Professional Documents
Culture Documents
AT
Ericsson India Global Service Ltd
Submitted in partial fulfilment of the requirement for the award of the
Degree of Master of Business Administration
Submitted by
Name
Enrolment No
Reg No.
Specialization
:
:
KAMALAKANNAN B
:
09NFM5750
MBA (FM)
BHARATHIAR UNIVERSITY
Coimbatore - 641 046
2015
DECLARATION
CERTIFICATE
This is to certify that the project work titled
------------------------------------------------------------------------------------------------------- )
submitted to BHARATHIAR UNIVERSITY in partial fulfilment of the
requirements for the award of the degree of Master of Business
Administration is a record of the original work done by
------------------------------------------ under my supervision and guidance and that
this project work has not formed the basis for the award of any degree /
diploma /associateship / fellowship or similar title to any candidate of any
university.
Forwarded by:
Director/ Co -ordinator of the Study centre
School of Distance Education,
Bharathiar University,
Coimbatore - 46.
Submitted for university examination held on .......................
Internal Examiner
External
Examiner
ABSTRACT
Every organization needs inventory for smooth running of its activities.
It serves as a link between production and distribution processes. The
investment in inventories constitutes the most significant part of current
assets/working capital in most of the undertakings. Thus, it is very essential
to have proper control and management of inventories. The purpose of
inventory management is to ensure availability of materials in sufficient
quantity as and when required and also to minimize investment in
inventories. Raw materials, goods in process and finished goods all represent
various forms of inventory. Each type represents money tied up until the
inventory leaves the company as purchased products. Because of the large
size of the inventories maintained by firms, a considerable amount of funds
is required to be committed to them. It is therefore absolutely imperative to
manage inventories efficiently and effectively in order to avoid unnecessary
investments. A firm neglecting the management of inventories will be
jeopardizing its long run profitability and may fail ultimately. The reduction in
excessive inventories carries a favorable impact on the companys
profitability.
The study starts with an introduction to inventory management,
Companys profile, its Vision & Mission, Achievements and also the need for
study, review of literature and objectives are set out for the study. Research
methodology, Data analysis & Interpretation, Findings and Suggestions of the
study follow.
One of the main areas of the project is the analysis part, where the
data are analyzed & interpreted, to find out how the inventories were
managed. Some of the tools used in inventory are regarding to:
Economic Order Quantity
Safety Stock
ABC Analysis
FSN Analysis
Trend Analysis and
TITLES
PAGE NO.
LIST OF TABLES
LIST OF CHARTS
I
INTRODUCTION
PROFILE OF THE COMPANY
NEED FOR THE STUDY
1
7
39
II
REVIEW OF LITERATURE
39
III
55
IV
RESEARCH METHODOLOGY
55
57
VI
74
VII
CONCLUSION
77
VIII
78
BIBILIOGRAPHY
79
LIST OF TABLES
TABLE NO.
PAGE NO.
5.1.1
43
5.2.1
SAFETY STOCK
44
5.3.1
ABC ANALYSIS
47
5.4.1
FSN ANALYSIS
48
5.5.1
72
5.5.2
INVENTORIES PERCENTAGE
73
5.6.1
75
LIST OF CHARTS
CHART NO.
PAGE NO.
5.3.1
ABC ANALYSIS
47
5.4.1
FSN ANALYSIS
48
5.5.2
TREND OF INVENTORY
74
CHAPTER-I
1.1 INTRODUCTION
L.
M.
Ericsson)
is
including
traditional
telecommunications
as
well
as Internet
in
1876
by
Lars
Magnus
Ericsson, the
company
is
today
Part of the challenge is the huge volume of data that is scattered over
different systems. Unless correlated in the right way, this data is difficult to
understand.
The advent of big data has created new opportunities and with the right
capabilities in place it is possible to focus with a level of granularity on the
customer experience. This allows operators to create a customer centric view
and extract end-user satisfaction KPIs for each users service level. With
these insights the marketing department can create customer profiles from a
wide range of dimensions to determine the best ways to build loyalty.
Being able to identify dissatisfied customers and the root cause is important.
For example which customers consume a high level of data but recently
have been receiving a lower service level than average. Knowing this gives a
lot of guidance when focusing different retention activities.
Being able to identify service level fluctuations per user is also important. For
instance, users that are acquainted with a certain level of service are more
likely to react to sudden degradations, while a more constant service level
experience will be less noticeable.
Another case could be when cross-selling new products, the ability to profile
users experiencing a high service level is important as the chance of crossselling new products can be up to four times more successful.
1.2.3 (a) HISTORY OF Telecommunication
Telecommunication occurs when the exchange of information between two or
more entities (communication) includes the use of technology.
Communication technology uses channels to transmit information (as
electrical signals), either over a physical medium (such as signal cables), or
in the form of electromagnetic waves. The word is often used in its plural
form, telecommunications, because it involves many different technologies.
Early means of communicating over a distance included visual signals, such
as beacons, smoke signals, semaphore telegraphs, signal flags, and
optical heliographs. Other examples of pre-modern long-distance
communication included audio messages such as coded drumbeats, lungblown horns, and loud whistles. Modern technologies for long-distance
communication usually involve electrical and electromagnetic technologies,
such as telegraph, telephone, and tele printer, networks, radio, microwave
transmission, fiber optics, and communications satellites.
A revolution in wireless communication began in the first decade of the 20th
century with the pioneering developments in radio
communications by Guglielmo Marconi, who won the Nobel Prize in Physics in
1909. Other highly notable pioneering inventors and developers in the field
4G provides, in addition to the usual voice and other services of 3G, mobile
broadband Internet access, for example to laptops with wireless modems,
to smartphones, and to other mobile devices. Potential and current
applications include amended mobile web access, IP telephony, gaming
services, high-definition mobile TV, video conferencing, 3D television,
and cloud computing.
4.5G
4.5G is a grouping of disparate mobile telephony and data technologies
designed to provide better performance than 4G systems, as an interim step
towards deployment of full5G capability. The technology includes:
LTE Advanced
MIMO
5G
5G denotes the next major phase of mobile telecommunications standards
beyond the current 4G/IMT-Advanced standards.
NGMN Alliance or Next Generation Mobile Networks Alliance defines 5G
network requirements as:
Data rates of several tens of Mb/s should be supported for tens of thousands
of users.
1 Gbit/s to be offered, simultaneously to tens of workers on the same office
floor.
Several hundreds of thousands of simultaneous connections to be supported
for massive sensor deployments.
Spectral efficiency should be significantly enhanced compared to 4G.
Coverage should be improved.
Signaling efficiency enhanced.
Latency should be significantly reduced compared to LTE.
Next Generation Mobile Networks Alliance feel that 5G should be rolled out
by 2020 to meet business and consumer demands. In addition to simply
providing faster speeds, they predict that 5G networks will also need to meet
the needs of new use-cases such as the Internet of Things as well as
broadcast-like services and lifeline communications in times of disaster.
1.2.3 (b) HISTORY OF Ericsson
1876 Lars Magnus Ericsson opens telegraph repair
workshop
1881 First major contracts won in Norway, Russia and
Sweden
Governance Structure
organize
their
individual
lives
and
carry
out
vital
tasks.
Transformation in the way we work, the way we share information, and the
way we do business. Transformation in the way we consume and the way we
create.
1.2.6 CORE COMPETENCIES
Respect. Professionalism. Perseverance. These are the core values that
define Ericsson culture and guide us in our daily work and in the way we do
and
1.2.7 PRODUCTION
MANUFACTURING FACILITIES IN INDIA
Ericsson has received three prestigious brand awards this month. On April
12, Ericsson received an EFFIE/THE BEST BRAND award in the Corporations &
Organizations category for its brand adaptation project in Russia. Just a few
days later, on April 17, The Networked Society, Ericssons global brand film
created in 2011, received two gold medals at the New York Festivals Worlds
Best Television & Films awards.
mobile broadband
LTE
Networked Society
sustainability
connectivity
operator
services
applications
consumers
TV
4G
ICT industry
network operators
broadband
OSS/BSS
BSS
1.2.9 ERICSSON INDIA GLOBAL Pvt LIMITED Noida, Kolkata,
Chennai, Bangalore
fifth largest software company and among the top-10 global IT services
organization. Spearheading the organizations services strategy is Ericssons
Global Delivery Model with has four centers around the world India, China,
Mexico and Romania.
Ericsson India Global Services (EGI) is the largest and the fastest
growing Global Services Center (GSC) that delivers a wide array of multivendor and multi-technology ICT services to leading telecommunication
operators across the world. From managed services to application
development & management, consulting, systems integration, product
engineering, Customer Support, R&D and outsourcing EGI offers the full
gamut of services for telecommunication operators.The width and the depth
of EGIs service portfolio offers its talented team of over 19000 people (as on
March 31st, 2015) unique opportunities to work on frontier technologies
creating solutions that shape the future of the telecommunication industry.
2015-11-04
+/-(%)
HIGH
LOW
1.61
79.50
77.95
2.18
84.70
83.15
1.69
9.92
9.81
Egi organization
Scope of
Operations
Global
services
India (GSI) is
a corner
stone in
BUGS Global
delivery
strategy. GSI
is the
All support functions for GSI are residing below GSI Head.
GNOC Head & MS Delivery Head are the two defined units below Head of GSI.
The purpose of GSI Ope rational Description is to define how GSI would
function in order to leverage the benefits of global scale and Ericsson ways of
working. In addition, this document identifies the specific ways of working
that are unique to the GSI.
Below is the GSI organization and reporting structure.
RPCM function
Proactive Support in all domains
SWDP for RAN & Core
Building up the Secure Support function (Solution Support)
In addition to this we have strong competence in carrying out activities like
Multi vendor HLR Migration, CUDB migration, IN migration, RAN Integration,
OSS integration and also MDE development.
Refer to operational description of CS for details.
http://anon.ericsson.se/eridoc/component/eriurl?docno=EGI13:007989Uen&objectId=09004cff866df5f1&action=approved&format=pdf
CSI - ADM & PMO
CSI, ADM unit is a function of GSI organization responsible for building
competence & capability in Consulting, System Integration and IT Application
Development & Maintenance domains. It works with regions right from
presales to delivery phase by providing services to create solutions best fit
for end customer requirements and execution of delivery projects.
The purpose of CSI-ADM unit is to enable Ericssons ICT journey and strategy
towards providing services through an industrialized, scalable, best in class
global delivery set up. It strengthens BUGS service delivery offerings towards
end customer and overall revenue at large.
Refer to operational description of CSI for details.
http://anon.ericsson.se/eridoc/erl/objectId/09004cff86594f06?docno=EGI13:006224Uen&action=approved&format=msw12
Network Engineering
Network engineering is an SDU within GSI aligned with the Ericsson Service
Delivery Model. It provides MS and PRS (NRO & NDO) engineering deliveries
across the regions through its talent pool located across various GSI centres
in India. The unit provides both remote and onsite support for the
following Services across all competence domains within the ICT arena
Refer to Operational Description of NE for details.
http://erilinkkl.ericsson.se/eridoc/erl/objectId/09004d038040e40d?
docno=EGI-13:017965Uen&action=approved&format=msw8
Drive the Business with Region like managing the demand, escalations,
T&T & governance
Accountable for all transition and transformation activities, from the
Regions / GSC, to meet the defined cost criteria and savings according to the
approved business case.
Support the implementation of processes, methods, tools and BUGS
blueprints to achieve gains of efficiency in the service delivery chain.
Refer to operational description of TP& I for details.
http://anon.ericsson.se/eridoc/erl/objectId/09004cff8502ce90?docno=EGI11:003430Uen&action=approved&format
Communications
Communication unit within EGI and GSI, as a whole, is strongly dedicated to
build and protect Ericssons perception and brand through integrated
communications with internal and external stakeholders as well as focus on
strong brand management.
The unit provides operational excellence in communications by:
1. Closing perception gaps by communicating clear messages that
overall support the business and the brand in an efficient way
2. Using communications to ensure that all stakeholders get a better &
holistic understanding of the Ericsson strategic direction, objectives and
performance
3. Ensuring that communications to all stakeholders is on a fair and
equal basis according to regulatory requirements
Additionally, Communications in overall supports Ericssons Business through
engaged employees and communicative leaders. The unit effectively
communicates and supports leaders to create condition for:
1. Communicative leadership
2. Employee engagement
3. Willingness to change by putting content into context
4. Making the complex simple
5. Putting business priorities in focus
Ways of Working
GSI is an service organization and by virtue of its business it follows Service
Delivery process as part of Ericsson Business Process (EBP).
The ESDM updates are received from SD&O as per defined planned and the
same are communicated for implementation as applicable for all respective
units.
GSI also use Operations Maturity Model (OMM) for continuously improving
the implementation of Ericsson defined processes.
GSI carries a special charter to reduce cost-levels beyond the Ericsson
standard levels by applying large scale, offshore practices & methods, new IT
infrastructure and tools complementing Ericsson's portfolio.
Standard Service Delivery
The WP Operational Governance is described in WP governance & Steering
Principles.
HR Operating Models
HR ways of working is defined in the HR Operating Model.
Communications
Participate, share knowledge and re-use best practice in the GSC
Communication Community where Communicators from all GSCs as well as
BUGS Head of Internal and External Communications and Head of SD&O
Communication participates.
GSI Delivery Models
GSI has different types of delivery models: GNOC, SSD, MS SERVICE
DELIVERY DIRECTOR for MS, OS, Sr. CPM, IT-MS, CS and RWPBS.
The table below outlines the specific WoW for GSI delivery model.
Delivery
Model
GSC
Proposition
/
Capabilitie
s
Scope
Agreements
Order
Services
/
Resourc
es
Deliver
y
Cost
Recoveri
ng
Delivery
Follow up
GNOC
Capabilitie
s defined
by MS
strategies
MS
Global
Assignm
ent
MS
process
es
MS cost
model
via EAB
MS
Operations
Support
Follow up
Reports
SSD
Capabilitie
s defined
in tactical
Allocation
Defined WP
activity scope
WP
Request
& OSDP
WP
Deliver
y
Process
es
SSD
Standard
Cost
Model
Operations
Support
Follow up
Reports
Resource
& Work
Package
Based
Service
Domain
Project
capabilities Scope/WLA/Prop
defined in
osals
tactical
Allocation
OSDP
Service
Deliver
y
Executi
on
Process
es
ICRRB &
Purchase
Order
Operations
Support
Follow up
Reports
Customer
Support
Capabilitie
s defined
CSR
CS
Deliver
CS cost
Operations
Support
Tier 1 Central
WoW/WLA and
by SD&O
Tier 2 WLA
Delivery
manageme
nt together
with PRS
Portfolio
MS-IT
Capabilitie
s defined
by MS
strategies
and
demarked
by GSI in
GSI OD
y
Process
es
model
Follow up
Reports
MS
Global
Assignm
ent
MS
process
es
ICRRB /
Purchase
Order
MS
Operations
Support
Follow up
Reports
Global
Capabilitie
PMO India s for
holding
principal
and Sr.
CPM s
Global
Assignm
ent
CPM
process
es
ICRRB /
Purchase
Order /
GPMO
Reports
Network
Engineeri
ng
Capabilitie
s Defined
in GSI OD
Time &
Materia
l, WP,
MS
ICRRB /
Purchase
Order /
Fixed
cost
model as
GSCI
manage
d
Deliverie
s
Network
Engineerin
g tools
based
report and
Operations
Support
Follow up
Reports
MS
SERVICE
DELIVERY
Head for
MS
Capabilitie
s Defined
in GSI OD
MS Delivery
Scope
MS
Deliver
y
Process
es
MS Cost
Model
MS
Operations
Support
Follow up
Reports
Global
Assignm
ent
Internal Communication
There are several formal and informal communication fora within GSI.
Examples of these include:
EGI Intranet
Videos
Campaign collateral
Organizational Interfaces
GSI interacts with the Function/Support function heads through various
forums. GSI also has interface with various regions through Regional
Governance meetings with all Regional Operations Head. GSI interacts with:
a) Group Functions
b) Units with Group Responsibility
c) Business Units
d) Regions
e) Our Employees
f) Our Partners
g) Our Suppliers
h) Governments and Regulators
Legal Entities
Global Services India is not a legal entity and have no legal capacity. As a
consequence cannot enter into contracts or employ personnel, as this is
always done through appropriate legal entity.
References
EGI OD:
http://anon.ericsson.se/eridoc/erl/objectId/09004cff8410da69?docno=EGI10:000125Uen&action=approved&format=pdf
Ericsson R&R: 00024-3212 Uen
BUGS R&R: EAB-14:028977Uen
Annexures
Alignments and Deviations as per GSC Blueprint
Annexure A - Global Service Center
GSC Head
Comment
GSC implementation
Comment
GNOC Head
MS Service
MS delivery Head is Head of PQM / MS
Delivery
Delivery Head below Head of GSI.
Director/Manager
MS Engineering
Agreement
Management &
Sales Support
(MS Contracts)
Industrialized model
implemented for a large
scale Organization GSI
and hence GSC functions
within GSI / GSC India.
Process
Automation &
Tools
Customer
Network Change
Management
GSC implementation
SSD Head
SSD Area
Manager
IWP Technical
Architecture
Comment
GSC implementation
CS Head
CS Tier 1 Head
CS Tier 2 Head
Comment
GSC implementation
Comment
OS Head
Please refer to
Operations support
function below
Operations.
PQM
Agreement
Each SDU / BU in GSI are enabled to
Management and handle this function as applicable. The
Sales Support
specifics are as below:
CSI- This function is under Demand
management or Engagement
Management.
NE- This function is under Business
Management/Regional Delivery
Operations This function is under
Demand Management and Agreement
Management.
GSC implementation
GSC
Project
Office
Comments
Business Control
GSC BP
function
GSC implementation
Business Head of Finance and support EGI holds this position for GSC
Control
functions in GSI. Head of Finance and Support reports to
Head
head of GSI.
Order
Office
Comment
Human Resources
GSC BP function
GSC implementation
HR Business
Partner
Comment
GSC implementation
Service Delivery
Strategy & OD
Comment
Communication
GSC BP function
GSC implementation
Internal
Communication
Comment
External
There is no external communications approval for
Communications GSC s or EGI or GSI. External communication is
under Region RINA and they are in term serving for
GSI.
Global Delivery Partnership
GSC BP function
GSC implementation
Global Delivery
Partnership
Comment
GSC implementation
Comments
Security Management
GSC BP function
GSC implementation
Security
Management
Comment
GSC implementation
SOG Driver
Comment
GSC implementation
Comment
Individual
Assessment
Driver
IT
GSC BP function
GSC implementation
IT
Comment
Facility Management
GSC BP function
GSC implementation
Facility
Management
Comment
Change Information
S
No.
Date
Change Description
Documen Prepared /
t
Modified By
Version
17-Dec-2013
First
version
Nupur
Chaudhuri
13-Jan-2014
Second
version
Nupur
Chaudhuri
10-Jun-2014
Third
version
Malay Goel
REVIEW OF LITERATURE
Raw Materials.
Tools inventory.
Miscellaneous inventory.
Goods in transit.
Scrap Material.
To stabilize production.
Production cost.
Capital cost.
Ordering cost.
Carrying cost.
Shortage cost.
Economy in purchasing.
Forecasts
help
determine
when
to
order
materials.
Controlling
It is the number of items required per unit of time. The demand may be
either deterministic or probabilistic in nature.
Order cycle:
The time period between two successive orders is called order cycle.
Lead time:
The length of time between placing an order and receipts of items is
called lead time.
Safety stock:
It is also called buffer stock or minimum stock. It is the stock or
inventory needed to account for delays in materials supply and to account
for sudden increase in demand due to rush orders.
Inventory turnover:
If the company maintains inventories equal to 3 months consumption.
It
Costs
Annual Inventory
Carrying Cost
Annual Ordering Cost
Q* Economic Order Quantity
Order Quantity
2.12 SAFETY STOCK
MEANING
The
economic
order
quantity
formula
is
developed
based
on
assumption that the demand is known and certain and that the lead time is
constant and does not vary. In actual practical situations, there is an
uncertainty with respect to the both demand as well as lead time. The total
forecasted demand may be more or less than actual demand and the lead
time may vary from estimated time. In order to minimize the effect of
uncertainty due to demand and the lead time, a firm maintains safety stock,
reserve stocks or buffer stocks.
The safety stock is defined as the additional stock of material to be
maintained in order to meet the unanticipated increase in demand arising
out of uncontrollable factors.
In simple it is tells about which is used to protect against uncertainties.
Because it is difficult to predict the exact amount of safety stock to be
maintained, by using statistical methods and simulation, it is possible to
determine the level of safety stock to be maintained.
SAFETY STOCK
The service level of inventory thus depends upon the level safety
stocks. Large the safety stocks, there is a lesser risk of stock out and, hence,
higher service level. Sometimes higher service levels are not desirable as
they result in increase in costs, thus, fixing up a safety stock level is critical.
Using past date regarding the demand and lead time data, reliability of
Statistics reveal that just a few items account for bulk of the annual
consumption of the materials. These few items are called A class items which
hold the key to business. The other items known as B & C which are
numerous in number but their contribution is less significant. ABC analysis
thus tends to segregate the items into three categories A,B & C on the basis
of their values. The categorization is made to pay right attention and control
demanded by items.
stock levels
2. Low safety stock Medium
Large
3. Ordered
Less frequently
Bulk ordering
Individual
Collective posting
frequently
4. Individual
Quarterly control
control
reports
Moderate efforts
Minimum efforts
6. Continuous
effort to reduce
lead time
ADVANTAGES
This approach helps the manager to exercise selective control & focus
his attention only on a few items.
It results in reducer clerical costs, saves time and effort and results in
better planning and control and increased inventory turnover.
ABC analysis, thus, tries to focus and direct the effort based on the
merit of the items and, thus, becomes an effective management
control tool.
All the items in the inventory are not required at the same frequency.
Some are required regularly, some occasionally and some very rarely. FSN
analysis classifies items into fast moving, slow moving, nonmoving items.
In this project he made an analysis for Export Oriented Units (EOU) and
fixing norms for Coffee Maker, Coffee Grinder, Grind Mill & Micro Oven. After
finishing analysis he compares between the Suggested norms and Existing
norms. He also made an analysis of Washing Machine and their norms for
different classification of Washers at WOIL. Finally he used correlation with
Statistical Tools. He also classified EOUs & Washers products with ABC
Classification.
2.18 INVENTORY AS MANAGING INVENTORY BY WOLFE BAGBY
In this review Mr. WOLFE BAGBY explains inventory as Managing
inventory to Meet Profit Goals, Shortening the cash cycle, avoiding inventory
shortage, Avoid excessive carrying costs for unused inventory, Improving
profitability by decreasing cash conversion, JIT.
Getting smart about inventory
When a manufacturing firm works to gain greater control over
management of its inventory, it helps to know what this means for a
company. For starters, maximizing a manufacturers cash flow and
profitability includes keeping a watchful, discerning eye on changes in
supply and demand, which means simultaneously scrutinizing external
factors that might affect supply and demand.
Shortening the cash conversion cycle
Much of this can be accomplished when manufacturers update
their scheduling systems. The Web-based nature of an inventory
management system allows Electronic data interchange of projected
demand and vendor requirements are transmitted throughout the
distribution network. This, in turn, keeps the networks, production and
deliveries in near real-time synchronization with the latest network
inventory, forecast and actual demand information. Another way to
vital
measurement
for
determining
how
effectively
CHAPTER-III
OBJECTIVES OF THE STUDY
PRIMARY OBJECTIVE
To analyse the efficiency of Inventory Management of Whirlpool of India Ltd.
SECONDARY OBJECTIVE
To identify optimum level of inventory which minimizes the cost.
To identify the safety stock level for various components.
To classify the various components based on its value and movements.
To identify inventory requirement of the company for the next year.
CHAPTER-IV
RESEARCH METHODOLOGY
4.1 RESEARCH
Research is a process in which the researcher wish to find out the end result
for a given problem and thus the solution helps in future course of action.
The research has been defined as A careful investigation or enquiry
especially through search for new facts in branch of knowledge
4.2 RESEARCH DESIGN
The research design used in this project is Analytical in nature the procedure
using, which researcher has to use facts or information already available, and
analyze these to make a critical evaluation of the performance.
4.3 DATA COLLECTION
Primary Sources
Data are collected through personal interviews and discussion with FinanceExecutive.
Data are collected through personal interviews and discussion with Material
Planning- Deputy Manager.
Secondary Sources
The data are collected from the annual reports maintained by the company
for the past six years viz., 2002-2007
Data are collected from the companys website.
Books and journals pertaining to the topic.
4.4 TOOLS USED IN THE ANALYSIS
Economic Order Quantity.
Safety Stock.
ABC Analysis.
FSN Analysis.
Linear Regression method.
Inventory turnover ratios.
PERIOD OF STUDY
The period of the study at Whirlpool of India Limited, Puducherry is for one
month.
CHAPTER-V
DATA ANALYSIS AND INTERPRETATION
5.1 ECONOMIC ORDER QUANTITY (EOQ)
MEANING
No. of
Sl.
No.
No.
Carryin
Components
Demand
Re-
Order
Cost/u
Cost/
nit/yea
6000
6201
12,200
&MSC HW
EOQ
year
17
30,000 5.43
17,251.
48,000
6,200
Ordere per
66,272.
order
units
of
09
4,000
2.78
3,687.8
1,700
36
12,000 39.05
3,011.0
96,000
1,700
36
8,000
31.88
WCDMA/HSPA
Radio
5.
Access
Network
2,40,00
0
4,760.9
1,700
36
20,000 50.41
7,141.4
30,000
CDMA
1,700
2,500
4.20
Radio
Access Network
.
8,449.8
Carrier Wi-Fi
42,000
1,700
3,500
4.97
21,600
4,700
10,075. 1,800
2.14
71
8.
Microwave
Fronthaul Units
7,714.9
9,600
6,200
800
1.24
Aggregation Units
10.
Indoor
Units
MINI-LINK Outdoor
Units
3,60,00
0
47,244.
6,200
05
30,000 7.62
SE Family
11.
MINI-LINK
33,406.
6,200
59
15,000 5.39
Indoor 42,000
6,200
16,136. 3,500
2.60
12.
Units
MINI-LINK Outdoor
Units
Microwave
Fronthaul Units
Aggregation Units
91
SGSN-MME
13.
Evolved
6,200
3,500
2.60
7,500
11.43
Packet
Gateway
Wi-Fi
Mobility
Gateway
16,136.
42,000
91
SPO 1410/1460
14.
6,200
18
6,200
18
5,378.9 3,500
7
15.
Marconi
Family
OMS
7.81
Service
Aware
Support Node
16.
Service-Aware
Policy Controller
3,00,00
0
46,619.
65,200
18
02
25,000 6.44
HDS 8000
17.
BSP 8000
25,935.
66,600
Cloud
10,100
69
5,550
2.57
Execution
Environment
18.
RX8200 Family
RX8300 Family
RX9500 Family
8,485.2
7,200
10,000
600
0.85
15,400
5,264.9 150
0.34
Point of Load
19.
DC/DC
and IBC
Converters
Power
Interface
Modules
Board
Power
Management
20.
Power
Modules
Discontinued
Products
5,264.9
1,800
15,400
150
0.34
In the above table the EOQ & the no. of orders purchased per year for
various components are calculated. The calculated EOQ is compared with the
no. of units of each component purchased in the organization. It is found
that, there is a variation in the EOQ & no. of unit purchased. It is understood
that the company is not following EOQ for purchasing the materials &
therefore the inventory management is not satisfactory.
Safety stocks are the minimum additional inventory which serve as a safety
margin to meet an unanticipated increase in usage resulting from an
unusually high demand and an uncontrollable late receipt of incoming
inventory.
Normal
Sl.
No.
Components
Dema Safety
Time
nd
Time
Stock
3,60,0 37,44
1.
0.27
0.166
00
48,00
2.
0.27
0.166
4,992
1,44,0 14,97
3.
0.27
0.166
00
0.27
0.166
9,984
0.166
2,40,0 24,96
5.
00
0.27
0.166
3,120
0.27
0.166
4,368
Carrier Wi-Fi
8.
0.166
0.27
0.166
9,600 998.4
0.27
0.166
3,60,0 37,44
Aggregation Units
00
10.
SE Family
11.
0.166
00
SGSN-MME
0.27
0.166
0.27
0.166
42,00 4,368
0
13.
4,368
SPO 1410/1460
14.
0.166
9,360
0.166
4,368
0.166
00
HDS 8000
17.
BSP 8000
66,60 6,926.
RX8200 Family
RX8300 Family
0.27
0.166
0.27
0.166
7,200 748.8
RX9500 Family
0.166
1,800 187.2
0.166
1,800 187.2
RBS 6402
RBS 6501
PAU 6000 Family
Microwave Fronthaul Units
Percentage
45
35
20
20
100
Total
20
5
0
A
MEANING
All the items in the inventory are not required at the same frequency.
Some are required regularly, some occasionally and some very rarely.
FSN classifies items into Fast moving, Slow moving and Non-moving.
5.5 TREND ANALYSIS
MEANING
Regression means dependence and involves estimating the values of a
dependent variable Y, from an independent variable X.
Y = a + bx
Where a= y b x;
b = xy n x y
x2- nx 2
Inventories
(Rs.)
Y
2003
9,17,88,514
2004
X
X=x-2005
X2
XY
(Rs)
-2
8,66,68,300
-1
18,35,77,028
-8,66,68,300
2005
2006
20,37,85,550
17,58,61,213
0
1
0
1
0
17,58,61,213
2007
17,22,82,014
34,45,64,028
TOTAL()
73,03,85,591
10
25,01,79,913
x = x/n = 0/5 = 0
y
b = xy n x y
73,03,85,591 =2,50,17,991.3
25,01,79,913- 5 * 0 *
10-5*0
x2- nx 2
a = y b x = 14,60,77,118.2 2,50,17,991.3 * 0 =
14,60,77,118.2
y = a + bx
= 14,60,77,118.2 + 2,50,17,991.3 x
The forecast of inventory for the year 2008 is computed by substituting x =
2008 in the above equation.
=14,60,77,118.2 + 2,50,17,991.3 x
Inventories
Percentage
2003
9,17,88,514
9.65
2004
8,66,68,300
9.15
2005
20,37,85,550
21.40
2006
17,58,61,213
18.50
2007
17,22,82,014
18.10
2008
22,11,31,100
23.20
TOTAL
95,15,16,691
100
70
60
50
40
30
20
10
0
2003
2004
2005
2006
2007
2008
Net sales
Avg. Inventory
2003
2004
2005
12,30,05,134
16,06,43,669
11,73,30,581
Avg.
Inventory
(Rs.)
8,42,09,371
8,92,28,407
14,52,26,925
2006
2007
55,53,74,571
79,11,78,220
18,98,23,381
17,40,71,613
Year
Ratio
Velocity
(in Days)
1.46: 1
1.80: 1
0.80: 1
250
203
456
2.92: 1
4.5: 1
125
81
CHAPTER-VI
6.1 FINDINGS OF THE STUDY
It is found that, there is a variation in the EOQ & no. of unit purchased.
It is understood that the company is not following EOQ for purchasing
the materials. So, the inventory management is not satisfactory.
From calculation of safety stock, we can able to determine how much
the company can hold the inventory in reserve stock per annum.
From the classification A classes are those whose unit value is more
than Rs.100 and constitutes 45% of total components. B classes are
those whose unit value is between Rs.25-100 constitutes 35% of total
components and C classes are those whose unit value is less than
Rs.25 constitutes 30% of total components. It is good that the
company maintains its inventories based on its value using controlling
techniques.
From the classification F items are those which moves fastly and
constitutes 43% of total components. S items are those which moves
slowly constitutes 57% of total components and N items are those
which doesnt move (Non-moving items). According to data given,
there is no Non-moving items. It is not good as the company maintains
low percentage in fast moving items in compared to Slow moving
inventories based on movements using controlling techniques.
From the calculation it shows, that the percentage of inventoried
increases from 9.65 to 18.10 in the year 2003-2007. the inventory for
the year 2008 is expected to be 23.20 which is again in the increasing
trend. This indicates increasing efficiency of the management.
The ratio is showing increasing trend from1.46 to 4.5 in the year 2003
to 2007, except in the year 2005 which shows only 0.80 times.
Whereas in the velocity of inventories shows less in 2007 as compared
to 2003 which is 81 days in 2007 and 250 days in 2003 except in the
year 2005 which is 456 days. This shows that the inventories are easily
converted into sales within the shortest period i.e. the company was
able to sell Rs. 4.5 by investing rupee one in the stock in 2007.
more
inventories
for
future
period
i.e.
2008.
The
CHAPTER-VII
CONCLUSION
A better inventory management will surely be helpful in solving the
problems the company is facing with respect to inventory and will pave way
for reducing the huge investment or blocking of money in inventory. From
the analysis we can conclude that the Company can follow the Economic
Order Quantity (EOQ) for optimum purchase and it can maintain safety stock
for its components in order to avoid stock-out conditions & help in
continuous production flow. This would reduce the cost and enhance the
profit. Also there should be tight control exercised on stock levels based on
ABC analysis & maintain high percentage in fast moving items in inventories
as per on FSN analysis for efficient running of the inventory. Since the
inventory Turnover ratio shows the increasing trend, there will be more
demand for the products in the future periods. If they could properly
implement and follow the norms and techniques of inventory management,
they can enhance the profit with minimum cost.
CHAPTER-VIII
8.1 LIMITATIONS OF THE STUDY
The study takes into account only the quantitative data and the
qualitative aspects were not taken into account.
The assumption made in the EOQ and Safety stock formulas restrict the
use of the formula. In practice, unit cost, lead time, requirements of
inventory items are not accurately predictable. Rate of consumption
varies in many cases. As such application of the formula often becomes a
difficult and complicated matter.
ABC analysis is not one time exercise and items are to be reviewed and
recategorised periodically.
To give plan to the company what to order, when to order and how
much to order.
BIBLIOGRAPHY
WWW.ERICSSON.COM
REFERENCE:
Kamalakannan@ericsson.com
J Kington Mayson Jebadoss j.kington.mayson.jebadoss@ericsson.com