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PHAST
Tutorial Manual
DNV SOFTWARE
Palace House, 3 Cathedral Street, London SE19DE, UK
http://www.dnv.com/software
Copyright Det Norske Veritas. All Rights Reserved.
No reproduction or broadcast of this material is permitted without the express written consent of DNV.
Contact software.risk@dnv.com for more information.
Contents
Chapter 1
An Introduction to PHAST
In the first chapter you open an example analysis provided with the program,
explore its main features, and run the calculations and view the results
without having to enter or change any input data.
Chapter 2
The second chapter guides you through the process of setting up a Study
Folder for performing consequence calculations for a range of common types
of hazardous event. The tutorial supplies all of the input values that you will
need to complete the analysis.
18
Chapter 1: Introduction
Chapter 1
An Introduction to PHAST
What to Expect of this Tutorial
The aim of this tutorial is to make you familiar with the ideas and techniques involved
in performing a consequence analysis with PHAST, and to give you practice in
defining a range of common types of hazardous events. By the time you have finished
the tutorial you should have a firm understanding of the issues involved, and be ready
to start work on an analysis of your own.
The tutorial is divided into two chapters. In this first chapter you will open an example
analysis provided with the program, explore its main features, and run the calculations
and view the results without having to enter or change any input data. In the second
chapter you will create a new analysis, defining a range of hazardous events and
performing a consequence analysis for them.
The tutorial should take 1-2 hours to complete. You do not have to complete it in a
single sitting, and can take a break between chapters if you prefer.
Chapter 1: Introduction
The first line in the Message Log should state that the Licence is valid. You must
have a valid license for PHAST set up on your computer in order to be able to enter
data and run the calculations. If the Message Log says that you do not have a valid
license, you should contact product support using the details given under Product
Support in the Help menu.
The window will normally open with no Study Folder loaded where a Study
Folder is a file that contains the definition of a consequence analysis and you must
open or create a Study Folder file before you can perform any modelling work with the
program. If you wish, you can change the Installation Preferences under the Options
menu so that the program starts by automatically opening a Study Folder (e.g. the
Study Folder you worked on most recently).
Chapter 1: Introduction
Chapter 1: Introduction
Inserting a Model
You cannot place a Model icon under the Study Folder itself,
but only under a Study or Folder. To add a Model at a
particular point in the structure, select the Study or Folder, and
then select the appropriate Model from the Insert menu as
shown. You can also insert a Model by selecting the Model
from the Insert cascade at the top of the right-click menu, or by
selecting the icon for the Model from the toolbar.
Chapter 1: Introduction
Chapter 1: Introduction
The Models are represented by dots on the Map. These dots can sometimes be difficult
to see and to relate to the individual Models, but there are several options that can
make this easier:
Changing the Size and Colour of the Dots
Select Map from the Preferences cascade of
the Options menu to open the Map
Preferences dialog, and then move to the
Model tab section.
By default the colour is turquoise and
the Point Size is 7 pixels, but if you
change the colour to blue and the size to
10 pixels as shown, then the dots will be
easier to see on the powerstation Map.
Displaying the Model Names on the Map
If you move to the Models tab section, select any Model, and then select Labels from the
View menu, the names of all of the Models will be displayed on the Map. To hide the
names, deselect the Labels option.
If there is more than one Model at a given location as with the Chlorine Models and the
Butadiene Models then the names will be superimposed and may be difficult to read,
although this will make it clear that there are multiple Models at the location.
Chapter 1: Introduction
Chapter 1: Introduction
The Help Window will be displaying a description of the current tab section, but you
can use the links inside the topic and the Contents, Index and Search tabs to reach any
topic in the Help system and gain a full understanding of the way that the input data
will be used in the calculations and the appropriate values that you should set for the
hazardous events that you want to model.
Most dialogs also have a Whats This Help button in
the form of a question mark at the right of the title bar.
If you click on this button, the cursor will
change to a question mark, showing that
you are in Whats This Help mode, and if
you then click on a field in the dialog, a
popup window will appear over the field,
describing the field and giving advice on
setting values, as shown.
There are some tab sections that appear in the input dialog for more than one Model.
For example, the Material tab section is used for both the Vessel/Pipe Source Model,
the User-Defined Source Model and the Bleve Blast Model. The Help is written in order
to give full guidance for either Model, so there may be references in the Help to
features that are not currently relevant to you.
After you have finished exploring the input dialog, click on Cancel to close the input
dialog without saving any changes you might have made. If you wish, you can move
to the other tab sections and explore the input dialogs for other types of data.
Chapter 1: Introduction
Chapter 1: Introduction
The Graph Window will usually contain many tab sections, each with a different type
of graph. The tab sections included for a particular combination of Model will depend
on the type of the Models (e.g. Vessel/Pipe Source Model or Fireball Model), on the
type of the materials (toxic or flammable), and on the details of the dispersion and
effect behaviour (e.g. whether or not liquid rainout occurs). The Chlorine and
Butadiene Models have graphs for cloud concentration, for pool vaporisation, for toxic
effects, for jet fire, fireball and flash fire effects, and for explosion effects.
The Concentration Graphs
The first graph is of centreline concentration. This will be showing the results at the
time at which the cloud footprint covers the greatest area, which occurs at a different
time for each weather.
The graph will initially be showing results only for the four Chlorine Models. In the
dispersion calculations, the program uses an averaging time that takes into account
changes in wind direction over the course of the release, to give an average
concentration at a given location, and it uses different averaging times for toxic and for
flammable materials, reflecting the different time-scales that are relevant to each type
of release. The concentration graphs always display results calculated with a specific
averaging time, which is displayed in the legend for the graph. The default averaging
time for this set of results is the Toxic averaging time, and the Butadiene Models were
not modelled with that time so have no
results to display.
To view the concentration results for the
Butadiene Models, you must change the
selection of averaging time to display. To do
this, select Properties from the right-click
menu or the Graph menu to open the Plot
Properties dialog, and then move to the
Averaging Times tab section as shown.
If you change to the Flammable Averaging
Time, the graph will display the results for
the four Butadiene Models only.
The User Defined option will also be
enabled, which shows that some of the
Models have a user-defined averaging time defined in the Location tab section. In fact,
all of them have such a time defined, and if you select User Defined as the averaging
time for the graphs, the graph will display results for all eight Models.
Results Displayed on the Map
After the six tab sections that show the results in terms of concentration, the next tab
section is the Map graph, which allows you to view different types of effect zones
superimposed on the map.
When you first move to the Map tab section, the Map graph will be displaying Cloud
Footprint results for a concentration of 10,000 ppm for the Toxic averaging time, and
the only results displayed will be for the Chlorine Rupture and Chlorine Liquid Leak Models.
The other Chlorine Models dont produce this concentration level at the default height
of ground level as you can see from the Sideview graph but if you open the Plot
Properties dialog, move to the Distance tab and set the Height to 10 m, results for the
Chlorine Vapour Leak Model will also appear in the plot.
10
Chapter 1: Introduction
11
Chapter 1: Introduction
As with the Graph Window, the Report Window will normally contain several types of
results, presented in different tab sections. A given tab section will present the results
for all of the weather conditions that have been processed for the Model.
For the Butadiene Rupture Model, the first tab section is the Input tab section, which lists
the input data. The Audit tab section gives version details for the program, for
parameters and materials, but all of the other tab sections give details of the
consequence results that you saw summarised in the Graph window:
The Summary Report
This report summarises
the maximum downwind
distance to different types
of effects, and gives a
direct comparison
between the different
weather conditions. For
the Butadiene Rupture, D 5m/s is the weather that gives the greatest distances, although the
difference between the three weathers is small.
12
Chapter 1: Introduction
13
Chapter 1: Introduction
The ignition-time that gives the greatest downwind effect distance is the one presented
in the Worst Case Late Explosion graph, as described in the section above.
The range of reports presented for a particular Model will depend on the type of Model
and on the behaviour of a release, and there are additional reports that do not appear
for the Butadiene Rupture Model. For example, if the material is toxic then there will be a
Toxic report with a table of dose, probit and lethality results as a function of
downwind distance, and if the liquid in the release rains out to form a pool, then there
will be reports describing the spreading and evaporation of the pool and describing the
series of dispersion segments used to represent the vapour produced from the pool.
For most of your work with the program you will probably refer mainly to the graphs,
since they present the results in the most direct form and allow easy comparison
between different Models and Weathers.
After you have finished examining the results, you can use Close All from the Window
menu to close the windows.
14
Chapter 1: Introduction
Viewing the Results for the Chimney Release and Long Pipeline Models
The other two Vessel/Pipe Source Models in the PHAST Example Study Study Folder
illustrate some of the special modelling features that are available.
The Chimney Release Model
This models a release of methane from a chimney stack on top of a building, and takes
into account the effects of the building wake on the dispersion.
If you view the graphs
for the Model for all
three Weathers and then
move to the Sideview
graph, you will see an
outline of the building
with the chimney on top,
and with the three
plumes emerging from
the chimney.
The building wake
produces a zone of low
pressure, and this pulls
the plumes downwards.
The model deals with this by adjusting the height at a specific downwind distance,
which is 100 m in this case. In some situations the plume may be pulled down low
enough that all or part of the plume is entrained in the building wake, but that has not
occurred for any of the weathers for this Model.
The Sideview graph shows that the plumes never approach closer to the ground than
about 58 m, but if you look at the Explosion graphs and the Flash Fire graph, you will
see Worst Case Late Explosion distances of over 900 m, and Flash Fire distances of
about 600 m to 50% of the LFL. When performing the modelling of late explosions and
flash fires, the program can calculate the flammable footprint of the cloud either at the
cloud centreline or at a specific height. The centreline method is selected by default in
the Flammable Parameters since this will give the most conservative results, but you
should check the Sideview graph and make a judgement about whether or not the
effect zone would actually reach the areas of interest for your analysis. A flash fire in a
plume 60 m in the air would not affect people on the ground, but an explosion in such
a plume might well produce significant overpressures at ground level.
The Long Pipeline Model
This models the rupture of a 250 m propane pipeline that has a pumped flowrate of 10
kg/s, where the rupture occurs 100 m downstream from the pump. The program
performs discharge modelling for the complex, time-dependent flow regime inside the
ruptured pipeline and then performs dispersion modelling for a representative
averaged discharge rate.
Select the Model, and view the graphs for the F 1.5m/s weather. For this analysis the
discharge calculations are the same for all weather conditions, so you only need to
view one weather if you are only interested in the discharge results.
The first tab section in the Graph window will be the Long Pipeline tab. This contains a
large number of sub-tabs, each of which shows the behaviour of a particular discharge
variable against time. Move to the Flowrate sub-tab, since this shows the behaviour of
the most important variable.
15
Chapter 1: Introduction
16
Chapter 1: Introduction
If you view the Discharge report for the Model, you will see that the average rate used
to represent the behaviour is 10.5 kg/s, taken over a time-scale of one hour. This may
underestimate the hazard produced by the release, and there are options available for
representing a time-varying release with more than one release segment so that you
can investigate the significance of the type of short-term behaviour seen in this release.
These options are described in more detail in the next chapter.
17
Chapter 2
Setting up your own Analysis
The Form of the Analysis
This chapter will guide you through the process of setting up a Study Folder for
performing consequence calculations. The tutorial supplies all of the input values that
you will need to complete the analysis.
A pipework leak from the liquid side of a vessel containing a toxic material
A pipework leak from the gas side of a vessel containing a toxic material
If you wish, you can omit events, define different events, or change the input values in
order to define conditions that are more typical of your facility. However, if you do this
you will obtain results that are different from those that will be shown in this manual.
18
19
20
21
22
24
For this tutorial, leave the Ventilation Specification with the default value of Case
Specified, and take the default values for the Building exchange rate and the Tail time.
The TNT, Multi Energy and Baker Strehlow Tab Sections
The fields in these tab section are disabled when the material is toxic only. They are
used in the modelling of a vapour cloud explosion.
The Discharge Parameters Tab Section
The fields in this tab section are always enabled, and take their default values from the
System Parameters. They are used in the discharge modelling for the Line Rupture,
Disc Rupture and Relief Valve scenarios, so are not relevant to this Model.
The Jet Fire, Pool Fire and Fireball Tab Sections
For a flammable release, these tab sections allow you to choose between options for
modelling each type of flame.
A Summary of the Input Data
The input process involves examining a large number of input fields, but the number
of values that you have to enter in order to complete the data for this Model is small, as
shown in the table below:
Tab Section
Material
Location
Toxic
parameters
Input Field
Discharge Material
Inventory
Process Conditions
Elevation
East Co-ordinate
North Co-ordinate
Concentration of
interest
Uses averaging time
Indoor Toxic
Calculations
Value
Chlorine
102 m3
Saturated Liquid at 10oC.
7.37 m
198492 m
435063 m
100 ppm
Toxic
Selected
The default scenario for a Vessel/Pipe Source Model is a catastrophic rupture out of
doors, so there is no need to change any settings in the Scenario tab section for this
particular Model.
If you have made all of these settings, the input data for the Model are now complete,
and you can click on OK to close the dialog. You should see that the icon no longer has
a red border, showing that it has a full set of input data.
25
26
27
Set the Liquid Head to 4.6 m, select the Time Varying Release option, set the Tank
Type to Spherical, the Height of Discharge to zero, and the Diameter to 6.74 m. Leave
the Rates versus time set to the default selection of Average rate with an averaging
time of 3600 s; you can return to make a final selection after you have viewed the
discharge results.
Location Tab Section
Set the Elevation to 0.1 m. With this setting, the liquid droplets will probably not
evaporate inside the cloud, and will probably rain out and form a vaporising pool.
Leave the other fields with the same values as for the rupture. In reality, the releaselocation would be offset by a few metres from the centre of the sphere but this
difference is insignificant compared with the effect distances for chlorine and can be
ignored
Bund Data Tab Section
Leave this unchanged, with no bund specified.
Indoor/Outdoor Tab Section
For a continuous release scenario such as line rupture you must specify the Direction
of the release. Choose Horizontal from the list, which is the correct setting for this type of
unobstructed rupture of horizontal pipework.
The list of directions includes a second horizontal option: Horizontal Impingement. You
should select this option if the release is in a congested area and the release is likely to
impinge on a wall or other equipment; the program will reduce the momentum of the
release, which will reduce the amount of air mixed into the jet during the initial stages.
Discharge Parameters
There is one bend in the 9 m of pipework, so you can set the Frequency of Bends to
0.11 per m.
This completes the input data for this stage, and you can click on OK to close the input
dialog.
28
Input Field
Scenario Type
Phase Released
Pipe Length
Internal Diameter
Time-Varying Release?
Tank Head
Elevation
Frequency of Bends
Value
Line Rupture
Liquid
9m
1 inch
Not selected
4.6 m
0.1 m
0.11 per m
The default direction for a line rupture scenario is Horizontal, so there is no need to
change any settings in the Indoor/Outdoor tab section for this particular Model.
29
Input Field
Phase Released
Pipe Length
Internal Diameter
Elevation
Direction
Discharge Parameters
Frequency of Bends
Value
Vapour
13 m
2 inch
1m
Down Impinging on
the Ground
0.08 per m
When the phase is set to Vapour in the Scenario tab section, the Building Wake Effect
fields will become enabled. The sphere is in an open area so building-wake effects are
not relevant to this release, and you can leave these options unchecked.
The release rate from the two-inch vapour line is similar to that from the one-inch
liquid line, and the two pipework releases give very similar effect distances.
30
31
If you move to the Models tab of the Study Tree and look at the Jet Fire, Pool Fire or
Fireball tab sections for any of the flammable Models, you will see that the lethality
calculations are now selected, with the five levels set.
32
Explosion Graphs
The two Early Explosion graphs contain results only for the Rupture, since immediate
explosions are assumed not to occur for continuous releases. However, the Late
Explosion graphs contain results for all three Models.
The Late Explosion Worst Case graph shows the effect radii for the explosion-time
which gives the greatest downwind distance for the lowest overpressure set in the
Explosion Parameters (0.02 bar), and the legend for the Late Explosion Time graph
gives the time at which the worst-case explosion occurs. The greatest downwind effect
distances is 1,100 m, for the Rupture, and it occurs at 11.2 s.
Flash Fire Graph
The Flash Fire Graph shows the zone for the cloud at the time that it covers the
maximum area. For the rupture, this gives a maximum downwind effect distance of
350 m to 10,000 ppm, whereas for the two pipework releases this gives a distance of
about 70 m to the same concentration. 10,000 ppm is 50% of the LFL, which is the
fraction set by default in the Flammable Parameters as the boundary of the flash fire
effect zone.
33
By default there are no confined regions selected, which means that there are no
mandatory fields in the tab section and that the Model will run even if you do not set
any values in the tab section but it also means that by default the Model will not
produce any explosion results.
For this tutorial you will define three
regions of confinement, each occupying
30% of the volume of the cloud, and with
a range of confinement strengths between
6 and 8, as shown. Values of 8 and 9 are
typically used for process units, but the
region around the propane sphere is
relatively open.
The strength of an explosion in the
unconfined region of the cloud will be 2,
as shown.
Click on OK to close the dialog for the Multi-Energy Model.
Setting the Inputs for the Baker-Strehlow Explosion Method
Open the input dialog for the Baker Strehlow Model, move to the Flammable tab section,
and choose Baker Strehlow as the Explosion Method.
Next, move to the Baker-Stehlow tab section. This tab section contains many
mandatory fields, and you must complete this tab section before you can run the
Model.
For this tutorial, use the option to have the
program calculate the speed of the flame (rather
than supplying it yourself). For a propane release
you should set the Material Reactivity to Medium,
and for this release you should set the number of
dimensions for the Flame Expansion to 2, and the
Obstacle Density to Medium, as shown.
The release is relatively close to the ground and
there is likely to be some reflection of the
pressure-waves off the ground, so you should set
the Ground Reflection Factor to 1.6. Finally, the volume of the cloud assumed to be
involved in the explosion is 500 m3.
Click on OK to close the dialog for the Baker-Strehlow Model.
Running the Calculations and Viewing the Results
Select the Rupture folder, run the calculations, and then view the graphs for the 1.5/F
Weather.
In the Early Explosion Distance graph, the Baker-Strehlow Model has the highest peak
overpressure, of about 1.02 barg, but the pressure declines rapidly with distance and
there are no effects beyond about 300 m. The TNT Model produces a peak pressure of 1
barg and the pressure declines less rapidly with distance, so the pressure at 300 m is 0.2
barg, and there are effects out to 1,400 m. For the Multi-Energy Model, the graph shows
results only for the unconfined region of the cloud, for which the peak overpressure is
only about 0.02 barg.
34
However, in the Early Explosion Radii graph the results shown for the Multi-Energy
Model are those for the worst case, and in this comparison the Multi-Energy Model gives
the greatest effect distances of the three Models, with a distance of about 2 km to 0.02
barg.
If you view the graphs for the Multi-Energy Model on its own and select only the 1.5/F
Weather, you will be able to see separate Early Explosion Distance results for each of
the regions in the cloud. These results show that the over-pressure levels close to the
release are very strongly dependent on the value that you set for the strength of
confinement.
This analysis shows that, for this release, the default TNT method gives results that are
close to the multi-energy results with a medium strength of confinement (i.e. with a
strength of 7). It seems reasonable and simplest - to take the default method as
representative for this analysis.
Input Field
Inventory
Elevation
North co-ordinate
Value
43.2 m3
1.8 m
435581 m
Input Field
Scenario Type
Hole Diameter
Tank Head
Elevation
Direction
Value
Leak
1 inch
1.95 m
0.5 m
Down Impinging on the Ground
35
For a release from the body of a vessel rather than from attached pipework, you should
set the Scenario Type to Leak. This will give a larger discharge rate since there are no
frictional losses during the flow to the leak-location. For the leak scenario, you specify
the leak-size in the Scenario tab section.
The leak is assumed to be at the bottom of the tank, which is the most conservative
assumption for the tank head and the duration.
Fireball Shape
Radiation Data
Input Field
Material
East Location
North Location
Burst Pressure
Released Mass
Mass Vapour Fraction
Radiation vs Distance
Maximum Distance
Angle from Wind
Height above Origin
Radiation Ellipse
Incident Radiation
Value
PROPANE
197327 m
435581 m
8.57 barg
22.2e3 kg
0.25
Selected
500 m
0 degrees
0m
Selected
4 kW/m2
The Burst Pressure is 60% greater than the normal operating pressure and is used in
calculating the surface emissive power of the fireball.
The Fireball Shape tab section gives you the choice between using a correlation to
obtain the radius, duration and emissive power, or entering your own values. For this
Model, you are using the correlation.
The dialog also contains a Contour Data tab section that allows you to define a plane
and up to three radiation levels for which you want contour results.
36
What Next?
This tutorial has not covered every feature of the program, but you should now have
enough of an understanding of the approach and methods used in the program to be
able to explore the remaining features yourself, with the assistance of the online Help.
If you need further details on any aspect of the program, or if you need guidance on
how to model a particular situation for your facility, you should contact product
support using the details given under Product Support in the Help menu.
37
DNV SOFTWARE
Table of Contents
Introduction......................................................................................................................... 1
Starting PHAST .................................................................................................................. 2
The PHAST Window.......................................................................................................... 3
Opening an Example Study Folder ..................................................................................... 4
The Study Tree Pane........................................................................................................... 5
Viewing Input Data............................................................................................................. 9
Running the Calculations.................................................................................................. 17
Viewing the Results .......................................................................................................... 18
Saving the Example Study Folder..................................................................................... 23
Introduction
This manual will lead you through the main features of PHAST and PHAST Micro, by
opening a pre-defined case so that you can view input data, run calculations and examine
the results.
Page 1 of 25
Starting PHAST
When you install PHAST, the installation routine places a DNV folder under Programs
in your Start menu, and you can start PHAST running by selecting the icon from the
folder.
The installation routine also places a PHAST icon on the desktop so you can also start
Page 2 of 25
The window opens with no Study Folder loaded (a Study Folder is a file that contains
the definition of a collection of consequence modelling calculations and you must open
or create a Study Folder file before you can perform any modelling work with PHAST).
In the Message Log, the program reports on the security checks, with either Security
OK or Security failed.
If the security has failed, you will not be able to save any changes to input data or run any
of the calculations, although you will be able to view the features of the program that do
not involve calculations. If you have problems with your security please contact your
local Technical Support office. This manual assumes that the security has been set up
correctly.
Page 3 of 25
Page 4 of 25
This tab section contains a tree with several levels. The top level represents the entire
Study Folder, with the name Example. If you click on the icon for the Study Folder, you
will see that the red Study icon becomes enabled in the Toolbar:
You can use this icon to add a Study to the tree, and this can be useful if your Study
Folder contains hundreds of models and you want to organize them in different groups.
For a simple Study Folder such as the Example Study Folder, a single Study (also named
Example) is sufficient.
The Study is the second level of the tree, and each new Study Folder is always created
with one Study already defined, since each model must be assigned to a Study. If you
click on the icon for a Study, you will see that the Folder icon and the blue Vessel and
Pipe Source Model icon become enabled in the Toolbar:
You can use the Folder icon to organize models within a Study, and you can have
multiple levels of Folders; the simple Example Study Folder does not use any folders.
You use the Model icon to add a new Model to the Study Folder, placing it inside the
current Study, or the current Folder. It is probably the most important tool in PHAST,
and you will use it in Tutorial 1, in the next chapter.
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You use the Weather icon to add a new definition of weather conditions to the Study
Folder, placing it inside the current Study, or the current Folder. However, each new
Study Folder is created with three default weathers already defined, and for most work it
may be sufficient to edit these, rather than creating any additional weathers.
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Materials
Tab Section
The top level is the System level, which is the central store for all PHAST Property data
supplied with the program, and which is not visible in the Materials tab section. If your
copy of PHAST is installed on a network, then the System values will also be on the
network, and will be shared between all people using PHAST network data. The System
values can only be changed by an Administrator using the special administration options,
which are described in the online Help.
The next level is the Global level, which applies to an entire Study Folder. When you
add a material to Global Materials folder in the Materials tab section, PHAST creates a
copy of the material inside that Study Folder, using the values from the System level as
defaults. PHAST will add a material to the Global list the first time you use it in a Study
Folder, but you can also add materials yourself, using the two Materials icons that appear
in the Toolbar when you have the Global Materials folder selected in the Materials tab
section:
The Example Study Folder only uses two materials in its modelschlorine and
butadienebut you can see that there are many more in the Global list, and these were
added using the icons in the Toolbar.
You can edit the values for the Global version of the material, as described later in this
chapter, and these edits will be used throughout the Study Folder.
The lowest level in the hierarchy is the Local level. PHAST creates a Local Materials
folder for each Study in the Study Folder, and you use these if you want to create a
version of a particular material that will be used only by that Study, while all other
Studies use the Global version. You can add a material to the Local Materials folder
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either by copying and pasting from the Global list using the Edit menu, or by using the
Materials icons that appear in the Toolbar when you select the Local Materials folder.
PHAST knows which fields for the Local material have not been edited and therefore
still have the default values taken from the Global level. If you edit a field for a Global
material, PHAST will update the field for any Local versions that are still using the
Global default.
You use the Map icon to add a new Map to the Study Folder, placing it inside the current
Study, or the current Folder. Each new Study Folder is created without any Map defined,
so you must create a new Map if you want to view any map-based results.
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Most dialogs also have a Whats This Help button in the form of a question mark at the
right of the title bar:
If you click on this button, the cursor will change to a question mark, showing that you
are in Whats This Help
mode, and if you then click
on a field in the dialog, a
popup window will appear
over the field, describing
the field and giving advice
on values, as shown here.
Whats This Help on an input field
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The popup window will disappear the next time you click with the mouse.
You will see both of these features in the dialogs that are described below.
You can also bring up the Whats This Help for a field by pressing the F1 key while the
cursor is on that field. In addition, if you press the F1 key again while the Whats This
Help is being displayed, the Help window will appear, displaying the Help Topic for the
dialog, as described on the previous page. You may find the F1 key more convenient
than the buttons for accessing the Help system.
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Although the full set of data is large, you do not have to decide on and enter a value for
every item of data in order to model a release; PHAST is supplied with default values for
many of the items, and if you accept these default values, then you can define a release
easily and quickly.
The set of input data is much smaller than for a model, and the most important items are
in the Weather Data tab section. All of the items in the Atmospheric Parameters tab
section take their initial values from the defaults system, so you can either accept the
default value, or enter your own.
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You can tell that the Atmospheric Parameters tab section takes all of its values from the
default system without even moving to it, because PHAST uses italic lettering for the
headings of all such tabs. When a tab has italic lettering, you know that there are no
fields on that tab section that you have to complete before you can use the Weather (or
Model, or Material) in a calculation; however, if the heading of a tab section uses bold
letteringsuch as the Weather Data tab sectionthen this tells you that there are fields
in the tab section that are initially blank, and that you must complete. This system of
lettering can be useful when you want to obtain preliminary results quickly.
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You are most likely to use the Materials tab section for defining a Mixturemade up of
existing Pure materialsand for looking up property data. You can refer to the input
dialog to obtain the values of constant properties (i.e. those that are not a function of
conditions), and you can use the options in the Material cascade in the Run menu to
calculate properties at a given pressure and temperature (e.g. vapour density, saturation
conditions, etc.).
To actually view the map on your screen, you need to click on the globe in the Map
toolbar:
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the map in Interactive mode. PHAST will automatically enable the Georeference and
Header data options if your map includes this information.
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You can generate a Report that contains the results for more than one Model if the
Models are in the same folder or Study. Select the folder or Study and then use the
option to view the Report, and the program will generate a Report with the results for all
of the relevant Models.
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The window will contain several Reports, depending on the Model and the type of results
that are relevant to the Model. By default, the program will display all available reports,
but you can use Preferences... in the Options menu to exclude Reports that are not of
interest in the current analysis. The Reports and the options for displaying them are
described in more detail in the next chapter.
You use the tabs to move between the Reports.
Some Reports are long, and cover many pages. You can move between the pages of a
Report using the navigation buttons at the left of the Toolbar for the Report Window.
You can also move to a particular
part of the Report by using the
Report Tree at the left of the
window. When you expand the
tree, it shows the structure of the
Report, with the sections that cover
the different Models (if the Report
covers more than one Model), the
sections that cover each Weather
that was processed for the Model,
and the sections that cover the
different release segments for each
Weather, shown as 1, 2, 3, etc. in
the illustration.
Most Models have a single release segment, but a Model may have more than one
segment if you used time-varying discharge modelling (which is an option in the Vessel
tab section of the input data), or if the release contains liquid that rains out to form a pool,
and the pool then evaporates, since the evaporation is treated as a form of time-varying
discharge.
To move to a particular part of the Report, click on that part in the Tree (e.g. segment 4
for Weather 1 in the illustration), and the program will move to the page that contains
the beginning of that part of the Report.
The other main feature of the Report Window is the Export button in the Toolbar. Use
the Export button to export the contents of the Report to an external file of a given format
(e.g. Excel, HTML, text).
The Export Button
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You can have more than one Report Window open at any time. Use the Window menu to
switch between multiple Report Windows, or to arrange the windows so they are all
visible at the same time.
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The list of Weathers will include all of the Weathers that have been defined for each
Study, and not just the Weathers that have been processed for the current Model. If you
select a Weather that has not been processed, an error message will appear when you
click on OK.
You can also choose the option to view a Graph from the Weather tab section of the
Study Tree. In this case, the Plot Setup dialog will contain a Model tab section instead of
a Weather tab section, and you can select multiple Models to plot for the Weather that is
currently selected in the Study Tree.
When you have chosen the items that you want to plot, the Graph Window will open in
the area to the right of the Study Tree. The Graph Window contains many Graphs, and
you move between them using the tabs. The Graphs and the options for displaying them
are described in more detail in the next chapter.
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As with the Report Window, you can have more than one Graph Window open at a time,
and you use the Window menu to arrange the Graph Windows, and to switch to Full
Screen mode.
If you choose a single Weather and Model, the graphs will show the results for different
concentrations, distances and overpressures, as appropriate for the type of graph. If you
choose more than one Weather or Model, the graphs will show the results for a single
concentration, distance or overpressure for each Weather or Model.
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DNV SOFTWARE
Table of Contents
Introduction..................................................................................................................................... 1
Starting PHAST .............................................................................................................................. 2
Introduction to the Analysis............................................................................................................ 3
Creating the Anysite Study Folder.................................................................................................. 6
Setting the Materials Input Data ..................................................................................................... 7
Setting the Weather Input Data..................................................................................................... 10
Setting the Map Data .................................................................................................................... 12
Defining the Ammonia Release .................................................................................................... 16
Defining the Hydrogen Cyanide Release...................................................................................... 21
Defining the Ethylene Release...................................................................................................... 22
Defining the Propylene Release.................................................................................................... 25
Viewing the List of Global Materials ........................................................................................... 26
Running the Calculations.............................................................................................................. 27
Viewing the Results ...................................................................................................................... 28
Summary of Worst Case Analysis ................................................................................................ 34
Introduction
This manual will lead you through the mail features of PHAST and PHAST Micro, by opening a
pre-defined case so that you can view both input data and results.
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Starting PHAST
When you install PHAST, the installation routine places a DNV folder under Programs in your
Start menu, and you can start PHAST running by selecting the icon from the folder.
The installation routine also places a PHAST icon on the desktop so you can also start PHAST
running by clicking on the desktop icon.
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Hazardous Materials
There are four hazardous materials present on the site in significant quantities:
Material
Type of Hazard
Anhydrous ammonia
Hydrogen cyanide
Ethylene
Propylene
Toxic
Toxic
Flammable
Flammable
Mass Present
lb
tonne
40,000
18.1
5,000
2.3
50,000
22.7
75,000
34.0
Storage Conditions
The ethylene is stored under supercritical conditions, and the three other materials are stored
under saturation conditions. For the worst-case analysis, the materials will be modelled at the
maximum temperature experienced at the facility over the last five years, which is 90F (32C).
At this temperature, the storage pressures for the materials are as follows:
Material
Conditions
Anhydrous ammonia
Hydrogen cyanide
Ethylene
Saturation
Saturation
Supercritical
Storage Pressure
Psig
barg
180.1
12.4
18.7
1.3
700.0
48.3
Storage Conditions
Release Scenarios
Different scenarios will be modelled for the toxic and the flammable materials, since different
types of release cause the worst long-range effects.
For the two toxic materials, the release scenario will be a release of the entire inventory over ten
minutes, and for the two flammable materials, the scenario will be an instantaneous release of the
entire inventory.
For toxic releases, the duration and concentration profile at the populated areas are more
important than the total mass in the cloud at any given time. A large continuous release will give
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a greater duration of exposure than the equivalent instantaneous release. It may also take longer
to disperse to harmless concentrations, since air is mixed into the cloud from the sides only,
whereas air is mixed into an instantaneous release across all exposed surfaces.
For flammable releases, the greatest effect distances are usually produced by vapour cloud
explosions, and the size of these explosions depends on the flammable mass in the cloud at the
time of the explosionwhich will be greater for an instantaneous release than for a continuous
release.
Weather Conditions
The calculations will use a windspeed of 5 ft/s (1.5 m/s) and an atmospheric stability of F, which
are common night-time conditions for the location. These conditions give low levels of
atmospheric turbulence, and the release may travel long distances before being diluted to a
harmless concentration.
The average humidity for the location is 70%, which is typical for a temperate, maritime location.
The calculations require a value for surface roughness, which is a measure of the turbulence
induced in the air as it moves over the ground, and will be set conservatively to 0.06, a value for
sea or for flat, treeless land. This assumes that the wind is blowing towards the town, and that the
surface conditions upwind of the release determine the surface roughness.
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The dialog offers three ways of inserting a material. The New option allows you to create a
completely new material, with no pre-defined properties data. The Existing and Copy options
both allow you to create a copy of a material that is already in the materials database at a higher
level (i.e. at the System or Global level): the Existing option keeps a link to the original material,
and if the values for the original material are changed, the program will automatically update the
values for any fields that are still using the original, default values; the Copy option does not keep
a link, and the local version will not be affected by any changes to the original material.
Select the Existing option, locate and select AMMONIA in the list of materials, and then click on
OK to add the material to the Local Materials folder.
Next, repeat the process, selecting HYDROGEN CYANIDE as the material.
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All of the fields in the Atmospheric Parameters tab section take their initial values from the
defaults system, which is shown by the green border around each field. When you change the
values to those required for this analysis, you will see that the border disappearsthe colourcoded borders mean that you can see at a glance which fields in a dialog are using the default
values directly, and which have been changed.
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Once you have selected this raster image the Interactive Placement Mode option will become
enabled. This means that you can place your raster image onto your Map Window interactively.
The remaining Placement Mode options are not available because the Anysite.bmp file does not
contain GIS data. If you use a GIS raster image, with Header or Georeference data, PHAST will
place your map automatically for you. For further details on the GIS system in PHAST please
refer to the Online Help system.
When you press OK a Coordinate System Wizard will appear. Press Cancel to exit this wizard,
as it is for use with true GIS raster images. Again, for further details on the Co-ordinate System
in PHAST please refer to the Online Help system.
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A blank Map screen will now appear, for you to draw your raster image on to, using your mouse,
which will appear as a cross. Draw your map onto the blank Map screen, ignoring the actual
coordinates on the screen as you will set the origin and scale of the map in your next step.
NOTE: After pressing cancel you may have to wait a while before the blank map appears. Do not
click elsewhere on the screen during this time or the program will switch to a new action
and you will have to repeat the Insert Raster Image step.
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To set the scale, select the map by clicking on it, then choose Map Scale and Origin... Set
Scale from the Map menu or the rightclick menu. Then draw a line across the
entire width of the map. A dialog box will
appear asking for the length of your line,
so you should type in 5 km. When you
press OK to close the scale window you
will see that the horizontal and vertical
axes have been rescaled for the new value.
Setting the scale
To set the origin, select the map by clicking on it, then choose Map Scale and Origin... Set
Origin from the Map menu or the right-click menu. The cursor will change to a cross-wire,
and you simply click on a point on the map to set that point as the origin. A dialog box will
appear for you. For this worst case analysis, you do not have to place the origin with great
precision, and any location near the middle of the site will be suitable.
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Selecting a Material
of the other materials are shown as System. If the Scope is System, then there is currently
no Global or Local version of the material. If you selected one of these System materials (e.g.
BENZENE), the program would automatically create a version of the material in the Global
Materials folder for the Study Folder, and the next time you opened the Select Material dialog,
you would see that the Scope for the material had changed from System to Global; you will see
this later, when you are defining Models for the two flammable materials.
Now enter the remaining data in the Material tab, using the data shown in the screen below.
When you select the material, the program automatically sets the Material to Track to
AMMONIA. You only have to choose a material to track if the Discharge Material is a mixture.
Note that you can use scientific notation when entering values, so you can enter the inventory as
40e3.
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10 Minute Release
Liquid
For most other types of Scenario, you have to give additional data that will enable the discharge
calculations to calculate the release rate. However, for the 10 Minute Release, the release rate
is calculated as (inventory/600 seconds) and not with any discharge calculations, so the Scenario
input data are very simple.
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The Elevation has a default value which is greater than zero, and you should leave it with this
default value. If a release is located at ground level (i.e. the Elevation is zero), the program omits
the detailed modelling of liquid droplets and their evaporation and possible rainout, and simply
assumes that all of the liquid in the release rains out immediately; this is a reasonable assumption,
since liquid droplets will have no opportunity to evaporate during the fall to the ground if they are
released directly onto the ground. However, most releases will be at some elevation above
ground level, and the program is supplied with a default Elevation that will give a treatment of
the liquid droplets that is more typical of a real release. This worst case ammonia release is a
vapour-only release, so the elevation is not as important as for a liquid or two-phase release, but it
is still more realistic to place the release at some distance above the ground.
Leave the North and East coordinates with the default coordinates of zero, which will place the
release at the origin for the Map, which is in the middle of the Anysite facility.
Leave the three Distances blank. You can set a distance if you are interested in the effect levels
at a particular location, but for this analysis you are interested in the maximum dispersion
distance to a concentration of 200 ppm.
Check the box for Concentration of interest, set a value of 200 ppm, and set Uses averaging
time to Toxic. The significance of the Averaging time is described in detail below.
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averaging time from the list, the value of the averaging time will be displayed in the field to the
right of the list; the default toxic averaging time is 600 seconds, which is also the duration of this
release.
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HYDROGEN CYANIDE
2300 kg (2.3 tonnes)
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Unlike the toxic cases, you do not need to set a Concentration of interest or choose or set an
associated Averaging Time. For flammable releases, the program automatically performs the
dispersion to a fraction of the lower flammable limit (where the fraction is set in the Flammable
Parameters), using the Flammable Averaging Time (also set in the Flammable Parameters). If
you are interested in the details of the concentration results for a flammable material, you might
set an additional concentration of interest and a user-defined averaging time, but for this analysis
the effects from an immediate explosion are likely to be more significant than any later cloud
dispersion.
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Leave the Early Explosion Mass Modification Factor with its default value of 3. This factor is
used in calculating the mass involved in an early explosion. The program calculates the mass of
vapour in the cloud after it has expanded to atmospheric pressure, and then multiplies this mass
by the Modification Factor to obtain the explosion mass, with an upper limit set by the
flammable mass released.
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PROPYLENE
34,000 kg (34.0 tonnes)
Temperature
Saturated Liquid
32 oC
When you change the material, the program performs flash calculations to check the current
process conditions and updates the reported Phase and Fluid Type if necessary. At 32 oC and 48
barg, ethylene is a supercritical vapour but propylene is a liquid. Therefore, you will see the
Phase change from Liquid to Two-Phase and the Fluid Type change from Pressurised Liquid
to Saturated Liquid.
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This aspect of the release makes the results quite complex, and you may find them difficult to
interpret at first, especially as the program gives much more detail in the results than in previous
versions and provides many more options.
The first thing to notice in Graphs of this type is the Time displayed in the legend. In the
illustration above, the time is given as 1881 s, and this is the time after the start of the release at
which the area covered by the 200 ppm contour (the contour for the concentration of interest) was
largest.
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To see the contours for other times, select Dynamic from the Graph menu or the right-click
menu, and the Cloud Dynamics Control will appear. You use this Control to view an animation
of the cloud dispersion. Note: The Dynamic option will not be available if you have selected
more than one weather from the Plot Setup screen.
Click on the rewind button at the left of the control
to set the animation time to the beginning of the
release, and then click on the play button at the
right of the control to start the animation. You
will see the development of the cloud displayed on
the Map, and when the time reaches about 600
seconds (as shown in the legend) you will see the
cloud become detached from the release point.
The cloud dynamics control screen
If you run the animation to the end of the release, you will see the 200 ppm contour go into the
ocean, and disappear off the map. In this direction the cloud does not have reach any populated
areas. However, the wind could also be moving from the south, and we should examine the
effects from this direction.
To model the release from the south select
Wind Direction from the Graph menu or the
right-click menu, and the Wind Direction
control screen will appear. Move the bar to
180 degrees, as shown, to indicate the
direction the wind is coming from.
After setting the Wind Direction you should again run the animation to see if the cloud reaches
the town. You will then see that the worst case ammonia release does have the potential to reach
populated areas offsite.
The effect of the cloud will depend on the time that it takes to pass over the town, and you can see
this in the Concentration vs Time graph. This shows the time-dependent concentration profile at
a particular distance from the release source. When you first move to the tab section, the distance
will be set as the mid-point of the cloud at the time that the contour covers the largest area (i.e. as
in the first view of the Map Graph), but you can change this distance.
The distance from the release to the middle of the town is approximately 4.3 km. To set this as
the distance for the Concentration vs Time Graph, right-click on the centre of the graph image
and select Properties from the right-click menu, and set the value as shown:
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When you click on OK and return to the Time Graph, the Graph will change, and you can see the
concentration profile at the town. The Graph shows that a person at that point would only be
exposed to the cloud for about ten minutes, but the concentration during this time would be over
400 ppm. The 200 ppm concentration of interest is based on an exposure of an hour, so the
effects from this cloud should be small, but could still be unpleasant.
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This graph shows many vertical lines from 0 to 400 ppm. These represent the end points of
different cloud segments which are produced because the Ammonia release forms a pool which
vaporises at different rates. For further details on cloud segments please refer to the on-line Help
system.
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The Lethality Graph shows the results for both Models, and it shows that the toxic effects of the
Hydrogen cyanide Model are worse than those for the Ammonia Model. However, neither
gives a significant probability of death at the town.
If you look at the Graphs for concentration, you will find that they are plotting the results for 200
ppm, i.e. the concentration of interest for ammonia. The program cannot plot a comparison of the
results for 10 ppm, because the calculations for ammonia stopped at 200 ppm, so it can only
compare the results for 200 ppm.
This comparison at 200 ppm may be misleading, because the inventory for the Hydrogen
cyanide Model is much smaller than for the Ammonia Model, and the cloud is diluted to 200
ppm much more quickly. This emphasizes that some Graphs are useful for some purposes (e.g.
getting the details of the results for a single Model, or for comparing Models that involve the
same material) whereas other Graphs are useful for other purposes (e.g. comparing Models that
involve different materials).
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When you
have clicked
on OK and
the program
has redrawn
the Map
Graph, you
will see that
the
overpressure
radii to
0.02068 bar
do not
extend
outside the
boundary of
the site, and
pose no
threat to the
town, as
shown in the
illustration.
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