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Do It 101 Turning and Boring on a Lathe

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Turning and Boring on a Lathe


Online Reprint Contents
This a complete book, published in 1914, divided into chapters on how to use a metal lathe, covering all turning and boring
operations.

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by Franklin D. Jones
Published by Industrial Press 1914
A special treatise for machinists students in
industrial and engineering schools, and apprentices
on turning and boring methods including modern
practice with engine lathes, vertical, and horizontal
boring machines.

Lathes at Amazon.com

CONTENTS
C

THE ENGINE LATHETURNING AND BORING OPERATIONS


General Description of an Engine LatheExample of Cylindrical Turning
Facing the Ends Square with a Side-toolTurning ToolTurning Work
CylindricalRoughing and Finishing CutsFiling and FinishingAligning
Centers for Cylindrical TurningApplication of Drivers or DogsLathe
Arbors or MandrelsDifferent Types of Lathe ArborsMandrel or Arbor
PressSteadyrest for Supporting Flexible PartsApplication of Steadyrest
when BoringThe Follow-restCentering Parts to be TurnedCentering
MachineDifferent Forms of CentersPrecaution When Centering Tool
SteelFacing the Ends of Centered StockTruing Lathe Centers
Universal, Independent and Combination ChucksApplication of
ChucksExample of BoringMeasuring Bored HolesSetting Work in
the ChuckInaccuracy from Pressure of Chuck JawsDrilling and
ReamingHolding Work on FaceplateApplication of Angle-plate to
FaceplateSupporting Outer End of Chucked WorkBoring Large

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Do It 101 Turning and Boring on a Lathe

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Castings in the LatheBoring Holes to a Given Center DistanceTurning


Brass, Bronze and CopperMachining Aluminum
C

II

LATHE TURNING TOOLS AND CUTTING SPEEDS


Turning Tools for General WorkTool-holders with Inserted CuttersThe
Position of Turning ToolsTool GrindingShape or Contour of Cutting
EdgeDirection of Top Slope for Turning ToolsClearance for the Cutting
EdgeAngle of Tool-point and Amount of Top SlopeGrinding a Lathe
ToolCutting Speeds and FeedsAverage Cutting Speeds for Turning
Factors which Limit the Cutting SpeedRules for Calculating Cutting
SpeedsFeed of Tool and Depth of CutEffect of Lubricant on Cutting
SpeedLubricants Used for TurningLard Oil as a Cutting Lubricant
C

III

TAPER TURNINGSPECIAL OPERATIONSFITTING


Setting Tailstock Center for Taper TurningExample of Taper Turning
Setting the Tailstock Center with a Caliper ToolSetting the Tailstock
Center with a SquareThe Taper AttachmentApplication of Taper
AttachmentHeight of Tool when Turning TapersTaper Turning with the
Compound RestAccurate Measurement of Angles and TapersTo Find
Center Distance for a Given TaperTo Find Center Distance for a Given
AngleTo Find Angle for Given Taper per FootTo Find Angle for Given
Disk DimensionsUse of the Center IndicatorLocating Work by the
Button MethodEccentric TurningTurning a Crankshaft in a Lathe
Special Crankshaft LatheOperation of Special Crankshaft Lathe
Spherical TurningSpherical Turning AttachmentsTurning with Front
and Rear ToolsA Multiple-tool LatheExamples of Multiple Turning
Knurling in the LatheRelieving AttachmentApplication of Relieving
AttachmentRelieving Hobs or Taps Having Spiral FlutesClasses of Fits
Used in Machine ConstructionForced FitsAllowance for Forced
FitsPressure for Forced FitsAllowance for Given PressureShrinkage
Fits
C

IV

THREAD CUTTING IN THE LATHE


Selecting the Change Gears for Thread CuttingThe Thread ToolCutting
the ThreadIndicator or Chasing Dial for Catching ThreadsPrinciple of
the Thread IndicatorReplacing Sharpened Thread ToolUse of
Compound Rest for Thread CuttingThreads Commonly UsedMultiple
ThreadsCutting a U. S. Standard ThreadCutting a Left-hand Thread
Cutting a Square ThreadCutting Multiple ThreadsSetting Tool When
Cutting Multiple ThreadsTaper ThreadingInternal ThreadingStop for
Thread ToolsThe Acme Standard ThreadThe Whitworth
ThreadWorm ThreadsCoarse Threading AttachmentTesting the Size
of a ThreadThe Thread MicrometerThree-wire System of Measuring
ThreadsRivett-Dock Threading ToolCutting Screws to Compensate for
ShrinkageCalculating Change Gears for Thread CuttingLathes with
Compound GearingFractional ThreadsChange Gears for Metric Pitches
Quick Change-gear Type of Lathe
C

TURRET LATHE PRACTICE


General Description of a Turret LatheExample of Turret Lathe
WorkMachining Flywheels in Turret LatheFinishing a Flywheel at One
Setting in Turret LatheFinishing a Webbed Flywheel in Two Settings
Tools for Turret LathesBox-toolsExamples of Box-tool Turning
Hollow MillsReleasing Die and Tap HoldersSelf-opening Die
HeadsCollapsing TapsMiscellaneous Turret Lathe ToolsTurning
Gasoline Engine Pistons in Turret LatheTurning Piston Rings in Turret
LathePiston Turning in Pratt and Whitney Turret LatheAttachment for

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Turning Piston RingsTurning Worm-gear Blanks in Turret Lathe


Turning Bevel Gear BlanksShell Turning Operation in Flat Turret
LatheChuck Work in Flat Turret LatheDouble-spindle Flat Turret
LatheAutomatic Chucking and Turning MachineExample of Work on
Automatic Turning MachineDetermining Speed and Feed Changes
Setting the Turret SlideSetting the Cross-slide CamSetting the Boring
Tool for RecessingAdjustments for Automatic Feed and Speed Changes
Turning Flywheel in Automatic Chucking and Turning Machine
Automatic Multiple-spindle Chucking MachineSelecting Type of
Turning Machine
C

VI

VERTICAL BORING MILL PRACTICE


Boring and Turning in a Vertical Boring MillHolding and Setting Work on
Boring Mill TableTurning in a Boring MillBoring OperationsTurning
Tools for the Vertical Boring MillTurning a Flywheel on a Vertical
MillConvex Turning Attachment for Boring MillsTurning Taper or
Conical SurfacesTurret-lathe Type of Vertical Boring MillExamples of
Vertical Turret Lathe WorkFloating Reamer HoldersMultiple Cylinder
Boring Machine
C

VII

HORIZONTAL BORING MACHINES


Horizontal Boring Machine with Vertical Table AdjustmentDrilling and
BoringCutters UsedCutter-heads for Boring Large HolesCylinder
BoringBoring a Duplex Gasoline Engine CylinderExamples of Boring,
Radial Facing and MillingFixture for Cylinder Lining or Bushing
Horizontal Boring Machine of Floor Type

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