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PAPER
NUMBER
SPE 4779
'TOri I I
Copyright 1974
American Institute of Mining., Metallurgical., and Petroleum Engineers., Inc.
This paper was prepared for the Society of Petroleum Engineers of AIME Symposium on Formation
Damage Control, to be held in New Orleans, La.. , Feb. 7-8, 1974. Permission to copy is restricted
to an abstract of not more than 300 words. Illustrations may not .be copied. The abstract should
contain conspicuous acknowledgment of where and by whom the paper is presented. Publication elsewhere after publication in the JOURNAL OF PETROLEUM TECHNOLOGY or the SOCIETY OF PETROLEUM
ENGINEERS JOURNAL is usually granted upon request to the Editor of the appropriate journal provided agreement to give proper credit is made.
Discussion of this paper is invited. Three copies of any discussion should be sent to the
Society of Petroleum Engineers office. Such discussion may be presented at the above meeting and,
with the paper, may be considered for publication in one of the two SPE magazines.
ABSTRACT
Drilling fluid filtration has long been rec0gnized as a factor affecting well productivity.
The filtrate can interact with the formations
in a number of ways to cause damage. Knowledge of filtration rate (as an indication of depth
of filtrate invasion) is important, therefore,
in controlling a drilling fluid to minimize productivity damage.
This paper presents data for filtration of
drilling fluids under simulated downhole conditions, with confining pressures as high as
10,000 psi and temperatures up to 400 F. Depth
of filtrate invasion for a particular porosity is
calculated from filtration rates of various muds
tested at 5000 psi and 300 F.
The API high-temperature filtration test is
consider ed as to adequacy for field control in
limiting productivity damage. Data are presented comparing paper, steel mesh, and a
porous disc as filter media in the API test.
INTRODUCTION
Drilling of a potentially productive formation can be expected to cause some skin damage. The seriousness of that damage depends
upon the nature of the formation, the composition and properties of the drilling fluid, and
the drilling conditions. Usually the drilling
fluid pressure is greater than the formation
pore pressure. As a result there may be invasion by whole drilling fluid and solids from
the drilling fluid, as well as invasion by drilling fluid filtrate. Various investigations have
considered the problem of drilling fluid particle invasion. 1, 2 Attention has also been given
to interaction of drilling fluid filtrate with
formation solids and liquids. 3,4 Generally,
these studies have shown that severe damage
can be caus ed by particle and filtrate invasion.
Most of the factors known to affect particle
and filtrate invasion are not readily subject
to control. For example, high differential
pressure often must be tolerated. Scrapping
action of bit and drill string cannot be eliminated. There are limits to adjustments that
104
can be made in drilling fluid circulating rates.
hydration and clay swelling. The effect of poOn the other h.and, the filtration characteristics tassium ion on clay is attributed to the following
of the drilling fluid can be controlled to prevent combination of properties:
invasion. Further protection against formation
damage can be exercised by selecting a type of
The hydrated potas sium ion is small
drilling fluid to limit or avoid undesirable
enough (diameter 7.6 angstroms) to enter
interaction of filtrate with the formation.
between platelets of an expanded clay containing as much as four layers of water.
DAMAGE FROM DRILLING FLUID FILTRATE
The hydrational energy' of the potassium
There are a number of ways that drilling
ion is low enough (77 kcal/mol) that the
fluid filtrate might interact with the formation
ion will give up its water upon slight
to caus e permeability damage. Some of thes e
heating.
have been investigated in laboratories and
described in published papers. Others are
The dehydrated potassium ion is the optisuggested by various observations and studies,
mum size (diameter 2.66 angstroms) to
but are not documented by actual damage tests.
fit into the opening left when interlayer
All of the following possible causes of blockage
water is removed and adjacent clay
should be considered when selecting a drilling
platelets collapse together.
fluid to combat formation damage.
With this combination of properties, potasIncreased Hydration of Formation Clay Particles sium can prevent further hydration of smectite
and mixed-layer clays. With illites the potasMany producing formations contain clay min- sium can replace cation impurities and give less
erals such as illite, montmorillonite, and mixed reactive structure.
layer clays. The hydrated volume of the clay is
dependent not o;nly upon its crystalline structure,
Other cations that offer a favorable combinabut also upon the ionic environment. Invasion
tion of size and hydrational energy are cesium,
by aqueous filtrate changes the ionic environrhubidium, and ammonium. For use in drilling
mente If the filtrate is of lower salinity than
fluids, however, cesium and rhubidium would be
the connate water, 'the clay will usually take on prohibitively expensive. Ammonium has the unadditional water. The greater hydrated volume desirable characteristic of evolving ammonia
can cause blockage of pore channels.
gas in an alkaline system.
Clays of the smectite group (such as montDispersion and Migration of Formation Clay
morillonite) have an expandible lattice and can
Particles
take on water between platelets as well as between particles. This clay swelling results in
For ease of control of flow properties, drillworse blockage. Sodium clays undergo the
ing fluid systems are usually maintained with
greatest swelling. Drilling fluid filtrate having high concentrations of strong dispersants. The
a relatively low salinity and containing predom- filtrate from such a drilling fluid will tend to
inantly sodium cations, therefore, could be ex- cause dispersion and migration of formation
pected to cause the most damage from clay
clay particles. Once dislodged, the clay partiswelling.
cles will move back into the formation, plugging
pores and reducing permeability. Particle disCertain multivalent cations, such as calcium, persion may cause serious damage when only
in the filtrate can repress clay swelling even if small amounts of clay are present in the
the formation contains swellable sodium clays.
ormation. 8
If the sodium clay in the formation is already in
the expanded form, however, calcium will not
Chemical Alteration of Formation
shrink the hydrated clay. 5
Sand and clay have been shown to be reactive
Potas sium has long been recognized as unith highly alkaline drilling fluids, forming hyusual in that it can be fixed or held by soils.
drated alumino silicates and silicates. 9 High
Recent studies 6 , 7 have clarified how potassium
emperature accelerates the reaction. The
reaction products resemble those involved in the
can be particularly effective in limiting clay
........-IS~P~EIf..---,:4:...:7:.....:7...J,9:...--
J .A.Y2
S .MJ?SO~
~_1_O 5--,
The dispersants commonly used in drilling fluids (lignosulfonates, tannins, and lignites) are solubilized with alkali such as
caustic soda. During drilling, the alkalinity
of the system is maintained to keep the dispersants in solution and effective as thinners.
Three soluble organic salts enter the formation as part of the filtrate. Reactions take
place within the formation resulting in loss
of alkalinity, precipitation of the dispersants,
and plugging. 10 Extent of the damage would
depend upon the amount of disper sant that
was solubilized enough to enter the formation.
setting of cement. Free hydroxyl in the filtrate from a high-pH drilling fluid, therefore,
can be expected to react with sand and clay
in a high-temperature formation. With
cementitious materials as products, the alteration of the formation should result in
reduced permeability.
Precipitation of Drilling Fluid A.dditives
Within the Formation
106
The potassium lignite/surfactant system is
designed for shale drilling and for use as a
high-density mud. Temperature stability is
suitable for use up to the 450 F range. It is
still a water-base system, however, and does
not completely eliminate all the aqueous -phase
reactions that could cause drilling problems
or formation damage.
Oil Mud
This system has q. clean, low-viscosity oil
as the continuous phase and a dispersed water
phase containing sufficient calcium chloride 12
to assure no hydration of the formation. Damage from increased hydration of formation
clay is eliminated. The oil filtrate does not
cause dispersion and migration of formation
clay particles. With no aqueous-phase hydroxyl reactions, there is no damage from formation of cementing materials or precipitation of
water-soluble dispersants. Care should be
taken to avoid the use of oil-soluble asphaltic
and parafinic materials that could precipitate
within the formation and cause blockage.
Oil muds used for drilling and completing
invariably pick-up some water. This water is
dispersed and emulsified to prevent detrimental
effects on the mud or the formation. In this
particular sense, all oil muds are invert
(water-in-oil) emulsions. If an oil-base or
invert emulsion mud is properly formulated
and maintained, none of this water enters the
formation as filtrate. Formation invaded by
filtrate from a good oil mud, however, will be
rendered oil-wet. If oil-wetting is undesirable,
emphasis can be given to maintaining low filtration rates so that perforations can penetrate
beyond the invaded zone. The extremely low
filtration rates attainable with oil muds make
such an approach feasible.
The oil mud system can be used for drilling
and completing at any pressure and tem.pe,rature encountered to date. Composition and
properties for optimum drilling performance,
however, may not be the same as for minimum
filtrate invasion. For example, recent laboratory drilling tests have indicated that faster
drilling rates might be attained if the colloid
content could be kept low. 13 Limiting the
colloid content, on the other hand, would result in higher filtration rates and greater depth
of filtrate invasion. Proper planning and utilization of either an oil mud or a water -base
Paper
100 Psi
100 Psi
A.mbient
(usually 70 to 120 F)
30 Minutes
Static
Filtrate volumes measured by the API lowtemperature test may be unrelated to values
measured at higher temperature or differential pressure. 14
Conditions for the API high-temperature
test are the same as the above except that
temperatures as high as 450 F can be used.
The total pressure is 600 to 950 psi and the
differential pressure is 500 psi. For temperature of 400 to 450 psi, the filter medium is a
thin disc cut from. a sheet of pressed stainless
steel fibers. While giving better guidance
than the low -temperature test, the A.PI hightemperature test fails to simulate downhole
conditions in several important ways.
One limitation of the API tests is the relatively low total pressures. Heating the drilling fluid to simulate the downhole temperature
lowers the viscosity of the filtrate, increasing
the filtration rate. Increasing pressure to
simulate the total pressure downhole would
tend to raise.the viscosity of the filtrate and
decrease filtration rate, but the A.PI test does
not provide for such a high total pressure.
SPE 4779
JAY P
S'MPSON
107
as a measure of filtrate volume. (No adjustment is made for any volume change due to
temperature differences in the back-pressure
system.) Temperature is controlled by
electric heating rods fitted in an outer shell
of the filtration cell and immersed in a temperature stable fluid.
A second serious limitation of the API filtration tests is the use of filter media that
have no significant thickness and are not compos ed of porous earth materials. A drilling
fluid having a poor particle size distribution
but containing material adsorbable by cellulose
might have a low filtrate on paper. Conversely
a drilling fluid containing solids that would seal
the surface pores of a rock might have the solids stack on the surface of metal fibers with
the colloidal fraction passing through
unimpeded.
The filter is a fused aluminum oxide material (Aloxite 2) having a water permeability
of about 500 md. Dimensions of the filter
cylinder are: 2-1/2 inch - OD, 1-3/4 inch ID, and 6 inch - Length. The filter is mounted below a ring attached to a rotating shaft
and supporting a series of baffles (Figure 3).
The baffles are rotated around the filter at
20 RPM to avoid gelation and allow the drilling
fluid to be heated and maintained at an even
temperature. This stirring is not intended to
simulate any specific downhole condition of
dynamic filtration, but it does have an affect
on filtrate volumes. For that reason, tests
made while stirring with the baffles are
designated as dynamic.
108
omitted.. This resulted in an oil mud having
higher filtrate volumes on the API tests than
usually considered acceptable.
The third dr illing fluid was a potas s ium
lignite/ surfactant water-base mud such as now
being used for deep drilling in situations where
there is some objection to an oil mud.
All thre~ of the muds were weighted to
12 Ib/gal-with. barite. They were mixed in- 8gallon batches in a system utilizing a stirrer
and a centrifugal pump. The muds were stabilized by stirring and pumping continuously for
54 hours. Nothing was added to simulate the
fine solids that would have accumulated if these
muds had been used for drilling.
The compositions of the three muds are
listed in Table 1 and the properties as tested
at 75 F are given in Table 2.
Effect of Very High Pressure on Dynamic
Filtration
The oil mud was used to study the effect of
varying pressures from 2000 psi to 10, 000 psi
when filtering at 80 F and 300 F. Differential
pressure was kept at 500 psi. Results of these
tests are shown in Figure 4. In the tests at
80 F, higher pressures gave lower :(iltrate volumes during the initial filtration and during the
transition period while an equilibrium filter
cake was forming. Apparently the higherfiltrate viscosity at higher pressure had a significant effect. After about two hours, however,
the filtration rates were about the same for all
three pressures. Under the equilibrium conditions the higher filtrate viscosity caused by the
higher pressure was perhaps being offset by
more erosion of filter cake.
In contrast, pressure had little effect on the
initial f~ltration for tests at 300 F. A.fter about
one -half hour the higher pressures began to
lower filtration rates. This might be due to
filtrate viscosity being so low at 300 F that
pressure made no significant difference in initial filtration or subsequent filter cake erosion.
In that event pressure effect would become significant as clas sification of solids in the filter
cake during the transition period resulted in
lower permeability. 16
SPE 4779
JAY P
1.
2.
3.
c:IMPSON
109
110
Minimize the use of alkali soluble com.ponents that would precipitate within.
the formation upon los s of alkalinity.
2.
2.
Glenn, E. E. and Slusser, M. L.: "Factors Affecting Well Productivity - II. Drilling Fluid Particle Invasion Into Porous
Media," Trans .. AIME (1957)" 210, 132.
3.
4.
5.
6.
7.
8.
9.
4.
5.
6.
SPE 4779
10.
11.
REFERENCES
1.
111
12.
13.
14.
16.
TABLE 1
COMPOSITION OF MUDS USED IN FILTRATION TESTS
Water Mud
Oil Mud
Diesel Oil
Soap Emulsifier
3
226 cm
Water
Bentonite
15 g
Potassium Lignite
Oil-Dispersible Lignite
Amide Emulsifier
2 g
Nonionic Surfactant
57 cm3
Potassium Chloride
Water
Oil-Dispersible Bentonite
Calcium Chloride
Barite
Biopolymer
5 g
Barite
26 g
3
304 cm
8 g
25 g
4.5 g
9 g
0.25 g
190 g
210 g
Diesel Oil
Calcium Chloride
Amide Emulsifier
11 g
Water
23 cm
Barite
8 g
12 g
271 g
TABLE 2
PROPERTIES OF 12-LB/GAL MUDS USED IN FILTRATION TESTS
Plastic Viscosity, cp
Yield Point, Ib/IOO ft 2
10-Second Gel, Ib/IOO ft 2
10-Minute Gel, Ib/IOO ft 2
Electrical Stability, Volts
pH
TABLE 3
COMPARISON OF FILTER MEDIA - 300 F
30-Minute Filtrate Volumes - API Filter Area(Cm3 per 45.8 Cm2 )
500 Psi Dtfferential Pressure
Oil Mud
Low-Colloid
Oil Mud
Water Mud
3.4 (Oil)
18 (Oil)
13 (Water)
4.0 (Oil)
20 (Oil)
16 (Water)
10 (Oil)
-13 (Oil)
24 (Water)
6.8
10
~'('Porous
2.7
TABLE 4
COMPARISON OF FILTER MEDIA - 400 F
30-Minute Filtrate Volumes - API Filter Area (Cm3 per 45.8 Cm2 )
500 Psi Differential Pressure
Low-Colloid
Oil Mud
Water Mud
Oil Mud
Static; Mud Pressure 800 Psi
Filter Paper (On Fiberglass Sheet)
65 (Oil)
59 (Oil)
62 (Oil)
50 (Oil)
58 (Oil)
69 (Water)
7.3
12
15
64 (Water)
t~sts
of
Oil Mud
Low-Colloid
Oil Mud
Water Mud
1.2
3.3
3.7
5 Days
4.6
11
12
10 Days
7.7
17
18
15 Days
10
21
23
20 Days
12
25
27
25 Days
14
29
31
30 Days
16
32
34
Based on dynamic
fi1tr~tion
Mud Temperature -
:Q)
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en
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Clear Fluid
Back Pressure Pump
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5,000 PSI
300 F
10,000 PSI
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80 F
10,000 PSI
Time, Hours
Fig.
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Time, Minutes
Fig.
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70
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Time, Minutes
Fig.
70
80
90