Professional Documents
Culture Documents
W Multi
Contents
System Configuration
A-1
Outdoor Unit
B-1
Control
C-1
System Design
D-1
Installation Work
E-1
Separately Sold Parts
F-1
Periodic Inspection
G-1
System Configuration
Contents
1. Type Configuration
(1) Outdoor unit A-2
A-1
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System Configuration
1. Type Configuration
SGP-EW120M2G2W (single-phase)
SGP-EW150M2G2W (single-phase)
SGP-EW190M2G2W (single-phase)
SGP-EW240M2G2W (single-phase)
A-2
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Outdoor Unit
Contents
1. Gas Usage Conditions
(1) Usable Gas B-2
(2) Gas Supply Pressure B-2
(3) Applicable Gas Type B-2
(4) Gas Maximum Flow Volume B-2
(5) When using Propane B-3
2. Specifications B-4
3. External Dimensions B-8
4. Wiring Diagram B-9
5. Performance Characteristics B-10
6. Operating Sound Level Characteristics
(1) Standard Mode B-14
(2) Quiet Mode B-18
7. Vibration Force
(1) Measurement Points B-22
(2) Vibration Force B-22
B-1
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Outdoor Unit
Maximum
Standard
Minimum
45
37
25
H, L, E
25
20
17
C3H8 100%
G31
95.65
CH4 100%
G20
37.78
CH4 100%
G20
37.78
Type 150
Type 190
Type 240
Type 120
Type 150
Type 190
Type 240
43
57
69
80
The gas maximum flow volume is the quantity of gas consumed after start up and operating at full
o
capacity, with the gas at 40 C and at standard pressure.
B-2
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Outdoor Unit
to
the
4) Next operate the down (S006)/up (S005) key, to display the gas type setting. When the gas
type setting is displayed, press the set (S007) key for longer than one second.
Note: When setting the gas type,
** is displayed.(for ** enter 00-05)
5) A red LED (D052) lights up, indicating that a forced setting is being carried out. In this condition, press
the down (S006)/up (S005) key, and select the gas type.
The relationship between display and gas type is as shown in the following table.
Display
Gas type
Propane
G31
(GAS 00)
(GAS 01)
Natural gas G20
(GAS 02)
Natural gas G25
(GAS 03)
(GAS 04)
(GAS 05)
(GAS 06)
Up key
(S005)
(GAS 07)
Down key
(GAS 08)
(S006)
(GAS 09)
(GAS 0A)
(GAS 0b)
(GAS 0C)
(GAS 0d)
(GAS 0E)
(GAS 0F)
* When the H/L/E gas type is selected, the oil replacement time warning is not displayed.
6) After completing selection of gas type, press the set (S007) key for longer than 1 second. The red LED
(D052) will be extinguished.
7) Press the home (S004) key to complete the setting.
Note: When using propane, change the setting in accordance with the above procedure to
B-3
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Outdoor unit
Model No.
2. Specifications
Engine
SGP-EW120M2G2W
Displacement (L)
Rated output (kW)
Type
Oil
Quantity (L)
Starter motor
2,248
1,800
1,000 (+60)
790
Starter type
Engine cooling water
Quantity (L)
Concentration, Freezing
temperature
Cooling water pump rated
output (kW)
Refrigerant type, Quantity (kg)
Air intakes
Air outlet
Piping
35.5
40.0
42.5
12.0 (@75C outlet)
220 to 240 V, 50 Hz,
Single-phase
3.93
0.85
94
4.57
1.01
96
30
2.488
10.0
Sanyo Genuine
46
12 V DC, 2.0 kW
7.5 (HP-9)
30
Silky Shade (1Y8.5/0.5)
Notes
1. Cooling and heating capacities in the tables are determined under the test conditions of JIS B 8627.
Operating condition
Cooling
Heating (standard)
27CDB/19CWB
20CDB
35CDB
7CDB/6CWB
-10CDB/-11CWB
Effective heating requires that the outdoor air intake temperature be at least 20CDB or 21CWB.
2. Gas consumption is the total (high) calorific value standard.
3. Outdoor unit operating sound is measured 1 meter from the front and 1.5 meters above the floor (in an
anechoic environment). Actual installations may have larger values due to ambient noise and reflections.
4. Values in parentheses ( ) for refrigerant gas and liquid types are those when the maximum piping length
exceeds 90 meters (equivalent length). (Reducers are available locally.)
5. Specifications are subject to change without notice.
6. Hot water heating capacity is applicable during cooling operation as in Note 1.
B-4
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Outdoor unit
Model No.
2. Specifications
Engine
SGP-EW150M2G2W
Displacement (L)
Rated output (kW)
Type
Oil
Quantity (L)
Starter motor
2,248
1,800
1,000 (+60)
790
Starter type
Engine cooling water
Quantity (L)
Concentration, Freezing
temperature
Cooling water pump rated
output (kW)
Refrigerant type, Quantity (kg)
Air intakes
Air outlet
Piping
45.0
50.0
53.0
16.0 (@75C outlet)
220 to 240 V, 50 Hz,
Single-phase
6.18
1.35
95
4.57
1.01
96
30
2.488
10.0
Sanyo Genuine
46
12 V DC, 2.0 kW
7.5 (HP-9)
30
Silky Shade (1Y8.5/0.5)
Notes
1. Cooling and heating capacities in the tables are determined under the test conditions of JIS B 8627.
Operating condition
Cooling
Heating (standard)
27CDB/19CWB
20CDB
35CDB
7CDB/6CWB
-10CDB/-11CWB
Effective heating requires that the outdoor air intake temperature be at least 20CDB or 21CWB.
2. Gas consumption is the total (high) calorific value standard.
3. Outdoor unit operating sound is measured 1 meter from the front and 1.5 meters above the floor (in an
anechoic environment). Actual installations may have larger values due to ambient noise and reflections.
4. Values in parentheses ( ) for refrigerant gas and liquid types are those when the maximum piping length
exceeds 90 meters (equivalent length). (Reducers are available locally.)
5. Specifications are subject to change without notice.
6. Hot water heating capacity is applicable during cooling operation as in Note 1.
B-5
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Outdoor unit
Model No.
2. Specifications
Engine
SGP-EW190M2G2W
Displacement (L)
Rated output (kW)
Type
Oil
Quantity (L)
Starter motor
2,248
1,800
1,000 (+60)
820
Starter type
Engine cooling water
Quantity (L)
Concentration, Freezing
temperature
Cooling water pump rated
output (kW)
Refrigerant type, Quantity (kg)
Air intakes
Air outlet
Piping
56.0
63.0
67.0
20.0 (@75C outlet)
220 to 240 V, 50 Hz,
Single-phase
6.18
1.35
95
4.57
1.01
96
30
2.488
12.4
Sanyo Genuine
46
12 V DC, 2.0 kW
7.5 (HP-9)
30
Silky Shade (1Y8.5/0.5)
Notes
1. Cooling and heating capacities in the tables are determined under the test conditions of JIS B 8627.
Operating condition
Cooling
Heating (standard)
27CDB/19CWB
20CDB
35CDB
7CDB/6CWB
-10CDB/-11CWB
Effective heating requires that the outdoor air intake temperature be at least 20CDB or 21CWB.
2. Gas consumption is the total (high) calorific value standard.
3. Outdoor unit operating sound is measured 1 meter from the front and 1.5 meters above the floor (in an
anechoic environment). Actual installations may have larger values due to ambient noise and reflections.
4. Values in parentheses ( ) for refrigerant gas and liquid types are those when the maximum piping length
exceeds 90 meters (equivalent length). (Reducers are available locally.)
5. Specifications are subject to change without notice.
6. Hot water heating capacity is applicable during cooling operation as in Note 1.
B-6
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Outdoor unit
Model No.
2. Specifications
Engine
SGP-EW240M2G2W
Displacement (L)
Rated output (kW)
Type
Oil
Quantity (L)
Starter motor
2,248
1,800
1,000 (+60)
850
Starter type
Engine cooling water
Quantity (L)
Concentration, Freezing
temperature
Cooling water pump rated
output (kW)
Refrigerant type, Quantity (kg)
Air intakes
Air outlet
Piping
71.0
80.0
75.0
25.0 (@75C outlet)
220 to 240 V, 50 Hz,
Single-phase
6.18
1.35
95
7.05
1.54
95
30
2.488
15.7
Sanyo Genuine
46
12 V DC, 2.0 kW
7.5 (HP-9)
30
Silky Shade (1Y8.5/0.5)
Notes
1. Cooling and heating capacities in the tables are determined under the test conditions of JIS B 8627.
Operating condition
Cooling
Heating (standard)
27CDB/19CWB
20CDB
35CDB
7CDB/6CWB
-10CDB/-11CWB
Effective heating requires that the outdoor air intake temperature be at least 20CDB or 21CWB.
2. Gas consumption is the total (high) calorific value standard.
3. Outdoor unit operating sound is measured 1 meter from the front and 1.5 meters above the floor (in an
anechoic environment). Actual installations may have larger values due to ambient noise and reflections.
4. Values in parentheses ( ) for refrigerant gas and liquid types are those when the maximum piping length
exceeds 90 meters (equivalent length). (Reducers are available locally.)
5. Specifications are subject to change without notice.
6. Hot water heating capacity is applicable during cooling operation as in Note 1.
B-7
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Outdoor Unit
3. External Dimensions
B-8
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Outdoor Unit
4. Wiring Diagram
B-9
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Outdoor Unit
5. Performance Characteristics
<Cooling>
<Heating>
SGP-EW120M2G2W
B-10
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Outdoor Unit
5. Performance Characteristics
<Cooling>
<Heating>
SGP-EW150M2G2W
B-11
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Outdoor Unit
5. Performance Characteristics
<Cooling>
<Heating>
SGP-EW190M2G2W
B-12
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Outdoor Unit
5. Performance Characteristics
<Cooling>
<Heating>
SGP-EW240M2G2W
B-13
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Outdoor Unit
B-14
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Outdoor Unit
B-15
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Outdoor Unit
B-16
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Outdoor Unit
B-17
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Outdoor Unit
B-18
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Outdoor Unit
B-19
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Outdoor Unit
B-20
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Outdoor Unit
B-21
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Outdoor Unit
7. Vibration Force
rd
1/3 octave
Frequency (Hz)
Vibration force F (N)
Vibration force level 20log10
3.15
1.13
4
1.66
5
4.6
6.3
5.33
8
16.8
10
25.6
12.5
39.8
16
38.4
20
14.1
25
15.4
F
1.06
F0
4.38
13.3
14.5
24.5
28.2
32
31.7
23
23.8
16.3
27.7
33
36.7
42.5
43.6
45.4
38.4
38.8
41.8
31.5
40
50
63
80
100
125
160
200
250
315
Compound
Value
75.9
37.6
37.7
143
43.1
33.4
174
44.8
31.8
155
43.8
30.6
127
42.1
25.2
112
41
22.2
155
43.8
19.8
359
51.1
25.7
148
43.4
22.9
109
40.8
32.6
92.4
39.3
26
555.8
54.9
51.0
B-22
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Control
Contents
1. System Block Diagram C-2
2. Warning Lists
(1) Remote Control Warning List (With Indoor Unit connected) C-3
C-1
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Control-Related
C-2
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Control-Related
C-3
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Control-Related
C-4
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Control-Related
C-5
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System Design
Contents
1. System Configuration
(1) Procedure for selecting model type and calculating performanceD-2
(2) Calculation of actual performance D-3
6. Sound-proofing measures
(1) Installation location and sound-proofing measures D-26
(2) Attenuation of sound over distance D-26
(3) Sound attenuation by a noise barrierD-27
(4) Additional sound from reflections D-28
(5) Combining sounds D-28
(6) Converting from octave band levels to overall A weightingD-29
(7) Designing sound-proofing countermeasuresD-29
(8) Sound-proofing calculation sheet (example) D-30
D-1
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System Design
1. System Configuration
For each room or zone, select the most suitable air conditioning
method using GHP.
E.g., Individual, centralized or centrally monitored control (see the
section on Control Information document)
Select the appropriate indoor unit type for the A/C system, e.g.,
ceiling cassette, all-duct built-in-ceiling, ceiling-mount, kitchen, or
floor-mounted type.
Reconfirm combined
performance of indoor and
outdoor units
D-2
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System Design
1. System Configuration
D-3
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System Design
1. System Configuration
D-4
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System Design
Cooling
40
Standard Specification
With added gas shut-off
valve (sold separately)
30
24
20
10
-10
43
(CWB)
-20
-10
10
20
30
40
50
30
40
40
31
30
Operating range for
heating
20
10
10
-21
15.5
(CDB)
-30
-20
-10
10
20
D-5
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System Design
Allowable tubing
Length
Allowable Height
Difference
35
15
4
Allowable length
Max. length between first T-tee branch
for branched
L3
(provided by installer) and the closed tube
2
tubing
end
(header branch)
*1. The minimum length for the main tubing is 7 m.
*2. The maximum length for balance tubes is 10 m.
*3. If cooling mode is expected to be used when the external temperature is 10C or below, the
maximum length is 30 m.
D-6
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System Design
D-7
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System Design
Balance
Applicable outdoor
unit
19.05
19.05
15.88
12.7
Type 450
12.7
Type 355
9.52
5.6 kW or less
9.52
Gas
Liquid
SGP-BV710K
31.75
SGP-BV450K
28.58
SGP-BV355K
28.58
SGP-BV450M
28.58
BV-RXP335AGB
25.4
BV-RXP280AGB
22.22
BV-RXP224AGB
19.05
9.52
BV-RXP160AGB
15.88
9.52
BU-RXP56AGB
12.7 *
6.35
BV-RP3GB
Note 1. The ID of these valves is about the same as that of the connecting copper tube, so no correction for
pressure loss is necessary.
Note 2. Leakage pressure rating must be at least 4.15 MPa.
*1. Select a size that does not exceed header size.
*2. Even for 5.6 kW or less, if the indoor unit tubing branches, use 15.88 mm diameter gas tube.
Gas tube
31.75
Liquid tube
19.05
Note: The balance tube (tube between outdoor units) is 9.52 mm dia.
*1. If the maximum tubing length (L1) exceeds 90m (equivalent length), increase the size of the main
piping for both liquid and gas by one size. However, gas tube diameter should not exceed 38.1 mm.
(Reducers are available locally.)
[Anticipating additional indoor units]
1) Ball valve installation position: Install on main piping after branching.
2) Installation guidelines
Slope main pipes after branches so as to prevent oil buildup.
Locate ball valves as close as possible to (within 40 cm) of their branch points.
If the pipe diameter at the ball valve is smaller than that of the main pipe after branching, install
reducers only at the ball valve connections.
Locate the equipment where it will be easy to operate and inspect in the future.
Caution
When installing indoor piping (including that for future indoor expansion) along a main pipe after a
branch, be sure to position service ports to face in the direction of their units (see dashed lines in the
example above).
D-8
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System Design
2) Installation guidelines
Slope main pipes after branches so as to prevent oil buildup.
Locate ball valves as close as possible to (within 40 cm) of their branch points.
If the pipe diameter at the ball valve is smaller than that of the main pipe after branching, install
reducers only at the ball valve connections.
Caution
When installing outdoor piping (including that for future indoor expansion), be sure to position the valve
service port to face in the direction of the outdoor unit (see dashed lines in the example above), and at
least 50 cm from the outdoor unit.
D-9
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System Design
Up to 16 kW
APR-P160BG
APR-P680BG
APR-P680B
45.1+ kW
APR-P1350BG
APR-P1350BG
SGP-HCH280K
SGP-HCH560K
SGP-HCH560K
* When maximum piping length (L1) exceeds 90m (equivalent length), or if interior unit connected
capacity exceeds 130% of outdoor unit capacity, increase the diameter of both liquid and gas pipes
(LA) by one size.
Be careful when selecting pipe sizes, as the wrong size may impair performance.
D-10
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System Design
9.52
12.7
90 elbow
0.15
0.3
0.35
0.42
0.48
0.52
0.57
0.7
0.79
45 elbow
0.1
0.23
0.26
0.32
0.36
0.39
0.43
0.53
0.59
T-tee
0.2
0.5
0.5
0.6
0.8
0.9
0.9
Socket
0.05
0.1
0.11
0.12
0.14
0.16
0.18
0.7
0.9
1.05
1.26
1.44
1.56
1.71
2.1
2.37
Trap bend
1.8
2.3
2.8
3.2
3.8
4.3
4.7
5.0
5.8
Branch pipe
0.5
Header pipe
25.4
28.58 31.75
38.1
Equivalent length
R
d
45 bend
90 bend
180 bend
0.5
25.0d
40.0d
53.5d
1.0
12.0d
18.5d
25.8d
1.5
7.8d
12.2d
16.4d
2.0
6.4d
10.0d
13.4d
2.5
5.9d
9.2d
12.3d
3.0
5.7d
9.0d
12.0d
3.5
5.9d
9.2d
12.2d
4.0
6.4d
10.0d
13.4d
4.5
7.1d
11.0d
14.8d
D-11
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d: OD
30
R
R: Bend radius = =1.57
19
d
Example:
For a 19 mm dia. Pipe bent 90 with 30 mm radius
(d=19R=30)
From the table,
Length = 12.2 x 19 =231 mm
The result is 0.23
System Design
12.7
128
15.88
185
19.05
259
22.22
366
Table 2.
Model Type
No.
Quantity of refrigerant
charge when shipped (kg)
Model 120
Model 150
Model 190
Model 240
11.5
Model Type
No.
Model 120
Model 150
Model 190
4.5
Model 240
8.5
1.5
D-12
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System Design
No special measures are required if the concentration is at or below the density limit of 0.3 kg/m
3
However, special measures are required if the density is above 0.3 kg/m
3.
D-13
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System Design
If the following is true in Fig. 1, then ventilation devices with the indicated ventilation volume are required:
2/3 > Total amount of refrigerant charge for the system / Room volume > 0.3
The range indicated by
in Fig. 1 is the range in which: Total amount of refrigerant charge for the system
/ Room volume 2/3. If the value is within the range indicated by
, either the room must be enlarged (for
example, by removing a door connecting to the next room), or the outdoor unit must be reduced in size.
2
For example, consider the case where a 2.8 kW indoor unit is installed in a 16.5 m , 2.7 mH room, and is
connected to a single 56.0 kW outdoor unit. If 18 kg of refrigerant is added to the charge, the total charge is
17 + 18 = 35 kg.
35(16.52.7) = 0.79 > 2/3 (= 0.67)
Because this is within the range on the graph indicated by
, either the room must be made larger or the
outdoor unit must be reduced in size.
* The outdoor unit is already charged with refrigerant at the time of shipping, so this must be added to the
amount of refrigerant added on site.
[Refer to Section (6) Calculation of amount of additional refrigerant charge, for the quantity of refrigerant
filled at the time of shipping.]
D-14
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System Design
13 HP
16 HP
20 HP
25 HP
1) Outdoor units other than those indicated above cannot be used for expansion. (Doing so may result in a
failure.)
2) During initial system installation, be sure to consider the requirements for indoor unit piping after expansion.
(3) Select piping sizes according to requirements after expansion. [Refer to section 2, System Piping.]
(4) If future system expansion is anticipated, install ball valves (sold separately) at the outdoor and indoor unit
sides of the branch pipe. (Figure 1)
1) To prevent oil from being drawn inside, slope piping opposite to flow direction.
2) Locate ball valves as close as possible to the main piping (within 40 cm).
3) If the diameter of the ball valve is smaller than the main piping, install a reducer at the valve.
4) Locate the equipment where it will be easy to operate and inspect in the future.
5) Ball valves for expansion should be installed with their service ports facing the future units they will serve.
Figure 1
D-15
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System Design
Usage Limit
<Cooling>
Indoor unit
Indoor unit
Outdoor Unit
Outdoor Unit
<Heating>
Indoor unit
Indoor unit
Outdoor Unit
D-16
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System Design
Outdoor Unit
<Cooling>
Usage
Limit
Indoor unit
Indoor unit
Outdoor Unit
Outdoor Unit
<Heating>
Indoor unit
Indoor unit
Outdoor Unit
D-17
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System Design
D-18
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System Design
Catwalk mounting
H = Hu + Ht (m)
Note: When an air exhaust duct is used, take steps to prevent engine exhaust gas from entering the
heat exchanger, such as extending the exhaust pipe to the same height as the air exhaust duct.
(4) Outdoor unit array design flowchart
Start
Increase distance from wall to outdoor unit
Refer to
(5)? [1]
Refer to
(5)? [2]
Provisional configuration
Preliminarily determine average distance La
between outdoor units
Calculate Lu, the distance between rows
Yes
Refer to
(5)? [3]
Yes
Refer to (6)
END
D-19
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No
No
System Design
25 HP
Type 240
UD
1.0
Q
380
1.0m
a) Provisional determination of La
Rows can be arranged in three patterns, as follows. (continuous groups of up to three units)
La is determined respectively as follows.
For L 0.35m
La = L
(n units)
(n units)
L+L+L2+L++
N-1
L2
L1+L2+L1+L2+L1
N-1
(n units)
L1
L1
L1
L2
L2
(n units)
L1+L1+L2+L1+L1
N-1
L1
L1
L1
L2
(1m)
D-20
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L1
System Design
b) Calculating LU
2
QmN(M-1)
90
S=
Qm=
2
LW
UH
HU
Wall
Catwalk
- (UH+H) +
Lu=
Airflow
(S-Sa)+(UW UD N (M-1)
[UW N+La (N-1)] (M-1)
D-21
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-UD
System Design
Obtain the necessary air inflow area Sr (m2) to outdoor units in a combined installation from
the following formula.
(Sr is the minimum area necessary to avoid degrading system performance.)
Sr= (US1NT1)
2
where
Sr = necessary inflow area (m )
2
US1 = necessary inflow area per outdoor unit (m ) (see table below)
NT1 = total number of outdoor units installed
2
16 HP
20 HP
25 HP
12.7
12.7
12.7
12.7
Note: When an air exhaust duct is used, take steps to prevent engine exhaust gas from entering the
heat exchanger, such as extending the exhaust pipe to the same height as the air exhaust duct.
D-22
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System Design
D-23
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System Design
D-24
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System Design
At least
R1000
Exhaust outlet
At least 350
At least 1000
(Refrigerant pipe side)
At least 1000
(Front)
At least 350
Figure 1
Figure 2
Outdoor unit
3F
Outdoor unit
Outdoor
unit
1F
At least 5 m
Figure 3.
D-25
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2F
System Design
6. Sound-proofing measures
Area type
Type 1
Residential and
school areas, etc.
Residential and
Type 2 undesignated
areas
Commercial, light
Type 3 industrial, industrial
areas
Shopping areas
Type 4 and specially
designated areas
Special
standards
Ordinary standards
Condition
Morning
Sound
level
Time
(phon)
40
Daytime
Sound
level
Time
(phon)
45
Evening
Sound
level
Time
(phon)
40
8 AM to
7 PM
45
6 AM to
8 AM
55
50
45
45
60
55
50
70
D-26
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8 PM to
11 PM
60
Time
40
7 PM to
11 PM
8 AM to
8 PM
60
Night
Sound
level
(phon)
55
Near schools
and hospitals
(approx. 50m)
Same as at left
11 PM to
6 AM
At least 5 phon
lower than at left
System Design
6. Sound-proofing measures
Outdoor unit
Ex. 1
A
Outdoor unit
Sound barrier
Reception point
Building
Reception point
Ex. 3
Outdoor unit
d
Building
Reception point
Effective area
Sound barrier
Outdoor unit
At least several
times the barrier
height
1 m or less
Sound barrier
The barrier should be located as close as possible to the outdoor unit (sound source). (Figure 3)
(Be certain to preserve the required space for air intake and exhaust, service and maintenance.)
The barrier should be sufficiently higher than the top of the outdoor unit. (Figure 3)
(However, not more than 1m higher.)
The width of the barrier should be at least several times the height, on both sides of the center. Where this is
not possible, the barrier should bend around the unit as shown in Figure 4.
Outdoor unit
Reception point
At least several
times the barrier
height
When adjoining
barriers, longer
than this line.
D-27
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System Design
6. Sound-proofing measures
Virtual
sound source A'
Reception point
Sound barrier
Reflected sound
(reflection surface)
Outdoor Unit
Reception point B
Reception point B
Figure 7. Adding reflected sound
(ground surface)
For multiple outdoor units, the sound level at the reception point is
determined by combining the sounds from each unit.
The combined sound from n units L1, L2, Ln is expressed by the
following formula.
If L = the combined sound level,
L1
10
L2
L3
10
10
L = 10 log10 (10 + 10 + + 10 )
For example, adding
61
phones and 62 phones gives
61
62
10
10
D-28
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System Design
6. Sound-proofing measures
2000
4000
8000
Conversion factor
dB
26
16
9
3
0
+1
+1
1
Using the above table, the A weighting is obtained by adjusting the calculated value for each band by its
conversion factor. These values are then combined in order of magnitude, as shown in the following example, to
obtain the overall A weighting.
<Calculation example>
The octave band levels (dB) are obtained from the frequency analysis table (the operating sound level at the
center frequency of each octave band). These values are corrected with the A weighting correction factor to
obtain the A weighting. The following calculation determines the operating sound level.
Octave band
Hz
63
125
250
500
1000
2000
4000
8000
Octave band
level
dB
Conversion correction
f t
A weighting
dB
56
56
Difference
=0
53
69
66
62
59
56
49.5
45
41.5
0
+1
+1
26
16
9
3
1
dB(A)
43
50
53
56
56
50.5
46
40.5
These A-weighting values are combined one-by-one in order of magnitude (in the same away as combining
different operating sounds).
50.5
50
46
43
40.5
56+3.0
=59
Difference = 6
59+0.95
=59.95
Difference = 9.45
59.95+0.45
=60.4
Difference = 10.4
60.4+0.35=60.75
Difference = 14.75
60.75+0.1=60.85
Difference = 17.85
60.85+0.1=60.95
No further calculation necessary
D-29
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60.95
System Design
6. Sound-proofing measures
30.0
Difference = 5.95
(35.95+0.95)
=36.9
Hz
2) Distance attenuation
dB
3) Refraction attenuation
dB
dB
dB
dB
63
125
250
500
1000
2000
4000
8000
From the operating sound characteristics diagram in the outdoor unit manual
Distance attenuation
Distance attenuation value =
Refraction attenuation, sound path difference = A + B d, =
Additional sound due to reflections (wall)
By calculation or the simplified method, the maximum value of the two
combined sounds is +3
Fig. 7, Addition sound due to reflection (ground surface)
By calculation or the simplified method, the maximum value of the two
combined sounds is +3
6) Subtotals
dB
Conversion factors for A weighting
7) Overall A-weighting correction
dB
factors
0
+1
+1
26
16
9
3
1
8) A weighting
dB(A)
By completing the calculations in the above table, the overall A weighting at the reception point is obtained
(calculate in order from the highest sound level).
Once the overall A weighting has been calculated, combine with the ambient noise level to obtain to total sound
level at the reception point.
D-30
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System Design
Equipment Earthquake
Resistance
Maintenance of
operation
Strength
calculation
Earthquake-resistance
evaluation
Strength calculation or
Design target verification test (Note 2), and
installation
value
earthquake-resistance
Earthquake
resistant type
1.5 G
Common use
type
1.0 G
As above
Installation
earthquake-resistance
evaluation (Note 3)
Small
equipment
As above
0.6 G
As above
As above
Notes
1) Small-scale repairs are those that require up to two days to complete.
2) Mainframe strength (static), fasteners for each component (bolts, etc.)
3) Mounting bolt calculations, etc.
* The table is from Earthquake-resistant equipment specification criteria for package air conditioners
and water chillers published by the Japan Refrigeration and Air Conditioning Industry Association.
The above criteria are applicable to normal air conditioning equipment installed in buildings subject
to normal approval procedures under the Buildings Standard Law (e.g., less than 60m high)
Earthquake
resistant
1.5 G
1.0 G
Notes
1) Earthquake resistant refers to essential building services
2) Common use type refers to non-essential building services
3) Equipment with earthquake-resistant supports incorporates
stoppers to prevent amplification of shaking due to
resonance. In this case, shock-absorbent materials are
placed between the stoppers and equipment so that the
stoppers are not damaged or deformed by impact.
D-31
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System Design
FHhG - (W-FV)LG
Lnt
1
F
2 H
Rb
A
FH
nA
Bolt diameter
40 mm or less
Units (N/ mm )
Short-term allowable stress
Tension (ft)
Shear (fs)
Tension (ft)
Shear (fs)
118
88
176
132
More than 40 mm
108
80
162
121
40 mm or less
137
103
206
154
More than 40 mm
126
94
188
141
Notes
1) The values in the above table are derived from Steel structure design criteria published by the
Architects Institute of Japan.
2) Use the value ft in the table if necessary to investigate bolt tensile stress.
3) Strength of a bolt subject to simultaneous tension and shear can be checked as follows.
a) fs
b) the smaller of ft or fts, but fts = 1.4ft 1.6
where, : Shear stress on bolt
: Tensile stress on bolt ( = Rb/A)
fs : Allowable stress on bolt with shear stress only (value from above table)
ft : Allowable stress on bolt with tensile stress only (value from above table)
fts : Allowable tensile stress on a bolt with simultaneous shear stress, but fts ft
4) The allowable tensile stresses in the above table are evaluated using the cross-sectional area of the
minor diameter of the screw thread. However, when calculating for selection purposes, the
cross-sectional area based upon the nominal diameter may be used.
5) If the threaded portion is subject to shear, then if using the cross-sectional area based upon the nominal
diameter, multiply the value of fs in the above table by 0.75.
D-32
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a) Solid foundation
11760
11760
M10
M12
M16
D-33
100-d
M24
Length of bolt
embedded, L (mm)
M20
130-d
11760
11760
11760
8820
150
160-d
11760
11760
11760
11760
8820
180
180-d
11760
11760
11760
11760
11760
8820
Notes
1.These are short-term allowable pull-out loads for bolts embedded
as shown in the diagram above.
2.The concrete design characteristic strength is taken to be FC = 17.6
N/mm2.
(b)
Ta=6C2p
3.When the dimensions differ from the above diagram, or if the
2) For L > C + h,
concrete design characteristic strength differs, then the pull-out
Ta=6(Lh)2p
(c)
load can be calculated according with the formulae for bolts in a
Where C = the distance from the edge of the foundation to the
strong foundation, at the left. In any case, the allowable pull-out
center of the bolt (mm)
load on one bolt must not exceed 11,760 N.
However, L C 4d, and
4.It is desirable that L 6d. The conditions indicated by - in the
1
C 50 mm
above table should be avoided.
2
5.In the above diagram, is approx. 4.5 d for a JIS bolt.
h = Foundation pad height (mm)
6.If type 1 or 2 lightweight concrete is used, allow 10% margin.
Notes
1. L should be 6d (where d = nominal anchor bolt diameter).
2. In the above diagram, is approx. 4.5 d for a JIS bolt.
3. If type 1 or 2 lightweight concrete is used, allow 10% margin.
P = 1 Min Fc , 0.49 + Fc
6
30
100
FC = Concrete design characteristic strength (N/mm2)
(Normally, 17.6 N/mm2 is used.)
Where,
-
8820
M8
(a)
120
Ta=6L2p
200
7840
7840
5880
120
7840
7840
7840
5880
150
7840
7840
7840
7840
5880
180
7840
7840
7840
7840
7840
5880
200
Length of bolt
130-d
160-d
180-d
100-d
embedded, L (mm)
Notes
1.These are short-term allowable pull-out loads for bolts embedded
as shown in the diagram above.
2.The concrete design characteristic strength is taken to be FC = 17.6
N/mm2.
3.When the dimensions differ from the above diagram, or if the
concrete design characteristic strength differs, then the pull-out
load can be calculated according with the formulae for bolts in a
strong foundation, at the left, and divide the result by 1.5 to obtain
the allowable pull-out load. In any case, the allowable pull-out load
on one bolt must not exceed 7,840 N.
4.It is desirable that L 6d. The conditions indicated by - in the
above table should be avoided.
5.In the above diagram, l is approx. 4.5 d for a JIS bolt.
6.It is necessary to investigate the short-term pull-out load of normal
supports with regard to earthquakes when the supports are
installed in the bottom of ceiling slabs and on concrete walls
designed to support heavy objects. For this short-term pull-out
load, see Item b, Short-term pull-out loads.
7.If type 1 or 2 lightweight concrete is used, allow 10% margin.
M24
M20
M16
M12
M10
M8
Bolt diameter
d (nominal)
Bolt diameter
d (nominal)
Installation location:
System Design
7. Center-of-gravity and earthquake resistance
a) Solid foundation
D-34
Notes
1. L should be 6d (where d = nominal anchor bolt diameter).
2. If type 1 or 2 lightweight concrete is used, allow 10% margin.
P = 1 Min Fc , 0.49 + Fc
6
30
100
(a)
Ta = d fc
Where,
Ta = Anchor bolt allowable short-term pull-out load (N)
d = Anchor bolt nominal diameter (mm)
= Embedded length of anchor bolt (mm).
(the length from 20mm below the surface of the concrete foundation.)
fc = short-term allowable bond stress in reinforced concrete
fc = 9 FC
100
(from Standard for RC structures design, published by the
Architectural Institute of Japan)
FC = Concrete design characteristic strength (N/mm2)
(Normally, 17.6 N/mm2 is used.)
For anchor bolts positioned in the corner or near the edge of the
foundation, the short-term allowable pull-out load shall be taken to be
the minimum of the values from formulae (b) below, and (a).
Ta = 6 C2p
(b)
Where C = the distance from the edge of the foundation to the center
of the bolt (mm)
However, C 4d, and C - d 50 mm
2
p = Correction factor for concrete design strength is
Installation location:
3920
4704
80
M10
M12
M16
M20
M24
Effective embedded
length ( ) (mm)
110
8722
6566
5390
4312
150
140
11760
11172
8330
6958
5586
180
200
160
11760
11760
11760
9506
7938
6370
Notes
1.These are short-term allowable pull-out loads for bolts embedded
as shown in the diagram above.
2.The concrete design characteristic strength is taken to be FC = 17.6
N/mm2.
3.When the dimensions differ from the above diagram, or if the
concrete design characteristic strength differs, then the pull-out load
can be calculated according with the formulae for bolts in a strong
foundation, at the left. In any case, the allowable pull-out load on
one bolt must not exceed 11,760 N.
4.It is desirable that L 6d. The conditions indicated by - in the
above table should be avoided.
5.If type 1 or 2 lightweight concrete is used, allow 10% margin.
3136
M8
120
80
Effective embedded
length ( ) (mm)
110
5782
4312
3528
2842
150
140
7840
7448
5488
4606
3724
180
160
7840
7840
7840
6272
5292
4214
Notes
1.These are short-term allowable pull-out loads for bolts embedded
as shown in the diagram above.
2.The concrete design characteristic strength is taken to be FC =
17.6 N/mm2.
3.When the dimensions differ from the above diagram, or if the
concrete design characteristic strength differs, then the pull-out
load can be calculated according with the formulae for bolts in a
strong foundation, at the left, and divide the result by 1.5 to obtain
the allowable pull-out load. In any case, the allowable pull-out load
on one bolt must not exceed 7,840 N.
4.It is desirable that L 6d. The conditions indicated by - in the
above table should be avoided.
5.It is necessary to investigate item b), the short-term pull-out load of
normal supports with regard to earthquakes when the supports are
installed in the bottom of ceiling slabs and on concrete walls
designed to support heavy objects.
6.If type 1 or 2 lightweight concrete is used, allow 10% margin.
3136
2548
2058
120
M24
M20
M16
M12
M10
M8
Bolt diameter
d (nominal)
System Design
7. Center-of-gravity and earthquake resistance
a) Solid foundation
D-35
15
M24
11760
Length of bolt
embedded, L 100-H 130-H 160-H 180-H
(mm)
10
13
M20
55
36
30
24
19
17
13
H (mm) B (mm)
Bolt size
11760 11760
M16
8820
8820
M12
8820
8820
200
180
M8
150
120
M10
Bolt diameter
d (nominal)
Installation location:
M16
M20
7840
7840
7840
7840
7840
7840
5880
7840
7840
7840
5880
Bolt size
10
55
Notes
1.These are short-term allowable pull-out loads for bolts embedded
as shown in the diagram above.
2.The concrete design characteristic strength is taken to be
FC = 17.6 N/mm2.
3.When the dimensions differ from the above diagram, or if the
concrete design characteristic strength differs, then the pull-out
load can be calculated according with the formulae for bolts in a
strong foundation, at the left, and divide the result by 1.5 to obtain
the allowable pull-out load. In any case, the allowable pull-out load
on one bolt must not exceed 7,840 N.
4.It is desirable that L 6d. The conditions indicated by - in the
above table should be avoided.
5.It is necessary to investigate the short-term pull-out load of normal
supports with regard to earthquakes when the supports are
installed in the bottom of ceiling slabs and on concrete walls
designed to support heavy objects. For this short-term pull-out
load, see Item b, Short-term pull-out loads.
6.If type 1 or 2 lightweight concrete is used, allow 10% margin.
36
30
24
19
17
13
H (mm) B (mm)
15
7840
M12
7840
5880
200
M24
7840
Length of bolt
embedded, L 100-H 130-H 160-H 180-H
(mm)
7840
180
13
5880
M8
M10
150
7840
120
Bolt diameter
d (nominal)
System Design
7. Center-of-gravity and earthquake resistance
a) Solid foundation
Short-term allowable pull-out load of a bolt is obtained with the following formulae.
Short-term pull-out load (N)
However, if the shear stress on the bolt exceeds 44.1 N/mm2 (for SS400), bolt strength and
assurance that allowable tensile stress is not exceeded must be verified.
Concrete thickness (mm)
Bolt diameter
For FC1 FC2
d (nominal)
150
180
200
120
Ta = FC1 L W
(a)
M
8
4508
5488
6272
3136
80
For FC1 > FC2 (e.g., in non-shrink mortar)
M10
3136 4508 5488 6272
M12
4508 5488 6272
Ta = FC2 L W
(a)
80
M16
5488 6272
Where,
Ta = Anchor bolt allowable short-term pull-out load (N)
M20
5488 6272
L = Embedded length of anchor bolt (mm)
M24
2
FC1 = Characteristic design strength of backfill mortar (N/mm )
2
Length of bolt
FC2 = Characteristic design strength of surrounding concrete (N/mm )
80-d 110-d 140-d 160-d
embedded, L (mm)
Normally, FC1 = 11.8 N/mm2 and FC2 = 17.6 N/mm2 are used.
W = Width of anchor bolt boxout (between 100mm and 150mm).
Use the smallest dimension for rectangular shapes. However, the internal surfaces
Notes
of the box insert must be sufficiently roughened.
For anchor bolts positioned in the corner or near the edge of the foundation, the short-term allowable 1. These are short-term allowable pull-out loads for bolts
embedded as shown in the diagram above, with FC1 =
pull-out load shall be taken to be either of the values from formulae (c) and (d) or (e) and (f) below.
11.8 N/mm2, FC2 = 17.6 N/mm2, and W = 100 mm.
1) For FC1 FC2 and L h,
2. When the dimensions differ from the above diagram,
Ta = FC1 L W A
(c)
or if the concrete design characteristic strength differs,
10
80
then the pull-out load can be calculated according with
2) For FC1 FC2 and L > h,
the formulae for bolts in a strong foundation, at the left.
(d)
Ta = FC1 L W ( L - h + A h )
In any case, the allowable pull-out load of one bolt
80
10
must not exceed 11,760 N.
3) For FC1 > FC2 and L h,
3. It is desirable that L 6d. The conditions indicated by
- in the above table should be avoided.
(e)
Ta = FC2 L W A
10
80
4. The above table can be used for boxout widths up to
4) For FC1 > FC2 and L > h,
150 mm.
5. If type 1 or 2 lightweight concrete is used, allow 10%
A
F
C2
L W ( L - h +
h )
(f)
Ta =
margin.
10
80
Where,
h = Foundation pad height (mm)
A = Distance from edge of anchor boxout to edge of foundation pad (mm)
Notes 1. L should be 6d (where d = nominal anchor bolt diameter).
2. If type 1 or 2 lightweight concrete is used, allow 10% margin.
Installation location:
(4) Allowable pull-out load of J- and JA-type bolts and headed bolts in boxouts
(Boxout techniques are not applicable to the underside of ceiling slabs or concrete wall surfaces)
M16
M20
D-36
150
110-d
6762
6762
6762
180
140-d
8232
8232
8232
8232
8232
200
160-d
9408
9408
9408
9408
9408
8820
Notes
1.These are short-term allowable pull-out loads for bolts
embedded as shown in the diagram above, with FC1 =
20.6 N/mm2, FC2 = 17.6 N/mm2, and W = 100 mm.
2.When the dimensions differ from the above diagram, or
if the concrete design characteristic strength differs,
then the pull-out load can be calculated according with
the formulae for bolts in a strong foundation, at the left.
In any case, the allowable pull-out load on one bolt
must not exceed 11,760 N.
3.It is desirable that L 6d. The conditions indicated by
- in the above table should be avoided.
4.The above table can be used for boxout widths up to
150 mm.
5.If type 1 or 2 lightweight concrete is used, allow 10%
margin.
80-d
M12
Length of bolt
embedded, L (mm)
4802
M10
4802
M8
M24
120
Bolt diameter
d (nominal)
System Design
7. Center-of-gravity and earthquake resistance
a) Solid foundation
D-37
(d)
Ta = FC2 L W ( L - h + A h )
(f)
80
10
Where,
h = Foundation pad height (mm) A : A = Distance from edge of anchor boxout to edge
of foundation pad (mm), and A is greater than 100 mm, but not more than 150 mm
Notes 1. L should be 6d (where d = nominal anchor bolt diameter).
2. If type 1 or 2 lightweight concrete is used, allow 10% margin.
Ta =
FC2 L W A
10
80
4) For FC1 > FC2 and L > h,
Ta = FC1 L W ( L - h + A h )
80
10
3) For FC1 > FC2 and L h,
The short-term allowable pull-out load of a bolt is the smaller of the value obtained from formula (a)
in item (2) or the following formulae. However, if the pull-out load on the bolt exceeds 14.7 N/mm2
(for SS400), bolt strength and assurance that allowable tensile stress is not exceeded must be verified.
For FC1 FC2
FC1
Ta = 80 L W
(a)
For FC1 > FC2 (e.g., in non-shrink mortar)
Ta = FC2 L W
(b)
80
Where,
Ta = Anchor bolt allowable short-term pull-out load (N)
L = Embedded length of anchor bolt (mm)
FC1 = Characteristic design strength of backfill mortar (N/mm2)
FC2 = Characteristic design strength of surrounding concrete (N/mm2)
Normally, FC1 = 11.8 N/mm2 and FC2 = 17.6 N/mm2 are used.
W = Width of anchor bolt boxout (between 100mm and 150mm).
Use the smallest dimension for rectangular shapes. However, the internal surfaces
of the box insert must be sufficiently roughened.
For anchor bolts positioned in the corner or near the edge of the foundation, the short-term
allowable pull-out load shall be taken to be either of the values from formulae (a) in item (2), and (c)
and (d) or (e) and (f) below.
1) For FC1 FC2 and L h,
Ta = FC1 L W A
(c)
10
80
2) For FC1 FC2 and L > h,
Installation location:
90
110-d
3528
2940
2352
150
120
140-d
5488
5488
4704
3920
3136
180
140
160-d
6272
6272
6272
5586
4606
3724
200
Notes
1.These are short-term allowable pull-out loads for bolts
embedded as shown in the diagram above, with FC1 =
11.8 N/mm2, FC2 = 17.6 N/mm2, and W = 100 mm.
2.When the dimensions differ from the above diagram,
or if the concrete design characteristic strength
differs, then the pull-out load can be calculated
according with the formulae for bolts in a strong
foundation, at the left. In any case, the allowable
pull-out load on one bolt must not exceed 11,760 N.
3.It is desirable that L 6d. The conditions indicated by
- in the above table should be avoided.
4.The above table can be used for boxout widths up to
150 mm.
5.If type 1 or 2 lightweight concrete is used, allow 10%
margin.
60
M20
M16
80-d
M12
Length of bolt
embedded, L (mm)
1960
M10
1568
M8
M24
120
Bolt diameter
d (nominal)
150
90
110-d
5292
4410
3528
180
120
140-d
8232
8232
7154
5978
4704
200
140
160-d
9408
9408
9408
8330
6958
5586
Notes
1.These are short-term allowable pull-out loads for bolts
embedded as shown in the diagram above, with FC1 =
20.6 N/mm2, FC2 = 17.6 N/mm2, and W = 100 mm.
2.When the dimensions differ from the above diagram, or
if the concrete design characteristic strength differs,
then the pull-out load can be calculated according with
the formulae for bolts in a strong foundation, at the left.
In any case, the allowable pull-out load on one bolt
must not exceed 11,760 N.
3.It is desirable that L 6d. The conditions indicated by -
in the above table should be avoided.
4.The above table can be used for boxout widths up to
150 mm.
5.If type 1 or 2 lightweight concrete is used, allow 10%
margin.
60
M20
M16
80-d
M12
Length of bolt
embedded, L (mm)
2940
M10
2352
M8
M24
120
Bolt diameter
d (nominal)
System Design
7. Center-of-gravity and earthquake resistance
a) Solid foundation
Installation location:
200
D-38
M20
130
160
180
7840 7840
20
24
120
14.5
90
110
13.5
80
Notes
1. The table shows the short-term allowable pull-out load for resin
anchor bolts embedded for the lengths shown in drilled holes with
the indicated diameters.
2. The concrete design characteristic strength is taken to be FC = 17.6
N/mm2.
3. When the dimensions differ from the above diagram, or if the
concrete design characteristic strength differs, then the pull-out load
can be calculated according with the formulae for bolts in a strong
foundation, at the left, and divide the result by 1.5 to obtain the
allowable pull-out load. In any case, the allowable pull-out load on
one bolt must not exceed 7,840 N.
4. It is desirable that L 6d. The conditions indicated by - in the
above table should be avoided.
5. It is necessary to investigate the short-term pull-out load of normal
supports with regard to earthquakes when the supports are installed
in the bottom of ceiling slabs and on concrete walls designed to
support heavy objects. For this short-term pull-out load, see Item b,
Short-term pull-out loads.
6. If type 1 or 2 lightweight concrete is used, allow 10% margin.
Length limit of
embedded bolt 100
(mm)
M16
180
M12
150
120
M10
Bolt diameter
d (nominal)
System Design
7. Center-of-gravity and earthquake resistance
a) Solid foundation
(a)
D-39
Length limit of
120
160
180
100
embedded bolt
or less or less or less or less
(mm)
9016
9016
M24
9016
6566
3724
M20
6566
3724
2940
9016
6566
3724
2940
200
M16
3724
M10
2940
180
6566
2940
M8
150
M12
120
Bolt diameter
d (nominal)
M16
M20
M24
70
90
100
7840
7840
5978
4410
2450
1960
7840
7840
5978
4410
2450
1960
150
7840
7840
5978
4410
2450
1960
180
7840
7840
5978
4410
2450
1960
200
100
90
70
60
45
40
Embedded length
L (mm)
Length limit of
100
120
160
180
embedded bolt
or less or less or less or less
(mm)
Notes
1. The above table shows the short-term allowable pull-out load for
anchor bolts embedded for the lengths shown.
2. The concrete design characteristic strength is taken to be FC =
17.6 N/mm2.
3. When the dimensions differ from the above diagram, or if the
concrete design characteristic strength differs, then the pull-out
load can be calculated according with the formulae for bolts in a
strong foundation, at the left, and divide the result by 1.5 to obtain
the allowable pull-out load. In any case, the allowable pull-out load
on one bolt must not exceed 7,840 N.
4. Do not use bolts with an embedded length less than that shown in
the rightmost column.
5. It is necessary to investigate the short-term pull-out load of
normal supports with regard to earthquakes when the supports
are installed in the bottom of ceiling slabs and on concrete walls
designed to support heavy objects. For this short-term pull-out
load, see Item b, Short-term pull-out loads.
6. If type 1 or 2 lightweight concrete is used, allow 10% margin.
M12
M10
45
60
M8
Bolt diameter
d (nominal)
40
Embedded length
L (mm)
Notes
1. The above table shows the short-term allowable pull-out load for
anchor bolts embedded for the lengths shown.
2. The concrete design characteristic strength is taken to be FC =
17.6 N/mm2.
3. When the dimensions differ from the above diagram, or if the
concrete design characteristic strength differs, then the pull-out
Note 1. If type 1 or 2 lightweight concrete is used, allow 10% margin.
load can be calculated according with the formulae for bolts in a
strong foundation, at the left. In any case, the allowable pull-out
load on one bolt must not exceed 11,760 N.
4. Do not use bolts with an embedded length less than that shown in
the rightmost column.
5. If type 1 or 2 lightweight concrete is used, allow 10% margin.
P = 1 Min Fc , 0.49 + Fc
6
30
100
FC = Concrete design characteristic strength (N/mm2)
(Normally, 17.6 N/mm2 is used.)
For bolts near a corner or edge of a foundation, if the distance from
the center of the bolt to the edge is C L, the allowable short-term
pull-out load of the bolt is given by formula (b) below.
Ta= 6C2 p
(b)
Where C = the distance from the edge of the foundation to the center
of the bolt (mm)
However, C 4d, and C - d 50 mm
2
Where,
Ta = Anchor bolt allowable short-term pull-out load (N)
L = Embedded length of anchor bolt (mm)
(May be taken to be the depth of the drilled hole.)
P = Correction factor for concrete design strength is
Ta= 6L p
Installation location:
(7) Allowable pull-out load for post-installed screw-type mechanical anchor bolts
System Design
7. Center-of-gravity and earthquake resistance
System Design
hG
hG
LG1
LG1
L1
LG
L
LG
Position of
mounting points
L1
L2
LG1
LG1
LG2
LG2
hG
Type 120
1,000
1,014
441
559
510
504
880
W multi model
790
Type 150
1,000
1,014
441
559
510
504
880
790
Type 190
1,000
1,014
443
557
508
506
670
820
Outdoor unit
type
Position of center-of-gravity
Type 240
1,000
1,014
443
557
508
506
680
850
For earthquake-resistant design, compare LG1 and LG1', and LG2 and LG2', and use the smallest value.
2) Mounting pad (foundation) size
Size
Type 120
Ground based
B
At least
1,150
At least
1,450
At least
1,600
C
At least
120
At least
1,850
Anti-vibration mount
Type 150
(none)
At least
Roof
Anti-vibration mount
At least
Type 190
140
mounted (stand-alone type)
2,000
Anti-vibration mount
Type 240
1,850
1,600
(interconnected type)
Note: The foundation is either a solid pad, or directly on the floor slab.
D-40
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System Design
N=
D = 12
A = D / 4 = 113 mm
n1 = 2
n2 = 2
KH = 1.0
W=
FH = KHW 8,330 N
hG = 680 mm
FV = FH / 2 =
4,165 N
LG1 = 443
mm
LG2 = 506
mm
D-41
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8,330
Installation location: KH
N
roof
: 1.0
ground : 0.4
System Design
7) Bolt span
End-on direction (L1)
L1 = 1,000 mm
L2 = 1,014 mm
176 N/mm
99
N/mm
Rb1 =
FHhG(WFV) LG1
L1n1
= 1,910 N
Rb2 =
FHhG(WFV) LG2
L2n2
= 1,754 N
FH
NA
1 =
2 =
18.4
N/mm
Rb1
A
= 16.9
N/mm
Rb2
A
= 15.5
N/mm
12) Allowable tensile stress on a bolt subject to both tensile and shear stresses (fts)
2
OK
Rb1 = 1,910
< Ta = 11,760
OK
Rb2 = 1,754
< Ta = 11,760
OK
= 18.4 < fs =
3) Tensile stress
End-on direction: if 1 < ft
< ft =
OK
176
= 16.9
1<fts
< ft =
OK
176
= 15.5
2<fts
D-42
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99
Installation Work
Contents
1. Points regarding refrigerant pipe work
(1) Points regarding branch pipe work E-2
(2) Points regarding header pipe work E-6
(3) Refrigerant pipe connection work E-7
(4) Charging with additional refrigerant E-9
E-1
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Installation Work
E-2
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Installation Work
APR-P680BG
E-3
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Installation Work
APR-P1350BG
E-4
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Installation Work
APR-CHP680BG
APR-CHP1350BG
E-5
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Installation Work
<Vertical use>
Slant at 15 to 30.
For the branch pipe on the indoor unit side,
make sure you bring the pipe up as shown in
the figure below and then lay it horizontally.
Cut the branch pipe of the header to match the size of the refrigerant pipe on the indoor unit side.
If three indoor units are to be used, cut and connect three branches to match the size of the refrigerant pipes on
the indoor unit side. Positions that are not being used should be just left as they are.
If 5 to 8 indoor units are to be used, connect and use two header pipes as shown in the figure below.
<Connection of header pipe>
For the cutting positions of the pipes, refer to the following figure.
Installation Work
22.2
(C1220
1/2,H)
T 1.0
25.4
(C1220
1/2,H)
T 1.0
28.58
(C1220
1/2,H)
T 1.0
31.75
(C1220
1/2,H)
T 1.1
38.1
(C1220
1/2,H)
T 1.35
Caution
Apply thermal insulation to all tubing, including branch tubes. Make sure that there are no gaps or
openings in the thermal insulation that may allow moisture to enter. Use thermal insulation that can
withstand a minimum of 120C for the gas
side (wide tube system), and a minimum of
80C for the liquid side (narrow tube system).
Failure to do so can result in water leakage
and dripping condensation, leading to wall
discoloration, paddling, etc.
Use separate piping for the power cables
and the control cables. If the cables are
passed through the same pipes, the effects
of electrical noise and induction can cause
malfunctions.
Figure 1
(3) Select the gas pipe, liquid pope, blanches(separately sold), and make the necessary preparations for
installation.
After cutting the tube, be sure to remove all burrs and finish tubing ends to the
correct surface. (The same must be done for branch tubes (purchased
separately).)
When bending tubes, be sure the bend radius is at least 4 times the outer
diameter of the tube.
When cutting or bending tubes, be careful not to cause any pinching or blockage
of the tube.
!
Caution
Prevent foreign substances such as dirt or water from entering the tube by
sealing the end of the tubes with either a cap or with tape. Otherwise, this
can damage the devices and result in malfunction.
E-7
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Figure 2
Installation Work
Figure 3
Figure 4
Caution
Caution
E-8
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Installation Work
Figure 5
After the airtightness test is completed, apply vacuum of 667 Pa (-755 mmHg, 5 Torr) or below to the
indoor unit and tubing.
Do not leave for a long period of time after the vacuum state has been reached.
E-9
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Installation Work
E-10
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Installation Work
E-11
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Installation Work
E-12
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Installation Work
E-13
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Installation Work
E-14
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Installation Work
E-15
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Installation Work
E-16
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Installation Work
E-17
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Installation Work
E-18
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Installation Work
E-19
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Installation Work
E-20
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Installation Work
E-21
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Installation Work
E-22
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Installation Work
E-23
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Installation Work
E-24
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Installation Work
E-25
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Installation Work
E-26
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Installation Work
E-27
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Installation Work
E-28
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Installation Work
E-29
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Installation Work
E-30
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Installation Work
E-31
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Installation Work
E-32
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Installation Work
E-33
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Contents
1. Outdoor unit related parts
(1) Exhaust extension kit (SGP-PEX560K).............................................................................. F-2
F-1
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Figure 1
(2) Limitations when the exhaust pipe is extended
Observe the following limits when carrying out exhaust pipe extension work.
Limitations during installation work
Limit value
-5C or more
Figure 2
2) Remove the cap and exhaust top (standard parts)
a) Remove the cap (M5 screw) attached to the top of the outdoor unit.
b) Remove the exhaust top (M4 screws x 2) in the same way while taking care to not to dislodge the
exhaust pipe. (The exhaust top can be removed easily if you use lubricant and turn it during
removal.) The two M4 screws will be reused, so take care not to lose them.
c) Remove the existing O-ring from the exhaust pipe and attach the supplied O-ring.
The edge of the exhaust pipe is sharp, so be careful not to injure yourself when you perform this
step.
Figure 3
F-2
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Figure 4
4) Attach the exhaust top
a) Be sure to attach the supplied exhaust top to the very end of the pipe.
b) Connect the exhaust top and KP pipe by sufficiently inserting the exhaust top until the male side
connector warning mark (red line). Refer to Figure 6. A clicking sound will be heard when the top is
connected properly.
c) Be sure to attach the exhaust top vertically as shown in Figure 5.
Figure 5
Figure 6
F-3
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Figure 7
F-4
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Figure 10
F-5
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Periodic Inspection
Contents
1. Periodic inspection items and intervals
(1) Test run G-2
(2) Warranty period G-2
(3) Periodic inspection items outside the warranty period G-2
G-1
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Periodic Inspection
In order to use a gas heat pump (GHP) air conditioning system for a long time, periodic inspections need to be
performed by a specialist service person.
Sanyo operates a yearly periodic inspection contract system, so customers are encouraged to take out a contract
when they purchase GHP.
After a contract is concluded, a specialist service person will visit to perform periodic inspections at intervals based
on the number of hours of operation and depending on the periodic inspection content.
For further details regarding the contract, consult with the dealer where this system was purchased or our service
company.
Note:
If any installation work problem is
found during the test run, the
customer should request that the
contractor that installed the
equipment remedy the problem.
Periodic
replacement
parts
Replacement
interval
Part name
Model 120/150/190/240
Engine oil
Engine oil filter
Air cleaner element
10,000 hours
Spark plugs
or
Compressor operation belt
5 years
Oil absorbent mat
Oil absorbent tube
Note: The engine and the sub-oil panel are subject to the engine oil change.
Periodic
adjustments
G-2
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Periodic Inspection
G-3
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Periodic Inspection
Standard model
Replacement rank
(Replacement time)
C-5
(10,000 hours or
5 years)
C-10
(20,000 hours or
10 years)
Maintenance kit
SGP-MTK560M
SGP-MTK560M
Part code
Quantity
638-012-7993
Oil filter
923-196-0565
623-194-7664
Spark plugs
938-018-9626
923-200-4602
10
623-300-8660
638-012-7993
Oil filter
923-196-0565
623-194-7664
Spark plugs
938-018-9626
923-200-4602
10
623-300-8660
G-4
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Part name