DESIGN OF STIFFENERS FOR HOT AIR DUCT-AH O/L

TITLE

HOT AIR DUCT

SELECT DUCT

PLATE 5 THK
PLATE 6 THK

SECTION PROPERTY WITH PLATE

Sl
No

Stiff.
Mkd

depth
of Xn.
with
plate
(mm)

Width

Thk of
flange
(mm)

Tf

tw

A'

Ixx COMB

Rolled
Plate
Section width
with plate (mm)

Thk. of
Total
Moment of inertia of
web Area with
comb.section (cm4)
(mm)
pl (cm2)

COMPRESSION ON INSIDE FLANGE (Fully restrained)

Actual
Design
bending
Temp
stress fb

Moduli of section
(cm3)

ryy

Max
pos. pr

Spacing

Span

udl

Bending
Moment

IyyCOMB

Zxxy1

Zxxy2

cm

Kn/m2

Kn/m

Knm

N/mm2

Stress
red.
factor

Ered

N/mm2

ATAHDISCHARGE:

HAD1

MC150

160

155

75

9.0

5.7

29.30

1137.47

273.67

193.32

118.29

3.06

2.03

1.25

3.70

2.54

4.34

22.46

279

0.708

192470

HAD2

MC075

160

80

40

7.5

4.8

17.10

146.8

183.57

61.71

26.11

3.28

2.83

1.25

1.25

3.54

0.69

11.20

279

0.708

192470

HAD4

MB250

160

255

125

12.5

6.9

55.50

6243.21

505.67

559.32

435.44

3.02

2.83

1.75

6.65

4.95

21.90

39.16

279

0.708

192470

HADS2

MC125

160

130

65

8.2

5.3

24.70

653.69

231.77

140.74

78.24

3.06

2.15

1.60

2.30

3.44

1.82

12.93

308

0.665

190360

HADT3

MB250

160

255

125

12.5

6.9

55.50

6243.21

505.67

559.32

435.44

3.02

2.95

1.20

3.53

3.54

4.41

7.89

308

0.665

190360

HADS3

MC125

160

130

65

8.2

5.3

24.70

653.7

231.77

140.74

78.24

3.06

2.15

1.20

1.80

2.58

0.84

5.94

308

0.665

190360

HADS4

MC125

160

130

65

8.2

5.3

24.70

653.7

231.77

140.74

78.24

3.06

2.15

1.40

3.20

3.01

3.08

21.90

308

0.665

190360

ANGE (Fully restrained)

All.
bending
stress
fb

Ratio

Result

N/mm2

Actual
defln

Result

mm

L/320

116.79

0.19

PASS

2.83

PASS

116.79

0.10

PASS

0.40

PASS

116.79

0.34

PASS

10.49

PASS

109.76

0.12

PASS

1.01

PASS

109.76

0.07

PASS

0.60

PASS

109.76

0.05

PASS

0.28

PASS

109.76

0.20

PASS

3.30

PASS

DESIGN OF STIFFENERS FOR HOT AIR DUCT

COMPRESSION ON OUTSIDE FLANGE (Unrestrained)

Sl No.

Slendern
Bending Eff Length
ess ratio
Ley
Moment

Perm.stress in
Reduced
bending (MZZ) in perm.stress in
bending (Hot)
(cold)

Max
neg. pr

Spacing

Span

udl on
beam

Kn/m2

Kn/m

Knm

Ley/ryy

D/Tf

k2

C2

C1

Fcb

N/mm2

N/mm2

Intermediate factor for calculating permissible stress (as per clause no: 6.2.3 of IS:800 )

ATAHDISCHARGE:
1

3.81

1.25

3.70

4.76

8.150

2.500

81.80

396.02

17.22

0.14

-0.730

9.62

5.88

577.71

471.99

129.04

91.34

4.61

1.25

1.25

5.76

1.125

1.250

38.15

1820.64

10.67

0.02

-1.000

5.62

2.38

2331.30

1206.81

153.11

108.37

4.61

1.75

6.65

8.07

35.677

1.250

41.41

1545.24

20.40

0.35

-0.295

14.34

11.16

1696.99

1593.27

156.71

110.92

3.40

1.60

2.30

5.44

2.878

2.300

75.08

470.05

15.85

0.09

-0.820

8.36

4.64

684.65

538.47

133.76

88.98

4.20

1.20

3.53

5.04

6.280

1.500

49.69

1073.09

20.40

0.35

-0.295

14.34

11.16

1221.95

1162.30

152.53

101.46

3.40

1.20

1.80

4.08

1.322

1.800

58.76

767.46

15.85

0.09

-0.820

8.36

4.64

996.78

661.40

140.20

93.26

3.40

1.40

3.20

4.76

4.874

3.200

104.47

242.83

15.85

0.09

-0.820

8.36

4.64

432.41

419.78

124.46

82.79

Actual.stress in
bending (MZZ) in
(Hot)

Ratio

Result

N/mm2

Actual
defln

Result

mm

L/320

68.90

0.75

PASS

5.309

PASS

43.10

0.40

PASS

0.648

PASS

81.93

0.74

PASS

17.096

PASS

36.78

0.41

PASS

1.593

PASS

14.42

0.14

PASS

0.857

PASS

16.90

0.18

PASS

0.448

PASS

62.30

0.75

PASS

5.223

PASS

SECTIONAL PROPERTIES OF SECTIONS AS PER IS 808:1989

DUCT

PLATE 5 THK

I-SECTIONS

CHANNELS

PLATE 6 THK

Sl.No

Member

Mass

Depth of

Width of

Thk of

Thk of

size

per metre

section

section

Web

Flange

M.I

Ixx

M.I

Iyy

R of

R of

gyrn

gyrn

rxx

ryy

E.M

Zxx

E.M

Zyy

Area of

Total

sec

Area

" y1" from

A'

bottom of
pl

C.G

C.G
" y2"
IxxComb

kg/m

mm

mm

mm

mm

cm4

cm4

cm

cm

cm3

cm3

cm2

cm2

cm

cm

cm4

MB100

8.9

100

50

4.7

183.00

12.90

4.00

1.05

36.60

5.16

11.4

19.4

3.335

7.165

312.73883

MB125

13.3

125

70

445.00

38.50

5.16

1.51

71.20

11.00

17

25

4.670

8.330

675.00667

MB150

15

150

75

718.00

46.80

6.13

1.57

95.70

12.50

19.1

27.1

5.712

9.788

1056.8216

MB175

19.6

175

85

5.8

1260.00

76.70

7.13

1.76

144.00

18.00

25

33

7.068

10.932 1751.0758

MB200

24.2

200

100

5.7

10

2120.00 137.00

8.29

2.11

212.00

27.40

30.8

38.8

8.387

12.113 2787.3677

MB250

37.3

250

125

6.9

12.5

5130.00 335.00

10.40

2.65

410.00

53.50

47.5

55.5

11.162

14.338 6243.2072

MB300

46

300

140

7.7

13.1

8990.00 486.00

12.40

2.86

599.00

69.50

58.6

66.6

13.668

16.832 10627.183

MC075

7.14

75

40

4.8

7.5

78.50

12.90

2.94

1.19

20.90

4.81

9.1

17.1

2.379

5.621

146.78363

MC100

9.56

100

50

7.7

192.00

26.70

3.97

1.48

33.50

7.71

12.2

20.2

3.421

7.079

325.33993

10

MC125

13.1

125

65

5.3

8.2

425.00

61.10

5.05

1.91

68.10

13.40

16.7

24.7

4.645

8.355

653.69298

11

MC150

16.8

150

75

5.7

788.00

103.00

6.08

2.20

105.00

19.50

21.3

29.3

5.884

9.616

1137.4721

12

MC175

19.6

175

75

10.2

1240.00 122.00

7.04

2.21

141.00

23.00

24.9

32.9

7.062

10.938 1730.5983

13

MC200

22.3

200

75

6.2

11.4

1830.00 141.00

8.02

2.22

181.00

26.40

28.5

36.5

8.253

12.247 2486.4475

14

MC225

26.1

225

80

6.5

12.4

2710.00 188.00

9.02

2.37

241.00

33.00

33.3

41.3

9.522

13.478 3563.2272

15

MC250

30.6

250

80

7.2

14.1

3880.00 211.00

9.92

2.37

307.00

38.50

39

47

10.830

14.670

4959.305

IyyComb

Zxxy1

cm4

cm3

Zxxy2

Zyy

ryy

cm3

cm3

cm

183.567 93.773

43.648 22.946 3.0761

209.167 144.54

81.033 26.146 2.8925

217.467 185.01

107.97 27.183 2.8328

247.367 247.74

160.18 30.921 2.7379

307.667 332.36

230.11 38.458 2.8159

505.667 559.32

435.44 63.208 3.0185

656.667 777.51

631.37 82.083

183.567 61.709

26.112 22.946 3.2764

197.367 95.107

45.957 24.671 3.1258

231.767 140.74

78.237 28.971 3.0632

273.667 193.32

118.29 34.208 3.0562

292.667 245.07

158.21 36.583 2.9826

311.667 301.26

203.03 38.958 2.9221

358.667 374.19

264.38 44.833 2.9469

381.667 457.93

338.05 47.708 2.8497

3.14

Young's Modulus for Carbon & Low Alloy Steels

Stress Reduction Factor for EN 10025-S275

for use of BS449 & BS5950 @ elevated temp.

Temperature
o
C

Modulus of
Elasticity :
"E" Mpa

Temperature oC

Reduction
factor t<16mm

50

206000

50

100

206000

100

0.94

200

198000

150

0.88

300

191000

200

0.84

400

183000

250

0.76

500

174000

300

0.67

600

165000

350

0.64

400

0.61

or for EN 10025-S275

S5950 @ elevated temp.

w
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1

k2
-1
-0.8
-0.6
-0.4
-0.2
0
0.1
0.2
0.3
0.4
0.5

IDEA

International Development and

PROJECT

Engineering Associates Limited

DOC.NO

Godavari Sugars

CALCULATION OF COMBINED SECTIONAL PROPERTIES OF I-SECTION WITH PLATE

SECTION PROPERTIES OF ISMB200

Depth of Xn.

200 mm

Width of flange

100 mm

Thickness of flange

10 mm

Thickness of web

5.7 mm

Area of Xn.

30.8 cm2

M.I about X-axis

2120 cm4

M.I about Y-axis

137 cm4

COMBINED SECTION PROPERTIES OF ISMB200 WITH PLATE

Duct plate thickness

5 mm

Width of plate (32t)

160 mm

Total Area

30.8+16*0.5

C.G ,y1 from bottom

((16*0.5*0.25)+(30.8*10.5))/38.8

38.8 cm2
8.387 cm

of plate
C.G , y2

20.5-8.387

Ixxcomb

2120+30.8*(2.113)^2+16*0.5^3/12+
16*0.5*8.137^2

06/27/2016
Preparedby:SV

Iyycomb

137+0.5*16^3/12

Zxxy1

2787.367/8.387

Zxxy2

2787.367/12.113

Zyy

307.667/8

ryy

sqrt(307.667/38.8)

12.113 cm

2787.3677 cm4
307.667 cm4
332.34 cm3
230.113 cm3
38.458 cm3
2.815 cm

REV:A
322304958.xls

06/27/2016
Preparedby:SV

REV:A
322304958.xls

Godavari Sugars

INITIALS

SV

PAGE

I-SECTION WITH PLATE

06/27/2016
Preparedby:SV

REV:A
322304958.xls

06/27/2016
Preparedby:SV

REV:A
322304958.xls

IDEA

PROJECT

International Development and

DOC.NO

Engineering Associates Limited

TYPICAL DESIGN CALCULATION FOR DUCT STIFFENERS AS PER IS 800-1984
COMBINED SECTION PROPERTIES OF ISMC75 WITH PLATE-6 THK

Depth of Xn.

81

Width of flange

100

Width of plate

160

Thickness of flange

10

Thickness of web

5.7

Total Area of Xn.

Ixxcomb

2787.37

38.8

Zxxy1

332.34

Zxxy2

230.113

C.G ,y1 from bottom

8.387

C.G , y2

12.113

ryy

2.815

CHECK FOR STIFFENER WITH COMPRESSION ON

INSIDE FLANGE( FULLY RESTRAINED)

Max.positive pressure

Spacing

1.2

Span of stiffener

9.6

28.88

udl on beam

5*1.2

Bending Moment

wl2/10

6*4^2/10

Actual bending stress

M/Zxxy1
9.6*10^6/332.34*10^3

Design Temperature (P& ID)

140

Stress reduction factor (as per sheet encl )

0.828

Red.Young's Modulus,E ,N/mm2

202800

All.bending stress, fb,N/mm2=165*0.828

136.62

Result,Actual bending stress<All.bending stress

PASS

Check for Deflection:

Actual def,5wl4/384EI

3.54

All.deflection,L/325

12.31

Result,Actual Defl<All.Defl

PASS

PROJECT

International Development and

IDEA

DOC.NO

Engineering Associates Limited

CHECK FOR STIFFENER WITH COMPRESSION ON

OUTSIDE FLANGE( UNRESTRAINED)

Max.Negative pressure

3.5

Kn/m2

Spacing

1.5

5.25

Kn/m

8.4

Knm

36.5

N/mm2

Design Temperature (P& ID)

140

Stress reduction factor (as per sheet encl )

0.828

Red.Young's Modulus,E ,N/mm2

202800

Effective length,Ley

Slenderness ratio,Ley/ryy

71.024

Intermediate factor for calculating All.stress asper cl 6.2.3 of

PASS

Y=26.5*10^5/(Ley/ryy)^2

525.33

D/Tf=205/10

20.5

w=IC/IT,(10*100^3/12)/((2*10*100^3/12)+(5*160^3/12))

0.25

K2,coeff as per Table:6.4 of IS800

-0.506

C2-Greater distance from the Xn N.A

12.11

C1-Lesser distance from the Xn N.A

8.39

X=Y*SQRT(1+1/20(LeyTf/ryyD)^2

664.53

fcb=k1(X+k2Y)*c2/c1 ,k1=1

575.95

perm .stress

135.99

Reduced perm.stress, stressred.factor*perm stress

112.6

Result,Actual bending stress<All.bending stress

PASS

Span of stiffener
udl on beam

5*1.5

Bending Moment

wl2/10

5.25*4^2/10

Actual bending stress

M/Zxxy2
9.6*10^6/230.11*10^3

Check for Deflection:

Actual def,5wl4/384EI

10.5 mm

All.deflection,L/325

12.31 mm

Result,Actual Defl<All.Defl

PASS

IDEA

International Development and

Engineering Associates Limited

PROJECT
DOC.NO

mm
mm
mm
mm
mm
cm2
cm4
cm3
cm3
cm
cm
cm

Kn/m2
m
m
Kn/m

Knm

N/mm2
o

N/mm2

mm
mm