Glo-Protek

TM

Glo-Protek Rust Converter (GPRC)

Ends the Process of Rusting of Iron and Steel

Glo-Protek Rust Converter (GPRC)

Corrosion and Rust Conversion
Executive Summary

orrosion affects every industry where iron and steel are used and it costs
billions of dollars every year worldwide in repairs, maintenance and loss
of productivity. The most common form of corrosion is rusting, that is the
corrosion of iron metal used in various forms in steel structures, machinery
and equipment, concrete reinforcement rebar, automobiles, pipelines,
infrastructure projects, etc.

x Iron corrodes spontaneously to form rust, which is a mixture of oxides of

iron.
x The rust formed is flaky and brittle, and therefore, the metal loses

strength drastically upon rusting.

x Moreover, rust occupies far more space than the iron metal itself. In other

words, rust expands to make space for itself, thus causing cracking of
adjoining structure, like rupturing and spalling of concrete structures.
The Problems of Rusting
x Damage to plant, equipment and structure
x Drastic reduction in the operational life and value
x Costly repairs and cumbersome maintenance
x Unexpected interruption to work
x Loss of productivity
x Economic losses

The Unique Role of

Glo-Protek Rust Converter (GPRC) Primer/Base Coat

lo-Protek Rust Converter (GPRC) Primer/Base Coat is a safe,

water-based, single-pack, two-coat, co-polymer based anti-corrosive
coating that neutralizes rust reactively and forms a tough yet elastic
encapsulating protective film.

Unlike other corrosion protection systems, Glo-Protek Rust Converter (GPRC)

Primer/Base Coat deals with rust directly and does not require blastcleaning steps like sandblasting . Based on a unique rust conversion ,
GPRC acts by reactively converting adherent rust into a stable metal complex
compound, thereby ending the process of rusting of metal .

Glo-Protek Rust Converter (GPRC)

Unique Advantages of Glo-Protek Rust Converter (GPRC)
Primer/Base Coat
x GPRC does not require extensive and elaborate surface cleaning like sandblasting.

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Only removing the loose flaky rust is enough. GPRC converts any leftover adherent rust into a
stable metal complex compound.
GPRC is a simple on-site application, so there is no need to send the material to a coating plant.
Thus, there is no pre-ordering, no waiting period, and no extra transportation or labor cost.
Coated material is ready to use in 24 hours.
GPRC is quick and easy to use. No special equipment or training is needed. Application is by
brush, dipping or spray.
The remarkable elastomeric properties of GPRC allow coated substrates to be bent into shapes
without any warping, cracking or peeling whatsoever a distinct advantage of GPRC.
GPRC is an insulating polymer, hence it effectively protects underground/subsoil structures like
pipelines from corrosion due to earth current.
Dual protection of rust conversion plus encapsulation protects and provides greater life at no
extra cost over conventional alternatives.
Saves labor cost by more than 50%.
Gives greater coverage area.
Based on an enhanced co-polymer, GPRC offers the highest pull-out strength, which is
amazingly 2.5 to 3 times that offered by competing solutions.
GPRC is pH-neutral and is safe for the structure.
GPRC is aqua-based, thus solvent-free. Since it is essentially VOC-free, there are no vapors like
in a solvent-based coat, so GPRC is safe for humans and also convenient to use in congested or
inadequately ventilated spaces. The solvent-free nature also makes GPRC environment-friendly.
GPRC contains no harmful substances. GPRC is also lead-free (Pb-free).

Application Areas
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Industrial Fabrication
Machinery and Equipment Manufacturing
Building Construction
RCC structures, Steel Rebar Coating, Structure

Ports & Docks

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!

Shipping Industries
Automobiles Industries
Locomotive and Railways

Panel,
Grills, Gates, etc.
Dry docking, Jetty, Conveyor belts, Cranes,

Pipelines

Cattle
!
!

Shipbuilders, Ship repairs, Containers, etc.

Body, Spare parts, ancillary units, structures, etc.
Wagons, Bogies, Coaches, Tracks, Clips, Tankers,
Carrier, Overhead Structures, Engines, etc.
Oil and Natural Gas Installations - Pipelines, Platforms, Open Structures, etc.
Installation of Petroleum and Petrochemical Industries

Glo-Protek Rust Converter (GPRC)

Technical Data of GPRC
Appearance
Finish
Specific Gravity
pH value
DFT - Dry/Wet

Flash Point
Fire Point
Total Solids by weight
Viscosity
VOC
Touch Dry
Hard Dry
Fully Cured
Thinner
Scratch Test
Fire Hazard
Toxicity
Adhesion Test with Base Coat
Adhesion Test of Top Coat
(Enamel or Epoxy)
Storage
Shelf-life
Area of Coverage
Application

Pot life
Bond Strength
Salt Spray Test

Chemical Resistance

Light pastel colour

Semi-glossy
1.13 gm/cc
Between 6-7 (Neutral)
Recommended DFT/Coat (2 coats):
DRY: 45 - 60 microns, WET: 70 -100 microns
10.00 m/kg at above DFT
Cup Method: Boils in the cup but does not flash.
GPRC does not catch fire under lab tested conditions
55-58%
Kinematic viscosity at 40C, 97.47 cst
0.07 kg/l (0.56 lb/gal)
30 to 60 Minutes at 30C / 86F
Within 24 hours at 30C / 86F
Within 120 hour at 30C / 86F
Water. Direct use recommended
Above 1000 gm. (Sharp needle placed on the GPRC-coated
plate can not tear the film) as per IS 13515:1992
GPRC is a water-based system and non-inflammable. The film is
fire-retardant.
Non-toxic, non-hazardous
Approved by international DNV standard and UDCT as per IS
13515 : 1992 (UDCT is now known as UICT).
Approved by international DNV standard UDCT as per IS
13515 : 1992
Store between 5C and 50C, protect from freezing. Contents
may separate during storage. Shake and stir well before use.
2 Years
100-125 Sq. ft./kg with double coat and film thickness of 4560 micron (Dry-film thickness)
GPRC should not be applied to cold metal at temperatures
below 5C or hot metal above 50C. When dry-hard, GPRC
will withstand intermittant temperatures up to 200C.
2-3 hours
The film does not interfere with the bond strength between
concrete and steel in RCC.
(Approved by DNV, Test conducted by VJTI, Mumbai)
GPRC (Marine Grade): 720 hrs., no rust. Approved by DNV
and UDCT. Also passes ASTM B-117. 500 hrs.
GPRC (Industrial Grade): 300+ hrs., no rust.
Resistance to acids and alkalis in mild concentrations.

Glo-Protek Rust Converter (GPRC)

DNV Certification

Glo-Protek Rust Converter (GPRC) is

Det Norske Veritas

[DNV] Certified
GPRC is available in 3 Grades:

GPRC Marine Grade

GPRC Industrial Grade
GP-RPC Rebar Grade

The information given in this presentation here is only in a summary form. For full information
on any product, however, please refer to the respective detailed technical literature.

Monarch Coating Pvt. Ltd. Email: info@gloprotek.com, ashwin121@gmail.com

Website: www.gloprotek.com www.rustsolution.in

Glo-Protek Global Family

Our Clientele
(Partial List)
Glo-Protek Rust Converter (GPRC) has been well accepted by Government, SemiGovernment organizations and other leading industries. Some of our clients include:
INTERNATIONAL CLIENTS:
SEATRAIL L.L.C. - DUBAI, U.A.E.
SNAFEE CONSTRUCTIONS KUWAIT AND DUBAI
KUWAIT OIL REFINARY CORP. LTD. (KOC) - KUWAIT
EMTRATES MARINE DUBAI, U.A.E.
V.S.H (U.A.E.) L.L.C., FUJAIGAH, U.A.E.
VIGIL MARINE SERVICES SHARJAH, U.A.E.
COLOMBO DOCKYARD LIMITED COLOMBO, SRI LANKA
DOCKYARD GENRAL ENGINEERING SERVICES (P) LTD. COLOMBO, SRI LANKA.
SPECO L.L.C SALALAH, OMAN
W.J. TOWELL & CO. (L.L.C.), OMAN
MAINCAN CO. LTD. TAINAN, TAIWAN

INDIAN CLIENTS:
L&T ACC Division
M.S.R.D.C. River Bridge Project
STERLITE INDUSTRIES
INDIAN RARE EARTHS LIMITED
GAMMON INDIA LTD.
VIZAG PORT TRUST
GMDC GUJRAT
JET AIRWAYS
BSES
KONKAN RAILWAY
INDO GULF GUJRAT
BIRLA COPPER GUJRAT
NATIONAL INSTITUTE OF OCEAN TECH MADRAS
ASHAPURA MINECHEM LIMITED - JAMNAGAR
SUPER GAS AHMEDABAD
SAMSON MARITIMES LTD.
HINDUSTAN LEVER LIMITED.
HI-TECH SURFACTANTS LTD.
K-RAHEJA GROUP OF COMPANIES
PERFECT MACHINE TOOLS CO. LTD.
BABASAHEB SUGAR FACTORY
SAGAR ENTERPRISES
JALAN DYING & BLEACHING MILLS
ULTRAMARINE & PIGMENTS LTD.

DEEPAK FERTILIZERS AND CHEMICALS LTD.

ALKEM LABORATRIES LTD.
ORICLEAN PVT. LTD.
USHA MARTIN LTD.
STRUCT O MATCH BHILAI
THERMAX LIMITED PUNE
MUCHHALA MAGIC LAND PVT. LTD.
MUMBAI
MORAJ CONST. (I) PVT. LTD.
ARIAON TRADERS
GE PLASTICS INDIA LTD.
AUSTENTIC STEELS PVT. LTD.
SEWREE ENGG. CONST. CO. LTD.
HEMLET CONST. INDIA LTD.
VIRAL CORPORATION
ARIHANT BUILDERS
P. D. CONSTRUCTIONS
URJA CONSTRUCTIONS
VARDHMAN GROUP THANE
KOHIL INDUSTRIES
Om BALAJI DEVELOPERS
ROCKFORT ESTATE & DEVELOPERS
And many other large and medium
organizations

Monarch Coating Pvt. Ltd. Email: info@gloprotek.com, ashwin121@gmail.com

Website: www.gloprotek.com www.rustsolution.in

Protection . Durablility . Performance

MONARCH COATING PVT. LTD.

MONARCH CREATIONS
Regd. Office : 219, Narshi Natha Street, Masjid Bunder,
MUMBAI 400 009, INDIA.
Phone: 91-22-2373 2345 / 2373 9655 Fax:91-22-2373 9671
Mobile: 91-9820334530
E-Mail: info@gloprotek.com, ashwin121@gmail.com
waterproof@vsnl.net
Websites:
www.gloprotek.com

www.rustsolution.in

Disclaimer
Since there are many variables at the site over which we have no control, such as the quality or
condition of the substrate or the various factors affecting the use and application of the product, we do
not accept any responsibility or liability arising out of use of the product. The information provided
herein is true and accurate at the date of issuance and to the best of our knowledge, but it is not meant
to technical nor exhaustive. The company reserves the right to modify data contained herein without
prior notice. Any change in data would normally be followed by issue of a new relevant documentation.
We are always there to help you. Please check and resolve any of your queries related to product
information prior to its use.

TM

Glo-Protek