Professional Documents
Culture Documents
Improving Operation,
Availability and Reliability
With Alstom...
Youre in control
Power
Power
Alstom is a leader in the design, manufacturing and servicing of utility and industrial power generation
systems. While our heritage dates to the late 1800s, our capabilities continue to expand and point us
to the future. Alstom is ISO 9001:2008 registered.
for both Alstom and its customers. Our commitment to safety hinges on strong
leadership, timely communication and the involvement of all employees.
Our target is zero safety incidents.
E xperience | With an installed base of over 400 GW of power generation capacity and a track record
spanning over 100 years, we believe you cannot find a partner whose experience in the power industry matches
ours. We are dedicated to meeting your needs and exceeding your expectations. Our track record proves it.
Innovation | Each and every day, Alstom applies leading edge technology to develop new products and
services to meet your maintenance and operational challenges regardless of your boiler type or fuel.
Your performance is our measure of success.
L ogistics | The right products and services when and where you need them.
C ustomer Service | Alstoms field service engineers, customer service representatives and construction
managers have one goal exceeding your service expectations. Our strategically located service and distribution
centers enable us to provide fast response and reliable solutions to meet your needs.
Contents
Introduction....................................................................................................................... 4
Alstom System Upgrades
Maxi-feeD Underthrow Fuel Distributor............................................................................... 5
Maxi-feeD Overthrow Fuel Distributor................................................................................. 6
Biomass Pneumatic Distributor................................................................................................... 7
Shaft Mounted Planetary Grate Drive......................................................................................... 8
Contact Information........................................................................................................ 39
Introduction
Grate-fired boilers, also known as stoker-fired boilers, have the capability of
generating power from a variety of fuels including coal, wood waste, bagasse,
and your everyday trash and refuse.
Stokers are an integral part of todays coal and biomass fired steam generation for
utilities, independent power producers, and industrial manufacturing plants.
As an OEM for stoker-fired boilers, Alstom is well positioned to support your
need to improve the performance, reliability, and availability of your Detroit Stoker
components.
All parts are factory new and warranteed. Our in-kind replacement parts have
accurate form, fit, and function. Parts are available individually, as part of a kit,
or included in an Inventory Management Program (IMP).
Alstoms line of Detroit Stoker-type components is another example of our
commitment to provide products and services that extend equipment life cycle,
improve availability, and decrease your total cost of ownership.
Products
B earing shields
B earings
Shafts
D rive shafts
Idler shafts
Grate bars
H ybrid grate bar for refuse firing
QUICKSWAP grate bars
Grate chains
Front drive sprockets
Rear idler sprockets
Sprocket materials
Top support rails - stellite wear strips
Available in 18 and 27
widths
P atented Maintenance
Frame Seal
M odular components
E xternally adjustable
stoker-fired boilers as a
replacement for the original
overthrow and underthrow
style units
Ease of maintenance
benefits:
Fuel flexibility
Improved reliability
Available in 18 and 27
widths
M odular components
Ease of maintenance
Fewer moving parts
benefits:
Independent control of
FEATURES:
Available in standard
Ease of maintenance
Benefits:
M aximized performance
Increased service life
R educed maintenance costs
Fuel flexibility
Improved reliability
R educed total cost of
Pneumatic Distributor as installed
ownership
O ptimized performance
Condition assessment
of the traveling grates
The grate drive is directly coupled to the drive shaft. A simple cradle support for the
gear reducer and hydraulic cylinder pivot plate are the only items requiring anchoring
to the floor.
Electronic overload
A NEMA rated control panel is typically provided and is designed to be the hub
This cost effective drive system incorporates standard features for overload detection,
protection
for all power and control distribution, to optimize field wiring and control
programming costs.
protection, and preventative maintenance.
Its flexibility enables the drive to meet the requirements of nearly all traveling grate
brands and models.
The design incorporates devices that can be utilized to help provide data supporting
predictive maintenance planning activities aimed at reducing boiler downtime. A vertical
support design reduces loading on the drive shaft and drive-end bearings and the
continuous motion reduces wear on the chains and sprockets (compared with ratchettype drives). These features reduce maintenance costs and extend component life.
The Detroit Reciprocating Fuel Distributor has a large presence across both the power and industrial stoker installed base.
A rugged design has allowed these units to operate for many years but they are a maintenance intensive machine. Alstom can
produce 100% of the parts for these fuel distributors as well as rebuild them in our regional service centers.
The reciprocating fuel distributor utilizes an overthrow rotor to evenly distribute the fuel over the grate surface while a
reciprocating feed plate pushes the fuel off a spill plate and onto the rotor. The fuel distributor is a single drive unit that first
powers the rotor and through a gear reduction and a variety of arms and linkages also drives the feed plate.
The following graphics show the layout of the fuel distributor and detail the depth of our offering for this product.
10
102
79
81
79
81
98
1
137
102
98
138
138
137
3
64
47
47
28
28
140
140
30
30
23
22
20
27
33
33
99
99
SECTION
SECTION THRU
SECTION A-A
SECTION THRU FEED SHAFT
102
78
98
80
B
101
59
25
21
129
65
61
24
140
B
26
79
129
100
110
139
78
20
27
23
24
75
34
100
30
29
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26
26
78
129
128
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77
118
110
N A-A
U FEED SHAFT
78
21
20
101
81
97
64
137
79
24
81
27
47
23
76
30
30
15
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26
28
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8
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129
128
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13
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115
116
90
80
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123
133
109
49
43
118
134
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110
110
135
107
106
SECTION B-B
SECTION THRU ROTOR, ECCENTRIC, & CROSSHEAD
119
115
102
100
11
12
original link
Upgraded link
13
original slotted
arm and crosshead
14
upgraded slotted
arm and crosshead
Rotor Drums
Crossheads
Face Plates
13-T Pinion
Bearings
Seals
Bearing Caps
Feed Plates
Shop Rebuilds
Spilling Plates
Side Plate Baffle (LH and RH)
27-T Sprockets
15
16
17
18
027
068
049
044
004
033
001
145
037
023
032
054
029
024
078
070
081
091
063
052
072
011
014
051
025
022
026
046
017
049
044
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034
025
059
016
056
038
002
061
017
060
066
030
010
028
024
055
086
075
041
019
104
085
035
073
090
036
SECTION THRU
SHAFTS
Sectional
Shafts
View Thru
Conveyor and Rotor
Fuel Distributor Products
19
Rotor Shafts
Bearings
Deflector Tuyeres
Throat Blades
Base Plater
Drive Chain
Wear Plate
Rotor Drive
Pulley
Belts
Sprockets
20
Traveling Grates
21
Replacement Parts
ALSTOM SUPPORTS CUSTOMERS NEEDS FOR REPlaCEMENT PARTS AND SERVICEs FOR DETROIT STOKER
ROTOGRATE EQUIPMENT | with a portfolio of products and capabilities to ensure reliable and efficient system operation.
We offer a wide variety of replacement parts for this product line. All parts are factory new and warranteed.
Front Section
22
Traveling Grates
Replacement Parts
Rear Section
Traveling Grates
23
Replacement Parts
29
30
31
32
33
34
35
28
27
26
25
24
23
22
21
Front Section
Front
Section
Item Number
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Item Description
Front Air Seal Section
Front Slide Rail Assembly
Bracket for Fulcrum
Stop for Lower Air Seal
Lower Front Grate Guide
Front Grate Shaft
Grate Guide Weight
Front Grate Guide Assembly
Front Grate Guide Retainer
Grate Chain Sprocket Assembly
Front Grate Shaft Bearing Assembly
Fulcrum, Front Air Seal
Upper Front Air Seal Assembly
Upper Air Seal Weighted Arm
Top Center Support Rail
Lower Air Seal Weighted Arm
Rear Section
24
Traveling Grates
Item Number
1
Item Description
Grate Bar
36
Front Section
1
Replacement Parts
2
Item Number
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Item Description
9
10
11
12
15
14
13
16
19
20
RearSection
Section
Rear
Item Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Item Description
Grate Bar
Chain Assembly
Upper Air Seal Weighted Arm
Upper Air Seal Assembly Support
Rear Coking Section Assembly
Rear Tuyere Air Seal
Rear Tuyere
Key for Rear Tuyere
Tie Bar Plate
Support, Rear Tuyere
Rear Grate Shaft Bearing Assembly
Idler Sprocket
Rear Grate Shaft
Rear Fulcrum
Support, Rear Fulcrum
Bracket, Rear Side Rail
Rear Slide Rail
Rear Slide Rail Bar Adjustment
Rear Slide Rail Adjusting Block
Adjusting Bracket Assembly
Traveling Grates
25
Replacement Parts
Drive Shafts
Alstom can provide drive shafts for Detroit Stoker RotoGrates. | In order to provide an adequate quote,
Alstom will need the dimensions of X, Y and Z as shown below.
EXPANSION SIDE
26
Traveling Grates
DRIVE SIDE
Replacement Parts
Grate Chains
Alstom and the industry have recognized the issues with the standard chain pin and its roll pin attachment in the chain links. To
remedy that condition, Alstom can supply chains with oval pin bosses that positively lock into the chain link to prevent rotation.
The oval boss can be inserted on either side of the chain making assembly more efficient.
Grate Chains
ALSTOM and the industry have recognized the issues with the standard chain pin and it roll pin attachment in the
chain links. To remedy that condition, ALSTOM can supply chains with oval pins bosses that positively lock into the
chain link to prevent rotation. The oval boss can be inserted on either side of the chain making assembly more
efficient.
Figure 26 Oval Pin Chain (Clean Oval Pin Chain Link Multi Layer B-STKB-0021-001.ai)
Table 2 Oval Pin Stoker Chain Parts List
Oval Pin Stoker Chain Assemblies
*980-1363500-xxx
980-1363600-xxx
Traveling Grates
27
Replacement Parts
Bearings
Front Bearing Stands
Bearing Inserts
Meehanite Insert
28
Traveling Grates
Replacement Parts
Sprockets
Front Drive Sprockets
ALSTOM manufactures and inventories direct replacement drive sprockets that can be made
from heat treated cast steel or cast iron. The sprockets can also be upgraded to include
bearing dust covers.
Traveling Grates
29
Replacement Parts
Grate Chains
Alstom supplies its upgraded chain in place of the standard Detroit Stoker design. The Alstom version is more durable and
longer lasting.
30
Traveling Grates
Replacement Parts
Grate Bars
Replacement Grate Bars
Alstom supplies quality replacement grate bars and upgraded designs to help improve service life and
increase unit availability and reliability of Detroit Stoker RotoGrates.
Direct Replacement Grate Bars
Alstom supplies and inventories direct replacement grate bars in the sizes and materials shown below:
Nominal Sizes: 36, 39, 42, 45, 48 and 51
Hole Sizes: 1/4, 5/16 and 3/8 Note: Hole sizes correspond with D, E and F designation on OEM part
number suffix
Materials: Chrome-iron, alloyed heat-resistant ductile iron (HRDI) and HH stainless steel
Grate Chain Pins and Bar Diameters: 5/8 (original) and 11/16 (new)
Traveling Grates
31
32
Traveling Grates
Markets Served
Our experience and customer base include:
U tility companies
Regional electric cooperatives
Federal, municipal power producers
Independent power producers
Pulp and paper companies
Industrials such as chemical plants, steel mills and refineries
In other words, if you generate steam to produce power or to support your
manufacturing processes, Alstom is ready to provide the products and services you need.
Equipment Supported
In addition to servicing Alstom equipment, we also provide aftermarket service for the following brands:
Coal Feeders | ABB, Combustion
Engineering, Stock Equipment,
Merrick Industries
Coal Pulverizers | ABB,
Combustion Engineering,
Babcock & Wilcox, Riley,
Foster Wheeler
33
Outage planning
Inspection services
Condition assessments
Maintenance support
Performance testing
Training programs
Dedicated engineers
Alstoms Technical
Services include:
field-based service
engineers, NDE specialists,
performance test engineers
and technicians
Problem solvers
Equipment inspectors,
Inspection Service | To help ensure an effective outage, we offer our inspection service
that includes:
On-line
retrieval of our final report for convenient viewing
and downloading
34
Ultrasonic examination
Linear phased array
Dye penetrant testing
Remote field eddy current
Wet fluorescent magnetic particle testing
Boroscope with internal video
V isual examinations as well as service
capabilities through:
P articipate in developing
D irect maintenance
personnel in proper
disassembly and
assembly procedures
Dedicated Engineer Program | We provide an experienced Alstom Technical Services Engineer for exclusive use for a
specific time period.
The Dedicated Engineer becomes an on-site member of the plant team, spearheading the Alstom support. The result is responsive
service in determining root causes of problems and timely development and implementation of solutions to help reach and exceed
station goals.
35
Benefits:
Simplifies purchasing
Harrisburg, PA
Denver, CO
Erlanger, KY
Chattanooga, TN
Suwanee, GA
Tyler, TX
Strategically located
to serve our customers
36
Advantages:
Custom or standard
kits
R educes maintenance
costs
Convenient and
organized
Simplifies purchasing
Benefits:
Customer
withdraws parts
from the kit,
as needed.
Unused items
are shipped back
to Alstom for
re-stocking.
37
38
E-mail: windsorparts@power.alstom.com
Fax: 1.860.285.3101
We provide 24 hour, 7 days a week
emergency service.
With Alstom...
Youre in control
DETROIT and RotoGrate are registered trademarks of the Detroit Stoker Company.
PWER/BPROB/DTSKQp12/eng/PSER/2.13/VS/7568 Alstom 2013. Alstom, the Alstom logo and any alternative version there of are trademarks and service marks of Alstom. The other names mentioned, registered or not, are the
property of their respective companies. The technical and other data contained in this document is provided for information only. Alstom reserves the right to revise or change this data at any time without further notice.
Alstom
200 Great Pond Drive
Windsor, CT 06095-0500
Tel: 860.285.2100
Toll Free: 866.257.8664
Fax: 860.285.3101
www.alstom.com/power
Alstom Canada
1430 Blair Place, Suite 600
Ottawa, ON K1J 9N2
Tel: 613.747.5222
Fax: 613.747.5828
www.alstom.com/power