
3
2
104899
Filter
Filter retainer
Thumb loops
Step 3
Remove the foam filter and place a new foam filter over the filter retainer (see Figure 5-131).
Step 4
Slide retainer and filter into cage assembly.
Step 5
Install filter assembly with tabs facing the floor as follows:
Note
a.
Fit tabs (see Figure 5-129) on bottom of filter cage assembly into lower support loops (see
Figure 5-127).
b.
Rotate the filter assembly towards the intake panel (see Figure 5-130).
c.
Tighten two fastening screws.
Cisco Systems recommends that air filters be changed every three months.

Do note that there are no air filters in a c7603-S chassis.

OL-4503-03-25
5-131
Chapter 5

This section describes how to install the thermistor module for the Cisco 7606-S router. The necessary
parts can be ordered at listed in Table 5-2.
Table 5-2
Thermistor Module Part Numbers
Part Number
Description
THERM-7606S=
Replacement thermistor module
Perform these steps to replace a thermistor module.

Step 1
Remove the thermistor module by unscrewing two captive thumbscrews (see Figure 5-132) and sliding
the termistor module out.
Step 2
Slide the replacement thermistor module into the chassis and tighten the two captive screws. the single
captive screw that retains the thermistor module in the chassis. See Figure 5-132.
Figure 5-132
FAN
STATU
S
Thermistor Module Replacement.
7600-ES20-10G3C
XL
A/L
S
TU
STA
Cisco 7606
ETHERNET
SERVICES
MODULE
7600-ES20-10G3C
CLASS 1 LASER
T606S
THERM-
XL
A/L
A/L
TU
STA
ETHERNET
SERVICES
MODULE
7600-ES20-10G3C
CLASS 1 LASER
XL
A/L
A/L
3
S
TU
STA
ETHERNET
SERVICES
MODULE
7600-ES20-10G3C
CLASS 1 LASER
XL
A/L
A/L
4
S
TU
STA
ETHERNET
SERVICES
MODULE
CLASS 1 LASER
A/L
191925
6
US
AT
ST

This section describes how to install the thermistor module for the Cisco 7609-S router. The necessary
parts can be ordered at listed in Table 5-3.
Table 5-3
Thermistor Module Part Numbers
Part Number
Description
THERM-7609S=
Replacement thermistor module
5-132
OL-4503-03-25
Chapter 5

Perform these steps to replace a thermistor module.

Step 1
Remove the intake panel by unscrewing four captive thumbscrews (see Figure 5-133).
Removing the Intake Panel
T
X
T
R
LIN
191353
PORT 2
PORT 2
X
R
X
R
X
R
E
V
IT
C
A
X
R
X
R
E
V
IT
C
A
Figure 5-133
Step 2
Unscrew the single captive screw that retains the thermistor module in the chassis. See Figure 5-134.
Figure 5-134
Thermistor Module
191354
Step 3
Thermistor slots
Flange
Captive screw
Grasp the flange on the thermistor module (see Figure 5-134) and pull to remove the thermistor module.
See Figure 5-135.

OL-4503-03-25
5-133
Chapter 5
Thermistor Module Replacement
T
T
R
X
LIN
191355
PORT 2
PORT 2
X
R
X
R
X
R
X
T
X
R
E
V
IT
C
A
X
R
E
V
IT
C
A
Figure 5-135
Step 4
Insert the thermistor module until the faceplate of the module bottoms out to the ramp in the chassis.
Step 5
Tighten the captive screw on the module into the chassis.
Step 6
Reinstall the intake panel by tightening four captive thumbscrews.

To perform the upgrade, you must shut down the system.
Before you shut down the system, you should first upload the current configuration to a server. This saves
time when bringing the module back online. You can recover the configuration by downloading it from
the server to the nonvolatile memory of the supervisor engine.
For information on installing the WS-SUP720-3BXL, see Installing a Supervisor Engine or a Module
in the Cisco 7600 Series Router Module Installation Guide.
The SUP720-3BXL is supported with the following chassis. High-speed fans and larger power supplies
are required for the WS-SUP720-3BXL. If your chassis has the low speed fan, you will need to upgrade
them. For information on replacing the fans, see the Removing and Replacing the Fan Assembly
procedure on page 5-118. For information on replacing the power supplies, see Removing and
Replacing the Power Supply procedure on page 5-2.
Table 5-4
Required Fan Upgrades for the WS-SUP720-3BXL
Supported Chassis
Low Speed Fan (Original

Fan)
High Speed Fan (Required for the

SUP720-3BXL)
Cisco 7603
FAN-MOD-3
FAN-MOD-3HS
Cisco 7604
N/A
FAN-MOD-4HS
FAN-MOD-6
FAN-MOD-6HS
N/A
FAN-MOD-09
WS-C6K-13SLOT-FAN
WS-C6K-13SLOT-FAN2
Cisco 7606
Cisco 7609
Cisco 7613
5-134
OL-4503-03-25
Chapter 5

1. Model CISCO7609 is equipped with two tiered-speed fan trays. There is no replacement or adjustment required. For model
OSR-7609, refer to http://www.cisco.com/univercd/cc/td/doc/product/core/cis7600/hardware/osrouter/index.htm.
Table 5-5
Required Power Supply Upgrades for the WS-SUP720-3BXL
Supervisor 720 and Supervisor 3BXL

Supported Chassis AC
DC
Cisco 7603
WS-CAC-950W
WS-CDC-950W
Cisco 7604
N/A
N/A
Cisco 7606
WS-CAC-1900W
WS-CDC-1900W
Cisco 7609
WS-CAC-3000W
WS-CDC-2500W
WS-CAC-4000W
PWR-4000-DC
WS-CAC-3000W
WS-CDC-2500W
WS-CAC-4000W
PWR-4000-DC
Cisco 7613

OL-4503-03-25
5-135
Chapter 5
5-136
OL-4503-03-25
A P P E N D I X
Note
osrouter/index.htm
This appendix provides the technical specifications for the Cisco 7600 series routers:
Cisco 7603 Router, page A-2
Cisco 7603-S Router, page A-2
Cisco 7600 Series Router Power Supplies, page A-9
Regulatory Standards Compliance, page A-15
Refer to the Cisco 7600 Series Internet Router Module Installation Guide for module and interface port
specifications.

OL-4503-03-25
A-1
Appendix A
Cisco 7603 Router
Cisco 7603 Router

The Cisco 7603 Router specifications are provided in Table A-1.
Table A-1
Cisco 7603 Router Specifications
Item
Specification
Environmental
Temperature, ambient operating
32F (0C) to 104F (40C)
Temperature, ambient nonoperating and

storage
40F (40C) to 158F (70C)
Humidity (RH), ambient

(noncondensing) operating
10% to 90%

(noncondensing) nonoperating and
storage
5% to 95%
Altitude, operating
Sea level to 10,000 feet (3048m)1
Physical Characteristics
Dimensions (H x W x D)
7 x 17.37 x 21.75 inches (17.78 x 44.12 x 55.25 cm).

Chassis requires 4 RU2
Weight
Chassis only: 28.5 lb (12.93 kg)

Chassis fully configured with 1 supervisor engine,
2 modules, 2 AC-input PEMs, and 2 AC-input power
supplies: 83 lb (37.65 kg)
Power Supply
950 W AC- or DC-input power supplyoptional

second power supply can be installed in the chassis
1400 W AC-input power supplyoptional second
power supply can be installed in the chassis
Airflow
Acoustical Noise
FAN-MOD-3 (Standard fan tray)170 CFM
FAN-MOD-3HS (Optional high-speed fan

tray)270 CFM
64 to 76 dB. International Organization for

Standardization (ISO) 7779: Bystander position
operating to an ambient temperature of 86F (30C).
1. Designed and tested for normal operation for altitudes up to 10000 ft (3048m); safety approvals apply only to an operating
altitude of 6500 feet (2000 m).
2. RU = rack units
Cisco 7603-S Router

A-2
OL-4503-03-25
Appendix A
Cisco 7604 Router
Table A-2
Item
Specification
Environmental
32F (0C) to 104F (40C)

storage
40F (40C) to 158F (70C)

10% to 90%

storage
5% to 95%
Altitude, operating
7 x 17.37 x 20.3 inches (17.78 x 44.12 x 51.562 cm).

Weight

2 modules, 2 DC-input PEMs, and 2 DC-input power
supplies: 83 lb (37.65 kg)
Power Supply
1500 W DC-input power supplyoptional second

Airflow
Acoustical Noise
FAN-MOD-3SHS (Optional high-speed fan

tray)270 CFM

2. RU = rack units
Cisco 7604 Router

Table A-3
Item
Specification
Environmental
32F (0C) to 104F (40C)

storage
40F (40C) to 158F (70C)

10% to 90%

OL-4503-03-25
A-3
Appendix A
Cisco 7606 Router
Table A-3
Cisco 7604 Router Specifications (continued)
Item
Specification

storage
5% to 95%
Altitude, operating
8.7 x 17.5 x 21.6 inches (22.09 x 44.45 x 54.86 cm).

Weight

Chassis fully configured with 2 supervisor engines,
supplies: 97 lb ( 43.99 kg); FAN-MOD-4HS, 6.1 lb
(2.78 kg)
Power Supply

Airflow
FAN-MOD-4HS300 CFM
Acoustical Noise
63.2 to 72.5 dB. International Organization for

2. RU = rack units
Cisco 7606 Router

Table A-4
Item
Specification
Environmental
32F (0C) to 104F (40C)

storage
40F (40C) to 158F (70C)

10% to 90%

storage
5% to 95%
Altitude, operating
12.20 x 17.25 x 21.50 inches (30.98 x 43.81 x

54.61 cm). Chassis requires 7 RU2
A-4
OL-4503-03-25
Appendix A
Cisco 7606-S Router
Table A-4
Item
Specification
Weight

supplies: 133.2 lb (60.42 kg); FAN-MOD-6HS, 7.7 lb
(3.5 kg)
Power Supply

2700 W AC-input power supplyoptional second
power supply can be installed in the chassis.
Airflow
540 CFM through system fan assembly
Acoustical Noise

2. RU = rack units
Cisco 7606-S Router

Table A-5
Cisco 7606-S Router Specifications
Item
Specification
Environmental
32F (0C) to 104F (40C)

storage
40F (40C) to 158F (70C)

10% to 90%

storage
5% to 95%
Altitude, operating
12.20 x 17.25 x 21.50 inches (30.98 x 43.81 x


OL-4503-03-25
A-5
Appendix A
Cisco 7609 Router
Table A-5
Cisco 7606-S Router Specifications (continued)
Item
Specification
Weight

5 modules, and 2 AC-input power supplies: 133.2 lb
(60.42 kg); FAN-MOD-6SHS, 7.7 lb (3.5 kg), includes
one fan tray.
Power Supply

Airflow
Acoustical Noise

2. RU = rack units
Cisco 7609 Router

Table A-6
Item
Specification
Environmental
32F (0C) to 104F (40C)

storage
40F (40C) to 158F (70C)

10% to 90%

storage
5% to 95%
Altitude, operating
36.75 x 17.25 x 20.70 inches (93.34 x 43.81 x

Weight

8 modules, 2 AC-input power supplies: 270 lb
(122.47 kg); FAN-MOD-09, 12.7 lb (5.8 Kg), includes
two fan trays.
A-6
OL-4503-03-25
Appendix A
Cisco 7609-S Router
Table A-6
Item
Specification
Power Supply
2500 W DC-input power supply, 3000 W AC-input

power supply, 4000 W DC-input power supply,
4000 W AC- input power supply, 6000 W AC- input
power supply, 6000 W DC-input power
supplyoptional second power supply can be installed
in the chassis
Airflow
FAN-MOD-09 (High-speed fan tray)760 CFM, 12.7

lb (5.8 Kg)
Acoustical Noise

2. RU = rack units
Cisco 7609-S Router

The Cisco 7609-S router specifications are provided in Table A-6.
Table A-7
Cisco 7609-S Router Specifications
Item
Specification
Environmental
32F (0C) to 104F (40C)

storage
40F (40C) to 158F (70C)

10% to 90%

storage
5% to 95%
Altitude, operating
36.75 x 17.25 x 20.70 inches (93.34 x 43.81 x

52.57 cm). . Chassis requires 21 RU2
Weight

8 modules, 2 AC-input power supplies: 270 lb
(122.47 kg); FAN-MOD-9SHS, 13.4 lb (6.1 kg),
includes two fan trays.

OL-4503-03-25
A-7
Appendix A
Cisco 7613 Router
Table A-7
Cisco 7609-S Router Specifications (continued)
Item
Specification
Power Supply
4000 W DC-input power supply, 4000 W AC- input

power supply, 6000 W AC- input power supply,
6000 W DC-input power supplyoptional second
Airflow
Acoustical Noise

2. RU = rack units
Cisco 7613 Router

Table A-8
Item
Specification
Environmental
32F (0C) to 104F (40C)

storage
40F (40C) to 158F (70C)

10% to 90%

storage
5% to 95%
Altitude, operating
33.15 x 17.3 x 18.1 inches (84.2 x 43.9 x 46 cm).

Weight
Chassis only: 90 lb (40.82 kg)

Chassis fully configured with 2 supervisor engines,
11 modules, and two power supplies: 240 lb (108.9 kg)
Power Supply
2500 W DC-input power supply, 3000 W AC-input

power supply, 4000 W DC-input power supply,
4000 W AC- input power supply, 6000 W AC- input
power supply, 6000 W DC-input power
supplyoptional second power supply can be installed
in the chassis
A-8
OL-4503-03-25
Appendix A
Table A-8
Item
Specification
Airflow
WS-C6K-13SLT-FAN2 (Optional high-speed fan

tray)1090 CFM
Acoustical Noise
61.4 to 77 dB. International Organization for

2. RU = rack units

Table A-9 lists the specifications for the Cisco 7600 series router power supplies.
Table A-9
Power Supply Specifications
Item
Specification
950 W AC- and DC-input Power Supplies
AC-input type
Autoranging input with power factor corrector
AC-input voltage rating
100 to 240 VAC (10% for full range)
AC-input current rating
12-5 A
AC-input frequency
50/60 Hz (nominal)
Power supply output capacity
950 W maximum (100240 VAC)
DC-input voltage rating
-48 VDC to -60 VDC continuous
DC-input current rating
25 A
Power supply output (AC supply)
+1.5V @ 15A, +3.3V @ 2.5A, +50V @ 19.15A
Power supply output (DC supply)
+1.5V @ 15A, +3.3V @ 2.5A, +50V @ 19.15A
Output holdup time
20 ms minimum (AC-input power supply)

4 ms (DC-input power supply)
1400 W AC-input Power Supplies
Specification
AC-input type
16 A @ 100 VAC
8 A @ 240 VAC
AC-input frequency
50/60 Hz (nominal) (3 Hz for full range)
1400 W
Power supply output
15.0 A @ 1.5V
2.5A @ 3.3V
27.4 A @ 50V

OL-4503-03-25
A-9
Appendix A
Table A-9
Power Supply Specifications (continued)
Item
Specification
1500 W DC-input Power Supply
1500 W maximum.
System power dissipation
1770 W (total input power).
-48VDC nominal @ 37A in North America (operating

range: -40.5VDC to -56VDC)
60VDC nominal @ 29A for International (operating

range: -55VDC to -72VDC).
DC-input current
40A @ -48VDC input voltage
Power supply output rating
+1.5V @ 15A, +3.3V @ 2.5A, +50V @ 29.4A
A-10
OL-4503-03-25
Appendix A
Table A-9
Item
Specification
1900 W AC- and DC-input Power Supply
AC-input type
12A
AC-input frequency
50/60 Hz (nominal)

-48 VDC to -60 VDC continuous
DC-input current rating
50A
Power supply output (AC supply)
+1.5V @ 15A, +3.3V @ 2.5A, +50V @ 20.38A (110 VAC)

+1.5V @ 15A, +3.3V @ 2.5A, +50V @ 37.38A (220 VAC)
Power supply output (DC supply)
+1.5V @ 15A, +3.3V @ 2.5A, +50V @ 37.38A
Output holdup time
20 ms minimum (AC-input power supply)

8 ms (DC-input power supply)
Specification
2500 W maximum.
3520 W (total input power).
-48 VDC to -60 VDC continuous.
DC-input current
80A
Power supply output rating
15A @ +3.3V, 5A @ +5V, 12A @ +12V, 55.5A @ +42V.
DC input terminal block
Accepts 2-14 AWG copper conductors. Actual size of the

wire needed is determined by the installer or local
electrician. Terminal block material rated at 150C.
Output holdup time
4 ms
2700 W AC-input Power Supply
Specification
AC-input type
100 to 120 VAC, 200 to 240 VAC (10% for full range)

AC-input frequency
Power supply output
KVA rating
16 A @ 200 VAC (2700 W output)
16 A @ 100 VAC (1350 W output)
50/60 Hz (nominal) (3% for full range)
+1.5V @ 15A, +3.3V @ 2.5A, +50V @ 27.49A (110

VAC)
+1.5V @ 15A, +3.3V @ 2.5A, +50V @ 55.61A (220

VAC)
3.4 KVA (high-line operation)

OL-4503-03-25
A-11
Appendix A
Table A-9
Item
Specification
Output holdup time

20 ms minimum
Specification
2700W with two inputs active; 1350 W with one input

active.
3500W (total input power).
DC-input voltage
DC-input current
Power supply output

range: -40.5VDC to -56VDC)
-60VDC nominal @ 29A for International (operating

range: -55VDC to -72VDC).
40A per each DC input @ -48VDC input voltage (total two

inputs)
+1.5V @ 15A, +3.3V @ 5.0A, +50V @ 27.49A (one

DC input)
+1.5V @ 15A, +3.3V @ 5.0A, +50V @ 55.61A (Two

DC input)
Accepts 4 AWG copper conductors. Actual size of the wire

needed is determined by the installer or local electrician.
Output holdup time
8 ms
Ground Nut
1/4 inch x 20
Washer
1/4 inch split type
Lugs required
Industry Standard 2-hole compression lug with holes

on5/8- inch centers.
Maximum torque
36 inch-lb
Specification
AC-input type
Autoranging input with power factor correction1 (PFC)
100 to 120 VAC, 200 to 240 VAC (10% for full range)

AC-input frequency
Power supply output
16 A @ 200 VAC (3000 W output)
16 A @ 100 VAC (1400 W output)
KVA rating
Output holdup time
20 ms minimum
AC-input type
Specification
High-line input with power factor corrector, 30A
single-phase circuit
A-12
OL-4503-03-25
Appendix A
Table A-9
Item
Specification
23A
4000W maximum
AC-input frequency
Power supply output
15A @ +3.3V, 5A @ +5V, 10A @ +12V, 91.20A @ +42V
KVA rating
5.4 KVA maximum
Output holdup time
20 ms minimum
Specification
4000W with three inputs active; 2700 W with two inputs

active.
5200W (total input power)
DC-input voltage

range: -40.5VDC to -56VDC), -60VDC nominal @ 29A for
International (operating range: -55VDC to -72VDC)
DC-input current
40A per each DC input @ -48VDC input voltage (total

three inputs)
Power supply output
+ 3.3 VDC @ 15.0A, + 5 VDC @ 5.0A, +12 VDC @12.0A,

+42 VDC @ 90.63A (three inputs)/59.68A (two inputs)
Accepts 4 AWG copper conductors. Actual size of the wire

needed is determined by the installer or local electrician.
Output holdup time
8 ms
Terminal and Ground Studs
1/4 inch x 20
Washer
1/4 inch split type
Hex Nut
1/4 inch-20 x .226 inch T, SS
Maximum Torque
36 inch-lb.
Lugs Required
Industry Standard 2-hole compression lug with holes on

5/8- inch centers
Recommended Ground Terminal
Power Supply Bay #1: left ground termination

Power Supply Bay #2: Right ground termination
Specification
4500W with three inputs active; 3000 W with two inputs

active, 1500 w with one input active.
5300W (total input power)
DC-input voltage

DC-input current
40A per each DC input @ -48VDC input voltage (total

three inputs)

OL-4503-03-25
A-13
Appendix A
Table A-9
Item
Specification
Power supply output
+ 3.3 VDC @ 15.0A, + 5 VDC @ 5.0A, +50 VDC @ 90A

(three inputs)/ 60A (two inputs)/ 30A (one input)
Accepts up to 2AWG copper conductors. Actual size of the

electrician.
Output holdup time
8 ms
1/4 inch-20
Hex Nut with integrated washer:
1/4 inch-20, SS
Maximum Torque
36 inch-lb.
Lugs Required

5/8- inch centers
Specification
6000 W with four inputs active; 4506 W with three inputs

active; 2800 W with two inputs active
7060 W
DC-input voltage

DC-input current
40A per each DC input @ -48VDC input voltage (total four

inputs)
Power supply output
2800W operation (two DC inputs)

25.0 A @ 3.3 VDC
12.0 A @ 12 VDC
61.2A @ 42 VDC
4500W operation (three DC inputs)

25.0 A @ 3.3 VDC
12.0 A @ 12 VDC
101.9 A @ 42 VDC
6000W operation (four DC inputs)

25.0 A @ 3.3 VDC
12.0 A @ 12 VDC
137.4 A @ 42 VDC
Accepts up to 2 AWG copper conductors. Actual size of the

electrician.
Output holdup time
8 ms
1/4 inch x 20
Hex Nut with Integrated Washer
1/4 inch-20
A-14
OL-4503-03-25
Appendix A
Table A-9
Item
Specification
Maximum Torque
36 inch-lb.
Lugs Required

5/8- inch centers
Specification
AC-input type
High-line input with power factor correction (PFC)

included
Single-phase, 100 to 120 VAC, 200 to 240 VAC (10% for

full range)
16 A each input
AC-input frequency
Power supply output
2900 W maximum (one input active at 220 VAC, or

both inputs active and one input is 110 VAC and the
other is 220 VAC)
6000 W maximum (both inputs active at 220 VAC)
2900 W operation (one 220 VAC source or two

110 VAC sources)
25 A @ +3.3 V
12 A @ +12 V
63.6 A @ +42 V
6000 W operation (two 220 VAC sources)

25 A @ +3.3 V
12 A @ +12 V
137.4 A @ +42 V
KVA rating
Output holdup time
20 ms minimum
1. Power factor correction is a standard feature on all Cisco 7600 series AC-input power supplies. PFC reduces the reactive
component in the source AC current allowing higher power factors (typically 99 percent or better) and lower harmonic current
components.

The Cisco 7600 series routers comply with the regulatory standards listed in the Regulatory Compliance
and Safety Information for the Cisco 7600 Series Routers document.

OL-4503-03-25
A-15
Appendix A
A-16
OL-4503-03-25
A P P E N D I X

This chapter describes the cables and connectors used with the Cisco 7600 series routers.
The chapter is divided into the following sections:
Connector Specifications, page B-1
Cable Specifications, page B-7
Warning
To reduce the risk of fire, use only No. 26 AWG or larger telecommunication line cord. Statement 1023
Warning
To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telephone-network
voltage (TNV) circuits. LAN ports contain SELV circuits, and WAN ports contain TNV circuits. Some
LAN and WAN ports both use RJ-45 connectors. Use caution when connecting cables. Statement 1021
Connector Specifications
This section covers the types of connectors used with the Cisco 7600 series routers:
Note
RJ-45, page B-1
Mini-SMB, page B-2
MT-RJ, page B-2
LC, page B-3
SC-Type, page B-3
Gigabit Interface Converters, page B-4
For information on cleaning optical interfaces, see

http://www.cisco.com/warp/public/127/cleanfiber2.html.
RJ-45
The RJ-45 connector (shown in Figure B-1) is used to connect a Category 3 or Category 5 shielded or
unshielded twisted-pair cable from the external network to the module interface connector.

OL-4503-03-25
B-1
Appendix B
Figure B-1
RJ-45 Interface Cable Connector

RJ-45 (both ends)
251134
Pin 1
Pin 8
Mini-SMB
The mini-SMB connector (shown in Figure B-2) is used to connect the channelized DS3 OSMs to optical
networks using RG-179 75-Ohm copper coax cable.
Mini-SMB Cable Connector
77891
Figure B-2
The following cable options are available:
2-MINISMB/BNC-MTwo 10-foot (3-meter) cables with mini-SMB to male BNC connectors
2-MINISMB/BNC-FTwo 10-foot (3-meter) cables with mini-SMB to female BNC connectors
2-MINISMB-OPENTwo 82-foot (25-meter) cables with mini-SMB, open-ended
MT-RJ
Warning
The MT-RJ style connector, shown in Figure B-3, is used on fiber-optic modules to increase port density.
MT-RJ Connector
14367
Figure B-3
When you are connecting MT-RJ cables to a module, make sure that you firmly press the connector plug
into the socket. The upper edge of the plug must snap into the upper front edge of the socket. You may
or may not hear an audible click. Gently pull on the plug to confirm whether or not the plug is locked
B-2
OL-4503-03-25
Appendix B

into the socket. To disconnect the plug from the socket, press down on the raised portion on top of the
plug (releasing the latch). You should hear an audible click indicating that the latch has released.
Carefully pull the plug out of the socket.
When you disconnect the fiber-optic cable from the module, grip the body of the connector. Do not grip
the connector jacket-sleeve. Gripping the sleeve can, over time, compromise the integrity of the
fiber-optic cable termination in the MT-RJ connector.
Always make sure that you insert the connector completely into the socket. This action is especially
important when you are making a connection between a module and a long distance (1.24 miles) (2 km)
or a suspected highly attenuated network. If the link LED does not light, try removing the network cable
plug and reinserting it firmly into the module socket. It is possible that enough dirt or skin oils have
accumulated on the plug faceplate (around the optical-fiber openings) to generate significant
attenuation, reducing the optical power levels below threshold levels so that a link cannot be made.
To clean the MT-RJ plug faceplate, perform these steps:
Step 1
Use a lint-free tissue soaked in 99 percent pure isopropyl alcohol to gently wipe the faceplate.
Step 2
Carefully wipe the faceplate with a dry lint-free tissue.
Step 3
Remove any residual dust from the faceplate with compressed air before installing the cable.
Note
Make sure that dust caps are installed on all unused module connectors and unused network fiber-optic
cable connectors.
LC
Warning
The LC fiber-optic connector, shown in Figure B-4, is used to connect the channelized OC-12 and OC-48
OSMs to optical networks using SMF.
LC Fiber-Optic Connector
58476
Figure B-4
SC-Type
Warning
connected, avoid exposure to laser radiation and do not stare into open apertures. Statement 70

OL-4503-03-25
B-3
Appendix B
The SC-type fiber connector, shown in Figure B-5, is used to connect fiber-optic module ports with the
external network.
SC-Type Fiber-Optic Connector
251135
Figure B-5
Gigabit Interface Converters

Warning
connected, avoid exposure to laser radiation and do not stare into open apertures. Statement 70
A GBIC is a hot-swappable input/output device that plugs into a Gigabit Ethernet module, linking the
module with the fiber-optic network. GBICs are available in two physical models. There are three optical
models and 32 dense wavelength division multiplexing (DWDM) models. The two physical models are
shown in Figure B-6. The three optical models are listed in Table B-1. The DWDM models are listed in
Table B-2.
Figure B-6
GBIC Physical Styles
Clip
Table B-1
Handle
Receiver
Transmitter
51178
Receiver
Transmitter
GBIC Optical Model List
GBIC
Product Number
Short wavelength
(1000BASE-SX)
WS-G5484
Long wavelength/long haul

(1000BASE-LX/LH)
WS-G5486
Extended distance
(1000BASE-ZX)
WS-G5487
B-4
OL-4503-03-25
Appendix B

WS-G5484
The WS-G5484 GBIC (1000BASE-SX) operates on ordinary multimode fiber-optic link spans of up to
550 meters in length.
WS-G5486
The WS-G5486 GBIC (1000BASE-LX/LH) interfaces fully comply with the IEEE 802.3z
1000BASE-LX standard. However, their higher optical quality allows them to reach 10 km over
single-mode fiber (SMF), versus the 5 km specified in the standard.
WS-G5487
The WS-G5487 GBIC (1000BASE-ZX) operates on ordinary single-mode fiber-optic link spans of up
to 70 km in length. Link spans of up to 100 km are possible using premium single-mode fiber or
dispersion-shifted single-mode fiber. (Premium single-mode fiber has a lower attenuation per unit length
than ordinary single-mode fiber; dispersion-shifted single-mode fiber has both lower attenuation per unit
length and less dispersion.)
The WS-G5487 GBIC must be coupled to single-mode fiber-optic cable, which is the type of cable
typically used in long-haul telecommunications applications. The WS-G5487 GBIC will not operate
correctly when coupled to multimode fiber, and it is not intended to be used in application environments
(e.g., building backbones or horizontal cabling) where multimode fiber is frequently used.
The WS-G5487 GBIC is intended to be used as a physical medium dependent (PMD) component for
Gigabit Ethernet interfaces, as found on various switch and router products. It will operate at a signaling
rate of 1250 MBaud, transmitting and receiving 8B/10B encoded data.
When shorter distances of single-mode fiber are used, you might need to insert an in-line optical
attenuator in the link to avoid overloading the receiver:
Insert a 10-dB in-line optical attenuator between the fiber-optic cable plant and the receiving port
on the WS-G5487 GBIC at each end of the link whenever the fiber-optic cable span is less than
25 km.
Insert a 5-dB in-line optical attenuator between the fiber-optic cable plant and the receiving port on
the WS-G5487 GBIC at each end of the link whenever the fiber-optic cable span is equal to or
greater than 25 km and less than 50 km.
GBICs use an SC-type connector to link the module to the fiber-optic cable.
Dense Wavelength Division Multiplexing (DWDM) GBIC Transceivers

DWDM GBIC transceivers are used as part of a DWDM optical network to provide high-capacity
bandwidth across an optical fiber network. There are 32 fixed-wavelength GBICs that support the
International Telecommunications Union (ITU) 100 GHz wavelength grid. Refer to your release notes
for a list of compatible modules and the software release level necessary to support these DWDM
GBICs. Figure B-7 shows the physical form of the DWDM GBIC.

OL-4503-03-25
B-5
Appendix B
DWDM GBIC Transceiver

36494
Figure B-7
Receiver
Transmitter
Table B-2 lists the DWDM GBIC product numbers, a brief description of the GBIC, and the ITU channel
number.
Table B-2
DWDM GBIC Product Numbers and ITU Channel Numbers
DWDM GBIC
Product Number
Description
ITU Channel
DWDM-GBIC-60.61
1000BASE-DWDM 1560.61 nm GBIC
21
DWDM-GBIC-59.79
22
DWDM-GBIC-58.98
23
DWDM-GBIC-58.17
24
DWDM-GBIC-56.55
26
DWDM-GBIC-55.75
27
DWDM-GBIC-54.94
28
DWDM-GBIC-54.13
29
DWDM-GBIC-52.52
31
DWDM-GBIC-51.72
32
DWDM-GBIC-50.92
33
DWDM-GBIC-50.12
34
DWDM-GBIC-48.51
36
DWDM-GBIC-47.72
37
DWDM-GBIC-46.92
38
DWDM-GBIC-46.12
39
DWDM-GBIC-44.53
41
DWDM-GBIC-43.73
42
DWDM-GBIC-42.94
43
DWDM-GBIC-42.14
44
DWDM-GBIC-40.56
46
DWDM-GBIC-39.77
47
DWDM-GBIC-39.98
48
DWDM-GBIC-38.19
49
DWDM-GBIC-36.61
51
DWDM-GBIC-35.82
52
B-6
OL-4503-03-25
Appendix B

Cable Specifications
Table B-2
DWDM GBIC Product Numbers and ITU Channel Numbers (continued)
DWDM GBIC
Product Number
Description
ITU Channel
DWDM-GBIC-35.04
53
DWDM-GBIC-34.25
54
DWDM-GBIC-32.68
56
DWDM-GBIC-31.90
57
DWDM-GBIC-31.12
58
DWDM-GBIC-30.33
59
The Cisco 7600 series router comes with an accessory kit that contains the cable and adapters you need
to connect a console (an ASCII terminal or PC running terminal emulation software) or modem to the
console port.
The accessory kit includes these items:
RJ-45-to-RJ-45 rollover cable
RJ-45-to-DB-9 female DTE adapter (labeled Terminal)
RJ-45-to-DB-25 female DTE adapter (labeled Terminal)
RJ-45-to-DB-25 male DCE adapter (labeled Modem)
The cable and adapters are the same cable and adapters that ship with the Cisco 2500 series routers and
other Cisco products.
Console Port Mode Switch

The supervisor engine front-panel console port mode switch allows you to connect a terminal or modem
to the console port as follows:
Note
Use a ballpoint pen tip or other small, pointed object to access the console port mode switch. The switch
is shipped in the in position.
Mode 1Switch in the in position. Use this mode to connect a terminal to the console port using
the RJ-45-to-RJ-45 rollover cable and DTE adapter (labeled Terminal).
You can also use this mode to connect a modem to the console port using the RJ-45-to-RJ-45
rollover cable and DCE adapter (labeled Modem).
See the Console Port Mode 1 Signaling and Pinouts section on page B-8.
Mode 2Switch in the out position. Use this mode to connect a terminal to the console port using
the Catalyst 5000 family Supervisor Engine III console cable and appropriate adapter for the
terminal connection (cable and adapter are not provided).
See the Console Port Mode 2 Signaling and Pinouts section on page B-10.

OL-4503-03-25
B-7
Appendix B
Identifying a Rollover Cable

You can identify a rollover cable by comparing the two ends of the cable. Holding the cables side by
side, with the tab at the back, the wire connected to the pin on the outside of the left plug should be the
same color as the wire connected to the pin on the outside of the right plug. (See Figure B-8.) If your
cable was purchased from Cisco Systems, pin 1 will be white on one connector, and pin 8 will be white
on the other. (A rollover cable reverses pins 1 and 8, 2 and 7, 3 and 6, and 4 and 5.)
Figure B-8
Identifying a Rollover Cable

Pin 1 and pin 8
should be the
same color
Pin 1
H3824
Pin 8

This section provides the signaling and pinouts for the console port in mode 1 (port mode switch in the
in position).
DB-9 Adapter (for Connecting to a PC)

Use the RJ-45-to-RJ-45 rollover cable and RJ-45-to-DB-9 female DTE adapter (labeled Terminal) to
connect the console port to a PC running terminal emulation software. Table B-3 lists the pinouts for the
asynchronous serial console port, the RJ-45-to-RJ-45 rollover cable, and the RJ-45-to-DB-9 female DTE
adapter.
Table B-3
Port Mode 1 Signaling and Pinouts (DB-9 Adapter)
RJ-45-to-RJ-45
Console Port Rollover Cable
RJ-45-to-DB-9
Console
Terminal Adapter Device
Signal
RJ-45 Pin
DB-9 Pin
Signal
CTS
RJ-45 Pin
1
RTS
DTR
DSR
TxD
RxD
B-8
OL-4503-03-25
Appendix B

Table B-3
RJ-45-to-RJ-45
RJ-45-to-DB-9
Console
Terminal Adapter Device
Signal
RJ-45 Pin
RJ-45 Pin
DB-9 Pin
Signal
GND
GND
GND
GND
RxD
TxD
DSR
DTR
RTS
CTS
1. Pin 1 is connected internally to Pin 8.
DB-25 Adapter (for Connecting to a Terminal)

Use the RJ-45-to-RJ-45 rollover cable and RJ-45-to-DB-25 female DTE adapter (labeled Terminal) to
connect the console port to a terminal. Table B-4 lists the pinouts for the asynchronous serial console
port, the RJ-45-to-RJ-45 rollover cable, and the RJ-45-to-DB-25 female DTE adapter.
Table B-4
Console Port RJ-45-to-RJ-45 Rollover Cable
RJ-45-to-DB-25
Terminal
Adapter
Console
Device
Signal
RJ-45 Pin
DB-25 Pin
Signal
CTS
RJ-45 Pin
1
RTS
DTR
DSR
TxD
RxD
GND
GND
GND
GND
RxD
TxD
DSR
20
DTR
RTS
CTS
Modem Adapter
Use the RJ-45-to-RJ-45 rollover cable and RJ-45-to-DB-25 male DCE adapter (labeled Modem) to
connect the console port to a modem. Table B-5 lists the pinouts for the asynchronous serial auxiliary
port, the RJ-45-to-RJ-45 rollover cable, and the RJ-45-to-DB-25 male DCE adapter.

OL-4503-03-25
B-9
Appendix B
Table B-5
Port Mode 1 Signaling and Pinouts (Modem Adapter)
RJ-45-to-RJ-45
RJ-45-to-DB-25
Modem Adapter
Modem
Signal
RJ-45 Pin
DB-25 Pin
Signal
RTS
RJ-45 Pin
1
RTS
DTR
20
DTR
TxD
TxD
GND
GND
GND
GND
RxD
RxD
DSR
DCD
CTS
CTS

This section provides the signaling and pinouts for the console port in mode 2 (port mode switch in the
out position). (See Table B-6 for the pinouts.)
Table B-6
Port Mode 2 Signaling and Pinouts (Port Mode Switch Out)
Console Port
Console Device
Pin (signal)
Input/Output
Output
2 (DTR)
Output
3 (RxD)
Input
4 (GND)
GND
5 (GND)
GND
6 (TxD)
Output
1 (RTS)
7 (DSR)
8 (CTS)
Input
Input
Mode-Conditioning Patch Cord

When using the long wavelength/long-haul (LX/LH) GBIC with 62.5-micron diameter MMF, you must
install a mode-conditioning patch cord (Cisco product number CAB-GELX-625 or equivalent) between
the GBIC and the multimode fiber (MMF) cable on both the transmit and receive ends of the link. The
patch cord is required for link distances greater than 984 feet (300 meters).
B-10
OL-4503-03-25
Appendix B

Note
We do not recommend using the LX/LH GBIC and MMF without the patch cord for very short link
distances of 33 to 328 feet (10 to 100 meters). The result could be an elevated bit error rate (BER).
The patch cord is required to comply with IEEE standards. IEEE found that link distances could not be
met with certain types of fiber-optic cable due to a problem in the center of some fiber-optic cable cores.
The solution is to launch light from the laser at a precise offset from the center by using the patch cord.
At the output of the patch cord, the LX/LH GBIC complies with the IEEE 802.3z standard for
1000BASE-LX.
Patch Cord Configuration Example

Figure B-9 shows a typical patch cord configuration.
Patch Cord Configuration
Patch
cord
Building
cable plant
Patch
cord
Rx
Tx
Patch
panel
1000BASE-LX/LH
port
Patch
panel
Tx
1000BASE-LX/LH
port
Rx
13088
Figure B-9
Link span greater than 984 ft

(300 m)
Patch Cord Installation

Warning
Plug the end of the patch cord labeled To Equipment into the GBIC. (See Figure B-10.) Plug the end
labeled To Cable Plant into the patch panel. The patch cord is 9.84 feet (3 meters) long and has duplex
SC-type male connectors at each end.
Figure B-10
To cable plant
13089
To equipment
Patch Cord Installation

OL-4503-03-25
B-11
Appendix B
Differential Mode Delay

When an unconditioned laser source designed for operation on an SMF cable is directly coupled to an
MMF cable, differential mode delay (DMD) might occur. DMD can degrade the modal bandwidth of the
fiber-optic cable. This degradation causes a decrease in the link span (the distance between the
transmitter and the receiver) that can be reliably supported.
The Gigabit Ethernet specification (IEEE 802.3z) outlines parameters for Ethernet communications at a
gigabit-per-second rate. The specification offers a higher-speed version of Ethernet for backbone and
server connectivity using existing deployed MMF cable by defining the use of laser-based optical
components to propagate data over MMF cable.
Lasers function at the baud rates and longer distances required for Gigabit Ethernet. The 802.3z Gigabit
Ethernet Task Force has identified the DMD condition that occurs with particular combinations of lasers
and MMF cable. The results create an additional element of jitter that can limit the reach of Gigabit
Ethernet over MMF cable.
With DMD, a single laser light pulse excites a few modes equally within an MMF cable. These modes,
or light pathways, then follow two or more different paths. These paths might have different lengths and
transmission delays as the light travels through the cable. With DMD, a distinct pulse propagating down
the cable no longer remains a distinct pulse or, in extreme cases, might become two independent pulses.
Strings of pulses can interfere with each other making it difficult to recover data.
DMD does not occur in all deployed fibers; it occurs with certain combinations of worst-case fibers and
worst-case transceivers. Gigabit Ethernet experiences this problem because of its very high baud rate and
its long MMF cable lengths. SMF cable and copper cable are not affected by DMD.
MMF cable has been tested for use only with LED sources. LEDs can create an overfilled launch
condition within the fiber-optic cable. The overfilled launch condition describes the way LED
transmitters couple light into the fiber-optic cable in a broad spread of modes. Similar to a light bulb
radiating light into a dark room, the generated light that shines in multiple directions can overfill the
existing cable space and excite a large number of modes. (See Figure B-11.)
Figure B-11
LED Transmission Compared to Laser Transmission
LED transmission
LED
Laser transmission
12871
Laser
Lasers launch light in a more concentrated fashion. A laser transmitter couples light into only a fraction
of the existing modes or optical pathways present in the fiber-optic cable. (See Figure B-11.)
The solution is to condition the laser light launched from the source (transmitter) so that it spreads the
light evenly across the diameter of the fiber-optic cable, making the launch look more like an LED
source to the cable. The objective is to scramble the modes of light to distribute the power more equally
in all modes and prevent the light from being concentrated in just a few modes.
B-12
OL-4503-03-25
Appendix B

An unconditioned launch, in the worst case, might concentrate all of its light in the center of the
fiber-optic cable, exciting only two or more modes equally.
A significant variation in the amount of DMD is produced from one MMF cable to the next. No
reasonable test can be performed to survey an installed cable plant to assess the effect of DMD.
Therefore, you must use the mode-conditioning patch cords for all uplink modules using MMF when the
link span exceeds 984 feet (300 meters). For link spans less than 300 meters, you can omit the patch cord
(although there is no problem using it on short links).
For link spans less than 984 feet (300 meters), you can omit the patch cord.
Note
We do not recommend using the LX/LH GBIC and MMF without a patch cord for very short link
distances of 33 to 328 feet (10 to 100 meters). The result could be an elevated bit error rate (BER).

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B-13
Appendix B
B-14
OL-4503-03-25
A P P E N D I X

The following information is found in this appendix:
Configuration Bit Meanings, page C-1
Displaying the Configuration Register While Running Cisco IOS, page C-5
Displaying the Configuration Register While Running ROM Monitor, page C-5
Setting the Configuration Register While Running Cisco IOS, page C-6
Setting the Configuration Register While Running ROM Monitor, page C-6

Use the processor configuration register information contained in this appendix to do the following:
Set and display the configuration register value
Force the system into the bootstrap program
Select a boot source and default boot filename
Enable or disable the Break function
Control broadcast addresses
Set the console terminal baud rate
Load operating software from ROM
Enable booting from a Trivial File Transfer Protocol (TFTP) server
Table C-1 lists the meaning of each of the configuration memory bits. Following the table is a more
in-depth description of each setting.
Table C-1
Configuration Register Bit Settings
Bit No.
Hex
Meaning
0003
0x00000x000F
Boot field
06
0x0040
Causes the system software to ignore nonvolatile random-access

memory (NVRAM) contents
07
0x0080
OEM (original equipment manufacturer) bit enabled
08
0x0100
Break disabled
10
0x0400
IP broadcast with all zeros

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C-1
Appendix C
Table C-1
Configuration Register Bit Settings (continued)
Bit No.
Hex
Meaning
1112
0x8000x1000
Console line speed
13
0x2000
Boots default ROM software if initial boot fails
14
0x4000
IP broadcasts do not have network numbers
15
0x8000
Enables diagnostic messages and ignores NVRAM contents
Bits 03
The lowest four bits of the processor configuration register (bits 3, 2, 1, and 0) form the boot field.
Table C-2 provides information about the bits settings.
Table C-2
Bits 03 Settings
Boot Field
Meaning
Stays at the system bootstrap prompt (ROM monitor) on a reload or power cycle
Boots the boot helper image as a system image
Full boot process, which loads the Cisco IOS image into Flash memory
2-F
Specifies a default filename for booting over the network from a TFTP server
The boot field specifies a number in binary. If you set the boot field value to 0, you must have a console
port access to boot the operating system manually. Boot the operating system by entering the b command
at the bootstrap prompt as follows:
> b [tftp] flash filename
Definitions of the various command options follow:

bBoots the default system software from ROM
b flashBoots the first file in Flash memory
b filename [host]Boots over the network using TFTP
b flash filenameBoots the file (filename) from Flash memory
If you set the boot field value to a value of 2 through F, and there is a valid system boot command stored
in the configuration file, the router boots the system software as directed by that value. (See Table C-3.)
If you set the boot field to any other bit pattern, the router uses the resulting number to form a default
boot filename for netbooting.
If there are no boot commands in the configuration file, the router attempts to boot the first file in system
Flash memory. If no file is found in system Flash memory, the router attempts to netboot a default file
with a name derived from the value of the boot field (for example, cisco2-7301). If the netboot attempt
fails, the boot helper image in boot flash memory will boot up.
If boot commands are in the configuration file, the router software processes each boot command in
sequence until the process is successful or the end of the list is reached. If the end of the list is reached
without a file being successfully booted, the router will retry the netboot commands up to six times if
bit 13 of the configuration register is set, otherwise it will load the operating system software available
C-2
OL-4503-03-25
Appendix C

in ROMmon. If bit 13 is not set, the router will continue to netboot images indefinitely. The default
setting for bit 13 is 0. If bit 13 is set, the system boots the boot helper image found in boot flash memory
without any retries.
The server creates a default filename as part of the automatic configuration processes. To form the boot
filename, the server starts with Cisco and links the octal equivalent of the boot field number, a dash, and
the image name. Table C-3 lists the default boot filenames or actions.
Note
A boot system configuration command in the router configuration in NVRAM overrides the default
netboot filename.
Table C-3
Default Boot Filenames
Action/File Name
Bit 3
Bit 2
Bit 1
Bit 0
Bootstrap mode
ROM software
Flash software
cisco3-< image-name1>
cisco4-<image-name2>
Bit 6
Bit 6 causes the system software to ignore nonvolatile random-access memory (NVRAM) contents.
Bit 7
Bit 7 enables the OEM bit. It disables the bootstrap messages at startup.

OL-4503-03-25
C-3
Appendix C
Bit 8
Bit 8 controls the console Break key. Setting bit 8 (the factory default) causes the processor to ignore the
console Break key. Clearing bit 8 causes the processor to interpret Break as a command to force the
system into the bootstrap monitor, halting normal operation. A Break can be sent in the first sixty
seconds while the system reboots, regardless of the configuration settings.
Bit 10 and Bit 14

Bit 10 controls the host portion of the Internet IP broadcast address. Setting bit 10 causes the processor
to use all zeros; clearing bit 10 (the factory default) causes the processor to use all ones. B it 10 interacts
with bit 14, which controls the network and subnet portions of the IP broadcast address. Table C-4 shows
the combined effect of bit 10 and bit 14.
Table C-4
Bit 10 and Bit 14 Settings
Bit 14
Bit 10
IP Address (<net> <host>)
Off
Off
<ones><ones>
Off
On
<zeros><zeros>
On
On
<net><zeros>
On
Off
<net><ones>
Bit 11 and Bit 12

Bit 11 and Bit 12 in the configuration register determine the baud rate of the console terminal. Table C-5
shows the bit settings for the four available baud rates. (The factory set default baud rate is 9600.)
Table C-5
Bit 11 and Bit 12 Settings
Baud
Bit 12
Bit 11
9600
4800
2400
1200
Bit 13
Bit 13 determines the server response to a bootload failure. If boot commands are in the configuration
file, the router software processes each boot command in sequence until the process is successful or the
end of the list is reached. If the end of the list is reached without a file being successfully booted, the
router will retry the netboot commands up to six times if bit 13 of the configuration register is set,
otherwise it will load the operating system software available in ROMmon. If bit 13 is not set, the router
will continue to netboot images indefinitely. The default setting for bit 13 is 0. If bit 13 is set, the system
boots the boot helper image found in boot flash memory without any retries.
C-4
OL-4503-03-25
Appendix C

Bit 15
Bit 15 enables diagnostic messages and ignores NVRAM contents.

The configuration register can be viewed by using the show version or show hardware command.
The following is sample output of the show version command from a Cisco 7301 router.
Cisco Internetwork Operating System Software
IOS (tm) 7301 Software (C7301-JS-M), Experimental Version 12.2(20020904:004736) [biff 107]
Copyright (c) 1986-2002 by cisco Systems, Inc.
Compiled Mon 09-Sep-02 18:02 by biff
Image text-base:0x600088F8, data-base:0x61A94000
ROM:System Bootstrap, Version 12.2(20020730:200705) [biff-TAZ2_QA_RELEASE_16B 101],
DEVELOPMENT SOFTWARE
BOOTLDR:7301 Software (C7301-BOOT-M), Experimental Version 12.2(20020813:014224)
[biff-TAZ2_QA_RELEASE_17B 101]
7301p2b uptime is 0 minutes
System returned to ROM by reload at 00:01:51 UTC Sat Jan 1 2000
System image file is "tftp://10.1.8.11/tazii/images/c7301-js-mz"
cisco 7301 (NPE-G1) processor (revision A) with 491520K/32768K bytes of memory.
Processor board ID 0
BCM1250 CPU at 700Mhz, Implementation 1, Rev 0.2, 512KB L2 Cache
1 slot midplane, Version 2.0
Last reset from power-on
Bridging software.
X.25 software, Version 3.0.0.
SuperLAT software (copyright 1990 by Meridian Technology Corp).
TN3270 Emulation software.
3 Gigabit Ethernet/IEEE 802.3 interface(s)
509K bytes of non-volatile configuration memory.
62976K bytes of ATA PCMCIA card at slot 0 (Sector size 512 bytes).
32768K bytes of Flash internal SIMM (Sector size 256K).
Configuration register is 0x102
Displaying the Configuration Register While Running ROM

Monitor
If the bootstrap prompt >, the o command displays the virtual configuration register currently in effect.
It includes a description of the bits. See the following sample output:
>o
Configuration register + 02x100 at last boot
Bit#
Configuration register option settings:
15
Diagnostic mode disabled
14
IP broadcasts do not have network numbers
13
Boot default ROM software if network boot fails
12-11
Console speed is 9600 baud
10
IP broadcasts with ones

OL-4503-03-25
C-5
Appendix C
09
08
07
06
05
04
03-00
Do not use secondary bootstrap

Break disabled
OEM disabled
Ignore configuration disabled
Fast boot disabled
Fan boot disabled
Boot to ROM monitor
If the prompt is rommon1, the confreg command displays the virtual configuration register currently
in effect. It includes a description of the bits. See the following sample output:
rommon 1 > confreg
Configuration Summary
enabled are:
load rom after netboot fails
console baud: 9600
boot: the ROM Monitor
Do you wish to change the configuration? y/n
[n]

The configuration register can be set in the configuration mode with the config-register 0x<value>
command. See the following sample output:
Router# config t
Enter configuration commands, one per line. End with CNTRL/Z.
Router(config)#config-register 0x2142
Router(config)#end
Router#
%SYS-5-CONFIG_I: Configured from console by console

If the prompt is >, the or0x<value> command sets the configuration register. See the following sample
output:
>o/r 0x2102
>
If the prompt is rommon1, the confreg command sets the configuration register. It prompts the user
about each bit. See the following sample output:
rommon 1 > confreg
Confiuration Summary
enabled are:
console baud: 9600
boot: the ROM Monitor
do you wish to change the configuration
enable diagnostic mode? y/n
[n]:
enable
use net in IP bcast address?
disable use rom after netboot fails?
enable
use all zero broadcast? y/n
enable
break/abort has effect? y/n
y/n
[n]: y
n
y/n [n]:
n
y/n [n]: n
[n]: n
[n]: n
C-6
OL-4503-03-25
Appendix C

enable
ignore system config info? y/n
[n]:
change console baud rate? y/n [n]: n
change the boot characteristics? y/n
[n]:y
enter to boot:
0 = ROM Monitor
1 = the boot helper image
2 - 15 = boot system
[0]: 2
Configuration Summary:
enabled are:
console baud: 9600
boot: image sepcified by the boot system commands or default to: cisco2-c7301
do you wish to change the configuration? y/n
[n]
You must reset or power cycle for new config to take effect
rommon 2 >

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Appendix C
C-8
OL-4503-03-25
A P P E N D I X

This appendix provides repacking and shipping instructions for the following routers if you need to
return your switch to the factory:
Cisco 7603 Router, page D-1
Cisco 7609 Router and Cisco 7609-S Router, page D-4
Cisco 7603 Router

Warning
If you need to return or move the Cisco 7603 Router, follow these steps to repack the switch using the
original packaging material:
Step 1
Set the chassis on the packing material on the bottom pallet. (See Figure D-1.)
Step 2
Place the packing material on the sides of the chassis.
Step 3
Place the top packing material over the top of the switch.
Step 4
Place the accessory kit on the top packing material.
Step 5
Place the shipping carton so the open end is on one side and the glue joint is at the top; slide the pallet
into the carton horizontally.
Step 6
Seal the carton with packing tape.

OL-4503-03-25
D-1
Appendix D
Cisco 7606 Router
Figure D-1
Cisco 7603 Router Packing Material
Documentation and
accessories in poly bag
Packing foam
Packing
foam
63872
Packing
carton
Cisco 7606 Router

Warning
Step 1
Step 2
Place the top-packing material over the top of the chassis.
Step 3
Place the accessory kit on the top-packing material.
Note
You must include the accessory kit for the final packaging to fit properly.
D-2
OL-4503-03-25
Appendix D

Cisco 7606 Router
Step 4
Place the outside carton over the entire package.
Step 5
Fold the outside carton down over the top and seal with packing tape.
Step 6
Wrap three packing straps tightly around the top and bottom of the package to hold the outside carton
and the bottom pallet together. (See Figure D-3.)
Figure D-2
Docs and accessories

go in here
Top packing material
68336
Cisco 7606 chassis

OL-4503-03-25
D-3
Appendix D
Cisco 7606 Router Final Package
12985
Figure D-3

Warning
If you need to return or move the Cisco 7609 router or the Cisco 7609-S router, follow these steps to
repack the switch using the original packaging material:
Step 1
Install the power supplies in the chassis.
Step 2
Step 3
Place the packing bag over the chassis.
Step 4
Place the top-packing material over the top of the chassis.
Step 5
Step 6
Place the cable management kit and the accessory kit on the top-packing material.
Note
D-4
OL-4503-03-25
Appendix D

Step 7
Place the top carton over the top.
Step 8
Figure D-4
Accessory
kit
Cable
management
kit
85740
Top
packing
material

OL-4503-03-25
D-5
Appendix D
Cisco 7613 Router
85748
Figure D-5
Cisco 7613 Router

Warning
Step 1
Set the chassis in the bottom pallet. (See Figure D-6.)
Step 2
Place the packing bag over the chassis.
Step 3
Place the front-packing material and power supply packing material around the chassis.
Step 4
Place the power supplies in the spaces provided in the power supply packing material. (See Figure D-6.)
Step 5
Place the top-packing material over the top of the chassis and power supplies.
Step 6
Place the rack-mount kit and the accessory kit on the top-packing material.
Note
D-6
OL-4503-03-25
Appendix D

Cisco 7613 Router
Step 7
Step 8
Fold the outside carton down over the top and seal with packing tape.
Step 9
Figure D-6

Docs and
accessories
go in here
Top
packing
material
12984
Power
supply(s)
go in here

OL-4503-03-25
D-7
Appendix D
Cisco 7613 Router
12985
Figure D-7
D-8
OL-4503-03-25
A P P E N D I X

The Cisco 7606-S router accepts two DC power supplies:
2700 W DC-input power supply
4500 W DC-input power supply
You can configure the DC power supplies in the Cisco 7606-S router as follows:
2700 W DC-input power supplies in both shelves.
4500 W DC-input power supplies in both shelves.
A 2700 W DC-input power supply in the upper shelf and a 4500 W DC-input power supply in the
lower shelf.
To configure the Cisco7606-S V01 and the Cisco7606-V V02 chassis to use the 2700 W DC-input power
supply and the 4500 W DC-input power supply, you must use the booster bracket (Part Number
800-31261-01) and the slim bracket (Part Number 700- 26979-01).
The PID for the slim bracket is KIT-MNTG-4500W06S= .
The PID for booster bracket is KIT-MNTG-2700W06S=.
Identifying Chassis Version in the Supported Line Card

You can use either of the following methods to identify the chassis version in the supported router:
Warning
Product Identification Label on the router: - Displays the labels of all the supported chassis. For
example, the PID label Cisco7606-S V01 specifies that the chassis version is 01.
Show inventory command in the command line interface: - Displays the version ID of all the
supported chassis.
Hazardous voltage or energy is present on the backplane when the system is operating. Use caution
when servicing.
Cisco 7606-S V01 Configuration with Two 2700 W DC Power

Supplies
This chassis uses booster bracket (Part Number 700-23386-01) to support the power supplies. You do
not have to change anything.

OL-4503-03-25
E-1
Appendix E

Supplies
Note
This configuration requires you to remove the old booster brackets (Part Number 700-23386-01 ) and
replace them with the slim brackets (Part Number 700- 26979-01). To do this, proceed as follows:
Step 1
Remove the power supplies as described in Removing PWR-2700-DC Power Supply from a Cisco
Step 2
Remove the two screws (Part Number 48-2030-01) securing the bracket (Part Number 700-23386-01) at
the top slot and remove the bracket. See Figure E-1.
Step 3
the lower slot and remove the bracket. See Figure E-1.
Step 4
Use the screws (Part Number 48-2030-01) removed in Step 1 to install the slim bracket (Part Number
700-26979-01) at the top slot. See Figure E-2.
Step 5
700-26979-01) at the bottom slot. See Figure E-2.
Step 6
Install the 4500 W DC in the upper and lower shelves as described in Installing a PWR-4500-DC Power
Supply in a Cisco 7606-S Router, page 5-60.
Removing Fat Brackets
253051
Figure E-1
Cisco 760
0 Series
E-2
OL-4503-03-25
Appendix E

Installing Slim Brackets
253052
Figure E-2
Cisco 760
0 Series
Cisco 7606-S V01 Configuration with a 2700 W DC Power Supply

and a 4500 W DC Power Supply
This configuration requires you to remove the booster brackets (Part Number 700-23386-01) and replace
them with the slim brackets (Part Number 700- 26979-01) . To do this, proceed as follows:
Step 1
Remove the power supplies as described in Removing a DC-Input Power Supply, page 5-8.
Note
When you are using a PWR-2700-DC and a PWR-4500-DC, you must install the PWR-4500-DC supply
in the lower slot.
Step 2
the top slot and remove the bracket. See Figure E-1.
Step 3
the lower slot and remove the bracket. See Figure E-1.
Step 4
Step 5
At the top slot, use three screws (Part Number 48-2454-01) to install the booster bracket (Part Number
800-31261-01) . See Figure E-3.
Step 6
Install the 2700 W DC power supply in the top slot as described in Installing a PWR-2700-DC Power
Supply in a Cisco 7606-S Router, page 5-56.
Step 7
Install the 4500 W DC in the lower shelves as described in Installing a PWR-4500-DC Power Supply in
a Cisco 7606-S Router, page 5-60.

OL-4503-03-25
E-3
Appendix E
Installing Booster Bracket
253053
Figure E-3
Cisco 760
0 Series

Supplies
This configuration requires you to do nothing as this version of the Cisco 7606-S router already has the
slim brackets (Part Number 700- 26979-01) and the booster brackets (Part Number 800-31261-01).

Supplies
This configuration requires you to remove both upper and lower booster brackets 800-31261-01.
Step 1
Remove the power supplies from the top slot and the lower slot as described in Removing
PWR-2700-DC Power Supply from a Cisco 7606-S Router, page 5-18.
Step 2
Remove three screws (Part Number 48-2454-01) securing the booster bracket (Part Number
Step 3
Push the booster bracket (Part Number 800-31261-01) backward and then lift and remove it from the
chassis.
Step 4
800-31261-01) at the bottom slot. See Figure E-4.
Step 5
chassis.
Step 6
Install the 4500 W DC in the top slot as described in Installing a PWR-4500-DC Power Supply in a Cisco
E-4
OL-4503-03-25
Appendix E

Step 7
Install the 4500 W DC in the lower slot as described in Installing a PWR-4500-DC Power Supply in a
Removing Booster Brackets
253054
Figure E-4
Cisco 760
0 Series
Cisco 7606-S V02 Configuration with a 2700 W DC Power Supply

and a 4500 W DC Power Supply
This configuration requires you to remove the lower booster bracket (Part Number 800-31261-01).
Step 1
Remove the PWR-2700-DC power supply from the lower slot as described in Removing PWR-2700-DC
Power Supply from a Cisco 7606-S Router, page 5-18.
Note
When you are using a PWR-2700-DC and a PWR-4500-DC, you must install the PWR-4500-DC supply
in the lower slot.
Step 2
800-31261-01) at the bottom slot See. Figure E-4.
Step 3
chassis.
Step 4
Install the 4500 W DC in the lower slot as described in Installing a PWR-4500-DC Power Supply in a

OL-4503-03-25
E-5
Appendix E
Removing Lower Booster Bracket
253055
Figure E-5
Cisco 760
0 Series
E-6
OL-4503-03-25
I N D EX
Numerics
Cisco 7609 Internet Router
A-7, A-8
A-9
1400 W power supply specifications
A-9
A-10, A-11
A-11
A-11, A-12
Cisco 7604 Router
A-12
A-4, A-5
A-12
A-6, A-7
A-15
A-8
A-9
direction
1-19
altitude, environmental specifications
audience
A-2, A-3
A-4
1-xi
accessory kit, console port
B-7
bandwidth
1-16
AC-input PEM
installing
5-114
removing
5-112
AC-input power supplies

heat dissipation
cable management system (Cisco 7609 Internet Router)
2-6, 2-7, 2-17, 2-18, 2-20
AC-input power supply

installing
LEDs
cabling, console ports
1-32, 4-3
checklist, site planning

4-3
architecture
DB-25
DB-9
B-10
A-2, A-3
fan assembly
B-8
B-9
airflow
installing
5-124
removing
5-118
PEM

Cisco 7604 Router
2-34
1-2, 1-3, 1-5
chassis, dimensions
B-9
modem
3-3
adapters
console port mode 2
3-17
B-7
chassis installation, guidelines
5-3
troubleshooting
3-15
replacing the cable guide
5-7
removing
installing
A-2, A-3
A-4
A-5, A-6
installation procedure, AC-input
5-114
installation procedure, DC-input
5-116
removal procedure, AC-input
5-112

OL-4503-03-25
IN-1
Index
removal procedure, DC-input
architecture
5-114
power supplies
chassis, dimensions
5-7
5-41

specifications
specifications
5-2
installing
5-124
removing
5-118
power supplies
A-9

chassis, dimensions

specifications
A-4
specifications
A-3

architecture
A-8
fan assembly
A-2
specifications
1-14
chassis, dimensions
A-9
C-1
configuration bit meanings

configuration register
A-4, A-5
fan assembly
5-2
A-8
configuration bit
1-7, 1-10
5-7
C-1
C-1, C-5
connecting
installing
5-124
modem
removing
5-118
terminal
PEM
3-27
3-26
connector specifications
5-114
LC
5-116
mini-SMB
B-3
5-112
MT-RJ
removal procedure, DC-input
5-114
RJ-45
power supplies
5-7
5-41

specifications
specifications
B-1
B-4
console ports
port mode switches
A-9
mode 1
B-8
A-4, A-5
mode 2
B-10
customer service
4-5
1-12, 1-13
chassis, dimensions
A-6, A-7
fan assembly
installing
5-124
DB-25 adapters
removing
5-118
DB-9 adapters
power supplies
B-9
B-8
DC-input PEM

specifications
specifications
B-7
signaling and pinouts
5-2

architecture
B-2
SC-type
B-2
5-7
5-2
A-9
A-6, A-7
installing
5-116
removing
5-115
DC-input power supply

installing

IN-2
OL-4503-03-25
Index
5-42, 5-44, 5-50, 5-52,
5-56, 5-60
5-45
5-42, 5-44, 5-50, 5-52,
1-31
removal and replacement
5-118
features
bandwidth and port density
5-56, 5-60
power supply, description
hot swapping
5-64, 5-66, 5-70, 5-79,
redundancy
5-90, 5-99
1-16
1-18
1-17
5-64, 5-66, 5-70, 5-79,
Flash code, troubleshooting
5-9, 5-10, 5-14, 5-16,
4-3
5-90, 5-99
removing
5-18, 5-20
GBIC transceivers
5-12
5-9, 5-10, 5-14, 5-16,
DWDM
B-5
Gigabit Ethernet, DMD occurrences
5-18, 5-20
Dense Wavelength Division Multiplexing
B-5
grounding
3-24
guidelines, installing the chassis
differential mode delay
B-12
3-3
See DMD
DMD, description
B-12
documentation
organization
related
hardware description
1-xi
1-xv
document revision history

DWDM
1-ix
B-5
1-2, 1-3, 1-5
1-7, 1-10
1-12, 1-13
1-14
fan
1-19
power supplies
heat dissipation
electrostatic discharge
determining
see ESD
environmental monitoring, power supplies
ESD, preventing damage
excessive link spans
1-24
2-4, 5-1
B-13
1-32
2-21
sample calculation
hot swapping
2-20
1-18
humidity, environmental specifications

Cisco 7604 Router
A-2, A-3
A-3
A-4, A-5
fan assemblies
A-6, A-7
chassis
A-8
description
LEDs
1-19
4-4
troubleshooting
4-4

OL-4503-03-25
IN-3
Index
modules
heat dissipation
IEEE 802.3z
B-12
LEDs
installing the cable management system
3-15
3-3
procedure
3-9
tools required
4-4
power requirements
installing the chassis

guidelines
2-21
troubleshooting
2-21
4-4
MT-RJ connector
cleaning procedure
3-4
troubleshooting
description
4-1
installing the patch cord
figure
B-3
B-2
B-2
B-11
O
L
organization, document
labels, chassis serial number
lasers
4-5
1-xi
overfilled launch condition
B-12
B-12
laser transmission
LC connector
B-12
B-3
LEDs
patch cord
at startup
4-2
configuration example
fan assemblies
modules
4-4
differential mode delay
4-4
installation
power supply
LED transmission
B-11
B-12
B-11
1-32, 4-3
installation, figure
B-12
using with LX/LH GBICs
light pathways
B-11
B-10
PEM
See modes
AC-input
link spans, excessive
B-13
load sharing, power supplies
1-31
LX/LH GBIC, using a mode-conditioning patch

cord B-10
installing
5-114
removing
5-112
DC-input
installing
5-116
removing
5-115
port density
1-16
port mode switches

mini-SMB connector
description
figure
B-2
B-2
See patch cord

modes, fiber
B-8
mode 2
B-10
use of
mode-conditioning patch cord

modem adapter
mode 1
B-9
B-12
B-7
power
determining power requirements and heat
dissipation 2-21
troubleshooting
4-2
IN-4
OL-4503-03-25
Index
power and heat values

chassis
2-6
fan trays
2-6
modules
2-17, 2-18, 2-20
fan
See PEM
5-12
5-9, 5-10, 5-14, 5-16,
5-118
power supply
power supplies
5-2
RJ-45 connector
AC power cord figures
2-25
description
power supply
figure
1-31
B-1
B-1
rollover cable
environmental monitoring
fan assembly
LEDs

5-18, 5-20
power entry module
cooling
5-9, 5-10, 5-14, 5-16,
5-18, 5-20
1-32
figure
1-31
B-8
identifying colors
B-8
1-32, 4-3
load sharing
redundancy
1-31
1-25, 1-30
removal and replacement

specifications
troubleshooting
5-2
SC-type connector
A-9
serial number, chassis
4-3
preventing ESD damage
B-4
4-5
site planning
2-4, 5-1
checklist
procedures
2-34
specifications
connecting interface cables
3-25
connecting system ground
3-24
installing chassis brackets
3-5

Cisco 7604 Router
rack mounting
3-9
3-9
3-9
3-9
A-2
A-3
A-4, A-5
A-6, A-7
A-8
power supplies
A-9
startup, troubleshooting
status LEDs
4-2
4-2, 4-3
supervisor engine
slot locations
troubleshooting
rack mounting the chassis

redundancy features
3-10
1-2, 1-3, 1-5, 1-7, 1-10, 1-12, 1-13, 1-14

4-5
supervisor engine slots
1-17
1-2, 1-3, 1-5, 1-7, 1-10, 1-12, 1-13, 1-14
system ground, connecting
3-24
removal and replacement procedures

AC-input PEM
5-111
AC-input power supply
5-7
cable management system

DC-input PEM
5-111, 5-115
DC-input power supply
3-16
T
temperature, environmental specifications
A-2, A-3

OL-4503-03-25
IN-5
Index
Cisco 7604 Router
A-3
A-4, A-5
A-6, A-7
A-8
tools, required for installation
3-4
transceivers
CWDM GBICs
B-5
troubleshooting
contacting customer service
fan assemblies
4-4
Flash code
4-3
initial boot
4-1
methodology
4-5
4-2
modules and supervisor engine

power supply
startup
4-4
4-3
4-2
V
voltage, AC input
1900W
A-11
4000W
A-11, A-12, A-13
950W
A-9
voltage, DC input
1900W
A-10, A-11
2500W
A-10, A-11
950W
A-9
W
warnings convention
1-xii
weight, chassis
A-2, A-3, A-4
A-5, A-6
A-6, A-7
A-8
IN-6
OL-4503-03-25

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Cisco 7600 Series Router Installation

Text Part Number: OL-4503-25

Document Revision History

This publication describes the following Cisco 7600 series routers:

Cisco 7604 Router

Cisco 7606 Router

Cisco 7606-S Router

System Features 1-16

Cisco 7600 Series Router Installation Guide

Preparing for Installation

Supported Line Cards on 7600 Chassis

Site Requirements 2-4

Power Connection Guidelines 2-21

Installing the Cisco 7600 Series Router

Installing the Shelf Brackets and Crossbar Bracket

Installing the Router Chassis in the Rack

System Ground Connection 3-19

Attaching the Interface Cables 3-25

Problem Solving to the System Component Level

Cisco 7600 Series Router Installation Guide

Identifying Startup Problems

Troubleshooting the Power Supply

Troubleshooting the Fan Assembly

Contacting Customer Service

Removal and Replacement Procedures

Preventing Electrostatic Discharge Damage

Removing and Replacing the Power Supply 5-2

Installing the Thermistor Module on a Cisco 7606-S Router

Installing the Thermistor Module on a Cisco 7609-S Router

Upgrading the Cisco 7600 Series Routers to a WS-SUP720-3BXL

Cisco 7604 Router

Cisco 7606 Router

Cisco 7600 Series Router Installation Guide

Cisco 7606-S Router

Cisco 7609-S Router

Cisco 7600 Series Router Power Supplies

Connector and Cable Specifications

Cable Specifications B-7

Configuration Register Information

Displaying the Configuration Register While Running Cisco IOS

Displaying the Configuration Register While Running ROM Monitor

Setting the Configuration Register While Running ROM Monitor

Cisco 7600 Series Router Installation Guide

Repacking the Cisco 7600 Series Router

Cisco 7606 Router

Cisco 7609 Router and Cisco 7609-S Router

Cisco 7606-S DC Power Supply Configurations

Cisco 7606-S V01 Configuration with Two 2700 W DC Power Supplies

Cisco 7606-S V01 Configuration with Two 4500 W DC Power Supplies

Cisco 7606-S V02 Configuration with Two 4500 W DC Power Supplies

Cisco 7600 Series Router Installation Guide

Cisco 7600 Series Router Installation Guide

This publication describes the following Cisco 7600 series routers:

Cisco 7603 routerCISCO7603

Cisco 7603-S routerCISCO7603-S

Cisco 7604 routerCISCO7604

Cisco 7606 routerCISCO7606

Cisco 7606-S routerCISCO7606-S

Cisco 7609 routerCISCO7609

Cisco 7609-S routerCISCO7609-S

Cisco 7613 routerCISCO7613

Document Revision History