Risk Assessment Alignment of Cover Belt between Unloader and Conveyor BC1 & BC2

Engineering Pte Ltd (Appendix 1)

Siong Ann Engineering Pte Ltd

Department:
Process:

Materials for Unloader

Process Activity Location:

Tembusu Multi-Utilities Complex BMCC Plant

14Jan 2013
14 Jan 2013
14Dec 2015

Original Assessment Date:

Last Review Date:
Next Review Date:
Statutory Equipment Used for Job
1)
Chain Block

Likelihood Index
Level
Likelihood
1
Rare
2
Remote
3
Occasional
4
Frequent
5
Almost Certain
Severity Index
Level
Severity
5
Catastrophe
4

Major

Moderate

Minor

Negligible

RA Leader:

Ho Sze Chiang

RA Member 1:

Battini Sudhakar

RA Member 2:

Naing

Approved by:

Leong Chang Wei

Reference No:

Signature:

RA Member 3:

Name:

RA Member 4:

Designation:

RA Member 5

Date:

Tools Required for the Job

1)
Hand Tools

PPE Required for the Job

1)
Safety Helmet
2)
Safety Shoes
3)
Safety Gloves

Description
Not expected to occur but still possible.
Not likely to occur under normal circumstances.
Possible or known to occur.
Common occurrence.
Continual or repeating experience.

Score
1
2
3
4
5

Description
Fatality, fatal diseases or multiple major injuries.
Serious injuries of life-threatening occupational disease (includes
amputations, major factures, multiple injuries, occupational cancer,
acute poisoning
Injury requiring medical treatment or ill-treatment leading to disability
(includes lacerations, burns, sprain, minor fractures, dermatitis,
deafness, and work-related upper limb disorders).
Injury or ill-health requiring first-aid only (includes minor cuts and
bruises, irritation, ill-health with temporary discomfort).
Not likely to cause injury or ill-health.

Score
5

5x5 Risk Matrix with a mix of Numeric and descriptive ratings

Likelihood
Rare
Unlikely
Possible
Severity
(1)
(2)
(3)
Catastrophe(A)
M
M
H
Major (B)
M
M
M
Moderate (C)
L
M
M
Minor (D)
L
M
M
Insignificant (E)
L
L
L

Siong Ann

Risk Level

Risk Control Category (RCC)

1)
PPE Personal Protective Equipment
2)
SWP Safe Work Procedure

Risk Acceptability

Low Risk

Acceptable

Medium Risk

Tolerable

High Risk

Not acceptable

4
3
2
1

Recommended Actions
No additional risk control measures may be needed.
Frequent review and monitoring of hazards are required to
ensure that the risk level assigned is accurate and does not
increase over time
A careful evaluation of the hazards should be carried out to
ensure that the risk level is reduced to as low as
reasonably practicable (ALARP) within a defined period.
Interim risk control measures, such as administrative
controls or PPEs, may be implemented while longer term
measures are being established.
Management attention is required.
High Risk Level must be reduced to at least Medium Risk
before work commences.
There should not be any interim risk control measures. Risk
control measures should not be overly dependent on PPE
or appliances
If practicable, the hazards should be eliminated before work
commences.
Management review is required before work commences.

5x5 Risk Matrix with numeric ratings

Likely
(4)
H
H
M
M
M

Almost Certain
(5)
H
H
H
M
M

Likelihood
Severity
Catastrophe(5)
Major (4)
Moderate (3)
Minor (2)
Insignificant (1)

Rare
(1)
5
4
3
2
1

Unlikely
(2)
10
8
6
4
2

Possible
(3)
15
12
9
6
3

Likely
(4)
20
16
12
8
4

Almost Certain
(5)
25
20
15
10
5

Risk Assessment Alignment of Cover Belt between Unloader and Conveyor BC1 & BC2
Engineering Pte Ltd (Appendix 1)

No.

1.

1. Hazard Identification
Work Activity
Hazard

Preparation of
manpower and site

Material on the
conveyor/ Trip and
Fall

Possible Accident
/ Ill Health &
Persons-at-Risk
Body injury

2. Risk Evaluation
Existing Risk Control
S
(if any)

Area to be cleared of
obstruction

Siong Ann

RPN

Additional Risk Control

Ensure that no obstruct

any material on the
conveyor and cleared the
area before leaving.

Materials are clear the away

from the conveyor.

3. Risk Control
RPN
Action Officer,
Designation
(Follow-up date)

Remarks

2
Ho Sze Chiang
Project Engineer
14th Jan 2013
Battini Sudhakar
Safety Coordinator

Conduct RA and SWP

Briefing.

Maintain proper housekeeping

before leaving the area.

Due
Date

14th Jan
2016

Lee Lek Chai

Site Supervisor

Supervision and regular

check

Yap Kok Kheng

Site Supervisor
Material and hand
tools fall from
height

Bodily injury
Property Damage

Ensure all materials are

contained and secured before
commence work.

Barricade the working area to

prevent unauthorised entry.

2.

Communication
between personnel

Lack of
Communication.

Injury to personnel
Damage to
property.

To Provide a walki talki to the

supervisor, signalmen,
banksmen and unloader
operator.
Deploy a banksmen on the
ground to ensure that the
condition is safe on the jetty.
Ensure that the banksmen is
visual from the signalman and
supervisor

Perform a tool box

meeting on the
procedure.

Pakkiyaraj
Safety Supervisor

Conduct RA and SWP

Briefing

Supervision and regular

check
Briefing communication,
training to the Supervisor,
signalmen, banksmen
and ship unloader
operator.

Roland Chew
Site Supervisor

Ho Sze Chiang
Project Engineer
14th Jan 2013

14th Jan
2016

Battini Sudhakar
Safety Coordinator

Put the Safety signage.

Lee Lek Chai
Site Supervisor
Supervision and regular
check.
Daily checking and
maintenance.

Yap Kok Kheng

Site Supervisor

Risk Assessment Alignment of Cover Belt between Unloader and Conveyor BC1 & BC2
Engineering Pte Ltd (Appendix 1)
No.

1. Hazard Identification
Work Activity
Hazard

Moving of Unloader

Hit by unloader

Possible Accident
/ Ill Health &
Persons-at-Risk
Injury to personnel
or even fatal death.

2. Risk Evaluation
Existing Risk Control
S
(if any)

Signalmen to check with the

banksmen for the clearance at
the jetty for the unloader to
move.

Siong Ann

RPN

Additional Risk Control

Briefing and training to all

men.
Walki Talki shall be
providing for the team.

Banksmen to check that there

this nobody at the path of the
unloader movement prevent
anyone from entering the
operating zone He will provide
a signal to the signalmen and
operator upon clearance.

3. Risk Control
RPN
Action Officer,
Designation
(Follow-up date)
4

Ho Sze Chiang
Project Engineer
14th Jan 2013

Due
Date

Remarks

14th Jan
2016

Battini Sudhakar
Safety Coordinator

Provide the safety

signage.

Lee Lek Chai

Site Supervisor

Conduct the daily tool

box meeting.

Yap Kok Kheng

Site Supervisor
Roland Chew
Site Supervisor
Pakkiyaraj
Safety Supervisor

Moving out of the

Unloader to align the
belt.

Men fall from height

Injury to personnel
or even fatal death.

Ensure work area are

housekeeping properly and
clear of obstructions.
Safety harness with double
lanyard is worn and anchor to
a secure point when working
above 2m height.

Apply for working at

height permit before
commencement.
Check safety harness
before starts work to
ensure it is good working
condition.

Ho Sze Chiang
Project Engineer

14th Jan
2016

Battini Sudhakar
Safety Coordinator
Lee Lek Chai
Site Supervisor

RA Briefing to all worker

priors starting of work.

Yap Kok Kheng

Site Supervisor

Workers to attend safety

harness training.

Roland Chew
Site Supervisor