QForm-Extrusion v.5.

www.qform3d.com

QUANTOR
FORM

QForm-Extrusion
5.1.5

QuantorForm Ltd. 2005-2014

QForm-Extrusion v.5.1

www.qform3d.com

QUANTOR
FORM

1.

................................................................................................................................................................ 3
1.1
...................................................................................................................................................................... 3
1.2
.......................................................................................................................................... 5
1.2.1
...................................................................................................................................... 5
1.2.2
...................................................................................................................... 8

............................................................................................................................................... 10
2.1 QSHAPE ............................................................................................................................................. 10
2.2
........................................................................................................................................ 12
2.2.1
1 2 STEP ........................................................................................... 12
2.2.2
3 ................................................................................................................................ 14
2.2.3
4Tool Set ........................................................................... 16
2.2.4
5die tooling set .......................................................................... 17
2.2.5
6................................................................................................................................. 18
2.2.6
7 ......................................................................................................................... 19
2.2.7
8 ............................................................................................................................. 21
2.3
............................................................................................................................................ 23

...................................................................................................................................................... 25
3.1 ............................................................................................................................................................ 25
3.2 ............................................................................................................................................................ 31
3.3 .................................................................................................................................................................... 32
3.4 .................................................................................................................................................................... 33
3.4.1
....................................................................................................................................................... 33
3.4.2
.................................................................................................................... 35
3.4.3
.................................................................................................................................... 37
3.4.4
DXF ............................................................................................................................... 40
3.4.5
....................................................................................................................................................... 42
3.4.6
....................................................................................................................................................... 44
3.4.7
....................................................................................................................................................... 46
3.4.8
....................................................................................................................................................... 46
3.5 ............................................................................................................................................................. 47
3.5.1
................................................................................................................................ 47
3.5.2
............................................................................................................................................... 48
3.5.3
................................................................................................................................ 54
3.6
.................................................................................................................................................... 60
3.6.1
................................................................................................................................................... 60
3.6.2
................................................................................................................................................... 61
3.6.3
....................................................................................................................................................... 62
3.6.4
Tracing ............................................................... 65
3.7
............................................................................................................................................ 67

QSHAPE ............................................................................................................................................ 70
4.1 ................................................................................................................. 70
4.2
............................................................................................................. 72
4.2.1
.................................................................................................................................... 72
4.2.2
................................................................................................................................ 76
4.3
............................................................................................................................................ 78
4.3.1
CAD ................................................................................................................... 78
4.3.2
................................................................................................................................ 80
4.3.3
.................................................................................................................... 82
4.4
QSHAPE ........................................................................................................................................ 87

QForm-Extrusion v.5.1

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QUANTOR
FORM

1.
1.1
QForm

-
QForm3D

CAD

(,,)

QForm-Extrusion v.5.1

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QUANTOR
FORM

QForm-Extrusion v.5.1

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QUANTOR
FORM

1.2

1.2.1

SHL
QSahpe

QForm-Extrusion v.5.1

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QUANTOR
FORM

QForm-Extrusion v.5.1

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QUANTOR
FORM

QForm-Extrusion v.5.1

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QUANTOR
FORM

QForm CAD

step QShape

1.2.2
2

QForm-Extrusion v.5.1

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QUANTOR
FORM

Choke

Bearing

2 QShape

Fillet

QForm-Extrusion v.5.1

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QUANTOR
FORM

2.1 QShape
STEP IGES QShape QShape

QShape SHL QForm
QShape
()

5.
6.
1.
2.
3.
4.

10

QForm-Extrusion v.5.1

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QUANTOR
FORM

2 3

6 7

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1. QShape Qform
2.
3.
4. QSHAPE
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19. /
20. /
21.
22. /
23.
24.

11

24

QForm-Extrusion v.5.1

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QUANTOR
FORM

2.2
2.2.1 1 2 STEP
QForm 5.0/Geometry
Extr_sample2012.STEP QForm QShape

a.

b.

: a ; b QShape.
Shell 0
Extrusion mode diagnostics
Narrow Faces,Tiny edges, Pointed Faces Composite Faces shell 0

12

QForm-Extrusion v.5.1

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QUANTOR
FORM

potential bearing surfaces

Narrow faces Correct Tiny Edges Pointed Faces

Shrink
Mark as CorrectMake it flat
QShape <Ctrl>+ Correct
QShape

narrow face

13

QForm-Extrusion v.5.1

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QUANTOR
FORM

2.2.2 3
Shell 0 Mesh generation
Solid 0 Extr_sample2012.STEP small faces,
small fillets thin walls,
Shell 0 Mesh
generation advanced 1.2-1.8

14

QForm-Extrusion v.5.1

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QUANTOR
FORM

Start
between rendered/wireframe display :

Shell0 Solid 0

15

Switch

QForm-Extrusion v.5.1

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QUANTOR
FORM

Z -Z

Rotation Positioning

Solid0
2.2.3 4Tool Set
Solid0 convert Tool Set Solid 0
Convert Extrusion Object
16

QForm-Extrusion v.5.1

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QUANTOR
FORM

Solid0 Tool Set

2.2.4 5die tooling set
Tool Set
Find profile contour on tool Tool Set Merged tools without
container
Faces Edges Profile P0
P0 bearing Bearing 0 Bearing 1 Bearing
2
container 0

17

QForm-Extrusion v.5.1

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QUANTOR
FORM

profile / Show/Hide

2.2.5 6
Merged tool without container Container
Properties 160 mm

18

QForm-Extrusion v.5.1

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QUANTOR
FORM

2.2.6 7
-Create simulation domain
layout

19

QForm-Extrusion v.5.1

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QUANTOR
FORM

Parametric simulation domain tool set

CAD
20

QForm-Extrusion v.5.1

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QUANTOR
FORM

2.2.7 8
Parametric simulation domain - Create surface mesh in flow
domain Flow domain with surface
mesh

Create volume mesh

SHLSave SHL Flow domain with volume mesh.

21

QForm-Extrusion v.5.1

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QUANTOR
FORM

*.qshape
QShape

22

QForm-Extrusion v.5.1

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QUANTOR
FORM

2.3
SHL

QShape CAD model

STEP

Fragments Shell

STEP
CAD
QShape

Shell 0

CAD
QShape

Shell.

Geometry Set

Solid

CAD

Solid
Z

Tool Set

Merged tool set

without container

Profiles
Faces Edges

Merged tool set

without container

Profile

Shell
diagnostics

correct Tiny Edges

Narrow
Faces

Solid

Positioning
Rotation

Convert Solid
Extrusion
Object

QShape

Select the profile

contour on the
tool.

Container
properties

23

QForm-Extrusion v.5.1

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QUANTOR
FORM

Make the
simulation domain
layout.
If no more bearing
alteration is
required, use the
command
-
Create the mesh in
simulation domain.

SHL

QSHAPE-
QShape

SHL

QSHAPE
QShape
QShape

Parametric
simulation domain

Parametric simulation
domain Merged tool
set

Flow domain with

surface mesh

Flow domain with

volume mesh

24

Profile

Bearing
edit

igs

QForm-Extrusion v.5.1

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QUANTOR
FORM

3.1
QForm New operation

Process Profile Extrusion

Geometry Browse
Extr_sample2012_mesh_tool.shl

25

QForm-Extrusion v.5.1

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QUANTOR
FORM

Problem Comprehensive simulation of

the profile end Simulation of the whole billet length billet length
0.8
Equipment 5 mm/s

3 Tool1 Tool2 Tool3

Tool1

26

QForm-Extrusion v.5.1

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QUANTOR
FORM

(Create Customized Equipment)

extrusion-0.5mm-s (
/)

27

QForm-Extrusion v.5.1

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QUANTOR
FORM

OK Tool1

(OZ )
5 mm/s
100 MN

0.9

Tool2 Tool3 ""

28

QForm-Extrusion v.5.1

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QUANTOR
FORM

Exit
Workpiece parameters \Extrusion\AA6061-extr
AA6061) (480 oC)

(alloy

Tool parameters tool

lubricant Lubricant
-
tool1 tool2 m1-1000 extr 1 1000 w/m2K Tool3
m1-3000 extr 11 3000 w/m2K tools
400 oC H13 HRC50

29

QForm-Extrusion v.5.1

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QUANTOR
FORM

OK Save
extr_sample2012_hollow_die.qfm

30

QForm-Extrusion v.5.1

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QUANTOR
FORM

3.2

T = T a + Td ,

T
Ta
Td
QForm Action
Simulation parameters

Control parameters for simulation of the action

Parameters of physical models Adhesion friction

31

QForm-Extrusion v.5.1

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QUANTOR
FORM

3.3
*.qfm tool

100

temperature, strain,
strain-rate, velocity components,

32

QForm-Extrusion v.5.1

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QUANTOR
FORM

3.4
3.4.1
QForm-Extrusion :\QForm\Sample
extr_sample2012_hollow_die.qfm
1.
2.
3.
4.
5.
6.

()

33

QForm-Extrusion v.5.1

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QUANTOR
FORM

1 2 3

4 5 6

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19. 2D QDraft
20. 3D QShape
21.
22.
23.
24.
25.
26. 1
27. 2
28.
29. 4
30.
31.
32.
1 3

34

QForm-Extrusion v.5.1

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QUANTOR
FORM

Set rotational center in the selected

point on the surface

<Ctrl>+

3.4.2
temperature, strain, strainrate, velocity
lines filled in

35

QForm-Extrusion v.5.1

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QUANTOR
FORM

view
()
()

36

QForm-Extrusion v.5.1

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QUANTOR
FORM

Contact areas

3.4.3

()

37

QForm-Extrusion v.5.1

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QUANTOR
FORM

()

38

()

QForm-Extrusion v.5.1

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QUANTOR
FORM

39

QForm-Extrusion v.5.1

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QUANTOR
FORM

3.4.4 DXF
2D DXF CAD

- DXF
Export of crosscut to DXF-file

40

QForm-Extrusion v.5.1

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QUANTOR
FORM

CAD QForm QDraft

41

QForm-Extrusion v.5.1

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QUANTOR
FORM

3.4.5

Graphs on the tools. Tool1 Tool2 Tool3

Tool1

42

QForm-Extrusion v.5.1

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QUANTOR
FORM

tool.

XYZ"Load X", " Load Y" or " Load Z"

LoadV
ZZ

43

QForm-Extrusion v.5.1

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QUANTOR
FORM

3.4.6
AVI AVI Save as AVI-file
defaulton actionon case
default

44

QForm-Extrusion v.5.1

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QUANTOR
FORM

BMP BMP save series of

BMP-files

45

QForm-Extrusion v.5.1

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QUANTOR
FORM

3.4.7

3.4.8
BMP

46

QForm-Extrusion v.5.1

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QUANTOR
FORM

3.5
3.5.1
Extr_sample2012.STEP

(baker, bolster)

IGS

47

QForm-Extrusion v.5.1

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QUANTOR
FORM

IGS XY XY
QShape Z

The die (left) and the bolster contours (right)

3.5.2
2.2
Extr_sample2012_mesh_tool.qshape

48

QShape

QForm-Extrusion v.5.1

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QUANTOR
FORM

Create Domain for Tool Simulation

OK
STEP

2mm

49

QForm-Extrusion v.5.1

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QUANTOR
FORM

Model Parametric Simulation Tool.

Operations IGS
bolster merged
hollow die_bolster.IGS

Model Bolster template D=0 L=0

Operations (Edit, Compatibility, Apply)

50

QForm-Extrusion v.5.1

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QUANTOR
FORM

Edit

Compatibility
Apply

Sub-bolster Extr_sample2012_sub-bolster.IGS

51

QForm-Extrusion v.5.1

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QUANTOR
FORM

Apply

Parametric tools layout

Operations Create surface mesh in tool
270mm OK

Create volume mesh

52

QForm-Extrusion v.5.1

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QUANTOR
FORM

qshape
STEP

SHL

53

QForm-Extrusion v.5.1

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QUANTOR
FORM

3.5.3
\Qfrom\Sample\
extr_sample2012_hollow_die.qfm 2 1

54

QForm-Extrusion v.5.1

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QUANTOR
FORM

2Simulate the tool.

55

QForm-Extrusion v.5.1

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QUANTOR
FORM

Variant 2

Tool parameters

56

QForm-Extrusion v.5.1

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QUANTOR
FORM

Tool 3

Bearings
57

QForm-Extrusion v.5.1

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QUANTOR
FORM

Deformed contour Angle on bearing

extr_sample2012_hollow_die.qfm

58

QForm-Extrusion v.5.1

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QUANTOR
FORM

Z Displacement Z

Y Displacement Y

X Displacement X

Effective Strain

Mean Stress

Effective Stress

59

QForm-Extrusion v.5.1

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QUANTOR
FORM

3.6

Show longitudinal welding seam;

Show transversal welding seam;
Show deformed die orifice.
Tracing
\\QForm\Utilites\for extrusion\
Show longitudinal welding seam \ Show transversal welding seam \ Show deformed profile:

3.6.1

QForm-Extrusion QForm-Extrusion
\
QForm\Utilites\for extrusion\Show longitudinal
60

QForm-Extrusion v.5.1

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QUANTOR
FORM

3.6.2

\ Utilites\for extrusion\Show transversal welding seam:

61

QForm-Extrusion v.5.1

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QUANTOR
FORM

XOY YOZ XOY Recalculate

Show transversal welding seam

Recalculate.

3.6.3

62

QForm-Extrusion v.5.1

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QUANTOR
FORM

63

QForm-Extrusion v.5.1

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QUANTOR
FORM

64

QForm-Extrusion v.5.1

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QUANTOR
FORM

+-

3.6.4 Tracing

QForm\Utilities\for extrusion\Tracing.

65

QForm-Extrusion v.5.1

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QUANTOR
FORM

66

QForm-Extrusion v.5.1

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QUANTOR
FORM

3.7
QForm-Extrusion 5.1.3.4260

\
Case\Export to file .qfm .sst

\\Case\Add
\Import from Case ()

67

QForm-Extrusion v.5.1

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QUANTOR
FORM

Properties:

Problem , Simulate with deformable die OK

Start simulation.
QForm

Simulate with deformable

die SHIFT Start simulation

68

QForm-Extrusion v.5.1

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QUANTOR
FORM

69

QForm-Extrusion v.5.1

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QUANTOR
FORM

4 QShape
4.1
QShape 2.2.4 () Tool Set
Select the profile contour on the tool, Tool Set Merged
tools without container

Select the profile contour on the tool

P0, P1, P3 ( P0 ):

Select the profile contour on the tool

Show wireframe model
P0 profiles

70

QForm-Extrusion v.5.1

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QUANTOR
FORM

Bearing 0

- Make the simulation domain layout Advanced

- Advanced
Advanced
0.6

71

QForm-Extrusion v.5.1

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QUANTOR
FORM

4.2
Parametric simulation domain.

0.6
1/2
4.2.1
CAD
.qshape
QShape Bearing Editor P0- Bearing 0
Edit

72

QForm-Extrusion v.5.1

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QUANTOR
FORM

Bearing Editor

Bearing Editor

73

QForm-Extrusion v.5.1

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QUANTOR
FORM

Bearing
Bearing

1.
Merged_hollow_die

With kind permission of Co.m.p.es S.p.A. (Italy)

74

QForm-Extrusion v.5.1

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QUANTOR
FORM

Bearing
General view ();
Zoom view
Display

1- Save and exit.

2- Import. qstrip iges
3- Export. qstrip iges
4- Undo
5- Redo

Bearing length in selected point

Change bearing length by increment. [+] or [-]
Choke or relief
Bearing relative length in selected point
Bearing evolute mm
Bearing length mm.
Zone

75

QForm-Extrusion v.5.1

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QUANTOR
FORM

4.2.2

1
1 CAD
QShape

Qshape 1 QSHAPE
2 Qshape
2 CAD

18

76

QForm-Extrusion v.5.1

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QUANTOR
FORM

2.

With kind permission of Outokompu Nordic Brass AB (Sweden)

77

QForm-Extrusion v.5.1

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QUANTOR
FORM

4.3

3
1. iges Parametric simulation domain
2. Domain
3.
4.3.1 CAD
merged_hollow_die.STEP QForm 5.0/Geometry

Parametric simulation domain 2.2.1-2.2.6

Profile P0Bearing 1
5.0 mm

P0 Bearing 1

78

QForm-Extrusion v.5.1

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QUANTOR
FORM

IGES Parametric simulation domain Operations Load

bearing template:

Bearing_1.IGES:

QForm 5.0/Geometry/Bearing_1.IGES
Bearing_1.IGES Parametric Simulation domain\
Bearing template\Template0 Apply

79

QForm-Extrusion v.5.1

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QUANTOR
FORM

2.2.7
4.3.2
Parametric simulation domain
Undo
Extr_sample2012_mesh_tool.qshape Undo 2
Bearing 0 Operation Edit

80

QForm-Extrusion v.5.1

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QUANTOR
FORM

4mm display 7mm

81

QForm-Extrusion v.5.1

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QUANTOR
FORM

qstrip

Parametric Simulation domain

QShape

4.3.3

QShape Extr_sample2012_mesh_tool.qshape undo

Simulation Domain
Load the simulation results

82

QForm-Extrusion v.5.1

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QUANTOR
FORM

*.qfm :\QForm\Sample
extr_sample2012_hollow_die.qfm Parametric Simulation
domain

Parametric simulation domain

83

QForm-Extrusion v.5.1

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QUANTOR
FORM

Profile/Bearing0 Bearing editor

Velocity Graph z

Z
Z 4.3.2
QForm5\Geometry\ Bearing_0.qstrip, Bearing_1.qstrip Bearing_2.qstrip

Bearing_0.qstrip, Bearing_1.qstripand Bearing_2.qstrip

84

QForm-Extrusion v.5.1

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QUANTOR
FORM

Bearing 0
Bearing 0

Bearing 1 Bearing 2

Bearing1

85

QForm-Extrusion v.5.1

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QUANTOR
FORM

Bearing2

Parametric Simulation
domain ( Extr_sample2012_load_bearings.shl

a.

b.

86

QForm-Extrusion v.5.1

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QUANTOR
FORM

4.4

qshape

.qshape *.qshape

SHL qshape

87