CCO Prep Course - Offshore Crane Safety

Supervisors Responsibilities - Crane Safety & Rigging - Overhead Crane Safety

Inspecting Mobile Cranes - Safe Rigging Procedures - Backhoe & Trenching Safety
Inspecting Overhead Cranes - Fork Lift Safety - Aerial Lift Safety - Aerial Lift Inspector
Train the Trainer - Fall Protection - Scaffold Safety - Articulating Boom Crane Operator

About the programs:

Programs are comprised of classroom and hands-on training. Provided with all training
programs are workbooks of the subject matter and certificates of training (both wall and wallet
size).
Where programs are held:
It has been our experience that the most effective learning takes place on the actual equipment
used by your employees. It is for this reason that we encourage on-site training. Our training
programs are customized to your working environment, the level of experience of your
employees, and your schedule. To schedule a program, call our office. We will discuss your
training needs and develop a program to fit your specific requirements.
Cost of the programs:
Training costs vary dependant upon location and number of participants. Call our office for a
price quote.
Testing and Certification:
Written tests are administered at the end of each program. The employer is provided with a
report of the test scores. Certification is available if specific criteria are met.
To schedule a program:
Call our office at 800-847-7464.

CCO Prep Course

Length of Program 3 - 4 Days
America Crane Training's "CCO Prep Course" will prepare the candidate in each of the four
domains included in the Core examination and the
four specialty exams (as outlined before).
We feel that many operators may not have taken an
exam in several years and consequently may find the
examination process difficult; therefore we focus on
our teaching through a series of mini exams. The
candidate will be given several exams, the answers
will then be discussed therein teaching the candidate
the content and enhancing his/her exam skills. By the
end of this training, the operator will have the
confidence and skills necessary to successfully complete the National Commission for the

Certification of Crane Operator's examination.

Core Examination
Domain 1: Site (Approximately 24% of the test)
Domain 2: Operations (Approximately 23% of the test)
Domain 3: Technical Knowledge (Approximately 28% of the test)
Domain 4: Manufacturer's Load Charts (Approximately 25% of the test)
Specialty Examinations
Lattice Boom Truck Cranes
Lattice Boom Crawler Cranes
Small Telescopic Boom Cranes (17.5 Tons)
Large Telescopic Boom Cranes (>17.5 Tons)
OFFSHORE CRANE SAFETY
Length of Program 4 - 5 Days
Offshore cranes are essential to the operation of a platform; however, operating the crane is one
of the most accident prone activities employees engage in on a regular basis. An offshore crane
is a complex and powerful machine that can be dangerous if improperly operated or maintained.
Many crane accidents or failures are the result of operational errors. These errors range from
not checking control functions to overloading the crane. Therefore, it is absolutely essential that
an operator knows the components of the crane, knows how the crane operates, and is aware
of the types of accidents that can occur from a poorly operating machine or a careless
operation. Our course will teach your employees how to understand load charts, and how to
recognize and avoid unsafe operating conditions. We accomplish this through teaching practical
and usable information, and through hands-on training. We familiarize the operator with API,
ASME Standards, OSHA Regulations, and the manufacturer's requirements for crane
operations. After attending this class, the operator will have the knowledge necessary to
complete the OPERATOR
CERTIFICATION EXAM.
Regulations and Standards
Referenced
API Recommended Practice 2D
ASME B30.8 - Floating Cranes and
Derricks
ASME B30.6 - Derricks
ASME B30.9 - Slings
OSHA 1917.45 - Cranes and Derricks
Topics and Subject Matter Covered
Causes and Results of Crane Accidents
Types, Components and Terminology
Operator Qualifications

Operators Responsibilities
Vessel and Weather Considerations
Pre-Operational Inspections
Making a Lift Plan
Types of Lifts Static/Dynamic
Utilizing Crane's Full Potential
Structural Ratings V. Stability
Understanding and Using Load Charts
Safe Operating Procedures
Hand Signals and Responsibilities of Signal Person
Boom Assembly & Disassembly
Securing the Crane
Rigging (Safe Procedures and Proper Inspection)

[ back to top ]

Supervisors Responsibilities [ back to top ]

1 Day Program
What those in charge need to know
This program contains vital information for anyone in an authoritative position. Supervisors will
learn how to recognize potential accidents, promote job-site safety and of responsibilities as set
forth by OSHA & ASME.
Regulations and Standards Referenced
OSHA 1926.1400-1442 - Cranes and Derricks
OSHA 1910.180 - Crawler, Locomotive & Truck Cranes
ASME B30.5 - Mobile Cranes
Topics and Subject Matter Covered
Communication Between Management and The Operator

Accident Statistics and causes

Costs of Accidents
Insuring a Safe Workplace with Proper Safety Procedures
Understanding the Latest Crane Technology
Current OSHA and ASME Standards
Selecting Safety Devices to Fit Your Needs
Hoisting Personnel with a Crane
Why Cranes Are So Dangerous
Keeping Proper Crane Inspection Records
Designing Out Electrical Hazards
Selecting Proper Rigging
Rigging Inspection Requirements
Lifting Responsibilities

Crane Safety & Rigging [ back to top ]

4 Day Program or 2 Day Refresher
Beneficial for anyone working on or near the crane

Statistics show that 83% of crane accidents involved operator error which may have been due to
lack of understanding of the machine's capabilities. Our course will teach your employees how
to understand load charts, and how to recognize and avoid unsafe operating conditions. We
accomplish this through teaching practical and usable information, and through hands-on
training. We familiarize the operator with OSHA, ASME, and the manufacturer's requirements
for crane operations. After attending this class, the operator will have the knowledge necessary
to complete the OPERATOR CERTIFICATION EXAM.

Regulations and Standards Referenced

ASME B30.5 - Mobile Cranes

OSHA 1926.1400-1442 - Cranes and Derricks

OSHA 1910.180 - Crawler, Locomotive and Truck Cranes
Power Crane Shovel Association Number 4
Topics and Subject Matter Covered
Causes and Results of Crane Accidents
Types, Components and Terminology
Choosing the Correct Crane for the Job
Importance of Proper Set-Up
Operators Responsibilities Job Site Considerations
Pre-Operational Inspections
Making a Lift Plan
Utilizing Crane's Full Potential
Structural Ratings V. Stability
Powerline Awareness
Understanding and Using Load Charts
Safe Operating Procedures
Hand Signals and Responsibilities of Signal Person
Boom Assembly & Disassembly
This course will help prepare the participant for the National Commission for the Certification of
Operators (CCO) exam.

Overhead Crane Safety [ back to top ]

1-2 Day Program
Covering all types of Overhead Cranes

Overhead cranes are found in great numbers and in a wide range of applications, if improperly
used or maintained they can be extremely dangerous. Our program is composed of the practical
information and hands-on training. Your employees will learn how to do the safest job possible.

Regulations and Standards Referenced

OSHA 1910.179 - Overhead & Gantry Cranes

ASME B30.2 - Overhead & Gantry Cranes
ASME B30.11 - Monorails & Underhung Cranes
ASME B30.16 - Overhead Hoists (Underhung)
ASME B30.17 - Overhead & Gantry Cranes

Topics and Subject Matter Covered

Lifting Responsibilities
Types and Components
How to Avoid Potential Accidents
Inspection Procedures and Checklists
Pre Operational Inspections
Adjustments and Repairs
Preventative Maintenance
Avoiding Common Runway Problems
Attaching, Handling & Moving the Load
Safe Operating Procedures

Inspecting Mobile Cranes [ back to top ]

3 Day Program
Insure that your Inspectors are qualified
Learn to inspect per ASME, OSHA, and PCSA
requirements. Your employees will learn the vital
components of performing a thorough inspection,
which will enable you to perform in-house daily,
periodic, and annual inspections.
Regulations and Standards Referenced
USAS B30.5 1968
ASME B30.5 Mobile Cranes
ASME B30.10 Hooks

OSHA 1926.1412-1416 and 1910.180

Power Crane Shovel Association #2 and #4
Topics and Subject Matter Covered
Mandatory and Advisory Rules
Inspector Responsibilities
Load Test Requirements / Recommendations
Wire Rope Inspection Criteria
Inspecting Load Handling Devices
Hands-On Field Inspection and Instructions
Developing Inspection Forms to Meet Your Particular Needs
(Pre-Op, Quarterly, and Annual)
Boom Inspection and Repair Procedures
Proper Adjustments and Alignment for All Clearances
Nomenclature for Internal Working Areas
Maintenance Procedures and Requirements

Safe Rigging Procedures [ back to top ]

1 Day Program
The weakest link between the crane & load
Improper rigging has contributed to a large percentage of material handling accidents. The
participant will learn the capabilities and limitations of different types of rigging hardware, proper
rigging procedures and rigging calculations.

Regulations and Standards Referenced

OSHA 1910.184 - Slings
OSHA 1926.251 - Rigging for Equipment Handling

ASME B30.9 - Slings

ASME B30.10 - Hooks
ASME B30.20 - Below the Hook Lifting Devices
Topics and Subject Matter Covered
Inspection Criteria for All Types of Rigging Hardware
Accident Prevention
Federal Regulations and Industry Standards
Lifting Responsibilities
Lifting Unknown Weights
How to Estimate Weights Based on Tables
Determining Load Center of Gravity
Types of Hitches and How They Affect The Load
End Fittings, Efficiency of Each Type
International Hand Signals
Sling Angle / Load Angle
Powerline Considerations

Backhoe & Trenching Safety [ back to top ]

1 Day Program
Safe operating practices and excavations

Backhoe operations and trenching are among the most dangerous of all construction

operations. More workers are killed or seriously injured in and around excavations than in most
other phases of construction work. Therefore, the regulations and standards covering these
areas have been revised and clarified. This class has been designed to familiarize your
employees with the new guidelines, their responsibilities, and hand to accomplish a safe job.
Regulations and Standards Referenced
OSHA 1926.650 - Excavations
OSHA 1926.651 - Excavation Requirements
OSHA 1926.652 - Requirements for Protective Systems
Topics and Subject Matter Covered
General Requirements of OSHA
Types of Backhoes
Backhoe Safety Rules
Backhoe Pre-Operation Checklist
Performing the Monthly Backhoe Inspection
Understanding Soil Classifications
Performing Soil Classification Testing
Competent Person Responsibilities
Hazards of Excavations
Excavation Checklist
When to use Shoring / Sloping
Keeping a Daily Trenching Log
How to Handle an OSHA Inspection
Completing an OSHA Inspection Report Form

Inspecting Overhead Cranes [ back to top ]

2 Day Program

Learn to inspect per ASME, OSHA, and CMAA requirements. Your employees will learn the vital
components of performing a thorough inspecion, which will enable you to perform in-house
daily, periodic, and annual inspections.
Regulations and Standards Referenced
OSHA 1910.179 - Overhead & Gantry Cranes
ASME B30.2 - Overhead & Gantry Cranes
ASME B30.11 - Monorails & Underhung Cranes
ASME B30.16 - Overhead Hoists (Underhung)
ASME B30.17 - Overhead & Gantry Cranes
Topics and Subject Matter Covered
Mandatory and Advisory Rules
Inspector's Responsibilities
Inspection Procedures and Checklists
Pre-Operational Inspections
Wire Rope Inspection Criteria
Stages of Inspections
Qualifications of Inspectors
Load Test Requirements/Recommendations
Adjustments and Repairs
Preventative Maintenance
Inspection Documentation Procedures