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2012 Smart Mater. Struct. 21 015014
(http://iopscience.iop.org/0964-1726/21/1/015014)
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IOP PUBLISHING
doi:10.1088/0964-1726/21/1/015014
1. Introduction
W Zhou et al
Figure 2. (a) A typical energy harvester, (b) the classical TMD for
a beam, and (c) the proposed multi-mode double beam harvester or
TMD.
2. Preliminary design
The concept of dynamic magnifier is essentially a dual of the
tuned mass damper, where in the former case an intermediate
mass is inserted between the vibration base and the vibration
harvester system to amplify the vibration of the harvester
(figure 1(a)), and in the latter case an auxiliary mass is
attached to the primary structure to reduce the vibration of
the primary structure (figure 1(b)).
A typical harvester is composed of a cantilever beam
with tip mass at the end and a PZT film on the beam
surface, which operate mainly around the first natural
frequency (figure 2(a)). A traditional TMD is composed
2
W Zhou et al
where
n = n L
t1
t2
= 2.
2
L2
L1
(12)
(13)
(2)
EI
= n 2 MW(x)|x=L
dx
dx2
(11)
4 w(x, t)
2 w(x, t)
EI
+ A
= f (t)
(1)
4
x
t2
where w(x, t) is the displacement of a point at position x on
the beam, E is the Youngs modulus, I is the area moment of
inertia, is the beam density, and A is the cross-section area
of the beam. For motion excitation the force will be f (t) =
Aa(t) where a(t) is the acceleration in the beam bending
direction.
The mode shape of a uniform beam [37] is
W(x) = C1 cos(n x) + C2 sin(n x)
+ C3 cosh(n x) + C4 sinh(n x).
(9)
(4)
(5)
(6)
(7)
where L is the length of the beam and M is the mass of the tip
mass.
Substituting equations (2) and (3) into equations (4)(7),
the following equation can be obtained.
M
n (sin n cosh n sinh n cos n ) = 1 + cos n cosh n
m
(8)
(15)
(16)
W Zhou et al
Table 1. The initial dimensions and the refined dimensions of the double beam structure for the theoretical analysis.
Length, L (mm)
Beam
Width,
b (mm)
Thickness,
t (mm)
Initial
value
Refined
value
Initial
value
Refined
value
Dynamic magnifier
Energy harvester
45.47
25.40
3.18
0.64
396.2
177.8
396.2
172.7
165
8.25
165
16.0
the 1 and 2 values for all the modes in equations (15) and
(16) can be obtained. Correspondingly, the mode shapes for
the coupled beam structure can be plotted after we obtain the
eigenvector d, which will be shown in section 4.
(17)
(18)
(19)
(20)
(21)
(22)
(23)
2
= 1n
M1 W1 (x)|x=L1
d2 W2 (x)
d2 W1 (x)
EI1
EI
2
dx2 x=L1
dx2 x=0
dW1 (x)
= IM1 1n 2
dx x=L1
(25)
(24)
where IM1 , IM2 are the mass moment of inertia of the tip
masses on the multi-mode dynamic magnifier and the energy
harvester, respectively.
By plugging equation (14) into the boundary condition
equations (19)(22) and the transition condition equations (23)(26), we can obtain an eigenvalue problem regarding the coefficients d = [C1 , C2 , C3 , C4 , D1 , D2 , D3 , D4 ]T
and
K(1 , 2 )d = 0
(27)
W Zhou et al
5. Experiments
5.1. Experimental setup
A prototype of the energy harvester with multi-mode dynamic
magnifier is built with double aluminum (3300 alloy) beams.
The prototype is built in such a way that the lengths L2
and the tip mass M2 of the energy harvester can be refined
easily during the experiment. The experimental setup shown
in figure 6 is comprised of the double beam energy harvester,
the vibration shaker with power amplifier, accelerometer,
W Zhou et al
Youngs modulus
(Ep , N m2 )
PZT
62 109
Piezoelectric constant
(d31 , m V1 )
320 1012
Dielectric constant
(33 , F m1 )
Density
(, K m3 )
Poissons
ratio
Lbt
(mm mm mm)
336 1010
7800
0.3
Table 3. The dimensions of the double beam structure for the FEM
analysis.
Dynamic
magnifier
Energy
harvester
Width
b (mm)
Thickness
t (mm)
Length
L (mm)
Tip mass
M1 and M2 (g)
45.47
3.18
401.3
165
25.40
0.64
185.4
Theoretical
value (Hz)
Experiment
results (Hz)
Relative
error (%)
1
2
3
4
5
6
6.06
9.69
68.6
83.93
212.82
233.54
5.95
9.38
66.17
78.52
204.13
222.37
1.85
3.30
3.67
6.89
4.26
5.02
Beam
Mode
11.15
Table 4. Comparison of the theoretical and measured natural frequencies of the double beam system without PZT.
Theoretical analysis
FEM analysis
Mode
Experiment
results (Hz)
Theoretical
value (Hz)
Relative
error (%)
FEM value
(Hz)
Relative
error (%)
1
2
3
4
5
6
4.599
7.468
63.4
74.17
190.1
207.1
4.405
7.962
66.77
75.07
192.78
202.88
4.22
6.61
5.32
1.21
1.41
2.04
4.71
7.71
66.90
80.24
200.97
212.98
2.41
3.24
5.52
8.18
5.72
2.84
W Zhou et al
6. Conclusions
In this paper, a novel design of double beam structure
applicable for both efficient energy harvesting and multimode TMD vibration mitigation is proposed. The preliminary
design for finding the design parameters, such as length,
width, thickness of beam, and weight of the tip masses,
is obtained by considering the two beams separately. Then,
the theoretical analysis is conducted for the coupled beams
by considering the interaction of one beam with the other.
From the mode shapes of the first six resonant frequencies
of the coupled structure drawn from the theoretical and
FEM analyses, it is shown that the voltage generated by the
energy harvesting beam is dramatically magnified in a broad
bandwidth and the vibration of the primary beam is mitigated.
The experimental result also shows the TMD effect for all
the first three modes of the single beam. Virtually, all the
modes can be tuned, as long as the dimensions of the two
beams and the weight of the tip masses are well chosen. It
is experimentally demonstrated that 25.5 times more energy
can be harvested in a frequency range of 3 Hz300 Hz from
the energy harvesting beam by adding a multi-mode dynamic
magnifier. The energy harvesting is increased by 1001000
times near these resonances. The ongoing work is designing
the external circuit to further increase the harvester power
W Zhou et al
k48
Appendix
k68
1
0
0
K(1 , 2 ) =
k
51
k61
k71
k81
0
1
0
0
k52
k62
k72
k82
1
0
0
0
k53
k63
k73
k83
0
1
0
0
k54
k64
k74
k84
0
0
k35
k45
1
0
0
k85
0
0
k36
k46
0
k66
k76
0
0
0
k37
k47
1
0
0
k87
References
0
0
k38
k48
k68
k78
0
where
k51 = cos(1 L1 )
k71
k81
k52
k72
k82
k53
k73
k83
k54
k74
k84
k35
k45
k85
k36
k46
k66
k37
k47
k87
M2
EI2 24 L2 sinh(2 L2 )
m2
IM2
= EI2 22 sinh(2 L2 )
EI2 25 L2 cosh(2 L2 )
m2
= 2 k78 = EI2 23 .
k61 = 1 sin(1 L1 )
M1
= EI1 13 sin(1 L1 ) +
EI1 14 L1 cos(1 L1 )
m1
IM1
= EI1 12 cos(1 L1 ) +
EI1 15 L1 sin(1 L1 )
m1
= sin(1 L1 ) k62 = 1 cos(1 L1 )
M1
EI1 14 L1 sin(1 L1 )
= EI1 13 cos(1 L1 ) +
m1
IM1
EI1 15 L1 cos(1 L1 )
= EI1 12 sin(1 L1 )
m1
= cosh(1 L1 ) k63 = 1 sinh(1 L1 )
M1
= EI1 13 sinh(1 L1 ) +
EI1 14 L1 cosh(1 L1 )
m1
IM1
EI1 15 L1 sinh(1 L1 )
= EI1 12 cosh(1 L1 )
m1
= sinh(1 L1 ) k64 = 1 cosh(1 L1 )
M1
= EI1 13 cosh(1 L1 ) +
EI1 14 L1 sinh(1 L1 )
m1
IM1
= EI1 12 sinh(1 L1 )
EI1 15 L1 cosh(1 L1 )
m1
M2
= EI2 23 sin(2 L2 ) +
EI2 24 L2 cos(2 L2 )
m2
IM2
= EI2 22 cos(2 L2 ) +
EI2 25 L2 sin(2 L2 )
m2
= EI2 22
M2
= EI2 23 cos(2 L2 ) +
EI2 24 L2 sin(2 L2 )
m2
IM2
= EI2 22 sin(2 L2 )
EI2 25 L2 cos(2 L2 )
m2
= 2 k76 = EI2 23
M2
= EI2 23 sinh(2 L2 ) +
EI2 24 L2 cosh(2 L2 )
m2
IM2
= EI2 22 cosh(2 L2 )
EI2 25 L2 sinh(2 L2 )
m2
= EI2 22
8
W Zhou et al
[29]
[30]
[31]
[32]
[33]
[34]
[35]
[36]
[37]