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INTRODUCTION
Centrifugal pumps are the most commonly used kinetic-energy pump. Centrifugal force
pushes the liquid outward from the eye of the impeller where it enters the casing. Differential
head can be increased by turning the impeller faster, using a larger impeller, or by increasing
the number of impellers. The impeller and the fluid being pumped are isolated from the
outside by packing or mechanical seals. Shaft radial and thrust bearings restrict the movement
of the shaft and reduce the friction of rotation.
Furthermore, it can be regarded as the inverse of a reaction turbine. The flow is always
outwards and they convert mechanical energy into a head of liquid. Sadly they are less
efficient than a turbine because of smaller losses when converting pressure energy to kinetic
energy than vice versa. The rotating impeller creates a forced vortex in the passages of the
pump and the efficiency depends largely upon the extent to which the high velocity head is
converted to pressure head.
Like most pumps, a centrifugal pump converts rotational energy, often from a motor, to
energy in a moving fluid. A portion of the energy goes into kinetic energy of the fluid. Fluid
enters axially through eye of the casing, is caught up in the impeller blades, and is whirled
tangentially and radially outward until it leaves through all circumferential parts of the
impeller into the diffuser part of the casing. The fluid gains both velocity and pressure while
passing through the impeller. The doughnut-shaped diffuser, or scroll, section of the casing
decelerates the flow and further increases the pressure.
Centrifugal Pumps are used in a huge number of applications and are found in all
industries where it is necessary to move liquids around. Common uses include water, sewage,
petroleum and petrochemical pumping.
A gear pump uses the meshing of gears to pump fluid by displacement. They are one of
the most common types of pumps for hydraulic fluid power applications. They are also
widely used in chemical installations to pump high viscosity fluids. Gear pumps are positive
displacement (or fixed displacement), meaning they pump a constant amount of fluid for each
revolution. Some gear pumps are designed to function as either a motor or a pump.
They consist of at least two separate and rotating gears with intermeshing teeth. As these
meshed teeth separate, they create a partial vacuum which is filled by the fluid being pumped.
As the gears then continue to rotate the fluid becomes trapped and is carried around the
casing to the discharge side of the pump. Here as the gear teeth begin to re-mesh the fluid is
ejected creating a pumping action. There are a number of different Gear Pump designs but
ultimately they all employ this same pumping principle.
Gear pumps are capable of producing very high internal pressures and are often used to
pump thick liquids such as pitch and crude oil. Pump speeds must be reduced when viscosity
increases to allow enough time for the liquid to fill the voids between the gear teeth. A gear
pump is capable of pumping very precise amounts of liquid at high pressure and is often used
to pump fuel and heating oil, diesel fuel and gasoline. Gear pumps are commonly used in
automobile oil pumps and household sump pumps as well.
SAFETY PRECAUTIONS
First and foremost, avoid restrict a pumps flow by putting a valve on the suction line
because it can damage the pump. Besides, the motor speed for gear pump should not exceed
800 rpm. The speed controller should be slowly adjusted due to its sensitivity. Furthermore,
all valves are opened before switch on the motor.
MATERIAL AND APPARATUS
Gear Pump, Horizontal Single Stage Centrifugal Pump, hose pipe, water tank, power reader,
pressure reader, flow rate reader and speed reader.
EXPERIMENTAL PROCEDURES
1. The motor selector switch was switched to proper switch.
2. The valves were kept open and closed according to Table 1.
3. The speed control was set at Motor 1 for Centrifugal Pump and Motor 3 for gear pump.
4. For centrifugal pump, the pump characteristics were tested under the following conditions
and data was recorded.
i.
ii.
5. For gear pump, the pump characteristics were tested under the following conditions and
data was recorded.
i. V10 fully opened; varied motor speed.
Flowrate (%)
Pressure (%)
Power (W)
2378
63.6
17.7
630
2377
58.1
19.1
618
2377
54.7
19.9
609
2379
48.8
21.3
583
2384
42.9
22.5
578
2389
37.4
23.5
545
2378
Pump
Power
(W)
630
2377
618
109.9833
1.8331 x10-3
0.955
175.0611
28.33
2377
609
103.5471
1.7258 x10-3
0.995
171.7171
28.20
2379
583
92.3784
1.5396 x10-3
1.065
163.9674
28.12
2384
578
81.2097
1.3535 x10-3
1.125
152.2688
26.34
2389
545
70.7982
1.1800 x10-3
1.175
138.6500
25.44
Speed
(rpm)
0.885
Water
Power
(gHQ)
177.5841
Overall
Efficiency
(%)
28.19
Flowrate
(LPM)
Flowrate
(m3/s)
Pressure
(Bar)
120.3948
2.0066 x10-3
Sample Calculation:
63.6
100
x 189.3
= 120.3948 LPM
= 120.3948
1 min
1m
60 s 1000 L
1 min
1 m3
60 s 1000 L
= Pressure x Pmax
=
17.7
100
x 5 bar
= 0.885 bar
= gH Q
= (0.885 x105)( 2.0066 x10-3)
= 177.5841W
177.5841
630
x 100%
= 28.19%
Centrifugal Pump
(Condition ii: V5 fully opened, varied motor speed)
Speed (rpm)
Flowrate (%)
Pressure (%)
Power (W)
2786
75.5
24.7
923
2571
69.8
21.0
780
2362
63.8
17.7
627
2168
58.2
14.9
520
1974
52.6
12.2
438
1776
47.3
9.9
370
2786
Pump
Power
(W)
923
2571
780
132.1314
2.2022 x10-3
1.050
231.231
29.65
2362
627
120.7734
2.0129 x10-3
0.885
178.1417
28.41
2168
520
110.1726
1.8362 x10-3
0.745
136.7969
26.31
1974
438
99.5718
1.6595 x10-3
0.610
101.2295
23.11
1776
370
89.5389
1.4923 x10-3
0.495
73.8689
19.96
Speed
(rpm)
1.235
Water
Power
(gHQ)
294.177
Overall
Efficiency
(%)
31.87
Flowrate
(LPM)
Flowrate
(m3/s)
Pressure
(Bar)
142.9215
2.3820 x10-3
Sample Calculation:
75.5
100
x 189.3
= 142.9215 LPM
= 142.9215
1 min
1 m3
60 s 1000 L
1 min
1 m3
60 s 1000 L
Pressure (bar)
= Pressure x Pmax
=
24.7
100
x 5 bar
=1.235 bar
= gH Q
294.177
923
x 100%
= 31.87%
Gear Pump
(V10 fully opened: varied motor speed)
Speed (rpm)
Flowrate (%)
Pressure (%)
Power (W)
787
43.4
7.5
261
692
38.8
7.4
257
621
33.8
7.2
244
538
28.5
7.1
237
445
22.7
7.0
227
355
16.1
6.9
207
787
Pump
Power
(W)
261
692
257
11.0153
1.8419 x10-4
1.184
21.8081
8.49
621
244
9.5958
1.5993 x10-4
1.152
18.4239
7.55
538
237
8.0912
1.3485 x10-4
1.136
15.3190
6.46
445
227
6.4445
1.0741 x10-4
1.120
12.0299
5.30
355
207
4.5708
7.618 x10-5
1.104
8.4103
4.06
Speed
(rpm)
1.200
Water
Power
(gHQ)
24.6432
Overall
Efficiency
(%)
9.48
Flowrate
(LPM)
Flowrate
(m3/s)
Pressure
(Bar)
12.3213
2.0536 x10-4
Sample Calculation:
43.4
100
x 28.39
=12.3213 LPM
= 12.3213
1 min
1 m3
60 s 1000 L
1 min
1 m3
60 s 1000 L
= Pressure x Pmax
=
7.5
100
x 16 bar
= 1.2bar
= gH Q
= (1.200 x105)( 2.0536 x10-4)
= 24.6432 W
24.6432
261
x 100%
= 9.48%
DISCUSSION
The characteristics curve of the horizontal single stage centrifugal pump was plotted.
For centrifugal pump:
Graph of pump power (W) against water flow rate (L.p.m.) for condition i
8
70
80
90
Graph of overall efficiency (%) against water flow rate (L.p.m.) for condition i
26
25
24
23
60
70
80
Graph of flow rate (L.p.m.) against pump speed (r.p.m.) for condition ii
100
50
0
1600 1800 2000 2200 2400 2600 2800 3000
Pump speed (rpm)
10
Graph of pump head (bar) against pump speed (r.p.m.) for condition ii
1.15
1.1
1.05
4
9 10 11 12 13
11
1.15
1.1
1.05
6 8 10 12 14 16 18 20 22 24 26
Hydraulic power (W)
1.15
1.1
1.05
3
10
Centrifugal pumps are the most common pumps used for pumping water in industrial
applications. They are used to transport fluids by the conversion of rotational kinetic energy
to the hydrodynamic energy of the fluid flow. The rotational energy typically comes from an
engine or electric motor. The fluid enters the pump impeller along or near to the rotating axis
and is accelerated by the impeller, flowing radially outward into a diffuser or volute chamber
(casing), from where it exits.
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A gear pump is a mechanical pump that moves liquids by the use of two rotating gears.
Liquid flows under pressure from the pump intake to the discharge in the space formed by the
gear teeth. The liquid also serves to lubricate the gears. The small clearances between the
walls of the pump chamber and gear teeth create a tight seal, thereby preventing liquid from
flowing back through the intake. Unlike other types of pumps, gear pumps do not need to be
primed and can be ran dry for short periods without damaging the pump. They are typically
used to pump water, oil and other liquids.
For the centrifugal pump, there are 2 conditions are discussed. The first condition is the
motor speed is set at the maximum while the valve is adjusting to control the flow rate. The
graphs for the centrifugal in condition i are shown. The first graph indicates that the pump
power increase with the increasing the flow rate. The second graph show that the efficiency
increase as the flow rate increases until a maximum point, then further increases in flow rate
will decrease the efficiency. Besides, according to the result, the flow rate is increased and the
pressure is decrease.
In addition, the second condition is the valve is fully opened while the motor speed is
varied. The graphs of centrifugal pump in condition ii are shown. The flow rate against pump
speed graph shows that the flow rate increases as the pump speed increases .The graph of
pump head against pump speed shows that pump head increases with increasing the pump
speed as well. According to the affinity laws of centrifugal pump performance, it express the
effect on pump performance due to changes in certain application variables. This variable
here is the pump speed in pump revolutions per minute (RPM). The Affinity Law states that
flow rate (Q) is proportional to the rotating speed, head is proportional to the square of the
rotating speed and power (P) is proportional to the cube of the rotating speed. Hence, both
pump head and flow rate increase as the motor speed increased. Changing the speed affects
the flow through the pump by a proportion equal to the increase or decrease in speed.
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From the result for gear pump, the graph shows that the outlet pressure increases as the
flow rate increases. Besides, the graph of outlet pressure against hydraulic power shows that
outlet pressure increases as hydraulic power increases while the graph of outlet pressure
against overall efficiency shows that outlet pressure increases as efficiency increases. Hence,
it is noticed that the outlet pressure increases as the flow rate, hydraulic power or efficiency
increased.
CONCLUSION
In conclusion, the characteristic curve of the horizontal single stage centrifugal pump and
gear pump are studied. For centrifugal pump, the pump power and efficiency increases as the
flow rate increases when the motor speed is set at maximum. The flow rate and pump head
increases due to increase the pump speed when the valve is fully opened. For gear pump, the
outlet pressure increases when flow rate, hydraulic power as well as efficiency increases. The
efficiency of centrifugal pump peaks at best-efficiency-point and at higher or lower pressures,
efficiency decreases. However, the efficiency of gear pump increases with increasing
pressure.
REFERENCES
pump.htm .
Single
stage
centrifugal
pump
(2011).
[Online]
Available
at:
http://www.codecogs.com/library/engineering/fluid_mechanics/machines/pumps/singl
e-stage-centrifugal-pumps.php.
The
Affinity
Law.
http://www.pricepump.com/pumpschool/psles4.html
Centrifugal
pump
(2015).
[Online]
[Online]
Available
Available
at:
at:
http://petrowiki.org/Centrifugal_pumps
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