3-3-512

1st Edition

DAB..B
3 STROKE
DUPLEX STEAM PUMP
3X2X3

3-3-512

GARDNER-DENVER@

MINI-MATRIX
FOR
DAB 3 STROKE DUPLEX STEAM PUMP WITH 3 STEAM
ELEVEN (11) CHARACTER MODEL DESIGNATIONS

MODEL

PISTON

NOTICE TO CUSTOMER - To find the construction

options
for
your
pump
unit,
FILL
IN THE
BALANCE OF LETTERS OR
NUMBERS FROM YOUR UNIT
NAMEPLATE.
. . . .
.
. . . . . . . . . .
COLUMN NUMBER:
FOLLOW THE LINE DOWN AND OVER FROM EACH SPACE
APPROPRIATE
THUS
FILLED
IN TO
FIND
THE
CONSTRUCTION
OPTION WITH WHICH
YOUR MACHINE
IS EQUIPPED.
THE NUMBER 9 IN ANY COLUMN
THE NUMBER
SPACE INDICATES NOT APPLICABLE.
8 IN ANY COLUMN SPACE INDICATES SPECIAL DESIGN -- REFER TO FACTORY ORDER TICKET.
COLUMNS
COLUMN
A.
B.
C.
D.

1, 2 & 3 - BASIC

4 - TYPE SERVICE - MASTER CYL SIZE

Oil Service - 2 Master Size
Water Service - 2 Master Size
Boiler Feed Service - 2 Master Size
General Service - 2 Master Size

COLUMN 5 - SIZE
A. 2
B. 1-1/2
COLUMN

FAMILY

SELECTIVE

6 - DESIGN

VERSION

COLUMN 7 - LINER MATERIAL SELECTIVE

A. Bronze - Standard for Water & Boiler Feed
B. Iron - Standard for Oil & General Service
C. Stainless Steel - Optionai
COLUMN
A.
B.
C.
D.
E.
F.
G.
H.

Service

8 - PISTON TYPE SELECTIVE

Bronze - Follower Type w/Regular Cure Packing (Std. for Water Service)
Bronze - Follower Type w/Rock Hard Packing (Std. for Boiler Feed Service)
Iron - Follower Type w/Regular Cure Packing (Std. for General Service)
Iron - Follower Type w/Rock Hard Packing (Optional for General Service)
Iron - Solid Type w/Cast Iron Rings (Std. for Oil Service)
Bronze - Cup Type (Optional)
Iron - Cup Type (Optional)
Steel - Cup Type (Optional)

COLUMN 9 - PISTON ROD MATERIAL & PACKING SELECTIVE

A. Bronze Rod & Braided Asbestos Packing (Std. for Water & Boiler
B. Steel Rod & Braided Asbestos Packing (Std. for Oil and General
C. StainLess Steel Rod & Braided Asbestos Packing (Optional)
COLUMN
A.
B.
C.
D.
E.
F.
G.
H.
J.
COLUMN

Feed Service)
Service)

10 - FLUID VALVE SELECTIVE

Bronze - Cap Type (Std. for Water & Boiler Feed Service)
Bronze - Flat Type (Optional for Water & Boiler Feed Service)
Bronze - Rubber Disc Type (Optional for Water & Boiler Feed Service)
Iron - Cap Type (Std. for Oil & General Service)
Oil & General. Service)
Iron - Flat Type (Optionalfor
Iron - Rubber Disc Type (Optional for Oil & General Service)
(Optional)
Bronze - Bali Guided Spherical
(Optional)
Steel - Ball Guided Spherical
(Optional)
StainLess Steel - Ball Guided Spherical
11 - OPTIONAL

EQUIPMENT

SELECTIVE
3-3-512

INSTRUCTIONS

FOR ORDERING REPAIR PARTS

When ordering
parts, specify complete eleven (11) character Pump Model, Size and Serial
Number (see name plate on pump). Serial Number is also stamped on cylinder end of frame.
All

orders

for Parts

should

be placed

with

the nearest

Reference
numbers
shown in the left hand column
shown
on
locate
the
Drawings
the
parts
and
REFERENCE
NUMBERS.
After
Locating
pump unit under

the
the

of parts

To determine
the Right Hand and
face the fluid end of the pump

required

Left

Hand

PARTS

may

be

(see column

side

and

Service

of the Parts Lists

Sectional
Views.

reference
number, the part number
correct Model Number column.

Specify exactly
the number
NOT ORDER BY SETS.

Sales

of

found

Qty.

the pump,

are used to help

DO NOT ORDER BY

for

Req.

stand

Office.

your

particular

Per Pump).

at the

steam

DO

end and

RETURNED

All claims must be made within

five days after
receipt of goods.
If order has
filled correctly,
we cannot allow the return of the goods without our consent and
only on a basis of a charge for service and rehandling PlUS transportation
charges.
Transportation
charges
factory for duplication

must be prepaid.
If
it
is
necessary
to return
or inspection,
do not fail to do the following:
letter

Write the nearest

Sales and Service
Office
what material you wish to return and why.

2.

After receiving
permission
to return the item or items, obtain
from the Sales and Service Office the correct forms filled out
by that office for the proper return of material.

3.

Place

4.

Tag each article

in
many are returned.

5.

Always
give the serial
number
of
parts were removed or the invoice
were originally
shipped.

All
parts
duplication

in the package

returned
for
or inspection.

credit

the

showing
box

should

3-3-512

or

be

your
package

stating

in

to

the

and address.
what

the machine
from
number
on which

handled

Paae

name

part

advising

1.

a tag

been
then

the

same

and

how

which the
the parts

manner

as

that

for

3-3-512

Page 2

Order

Ref.
No.

by Part Number

and Description.

Qty.
Req.
Per
Pump

Name of Part

Ref?rence

All
DAB
Models

Numbers

Ref.
No.

for your

Convenience

Only.

Qty.
Req.
Per
Pump

Name of Part

Part No.

2
3
4
5
6
7
8
9
10

ASM CYLINDER (Brz 2), Incl the following 2 items

and Ref. No. 2,9,10, 53&
60
. . . . . . . .
ASM CYLINDER (Iron 2), Incl the following 2 items
and Ref. No. 2, 9, 10, 53 & 60
ASM CYLINDER (St. St. 2), Incl. the following
items and Ref. No. 2, 9, 10, 53 & 60
ASM CYLINDER (Brz 1-1/2), Incl the foLlowing 2.
items & Ref. No. 2, 9, 10, 53 & 60
. . . . . .
ASM CYLINDER (Iron 1-1/2), Incl the folLowing 2
items & Ref. No. 2, 9, 10, 53 & 60
. . . . . .
PLUG - Sq Hd PIPE, Steam Exhaust Port
. . . . . .
PLUG - Sq Hd PIPE, Fluid Suction End . . . . . . .
COCK, Cylinder Drain.
. . . . . . . . . . . . . .
HEAD-CYLINDER,
Steam End . . . . . . . . . . . . .
SCREW-HEX CAP, Cylinder Head to Cylinder . . . . .
GASKET, Steam Cylinder Head to Cylinder
. . . . .
GASKET, Steam Chest & Cover to Cylinder
. . . . .
CHEST-STEAM
. . . . . . . . . . . . . . . . . . .
COVER-STEAM CHEST
. . . . . . . . . . . . . . . .
STUD, Steam Chest & Cover to Cylinder
. . . . . .
NUT-HEX, Steam Chest & Cover Stud
. . . . . . . .

11
12
13
14
15
16
17
18
19

NUT, Slide Valve . . . . . . . . .

VALVE-STEAM,
Slide . . . . . . . .
BOX-STUFFING,
Valve Rod
. . . . .
PACKING, Valve Rod Stuffing Box
.
GLAND, Stuffing Box....
. . .
ROD-CONTROL
. . . . . . . . . . .
FORK, ControlProd.....
. . .
PIN-CONTROL
LINK, Control Rod Fork
LINK . . . . . . . . . . . . . . .

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2
2
2
12"
2
2
2
2
2

AB30
AB7
AB60
60A355
AB23
AB25
AB28
AB65
AB26

20
21
22
23
24
25
26
27

STAND-ROCKER
. . . . . . . . . .
SCREW-HEX CAP, Stand to Cylinder
FITTING-LUB,
Rocker Stand
. . .
ASM LEVER, Upper Rocker Shaft
.
PIN-CONTROL LINE . . . . . . . .
ASM LEVER, Lower Rocker Shaft
.
ASM CROSSHEAD, IncL. Ref. No. 27
SET SCREW-SqHd......
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1
2
2
1
2
1
2
4

ABI 6
75A4
40E9
AB672
AA65
AB759
AB12X
76A2

1
1
1
1
i

-0

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AB33A

AB33B

AB33 c

AB33D

1
1
1

AB33E
64AA7
64A7
90CZI
AB2
75A12C
25C188
25C189
AB5
AB6
79A246C
50B7C

4
1
5
1
2
1
1
2
2

All
DAB
Models

Part No.
28
29
30
31
32

GASKET-RING,
Stuffing Box (Steam
BOX-STUFFING........
. .
PACKING
. . . . . . . . . . . .
BUSHING-GLAND,
Stuffing BOX
. .
GLAND, Stuffing Box....
. .

&
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Fluid)
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33
34
35
36
37

GASKET, Valve Plate

PLATE-VALVE
. . .
GASKET . . . . . .
CAP-WATER
. . . .
SCREW-HEX CAP
. .

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38
39
40
38
39
40

SPRING, Valve (Bronze), Cap Type

VALVE-FLUID
(Bronze), Cap Type .
SEAT-VALVE (Bronze), Cap Type
.
SPRING, Valve (Iron), Cap Type .
VALVE-FLUID
(Iron), Cap Type . .
SEAT-VALVE (Iron), Cap Type
. .

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41
42
43
44
41
42
43
44

BOLT-VALVE
(Bronze), Flat Type .
SPRING, Valve (Bronze), Flat Type
VALVE-FLUID
(Bronze), Flat Type
SEAT-VALVE (Bronze), Flat Type .
BOLT-VALVE
(Iron )....
. . .
SPRING, Valve (Iron), Flat Type
VALVE-FLUID
(Iron), Flat Type
.
SEAT-VALVE (Iron), Flat Type . .

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45
46
47
48
49
45
46
47
48
49
0
0
0

BOLT-VALVE
(Bronze)
. . . . . . . . .
SPRING, Valve (Bronze) . . . . . . . .
WASHER-PLAIN,
Valve (Bronze) . . . . .
DISC-VALVE
(Rubber - Bronze Fitted)
.
SEAT-VALVE (Bronze)
. . . . . . . . .
BOLT-VALVE
(Iron ).....
. . . . .
SPRING, Valve (Iron )....
. . . . .
WASHER-PLAIN,
Valve (Iron) . . . . . .
DISC-VALVE (Rubber - Iron Fitted)
. .
SEAT-VALVE
(Iron)
. . . . . . . . . .
ASM FLUID VALVE (Bronze) (Ball Guided)
ASM FLUID VALVE (Steel) (Ball Guided)
ASM FLUID VALVE (Stain less Steel) (Ball

Not shown on illustration.

to
. .
. .
. .
. .

Cylinder
. . . .
. . . .
. . . .
. . . .

4
4
4
4
4

25A6
AB14
60BG2
AB21
ABI 5

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. . .
. . .

1
1
1
1
4

25C192
AB36
25C193
AB35
75A89c

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8
8
8
8
8
8

78D67
ABI 29
AB128
78A156
1AB129
1AB128

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8
8
8
8
8
8
8
8

AB40
78D66
AB69
AB39
2AB4O
78A250
1AB69
1AB39

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Guided)

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8
8
8
8
8
8
8
8
8
8
8
8
8

AB40
78D66
95G2
90X9
AB39
2AB40
78A250
95LI
90X9
1AB39
ABI614,
3AB1614
6AB1674

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Order

Ref.
No.

by Part Number

and Description.
Qty.
Req.
Per
Pump

Name of Part

Reference

All
DAB
Models

Numbers

Ref.
No.

for your

Convenience

Only.

Qty.
Req.
Per
Pump

Name of Part

Part No.

50
51
52
53

HEAD-CYLINDER,
Fluid End . . . . . . . .
SCREW-HEX CAP, Cylinder Head to Cylinder
GASKET, Cylinder Head to Cylinder
. . .
PLUG, Sq Hd PIPE, Cylinder Drain . . . .

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5
1
6

AB37
75A12C
25C191
64AJ1

54
55
56
54
55
54
55
56

PISTON ROD (Bronze), Incl. Ref. No. 55 & 56

NUT-HEX, Fluid Piston
. . . . . . . . . . .
NUT-HEX JAM, Fluid Piston
. . . . . . . . .
PISTON ROD (Steel), Incl. Ref. No. 55
. . .
LOCKNUT
. . . . . . . . . . . . . . . . . .
PISTON ROD (St. St.), Incl. Ref. No. 55 & 56
NUT-HEX, Fluid Piston
. . . . . . . . . . .
NUT-HEX JAM, Fluid Piston
. . . . . . . . .

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2
2
2
2
2
2
2
2

AB24
50X13
50Y5
6AB24
50V44
3AB24
50U5
50AW34

57
58
57
58
57
58
57
58

BODY-PISTON
(Bronze - 2)
. . .
FOLLOWER-PISTON
(Bronze - 2)
.
BODY-PISTON
(Iron) - 2) . . . .
FOLLOWER-PISTON
(Iron - 2)
. .
BODY-PISTON
(Bronze - 1-1/2)
.
FOLLOWER-PISTON
(Bronze - 1-1/2)
BODY-PISTON
(Iron - 1-1/2)
. .
FOLLOWER-PISTON
(Iron - 1-1/2)

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2
2
2
2
2
2
2
2

1AC45
1AC46
AC45
AC46
3 AB45
3AB46
1AB45
1AB46

0
0
0
59
59
59
59
59

PISTON-FLUID
(Solid Iron - 1-1/2) . . .
RING-PISTON
(Iron - 1-1/2)
. . . . . .
PISTON-FLUID
(Solid Iron - 2) . . . . .
RING-PISTON
(Iron - 2)
. . . . . . . .
PACKING-RING
(Regular Cure - 2) . . . .
PACKING-RING
(Rock Hard PACKING-RING
(Regular Cure -1-1/2"):::::::
PACKING-RING
(Rock Hard - 1-1/2)
. . .
PACKING-RING
(Rock Hard - 1-1/2)
. . .

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2
12
2
12
6
6
6
6
6

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All
DAB
Models

Part No.
0
0
0
0
60
60
60

PISTON-FLUID
(Bronze-Cup Type - 2)
PISTON-FLUID
(Iron-Cup Type - 2)
PISTON-FLUID
(Steel-Cup Type - 2)
CUP
. . . . . . . . . . . . . . .
LINER (Bronze -2)....
. . .
LINER (Iron - 2).....
. . .
LINER (Stainless Steel - 2) . . .

60
60
61
62
63
64
65
66
67

LINER (Bronze - 1-1/2)

LINER (Iron - 1-l/2)...
NUT-HEX, Steam Piston
.
PISTON-STEAM
. . . . . .
RING-PISTON,
Steam....
PIN, Steam Piston Ring..
SUPPORT-CYLINDER
. . . .
SCREW-HEX CAP
. . . . .
WASHER-PLAIN
. . . . . .

0
0
0
0

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2
2
2
4
2
2
2

P500L200B
P500L200
P500L200S
60BB30
AB139
3AB139
6AB139

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2
2
2
2
4
2
1
2
2

1AB139
8AB139
50B5
1AB3
65A58
62Q4
AA20
75A4
95A5

OPTIONAL EQUIPMENT
WREN CH, Valve Seat..
. . . . . .
LUBRICATOR, Sight Feed . . . . . .
LUBRICATOR GROUP, Mechanical . . .
LUBRICATOR
. . . . . . . . . . . .

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1
1
1
1

200ABS933
40J8
DAB72650
40G83

2AB350
65A56
AB350
65A27
60D14
60YI 4
2009040
60YI
60Y45

Not shown on illustration.

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8C-8-86

GARDNER-DENVER@

COOPER

INDUSTRIES

1800 GARDNER

INDUSTRIAL MACHINERY DIVISION

EXPRESSWAY QUINCY, ILLINOIS 62305-4024

(217) 222-5400