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Service Manual
WARNING:
ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL
OUTLET BEFORE SERVICING THE UNIT.
Service Manual
Table of Contents
TABLE OF CONTENTS
Table of Contents ...................................................................... 1
Table of Figures ........................................................................ 3
Description ................................................................................ 4
A ELECTRICAL CONFIGURATION ....................................... 4
1. Treadmill components .................................................. 4
B GENERAL INFORMATION................................................. 5
1. Console ......................................................................... 5
2. Main controller.............................................................. 5
3. Treadmill motor ............................................................ 5
4. Incline motor................................................................. 5
Operation................................................................................... 7
A WINDOW DISPLAY MODE ............................................... 7
1. OFF Mode..................................................................... 7
2. READY Mode .............................................................. 7
3. SLEEP Mode ................................................................ 7
4. RUN Mode.................................................................... 7
B FUNCTION ........................................................................ 8
1. SPEED .......................................................................... 8
2. Incline ........................................................................... 8
3. TIME............................................................................. 8
4. PROGRAM / LAPS...................................................... 9
5. DISTANCE................................................................... 9
6. CALORIES ................................................................... 9
7. PULSE .......................................................................... 9
C FUNCTION BUTTON IN MAIN MODE ............................. 10
1. READY MODE .......................................................... 10
2. RUN MODE ............................................................... 11
D CALIBRATION PROCEDURE ................................. 12
1. Calibration................................................................... 12
Troubleshooting ...................................................................... 13
1. General ........................................................................ 13
Table of Contents 1
Service Manual
Table of Contents
Table of Contents 2
Service Manual
Table of Figures
TABLE OF FIGURES
Figure 1 Operational Flowchart ............................................... 6
Figure 2 Console Layout........................................................ 23
Figure 3 Mechanical Layout .................................................. 24
Figure 4 Main Controller information & voltages................. 24
Figure 5 Function JK1 connector on Main Controller........... 24
Figure 6 Wiring Diagram....................................................... 25
Figure 7 Schematic Diagram ................................................. 25
Figure 8 If Treadbelt slips...................................................... 26
Figure 9 If tread belt shifts too far to the Right ..................... 26
Figure 10 If tread belt shifts too far to the Left...................... 27
Figure 11 Resetting Reset switch........................................... 29
Figure 12 Fuse replacement ................................................... 30
Table of Figures 3
Service Manual
Description
DESCRIPTION
A ELECTRICAL CONFIGURATION
Note: Electrical servicing of this treadmill is limited to board
level replacement.
1.
TREADMILL COMPONENTS
a)
Safety key:
Console:
Main controller:
Treadmill motor:
Description 4
Service Manual
Description
B GENERAL INFORMATION
1.
CONSOLE
a)
2.
a)
3.
a)
b)
c)
d)
e)
f)
4.
INCLINE MOTOR
a)
b)
c)
d)
e)
f)
Description 5
Service Manual
Description
Description 6
Service Manual
Operation
OPERATION
A WINDOW DISPLAY MODE
1.
OFF MODE
a)
2.
When user doesnt insert the SAFETY KEY on the console, the
treadmill enters the OFF Mode and all windows will appear
blank.
READY MODE
a)
b)
c)
3.
SLEEP MODE
a)
4.
a)
Operation 7
Service Manual
Operation
B FUNCTION
1.
SPEED
a)
b)
c)
d)
2.
INCLINE
a)
b)
c)
d)
e)
3.
Operation 8
TIME
a)
b)
c)
d)
e)
f)
Service Manual
Operation
4.
PROGRAM / LAPS
a)
b)
c)
d)
5.
DISTANCE
a)
b)
c)
d)
6.
CALORIES
a)
b)
c)
d)
7.
PULSE
a)
b)
c)
d)
Service Manual
Operation
Operation 10
READY MODE
a)
b)
c)
d)
e)
f)
g)
h)
Heart Rate Control 1~2 buttons: Press Heart Rate Control 1~2
button to select in different Heart Rate Program..
i)
j)
k)
l)
Service Manual
Operation
m) SPEED RAPID button: 5 preset buttons for rapid speed: 3 kph /
2 mph, 5 kph / 4 mph, 7 kph / 6 mph, 9kph / 8 mph, and 11kph
/ 10 mph.
n)
2.
a)
SAFETY KEY: When safety key is pulled away from its position,
the computer will be automatically shut down.
b)
c)
d)
e)
f)
g)
h)
i)
FAST button: Press the button to increase your speed and each
increase is 0.1 kph. If button is pressed continuously then speed
increases to MAX SPEED quickly.
j)
SLOW button: Press the button to decrease your speed and each
decrease is 0.1kph. If button is pressed continuously then speed
decreases to MIN SPEED quickly.
k)
l)
Service Manual
Operation
D CALIBRATION PROCEDURE
1.
Operation 12
CALIBRATION
a)
Turn on power.
b)
Press and hold START and MODE button at the same time.
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
Service Manual
Troubleshooting
TROUBLESHOOTING
WARNING:
ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL
OUTLET BEFORE SERVICING THE UNIT.
1.
GENERAL
a)
b)
c)
Troubleshooting 13
Service Manual
Troubleshooting
2.
TROUBLESHOOTING MATRIX
Condition
Reason
Solve
7 Breaker tripped.
Troubleshooting 14
8 Breaker is broken.
9 ON/OFF switch is broken.
1 Incorrect input power, varistor is blown broken on controller.
Service Manual
Troubleshooting
5 Fuse on controller is blown.
6 Varistor on controller is blown.
7 Reed switch of console is broken. (open)
8 Other components are faulty.
With no safe key but
treadmill could display or
operate
When press START,
treadmill doesnt start.
Service Manual
Troubleshooting
After removing safe key,
treadmill cant stop.
LCDs not bright,
incomplete or imperfect.
Service Manual
Troubleshooting
window displays LS1
error message after 8
seconds.
4. Magnet de-magnetized.
5. Speed sensor cable is broken. (short)
6. 12 PIN computer cable connected improperly.
3. Replace a magnet.
4. Use metal material to test the magnet.
5. Replace sensor cable.
6. Plug the cable again on controller,
connector and console.
7. Gray and purple wires got damage,
replace the wires.
8. Replace console.
Calibrate the console
Troubleshooting 17
Service Manual
Troubleshooting
INCLINE window displays
----.
TIME window display
Err
After pressing START
button, the treadmill stops
immediately.
Erratic pulse display.
1.EEPROM is broken.
1 Controller is broken.
Troubleshooting 18
3. Receiver is broken.
Controller was broken.
Service Manual
Troubleshooting
Speed button just can press
FAST, cant press SLOW.
Speed button just can press
SLOW, cant press FAST.
UP/DOWN button of
INCLINE ADJUSTMENT
SWITCH cant be used.
damaged.
4. Button of SPEED ADJUSTMENT SWITCH is broken.
5. The connector of SPEED CABLE (UPPER) or SPEED
ADJUSTMENT SWITCH/W/CABLE is damaged.
6. The connector of SPEED CABLE (UPPER) or SPEED
ADJUSTMENT SWITCH/W/CABLE is damaged.
1 The connector of INCLINE CABLE (UPPER)
and CONSOLE not connected properly.
2. The connector of INCLINE CABLE (UPPER)
and INCLINE ADJUSTMENT SWITCH W/CABLE not
connected properly.
4. Replace buttons.
5. Replace the cable.
6. Replace the cable.
Troubleshooting 19
Service Manual
Troubleshooting
Hand pulse lost its function. 1. Hands not on the hand pulse sensors or only one hand on
(No pulse displayed on
sensor.
monitor)
2. The connector of HANDPULSE W/WIRE and Console not
connected properly.
3. The wires got damaged when connecting the HANDPULSE
W/WIRE and Console.
4. Hand pulse board is broken.
Wireless lost its function. 1. Chest belt not worn properly. (Optional)
(No pulse displayed on
monitor)
2. Distance is too far and exceeds range of receiver. (Optional)
3. Chest belt battery is weak or dead. (Optional)
Weak battery.
Tread belt tension not even across tread belt.
(see Appendix A)
See treadbelt lubrication (see Appendix B)
Tension Belt (see Appendix A )
Vacuum under treadmill periodically.
Troubleshooting 20
Service Manual
Troubleshooting
Noise under motor cover.
Troubleshooting 21
Service Manual
Troubleshooting
3.
Indicator LED
Function
PWM
Motor speed
POWER
Controller power
LIMIT
S_D
MOT_DRV
UP
DOWN
Condition
Troubleshooting 22
Reason
Solve
No input.
Replace controller.
Replace Drive IC.
Replace controller.
Replace controller.
Service Manual
Diagrams and Schematics
Service Manual
Diagrams and Schematics
AC_IN
AC_IN
INCLINE DOWN
(BLCAK WIRE)
LIMIT LED
NEUTRAL TO
INCLINE MOTOR
(WHITE WIRE)
INCLINE UP
(RED WIRE)
INCLINE UP LED
INCLINE DOWN LED
Service Manual
Diagrams and Schematics
#Z8a-A79 TREADMILL
console
12pin 800 mm computer cable(upper)
Input Power
110V/60HZ
JK1
1
2
3
4
5
6
7
8
9
10
11
12
Breaker
RFMB 15A
100mm Black Wire
CONNECTOR
CONNECTOR
AC SWITCH
S/W
DOWN
UP
VCC
FAST
SLOW
GNP
SPD
SPD
VR1
VR2
VR3
12pin male
12pin female
Incline Motor
JS-15B
Red Wire
White Wire
Blcak Wire
AC2(120V )
AC1(120V )
Jk3(Incline-VR)
(0-110V)
M+
M-
CONTROLLER
Ground cable(green/yellow)
PLUG
12pin female
12pin male
Com
Down(120V~)
Jk2
MOTOR
YA CHENG
Jk1
Red Wire
Black Wire
Groung cable(green/yellow)
BLACK
Service Manual
APPENDIX A
APPENDIX A
1.
TREADBELT ADJUSTMENT
The treadbelt has been factory pre-adjusted, however if during the operation:
1/4 T U R N
1/4 TURN
Service Manual
APPENDIX A
31
79
79
30
1/4 TUR N
APPENDIX A 27
Service Manual
APPENDIX B
APPENDIX B
1.
TREADMILL LUBRICATION
APPENDIX B 28
Service Manual
APPENDIX C
APPENDIX C
Tripped
Normal
a)
b)
c)
If the red button of reset switch is not tripped, that means normal.
APPENDIX C 29
Service Manual
APPENDIX D
APPENDIX D
FUSE REPLACEMENT
If your treadmill loses power or will not start, check the fuse located on the
motor controller.
DANGER: Turn the power switch off and unplug the treadmill to reduce
the risk of an electric shock
Remove the motor cover
Remove and replace the fuse on the motor controller
Replace the motor cover
APPENDIX D 30
Service Manual
APPENDIX E
APPENDIX E
1.
If the monitor does not display speed or distance the speed sensor and
magnet may be misaligned. Follow these steps to check and realign.
Remove the motor cover
Check the spacing and alignment between the magnet on the right side of
the front roller and the speed sensor on the frame. The spacing must be
1/8.
Loosened screw and slide speed sensor in or out of clamp.
Retighten screw
Replace the motor cover.
2.
SERVICE QUESTIONS
APPENDIX E 31