SEBHA - UMMELARANEB HIGHWAY

SUMMARY REPORT

BINDER COURSE

Asphalt layer

ID:

506

km 17+780

Date:

10/26/2009

Source:

Properties

value

Bulk density of Marshall speciment

(g/cm3)

Specified

2.290

Stability of Marshall speciment

(kN)

min 6 kN

Flow of Marshall speciment

(mm)

max 4 mm

Air Voids in Total Mix

Percent Voids Filled
with Bitumen
Bitumen content in Asphalt mix

(%)

5.4

(%)

70.8

(%)

5.5

Thickness of Core speciment

(cm)

6.6

(g/cm3)

2.235

(%)

97.6

Bulk density of Core speciment

Compaction of asphalt layer

3-8%

5.30.3%

min 97 %

100

Aggregate Mix

90
80

Averag

70
60
Passing (%)
50
40
30

REMARKS:

20
10
0
25.0
Tested by Lab - technician
(Contractor)

xx
QR 457-1

19.0

9.5
4.8
2.4
Checked by M.E.
(Contractor) Sieve (mm)

xx

0.6

0.3
0.2
Witness by M.I.
(Consultant)

0.1

SEBHA - UMMELARANEB HIGHWAY

QUANTITATIVE EXTRACTION OF BITUMEN

AND SIEVE ANALYSIS OF AGGREGATE OF BITUMINOUS PAVING
MIXTURES

BINDER COURSE

Source:

Asphalt layer

ID:

506

km 17+780

Date:

10/26/2009

BITUMEN EXTRACTION
1200.0
0.0
22.0
1111.0
1.0
1134.0
66.0

A : Wt of Mix (g)
B : Wt of Filter Paper before test (g)
C : Wt of Filter Paper after test (g)
D : Wt of Aggregate after test (g)
S : Sediment fines
E (D+C-B+S) : Total Wt of Aggregate (g)
F (A-E) : Loss of Wt (g)

5.5

G (100xF/A) : Bitumen Percentage by Wt of Mix (%)

PARTICLE SIZE ANALYSIS OF AGGREGATE

BS
(mm)
25.0
19.0
9.5
4.75
2.36
0.600
0.300
0.150
0.075

ASTM
(in)
1
3/4
3/8
No. 4
No. 8
No. 30
No. 50
No. 100
No. 200
PAN
loss
TOTAL

Retained Weight
cum. (g)

Retained
(%)

Passing
(%)

Tolerance grading

Specification limits

100
89.9 - 99.9
52.9 - 62.9
39.6 - 47.6
25.4 - 33.4
9.6 - 17.6
5.6 - 11.6
3.9 - 7.9
0.9 - 3.9

100
75-100
45-70
30-50
20-35
5-20
3-12
2-8
0-4

REMARKS:
1134.0
1134.0

100

Aggregate Mix

90
80

MIX

70
60
Passing (%)
50
40
30
20
10
0
25.0

19.0

9.5

4.8

2.4

0.6

0.3

0.2

0.1

Sieve (mm)
Tested by Lab - technician
(Contractor)

Checked by M.E.
(Contractor)

xx

xx

QR 457-2a

Witness by M.I.
(Consultant)

SEBHA - UMMELARANEB HIGHWAY

QUANTITATIVE EXTRACTION OF BITUMEN

AND SIEVE ANALYSIS OF AGGREGATE OF BITUMINOUS PAVING
MIXTURES

BINDER COURSE

Source:

Asphalt layer

ID:

506

km 17+780

Date:

10/26/2009

Tolerance grading

Specification limits

100
89.9 - 99.9
52.9 - 62.9
39.6 - 47.6
25.4 - 33.4
9.6 - 17.6
5.6 - 11.6
3.9 - 7.9
0.9 - 3.9

100
75-100
45-70
30-50
20-35
5-20
3-12
2-8
0-4

BITUMEN EXTRACTION
A : Wt of Mix (g)
B : Wt of Filter Paper before test (g)
C : Wt of Filter Paper after test (g)
D : Wt of Aggregate after test (g)
S : Sediment fines
E (D+C-B+S) : Total Wt of Aggregate (g)
F (A-E) : Loss of Wt (g)
G (100xF/A) : Bitumen Percentage by Wt of Mix (%)

PARTICLE SIZE ANALYSIS OF AGGREGATE

BS
(mm)
25.0
19.0
9.5
4.75
2.36
0.600
0.300
0.150
0.075

ASTM
(in)
1
3/4
3/8
No. 4
No. 8
No. 30
No. 50
No. 100
No. 200
PAN
loss
TOTAL

Retained Weight
cum. (g)

Retained
(%)

Passing
(%)

REMARKS:

100

Aggregate Mix

90
80

MIX

70
60
Passing (%)
50
40
30
20
10
0
1

Sieve (mm)
Tested by Lab - technician
(Contractor)

Checked by M.E.
(Contractor)

xx

xx

QR 457-2b

Witness by M.I.
(Consultant)

SEBHA - UMMELARANEB HIGHWAY

LABORATORY DENSITY , PERCENT AIR VOIDS ,

RESISTANCE TO PLASTIC FLOW AND STABILITY OF BITUMINOUS
MIXTURES USING MARSHALL APPARATUS

BINDER COURSE
Marshall Specimen No

Asphalt layer

ID:

506

km 17+780

Date:

10/26/2009

Source:

AVG.=

2.290

AVG=

5.4%

AVG=

70.8%

LABORATORY DENSITY (Bulk Specific Gravity) OF SPECIMEN prepared by 2x75 blows

A : Wt of Dry Specimen in Air

(g)

1165.5

1167.2

1167.7

1165.5

1167.2

1167.7

B : Wt of SSD Specimen in Air

(g)

1170.1

1169.2

1170.3

1170.1

1169.2

1170.3

C : Wt of SSD Specimen in Water

(g)

660.2

660.0

661.0

660.2

660.0

661.0

(cm3)

509.9

509.2

509.3

509.9

509.2

509.3

E (A/D) : Laboratory Density of Specimen

(g/cm3)

2.286

2.292

2.293

2.286

2.292

2.293

AVERAGE LABORATORY DENSITY

(g/cm3)

2.290

2.290

F : Specific Gravity of Bitumen

(g/cm3)

1.01

1.01

G : Spec. Gravity of Aggr. Avg(Bulk,Appar.)

(g/cm3)

2.627

D (B-C) : Volume of Specimen

2.29

AIR VOIDS IN SPECIMEN

H : Bitumen Content

(%)

5.5

5.5

5.5

5.5

5.5

5.5

I : Aggregate Content

(%)

94.5

94.5

94.5

94.5

94.5

94.5

2.422

J [100/(H/F+I/G)] : Max Density (Gmm)

(g/cm3)

K [100x(1-E/J)] : Air Voids in Total Mix

(%)

5.6

5.4

5.3

L [(HxE)/F] : Percent Volume of Bitumen

(%)

12.45

12.48

12.49

12.45

12.48

12.49

M [(IxE)/G] : Percent Volume of Aggregate

(%)

82.2

82.4

82.5

82.2

82.4

82.5

N (100-M) : Percent Aggregate Voids

(%)

17.8

17.6

17.5

17.8

17.6

17.5

O (100xL/N) :Percent Voids Filled

with Bitumen

(%)

70.1

71.1

71.3

70.1

71.1

71.3

70.8

AVERAGE PERCENT VOIDS IN TOTAL MIX (%)

70.8

STABILITY AND FLOW OF SPECIMEN

P : Height of Specimen

(mm)

Q : Dial Reading

(mm)

R : Converter Factor of Load Ring

S (QxR) : Converted Measured Stability

64.5

63.8

64.4

63.5

65.0

61.9

1.00

1.00

1.00

1.00

1.00

1.00

(kN/mm)
(kN)

T : Stability Correlation Ratio (as per volume)

U (SxT) : Corrected Stability

(kN)

V : Flow

(mm)

AVERAGE STABILITY OF SPECIMENS

(kN)

AVG=

AVERAGE FLOW OF SPECIMENS

(mm)

AVG=

QR 457-3

Tested by Lab - Engineer

(Contractor)

Checked by M.E.(Contractor)

xx

xx

Witness by M.I. (Consultant)

70.8%

SEBHA - UMMELARANEB HIGHWAY

COMPACTION TESTING OF ASPHALT

LAYER
BINDER COURSE
CORE Specimen No

Asphalt layer

ID:

506

km 17+780

Date:

10/26/2009

Source:

CH:

16+680

Location:

CL

AVG.=

6.6

AVG.=

2.235

AVG.=

97.6

CORE Specimen position

Thickness

(cm)

6.4

6.6

6.7

LABORATORY DENSITY (Bulk Specific Gravity) OF SPECIMEN

A : Wt of Dry Specimen in Air

(g)

1084.8

1118.5

1124.6

B : Wt of SSD Specimen in Air

(g)

1089.0

1124.2

1128.5

C : Wt of SSD Specimen in Water

(g)

604.3

623.9

624.3

D (B-C) : Volume of Specimen

(cm3)

484.7

500.3

504.2

E (A/D) : Density of Specimen

(g/cm3)

2.238

2.236

2.230

AVERAGE

(g/cm3)

2.235

G : Bulk Specific Gravity of

Marshall specimen

(g/cm3)

2.290

F : (E/G*100): Compaction

(%)

Density of Core specimen

COMPACTION

AVERAGE COMPACTION

(%)

97.7

2.290

97.6

97.4

97.6

REMARKS:

QR 457-4

Tested by Lab - Engineer

(Contractor)

Checked by M.E.(Contractor)

xx

xx

Witness by M.I. (Consultant)