POLYTECHNIC SULTAN MIZAN ZAINAL ABIDIN

DEPARTMENT OF MECHANICAL ENGINEERING

SESSION: JUN 2016

LESSON PLAN
PROGRAMME
COURSE CODE
COURSE NAME
NAME OF LECTURER

: DJJ1043-ST1
: DJJ1043
: WORKSHOP TECHNOLOGY
: SYED MOHAMMAD HASANI BIN SYED MAZLAN

COURSE LEARNING OUTCOME (CLO)

Upon completion of this course, the student will be able to:
1. Apply the knowledge of basic mechanical components and equipment, hand tools and measuring equipment in workshop technology ( C3, PLO1)

2. Analyze the types of the removal and joining process in mechanical engineering ( C4, PLO2)
3. Demonstrate continuous learning and information management skills while engaging in the new knowledge and skills in assigned task ( A3, PLO11)
WEEK

COURSE CONTENTS

W1
12.06.2016
16.06.2016

REFLECTION / CQI / NOTES

REGISTRATION WEEK
1.0 HAND TOOLS

W2
19.06.2016
23.06.2016

W3
26.06.2016
30.06.2016

1.1 Classify hand tools in fitting work

1.1.1 Define the marking out / lay out
1.1.2 State the procedures of marking out / lay out
1.1.3 Classify the use of marking tools such as scriber, centre punch, divider, surface
plate and procedures to draw a circle, lines, curve and etc

Briefing on the Course Outline, assessments, SLT,

requirements of this course, etc.

1.2 Classify the use of

1.2.1 Testing tools
1.2.2 Hack Saw
1.2.3 Files and filing work
1.2.4 Hammer
1.2.5 Chisel
1.2.6 Tap and dies

Bil. Pelajar Yang Hadir :

1.3 Measurement
1.3.1 Classify the use of common measuring tools and equipment
1.
List the basic measuring tools such as steel ruler, tape, external and internal
calipers
2.
State the different types of micrometers
3.
Sketch and label the parts of an external micrometer
4. State the procedures in using a micrometer
5. Sketch and label the parts of a Vernier caliper
6. State the basic principles of a Vernier caliper

Semakan Pertama FRP ( 26/06/2016 30/06/2016 )

P&P-04(1)(P01)(20-11-13)

22/06/16 : Rabu Nuzul Al-Quran

Bil. Pelajar Yang Hadir :

WEEK

COURSE CONTENTS

W4
03.07.2016
07.07.2016

REFLECTION / CQI / NOTES

Semakan Pertama FRP ( 03/07/2016 05/07/2016 )

CUTI KHAS PERAYAAN

06&07/07/2016 : Rabu & Khamis Hari Raya Aidil Fitri

2.0 DRILLING

W5
10.07.2016
14.07.2016

W6
17.07.2016
21.07.2016

2.1 Differentiate between the drilling machine and drill bit

2.1.1 Sketch and name the parts of a drill bit (twist drill)
2.1.2 Explain how drill sizes are stated and determined
2.1.3 Explain steps of marking out before drilling
2.1.4 Explain method of holding a drill bit
2.1.5 Calculate the spindle speed revolution (rpm) and the feed rate including factors that
influence the selection of the cutting speed
2.1.6 State the types of coolants, function and advantages
2.1.7 Prepare the Standard Operating Procedures for drilling
QUIZ 1

3.0 LATHE MACHINE

3.1 Differentiate the different parts of a lathe machine
3.1.1 List functions of various parts of centre lathe machine
3.1.2 Sketch a work piece held to the lathe machine
3.1.3 Sketch the various shapes of tool bits and their functions or usage

3.1.4 Sketch the various angles of a tool bit tip

3.1.5 List the materials used in a tool bit
3.1.6 Differentiate the operation in relation to lathe work such as, turning boring, facing,
drilling, knurling, tread cutting and off-center turning

W7
24.07.2016
28.07.2016
W8
31.07.2016
04.08.2016

Bil. Pelajar Yang Hadir :

Bil. Pelajar Yang Hadir :

Bil. Pelajar Yang Hadir :

4.0 MILLING MACHINE

4.1 Distinguish Milling Machine
4.1.1 Differentiate types of milling machine
4.1.2 Explain the characteristics and parts of universal milling machine
4.1.3 State the basics principles of milling machine (X,Y and Z axis)
4.1.4 Explain the two methods of up cut and down cut milling
4.1.5 List the usage of various types of milling cutter
4.1.6 Explain the uses of various types of milling cutter

QUIZ 2

P&P-04(1)(P01)(20-11-13)

Bil. Pelajar Yang Hadir :

WEEK

COURSE CONTENTS

W9
07.08.2016
11.08.2016

4.1.7 State methods of holding cutting tools

4.1.8 State methods of holding work piece
4.1.9 Calculate the revolution per minute (rpm), feed rate and cutting time
4.1.10 State the safety procedures while using the milling machine

TEST 1
END OF CHAPTER 1

W10
14.08.2016
18.08.2016

5.0 GEAR
5.1 Classify the types of gears and their functions
5.1.1 Differentiate the types of gears, their characteristics and uses
5.1.2 Classify parts of a spur gear such as addendum, dedendum, pitch diameter, pitch
circle, dedendum circle and etc and its specification

REFLECTION / CQI / NOTES

Pemantauan kehadiran (Pertengahan Semester)
sehingga 11/08/2016
Serah Salinan Borang Pemantauan Kehadiran kepada
KJ & PA ( selewat-lewatnya 14/08/2016 )
Bil. Pelajar Yang Hadir :

Keluar surat peringatan ( selewat-lewatnya 16/08/2016 )

Bil. Pelajar Yang Hadir :

5.2 Classify a spur gear

5.2.1 Describe the method to measure and inspect chordal thickness using a gear tooth
vernier caliper.
5.2.2 Describe the method to inspect the pitch diameter for a spur gear using a
micrometer and rollers
5.2.3 Calculate the matrix gear

Rekod Markah PKK (Pertengahan Semester)

W11
21.08.2016
25.08.2016

W12
28.08.2016
01.09.2016

5.3 Explain method of milling a spur gear using indexing head

5.3.1 Direct indexing
5.3.2 Simple indexing

Bil. Pelajar Yang Hadir :

QUIZ 3

Bil. Pelajar Yang Hadir :

6.0 COMPUTER NUMERICAL CONTROL

6.1 Explain basic principle and function of Computer Numerical Control (CNC) Machine:
CNC Lathe, CNC Milling, Electro Discharge Machine (EDM) and Electro Chemical
Machine (ECM)
6.1.1 List the advantages of using the computer numerical control machine

P&P-04(1)(P01)(20-11-13)

CQI: Mendedahkan bentuk soalan Kuiz 3 dengan

contoh soalan peperiksaan akhir
31/08/16:Rabu Hari Kebangsaan
Semakan Kedua FRP (28/08/2016 01/09/2016)
Bil. Pelajar Yang Hadir :

WEEK

COURSE CONTENTS

REFLECTION / CQI / NOTES

Semakan Kedua FRP (04/09/2016 08/09/2016)

W13
04.09.2016
08.09.2016

6.2 Construct CNC Programming

6.2.1 Explain the method of point-to-point machining and the continues Method.
6.2.2 Determine the X, Y and Z coordinates for the point on the work object using
absolute system and incremental system

W14
11.09.2016
15.09.2016

CUTI PERTENGAHAN SEMESTER

W15
18.09.2016
22.09.2016

6.2.3 Construct a simple computer numerical control program

W16
25.09.2016
29.09.2016

7.0 WELDING

QUIZ 4
END OF CHAPTER 2

Bil. Pelajar Yang Hadir :

12&13/09/2016 : Isnin & Selasa Hari Raya Aidil

Adha
Bil. Pelajar Yang Hadir :

CQI: Mendedahkan bentuk soalan Kuiz 4 dengan

contoh soalan peperiksaan akhir

7.1 Explain Shielded Metal Arc Welding (SMAW)

7.1.1 Differentiate Arc welding machine
7.1.2 Explain the function of the ampere adjustment control
7.1.3 Identify the basic components of an arc welding machine
7.1.4 Name five types of arc welding machines and explain the working principles,
advantages and disadvantages of
1. Direct current arc welding machine
2. Alternating current arc welding machine
3. Integrated AU/UT arc welding machine
4. Power driven direct current petrol/diesel arc welding generator
5. Electric motor driven direct current arc welding generator
7.1.5 Analyze basic schematic arc welding machine circuits
7.1.6 Differentiate the types of Polarity
1. Define the terminology of Straight polarity and reverse polarity
2. List the characteristics of polarity
3. Inquire the procedures to choose the type of polarity
7.1.7 Classify the techniques of arc welding
1. Sketch with label the arc welding process
2. Probe the effects of arc length, electrode angle and the speed of travel on a
welding productList method in starting an arc welding

P&P-04(1)(P01)(20-11-13)

Bil. Pelajar Yang Hadir :

WEEK

COURSE CONTENTS
7.1.8 Classify basic types of welding joints
7.1.9 Sketch with labels five types arc welding basic joints
7.1.10 List steps to be taken before starting weld
7.1.11 List the advantages and the uses of every joint
7.1.12 Inquire welding terminologies
7.1.13 List the welding terminologies such as: bead, throat, leg size, penetration, root
face and root gap

W17
02.10.2016
06.10.2016

TEST 2

W18
09.10.2016
13.10.2016

W19
16.10.2016
20.10.2016

REFLECTION / CQI / NOTES

02/10/2016 : Ahad Awal Muharram

Bil. Pelajar Yang Hadir :

CQI: Mengambil soalan-soalan peperiksaan akhir

yang terdahulu untuk dijadikan Test 2

Perlaksanaan Course Survey

7.2 Explain Oxy Acetylene Welding
7.2.1 Define oxy acetylene welding
7.2.2 State the uses of oxy acetylene welding in industrial sector
7.2.3 Classify oxy acetylene welding equipment
7.2.4 List the oxy acetylene welding equipment
7.2.5 List the working principles of regulators
7.2.6 List the types of oxy acetylene hoses
7.2.7 List the types, working principles, uses and function of the welding torch
7.2.8 List the oxy acetylene welding tip
7.2.9 List the oxy acetylene welding manifold system and single station system

Pemantauan kehadiran di SPMP dan tandakan TL

sekiranya kehadiran <80% (Akhir semester) sehingga
13/10/2016
Keluar Surat Makluman Kehadiran <80% (selewatlewatnya 16/10/2016

Bil. Pelajar Yang Hadir :

Keluar Surat Makluman Kehadiran <80% (selewatlewatnya 16/10/2016

7.3 Explain Gas Metal Arc Welding (GMAW)

7.3.1 Distinguish the principles GMAW welding
1. Describe the GMAW welding and distinguish it from the normal arc welding
2. Describe the GMAW welding with respect to the principles, the methods of
welding, welding machine, shielding gas and electrode, types of current to weld
and polarity, and effects of polarity on the welding process
3. Show the advantages and disadvantages of GMAW welding compared with the
other arc welding

7.4 Explain Gas Tungsten Arc Welding (GTAW)

7.4.1 Distinguish the principles GTAW welding
P&P-04(1)(P01)(20-11-13)

Serah Rekod Markah PKK kepada KJ (16/10/16

20/10/16)
Bil. Pelajar Yang Hadir :

WEEK

COURSE CONTENTS

REFLECTION / CQI / NOTES

1. Describe the GTAW welding and distinguish it from the normal arc welding
2. Describe the GTAW welding with respect to the principles, the methods of
welding, welding machine, shielding gas and electrode, types of current to weld
and polarity, and effects of polarity on the welding process
3. Show the advantages and disadvantages of GTAW welding compared with the
other arc welding
7.5 Distinguish defect and distortion in Welding
7.5.1 Explain welding defect and its prevention
7.5.2 Explain distortion in welding and how to minimize distortion

W20
23.10.2016
27.10.2016
W21
30.10.2016
03.11.2016

Prepared by:
.................
Signature of Course Lecturer
Date :

P&P-04(1)(P01)(20-11-13)

EXAMINATION WEEK

EXAMINATION WEEK

Semakan Ketiga FRP ( 23/10/2016 27/10/2016 )

Semakan Ketiga FRP ( 30/10/2016 03/11/2016 )

Approved by:
..
Signature of Deputy Director (Academic) /
Head of Department / Unit / Programme Leader
Date :