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Coagulationflocculation mechanisms in
wastewater treatment plants through zeta
potential measurements
Article in Journal of Hazardous Materials August 2014
Impact Factor: 4.53 DOI: 10.1016/j.jhazmat.2014.06.025
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E.A. Lpez-Maldonado
Mercedes Oropeza
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Adrin Ochoa-Tern
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h i g h l i g h t s
g r a p h i c a l
a b s t r a c t
A well planned polyelectrolyte dosing strategy plays a crucial role in successful coagulationocculation process.
pZpH plots are a powerful tool
to plan polyelectrolytes dosage and
to discover coagulationocculation
mechanisms.
Previously
prepared
polyelectrolytes
dispersions
improved
resulting water quality after a
coagulationocculation process.
a r t i c l e
i n f o
Article history:
Received 19 March 2014
Received in revised form 20 May 2014
Accepted 6 June 2014
Available online 21 June 2014
Keywords:
Coagulationocculation mechanism
Polyelectrolyte complexing capacity
Electroplating wastewater
ContaminantPE interaction
a b s t r a c t
Based on the polyelectrolyte-contaminant physical and chemical interactions at the molecular level, this
article analyzed and discussed the coagulationocculation and chemical precipitation processes in order
to improve their efciency. Bench experiments indicate that water pH, polyelectrolyte (PE) dosing strategy and cationic polyelectrolyte addition are key parameters for the stability of metalPE complexes.
The coagulationocculation mechanism is proposed based on zeta potential () measurement as the
criteria to dene the electrostatic interaction between pollutants and coagulantocculant agents. Polyelectrolyte and wastewater dispersions are exposed to an electrophoretic effect to determine . Finally,
zeta potential values are compared at pH 9, suggesting the optimum coagulant dose at 162 mg/L polydadmac and 67 mg/L of occulant, since a complete removal of TSS and turbidity is achieved. Based on
the concentration of heavy metals (0.931 mg/L Sn, 0.7 mg/L Fe and 0.63 mg/L Pb), treated water met the
Mexican maximum permissible limits. In addition, the treated water has 45 mg O2 /L chemical oxygen
demand (COD) and 45 mg C/L total organic carbon (TOC). The coagulationocculation mechanism is proposed taking into account both: zeta potential ()pH measurement and chemical afnity, as the criteria
to dene the electrostatic and chemical interaction between pollutants and polyelectrolytes.
2014 Elsevier B.V. All rights reserved.
1. Introduction
Corresponding author. Tel.: +52 6646453278.
E-mail addresses: elopez@cideteq.mx, eduardo a lm@hotmail.com
(E.A. Lpez-Maldonado).
http://dx.doi.org/10.1016/j.jhazmat.2014.06.025
0304-3894/ 2014 Elsevier B.V. All rights reserved.
water treatment to remove them before disposal. Hazardous situation are challenged when dissolved and suspended heavy metals
are not completely removed before being discharged into the
sewage.
In recent years, several technologies have been developed
to regulate the hazard of wastewater containing heavy metals
and focusing in the decrease of wastewater volume and the
improvement in recovered water quality [1,2]. Within the
conventional physicochemical methods to treat electroplating
wastewater, it can be mentioned: chemical precipitation [36];
coagulationocculation [3,7]; otation [8,9]; electrocoagulation
[10,11]; zeolites, clays and resins ion exchange [1216] and membrane ltration (ultraltration, nanoltration and reverse osmosis)
[17,18]. In all these cases, wastewater content such as metals,
organic matter (OM) and total suspended solids content are
included.
Chemical precipitation has been applied to remove dissolved
heavy metals. This method is based on the chemical reaction
between the metallic cations and calcium hydroxide as precipitating agent resulting in the formation of insoluble compounds, and
the subsequent solid separation by sedimentation or ltration [19].
The general reaction for this process is:
Mn+ + nOH M(OH)n
(1)
where Mn+ and OH represents the dissolved metal ions and the
precipitating agent, respectively, and M(OH)n is the insoluble metal
hydroxide. Chemical precipitation is, in many cases, unable to comply the permissible limits due to the fact that metallic hydroxides
in wastewater do not precipitate at the same pH [19], and depends
on metal concentration.
The colloidal nature of wastewater and surface charge of the
metallic hydroxide could make more difcult the solidliquid separation, as well as the presence of organic complexing agents that
reduce the removal effectiveness [6]. Even if the pH condition and
solubility product are known, it is uncertain to calculate the solubility of heavy metals in electroplating wastewater [2022]. It is
well known that large amount of impurities, such as organic matter, make the metal solubility greater than that expected, mainly
due to the chemical interactions between the metallic cations and
organic matter [23].
Zeta potential () is an interfacial parameter related to the low
solubility condition of dissolved metals when the isoelectric point
is reached. There are inclusive precipitating agents that assist the
formation of metal hydroxides by the zeta potential reduction of
residual water [24]. In all cases, the formation of metal hydroxides
depends on the change of surface charge as a function of pH [2528].
Other chemical precipitation treatments have been tested in the
last century, particularly those using sulde (Na2 S); however, high
cost and struggle in the disposal of toxic sludges discourage its use
[29]. Also, sodium phosphate was used to precipitate a metal phosphate, but the concentration of residual phosphorus in the treated
water exceeds the maximum allowable limit [19,30,31].
New technologies are oriented to mixed pollutants removal (i.e.
particles, organic matter and metals simultaneously). In particular, the combined coagulationocculation process is addressed
to eliminate suspended particles and insoluble substances. Even
though, removal of toxic heavy metals from electroplating wastewater by coagulationocculation remains being a challenge due
to the mixed of chemicals such as organic matter, suspended particles and metallic cations. Until now, there are no physicochemical
method to nd the optimal dose for each contaminant removal by
coagulationocculation, unless Jar test. However, exploring the
chelating ability of coagulant and occulant polyelectrolytes (PEs)
is an alternative to optimize the removal of various the types of
pollutants [32].
This paper explores the chelating ability of commercial coagulant and occulant polyelectrolytes (PEs) used in real wastewater
treatments. Selected conditions for coagulationocculation are
presented, as well as removal mechanisms suggested for suspended
solids, organic matter and metallic cations for four different strategies of PE dosing.
To explain the mechanisms and interfacial phenomena
occurring during coagulationocculation process under various
physicochemical conditions, four different sets of experiments
were planned and developed. The mechanism elucidation of
PEpollutants interactions can be used to set up the optimal process
conditions for wastewater treatment.
The rst of four sets of experiments was the characterization of
electroplating raw wastewater to compare against the permissible
limits of applicable Mexican environmental regulation (NOM-002SEMARNAT-1996); the second was to construct the = f(pH) graphs
to establish different PE dosing strategies; and third, identify the
coagulationocculation regions for the removal of metals, suspended solids and organic matter.
The experimental strategy, to study the conditions of
coagulationocculation process was to examine the proles of
= f(pH) of commercial PEs used in semiconductor assembly waste
water treatment plants. Once the isoelectric point of the coagulant and occulant was determined, as well as that of the sampled
wastewater, PE dosing was studied at different pH values. In parallel the effect of using an interpolyelectrolyte complex occulation
in the selected window was tested. Finally, the effect efciency
of coagulant dose in the occulation selected window by the
dual occulation process was established. Based on the nature of
the interfacial phenomena that occur between pollutants and PEs
in the coagulation-occulation process and the electrochemical
nature of the measurements of zeta potential, the experimental
methodology used allowed us to determine the mechanisms of
coagulationocculation.
2. Materials and methods
2.1. Reagents
Semiconductor industry commercial polyelectrolytes Polydadmac (OPTIFLOC C-1008) and Flocculant (Trident 27,506) were used
[32]. Commercial testing water quality reagents for Hach methods were used. All other reagents used in this work were reagent
grade.
2.2. Methods
2.2.1. Wastewater sampling in the assembling semiconductor
industry
The wastewater sampling protocol in the assembling semiconductor industry was followed as recommended by Mexican
sampling standard (NMX-AA-003-1980). A detailed chemical composition is uncertain due to the large amount of chemical mixtures
employed in the electroplating baths [33]. Sampling planning was
made in accordance to regulation parameters, selected electroplating process knowledge and water treatment control parameters.
Included parameters are: metals (Sn, Pb and Fe), total suspended
solids (TSS), turbidity, electrical conductivity (EC), zeta potential
(), particle size, color, pH, chemical oxygen demand (COD), total
organic carbon (TOC), biochemical oxygen demand (BOD5 ) and
total nitrogen (TN).
2.2.2. Preparation of wastewater dispersions
The wastewater dispersions were prepared by diluting 5 mL
of raw wastewater with deionized water in a 50 mL volumetric ask. Since the electroplating process was in continuous
operation according a timetable protocol, the sampled water content was considered as process representative.
2.2.3. Nonstoichiometric polyelectrolyte complexes (NIPECs)
preparation
Anionic NIPECs synthetic solutions were prepared in ratios from
0.1 to 2 mg of cationic PE/mg anionic PE. Each solution was stirred
thoroughly stirred before measurement.
2.2.4. Colloid titration
A synthetic solution of 10 mg polydadmac/L was prepared by
diluting the corresponding volume of 1.28 mM polydadmac solution to 10 mL with distilled water in a volumetric ask. The
prepared solution was poured into a 20 mL vial to measure the
initial . Then, sequential amounts of 1.24 mM poly(vinyl sulfate)
potassium salt (PVSK) titrant solution were added. The solution was
stirred after each addition and measurement recorded. Titrant
additions were made to reach the isoelectric point corresponding
to turbidity appearance in the solution [34].
2.2.5. Chemical precipitation
Three waste water dispersions (see Section 2.2.2) were poured
into vials and the pH of each was adjusted to 5, 7 and 9 respectively
by adding NaOH 1 M. The vials were shaken for 2 min and allowed
to settle during 2 min. Finally the supernatant was separated to
measure , TSS, particle size and metals concentration.
2.2.6. Micro-Jar tests
The procedure was as described in Section 2.2.5 but this time PE
dosage tests (micro-Jar tests) were performed in 20 mL vials. Progressive additions of microliters of 0.1093 g/L occulant solution
were made. After each addition, the vials were shaken for 2 min
and allowed to settle for 2 min. Finally the supernatant was withdrawn to realize turbidity, , TSS, metals concentration, BOD5 , COD
and TOC measurements.
The coagulationocculation experiments are generally divided
into two parts: single occulation, optimum condition for operation
using only one PE and dual PE occulation.
2.2.7. Analytical techniques
Immediately after the samples treatment, they were analyzed
for biochemical oxygen demand in 5 days, BOD5 , chemical oxygen demand, COD, and metals quantitation by atomic absorption
spectroscopy, all of them following the test methods established
by Mexican Standards (NMX-AA-028-SCFI-2001, NMX-AA-030/2SCFI-2011 and NMX-AA-051-SCFI-2001) similar to ISO standards
and other published methods. Zeta potential and size particle measurements were performed following manufacturer instructions
(Zetasizer Nano-ZS, model ZEN3500). All other measurements were
performed in accordance to Hach methods using a Hach DR 890
colorimeter, a Hach Digital Reactor DRB200 (digestor) and HQ40d
Multiparameter (Luminescent dissolved oxygen LD0101-01 Probe
and Conductivity Meter CDC401-01 Probe).
2.2.8. Scanning electron microscopic (SEM) images and
energy-dispersive X-ray spectroscopy (EDS) microanalysis
The samples were analyzed by SEM and X-ray microanalysis.
The analysis was performed on a SEM coupled to EDS (JEOL, JSM6390 LV) microscope to observe the composition. SEM provides
images of rough material with a resolution down to fractions of a
micrometer, whereas energy-dispersive X-ray spectroscopy offers
in situ elemental analysis.
2.2.9. Speciation
Metal species were approached by predominance area diagrams
software named MEDUSA (making equilibrium diagrams using
Electroplating
wastewater
Maximum
permissible limita
Sn (mg/L)
Pb (mg/L)
Fe (mg/L)
TSS (mg/L)
Turbidity (FAU)
EC (mS/cm)
(mV)
Particle size (nm)
Color
pH
COD (mg O2 /L)
TOC (mg C/L)
BOD5 (mg O2 /L)
TN (mg N/L)
Biodegradability (BOD5 /COD)
4854
1044
683
4510
2990
74
45
346
Milky
0.8
1432
125
30
50.6
0.02
NIb
1.0
NI
40
NI
NI
NI
NI
NI
5.510
NI
NI
30
NI
NI
a
b
Fig. 2. Contaminant type and the chemical species that predominate in each pH
value.
Sn
Pb
Fe
(mV)
pH 7
pH 8
pH 9
pH 10
45
35
25
11.7
50
40
30
0.7
57
45
36
7.5
60
50
50
18.6
59
49
48
23.2
Fig. 3. SEM micrograph and EDS spectrum of the solid obtained from electroplating process wastewater.
removal. However, the residual metal concentration in the supernatant is higher (50% Sn, 60% Pb and 51% Fe) compared with single
occulation supernatant at pH 7.
At a higher dose than the optimal dose of 40 mg/L, the TSS
removal decreases and the dissolved metal content increases, thus
this is the particles re-dispersion region. It is noteworthy that
the re-stabilization is less pronounced compared to the overdose
region of single occulation at pH 7.
This is because at pH 7 the charge density is increased and
any increase in concentration greater than the optimum dose
results in stabilization of suspended particles. Furthermore, the
occulation window for removing TSS shifted at higher concentrations (33.540 mg/L) compared with single occulation at pH 7.
It is noteworthy that in the occulation window of 33.540 mg/L
of occulant residual Sn concentration remains virtually constant (6765 mg/L), while the concentration of Pb (15089 mg/L)
and Fe (12074 mg/L) has a higher diminution. The minimum
residual metal concentration in the optimal occulant dose of
40 mg/L is related to the afnity of the occulant to each metallic
cation.
Fig. 11. TSS and residual metals dual occulation at pH 9 using polydadmac and
occulant.
4. Conclusions
References
Based on literature thermodynamic information and experimental data obtained in this work, coagulationocculation
process mechanisms is proposed, contributing to a better process
knowledge facilitating the selection of optimal treatment conditions.
In the single occulation techniques at pH 5 and pH 7 complete
SST removals is achieved but heavy metals content remains high in
treated water.
Through the occulation process at pH 9, the optimum coagulant dose of 162 mg polydadmac/L and 67 mg occulant/L complete
TSS and turbidity removal is achieved. The remaining heavy metals
concentration in the treated water (0.931 mg Sn/L, 0.627 mg Pb/L
and 0.7 mg Fe/L) represents a removal greater than 99%. Treated
water has a COD of 45 mg O2 /L and TOC of 45 mg C/L. These results
meet the maximum permissible limits of Mexican regulations.
The occulant dose not only depends on the amount of suspended particles, but also on the amount of dissolved metals. The
dual occulation shows that the addition of 162 mg polydadmac/L
promotes coagulation and organic matter removal.
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Acknowledgements
Authors acknowledge the enterprise International Rectiers, S.
A., which through Manuel Gonzlez, Eng., gave a condent vote to a
research group situated in Tijuana, to develop a systematic and scientic work that helped for a better operation of their Waste Water
Treatment Plant. Authors also thank the Autonomous University of
Baja California, Mexico, UABC, which throughout Dr. Jos Manuel
Cornejo-Bravo; provide all facilities to use the Zetasizer equipment for zeta potential measurements. E. A. Lpez-Maldonado
gives his gratitude to the National Council of Science and Technology (CONACYT) in Mexico, for the fellowship received in his Ph. D.
studies.
10
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