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HYDRAULIC RESERVOIR

SUCTION
FILTER
R

DRUM MOTOR
L

PROPULSION PUMP

B N A

LOOP FLUSHING
VALVE
A

OIL COOLER

DRUM MOTOR
BRAKE
VALVE

PRESSURE SWITCH

DD-90/90 HF PROPULSION

Tier lll

OVERVIEW

HYDRAULIC RESERVOIR

SUCTION
FILTER
R

DRUM MOTOR
L

PROPULSION PUMP

B N A

LOOP FLUSHING
VALVE
A

OIL COOLER

DRUM MOTOR
BRAKE
VALVE

PRESSURE SWITCH

DD-90/90 HF PROPULSION

Tier lll

NEUTRAL, BRAKES APPLIED

HYDRAULIC RESERVOIR
SUCTION
FILTER
R

DRUM MOTOR
L

PROPULSION PUMP

B N A

LOOP FLUSHING
VALVE
A

OIL COOLER

DRUM MOTOR
BRAKE
VALVE

PRESSURE SWITCH

DD-90/90 HF PROPULSION

Tier lll

FORWARD, BRAKES RELEASED

HYDRAULIC RESERVOIR
SUCTION
FILTER
R

DRUM MOTOR
L

PROPULSION PUMP

B N A

OIL COOLER

LOOP FLUSHING VALVE

DRUM MOTOR
BRAKE
VALVE

PRESSURE SWITCH

DD-90/90 HF PROPULSION

Tier lll

REVERSE, BRAKES RELEASED

CASE DRAIN FROM REAR VIBRATION PUMP

HYDRAULIC TANK
OIL COOLER

TO A PORT ON
2ND VIBRATION PUMP

REAR VIBRATION MOTOR

FRONT VIBRATION PUMP

SUCTION FILTER

TO B PORT ON
2ND VIBRATION PUMP

B
B
CASE

SUCTION

FRONT VIBRATION MOTOR


TO SECOND VIBRATION PUMP SUCTION

DD-90/90 HF VIBRATION

Tier lll

OVERVIEW

CASE DRAIN FROM REAR VIBRATION PUMP

HYDRAULIC TANK
OIL COOLER

TO A PORT ON
2ND VIBRATION PUMP

REAR VIBRATION MOTOR

FRONT VIBRATION PUMP

SUCTION FILTER

TO B PORT ON
2ND VIBRATION PUMP

B
B
CASE

SUCTION

FRONT VIBRATION MOTOR


TO SECOND VIBRATION PUMP SUCTION

DD-90/90 HF VIBRATION

Tier lll

NEUTRAL

CASE DRAIN FROM REAR VIBRATION PUMP

HYDRAULIC TANK
OIL COOLER

TO A PORT ON
2ND VIBRATION PUMP

REAR VIBRATION MOTOR

FRONT VIBRATION PUMP

SUCTION FILTER

TO B PORT ON
2ND VIBRATION PUMP

B
B
CASE

SUCTION

FRONT VIBRATION MOTOR


TO SECOND VIBRATION PUMP SUCTION

DD-90/90 HF VIBRATION

Tier lll

CLOCKWISE

CASE DRAIN FROM REAR VIBRATION PUMP

HYDRAULIC TANK

OIL COOLER

TO A PORT ON
2ND VIBRATION PUMP

REAR VIBRATION MOTOR

FRONT VIBRATION PUMP

SUCTION FILTER

TO B PORT ON
2ND VIBRATION PUMP

B
B
CASE

SUCTION

FRONT VIBRATION MOTOR


TO SECOND VIBRATION PUMP SUCTION

DD-90/90 HF VIBRATION

Tier lll

COUNTERCLOCKWISE

HYDRAULIC RESERVOIR

SUCTION STRAINER

S
RETURN
FILTER

STEERING
PUMP

T
R

P
L

STEERING VALVE

DD-90/90 HF STEERING

Tier lll

OVERVIEW

HYDRAULIC RESERVOIR

SUCTION STRAINER

S
RETURN
FILTER

STEERING
PUMP

T
R

P
L

STEERING VALVE

DD-90/90 HF STEERING

Tier lll

NEUTRAL

HYDRAULIC RESERVOIR

SUCTION STRAINER

S
RETURN
FILTER

STEERING
PUMP

T
R

P
L

STEERING VALVE

DD-90/90 HF STEERING

Tier lll

STEER TO RIGHT

HYDRAULIC RESERVOIR

SUCTION STRAINER

S
RETURN
FILTER

STEERING
PUMP

T
R

P
L

STEERING VALVE

DD-90/90 HF STEERING

Tier lll

STEER TO LEFT

HOUR METER
RD

BAT

ALTERNATOR

3.0

REG

LGN

RD

LGN/RD

B LAMP LINE

68 OHMS
3 WATT

ALTERNATOR DIODE

PARK BRAKE SWITCH


(APPLIED POSITION)

LBE

A TACH

C4

6 1

WE/OE

RD/WE
A2

NEUTRAL START SWITCH

CIRCUIT
BREAKERS

RD
RD

BAT

AUX

B5

FWD

REV
EMERGENCY STOP

DBE
A5

30 AMP

B+

1.0

B1

RD

2A

1A

2B

1B

30 AMP
B3

WE/GY

BE/BK

BK

B2

THROTTLE SWITCH

OE

POWER RELAY

STARTER

High

A3

Engine Block

87a

RD
B4

LBE

RD
C5

STARTER RELAY

TO S TERMINAL ON
TACHOMETER

DBE

87

5
BN

85

86

3.0

Low
4

1 6

30

RD

BK

A4

87

OE

30

BATTERIES
YW/BN

To Engine ECM
Fuse

85

RD
YW/WE

87a
86

RD/WE

C1

WE/GY

MAIN
HARNESS
CONNECTION

A OO S
C FNT
CF A
R
T

ACC

GRD

THROTTLE
INPUT

TO ENGINE ECM
MODULE

BK
C3

BK

B
YW/BN

To Engine ECM Grounds

+5 VDC
THROTTLE

PR

C2

A
C

BB
B C
A

D
OE

NEUTRAL START
DIODE ASSY.

DD-90/90 HF ELECTRICAL

IGNITION SWITCH
(START POSITION)

FUSABLE LINKS
X.X

Tier lll

START/ ALTERNATOR

OE/WE
FROM FUEL SOLENOID RELAY TERMINAL 87
BK
GY
FROM TIMER RELAY N/O TERMINAL
BK

BK

A
FUEL SOLENOID

FUSE
LINKS

5.0

RD

LT BE

RD

HEATER
RELAY

HOLD

BK

OE / BK

B
PULL

COOLANT
TEMP. SENDER
(CIRC. SWITCH @ 45F)

LBE
BK
BK

BOLT NEXT
TO RELAY

OE/BK
BK

BK
RD/BK

TO POST 87 ON

LGN/WE

(GRID HEATER)
WAIT TO START
LIGHT

LGN/RD

HEATER
RELAY
YW

GRID
HEATER

BK

GRID
HEATER
CONTROL
MODULE

DD-90/90 HF ELECTRICAL

IGNITION SWITCH
RELAY

BK

GN

E
D
C
B
A

PE
OE
RD
BE

WE/RD

TERMINAL BLOCK IN CONSOLE


WE/RD

CUMMINS
ELITE ENGINE

NEUTRAL START SWITCH

C4

FWD

REV

A
C

A2

NEUTRAL

BB
B C
A

WE/GY
B5

BK
A5
WE/BE

NEUTRAL START
DIODE ASSY.

B1

WE/GY
87
30

B3

AUXILIARY WATER
SWITCH

B2

87a
85

86
LBE/GY

F1 15A
GY/BK

DGN/YW

PE/WE

A3

F2 15A

B4

F3 15A

C5

POWER RELAY

3
GY

RD

PE/WE

B+ I TERM. ON WATER TEMP. GAUGE

A4

F4 15A

GY/GN

PE/RD

PWR
+MTR
-MTR

1
M
2

FRONT MAIN
WATER PUMP

FLOW
CONTROL

C1

GNO
BK

C3

M
2

FRONT AUX.
WATER PUMP

WE/BN

PE/RD

GROUND TERM. ON VOLT METER

DBE/GN

C2

86

85

AUTOMATIC WATER
RELAY

WE/BN

1
M
2

REAR MAIN
WATER PUMP

87A
30
D

BK

87

BE/YW

1
M

REAR AUX.
WATER PUMP

B
A

WE/BE

MANUAL
OFF
AUTOMATIC

3
4
5
OE/GN

MAIN WATER
SWITCH

DD-90/90 HF ELECTRICAL

WATER CIRCUIT

DBE/GN

AUTOMATIC, NEUTRAL POSITION


MAIN WATER OFF

Tier lll

NEUTRAL START SWITCH

C4

FWD

REV

A
C

A2

NEUTRAL

BB
B C
A

WE/GY
B5

BK
A5
WE/BE

NEUTRAL START
DIODE ASSY.

B1

WE/GY
87
30

B3

AUXILIARY WATER
SWITCH

B2

87a
86

LBE/GY

F1 15A
GY/BK

DGN/YW

PE/WE

A3

F2 15A

B4

F3 15A

C5

POWER RELAY

3
GY

85

RD

PE/WE

B+ I TERM. ON WATER TEMP. GAUGE

A4

F4 15A

GY/GN

PE/RD

PWR
+MTR
-MTR

1
M
2

FRONT MAIN
WATER PUMP

FLOW
CONTROL

C1

GNO
BK

C3

M
2

FRONT AUX.
WATER PUMP

GROUND TERM. ON VOLT METER

DBE/GN

C2

86

85

AUTOMATIC WATER
RELAY

WE/BN

1
2

WE/BN

PE/RD

REAR MAIN
M
WATER PUMP

87A
30
D

BK

87

BE/YW

1
M

REAR AUX.
WATER PUMP

B
A

WE/BE

MANUAL
OFF
AUTOMATIC

3
4
5
OE/GN

MAIN WATER
SWITCH

DD-90/90 HF ELECTRICAL

WATER CIRCUIT

DBE/GN

Tier lll

AUTOMATIC, OUT OF NEUTRAL


MAIN WATER ON

NEUTRAL START SWITCH

C4

FWD

REV

A
C

A2

NEUTRAL

BB
B C
A

WE/GY
B5

BK
A5
WE/BE

NEUTRAL START
DIODE ASSY.

B1

WE/GY
87
30

B3

AUXILIARY WATER
SWITCH

B2

87a
85

86
LBE/GY

F1 15A
GY/BK

DGN/YW

PE/WE

A3

F2 15A

B4

F3 15A

C5

POWER RELAY

3
GY

RD

PE/WE

B+ I TERM. ON WATER TEMP. GAUGE

A4

F4 15A

GY/GN

PE/RD

PWR
+MTR
-MTR

1
M
2

FRONT MAIN
WATER PUMP

FLOW
CONTROL

C1

GNO
BK

C3

M
2

FRONT AUX.
WATER PUMP

WE/BN

PE/RD

GROUND TERM. ON VOLT METER

DBE/GN

C2

86

85

AUTOMATIC WATER
RELAY

WE/BN

1
M
2

REAR MAIN
WATER PUMP

87A
30
D

BK

87

BE/YW

1
M

REAR AUX.
WATER PUMP

B
A

WE/BE

MANUAL
OFF
AUTOMATIC

3
4
5
OE/GN

MAIN WATER
SWITCH

DD-90/90 HF ELECTRICAL

WATER CIRCUIT

DBE/GN

MANUAL, WATER ON

Tier lll

NEUTRAL START SWITCH


C4

FWD

REV

A
C

A2

NEUTRAL

BB
B C
A

WE/GY
B5

BK
A5
WE/BE
B1

NEUTRAL START
DIODE ASSY.

WE/GY
87
30

B3

AUXILIARY WATER
SWITCH

B2

87a
85

86
LBE/GY

F1 15A
GY/BK

DGN/YW

PE/WE

A3

F2 15A

B4

F3 15A

C5

POWER RELAY

3
GY

RD

PE/WE

B+ I TERM. ON WATER TEMP. GAUGE

A4

F4 15A

GY/GN

PE/RD

PWR
+MTR
-MTR

1
M
2

FRONT MAIN
WATER PUMP

FLOW
CONTROL

C1

GNO
BK

C3

M
2

FRONT AUX.
WATER PUMP

WE/BN

PE/RD

GROUND TERM. ON VOLT METER

DBE/GN

C2

86

85

AUTOMATIC WATER
RELAY

WE/BN

1
M
2

REAR MAIN
WATER PUMP

87A
30
D

BK

87

BE/YW

1
M

REAR AUX.
WATER PUMP

B
A

WE/BE

MANUAL
OFF
AUTOMATIC

3
4
5
OE/GN

MAIN WATER
SWITCH

DD-90/90 HF ELECTRICAL

WATER CIRCUIT
MAIN WATER OFF
AUXILIARY WATER ON

DBE/GN

Tier lll

PK

DPE

BN/BK

LBE/WE

WE

OE

YW

DGN

WATER TANK FLUID LEVEL MONITOR DISPLAY

10

11

12

FUSE
3A

RD/BE

F6

BK

FRONT WATER
TANK SENSOR

2/3

2/3

1/3

1/3

REAR WATER
TANK SENSOR

DD-90/90 HF ELECTRICAL

Tier lll

WATER TANK LEVEL

PARK BRAKE
PRESSURE SWITCH

HARNESS CONNECTIONS

DBE/RD

HORN SWITCH

WE/RD

HORN
BK

BN

X
A5

DBE/RD

BN

BRAKE LATCHING RELAY

DBE/RD

YW/BK

BK

7
2A

1B

2B

GY

2
5

1A

A2

DGN/RD

86

BRAKE TEST DIODE


A

YW/BE

85

BK

87

30
DGN/RD

YW/BE

X
B

87A

GY/RD

GY/RD

OFF

BRAKES APPLIED

YW/BE

DBE/RD
FROM POWER RELAY
TERMINAL 87

TEST

BRAKE TEST SWITCH

9 ON
3
1
4

3
1

PARK BRAKE
SWITCH

EMERGENCY STOP

B5
X

PUMP RETURN TO
NEUTRAL SOLENOID

BRAKE RELEASE
SOLENOID
A

YW/BK

NEUTRAL START
DIODE ASSY.

A
GY/RD

F10 15A
FUSE

GY/RD

GY/RD
D
C

BB

GY/RD

DBE/BK

DBE/BK

RUN CONDITION
COM

A
A

SEAT SWITCH
OPERATOR OUT OF SEAT

YW/GN

N/C

TO ENGINE
ECM

GY/OE
N/O

B
DBE/BK

WE/YW

SEAT TIMER
DIODE

LPE

WE/GY

F9 5A
FUSE

INIT

SEAT TIMER
BK

NEUTRAL START
SWITCH

BRAKE/HORN CIRCUIT

DD-90/90 HF ELECTRICAL

Tier lll

BRAKES APPLIED, ENGINE RUN CONDITION

PARK BRAKE
PRESSURE SWITCH

HARNESS CONNECTIONS

DBE/RD

HORN SWITCH

WE/RD

HORN
BK

BN

X
A5

DBE/RD

BN

BRAKE LATCHING RELAY

DBE/RD

YW/BK

BK

7
2A

1B

2B

GY

2
5

1A

A2

DGN/RD

86

BRAKE TEST DIODE


A

YW/BE

85

BK

87

30
DGN/RD

YW/BE

X
B

87A

GY/RD

GY/RD

OFF

BRAKES RELEASED

YW/BE

DBE/RD
FROM POWER RELAY
TERMINAL 87

TEST

BRAKE TEST SWITCH

9 ON
3
1
4

3
1

PARK BRAKE
SWITCH

EMERGENCY STOP

B5
X

PUMP RETURN TO
NEUTRAL SOLENOID

BRAKE RELEASE
SOLENOID
A

YW/BK

NEUTRAL START
DIODE ASSY.

A
GY/RD

F10 15A
FUSE

GY/RD

GY/RD
D
C

BB

GY/RD

DBE/BK

DBE/BK

RUN CONDITION
COM

A
A

SEAT SWITCH
OPERATOR OUT OF SEAT

YW/GN

N/C

TO ENGINE
ECM

GY/OE
N/O

B
DBE/BK

WE/YW

SEAT TIMER
DIODE

LPE

WE/GY

F9 5A
FUSE

INIT

SEAT TIMER
BK

NEUTRAL START
SWITCH

BRAKE/HORN CIRCUIT

DD-90/90 HF ELECTRICAL

Tier lll

BRAKES RELEASED, OPERATOR IN SEAT,


ENGINE RUN CONDITION

PARK BRAKE
PRESSURE SWITCH

HARNESS CONNECTIONS

DBE/RD

HORN SWITCH

WE/RD

HORN
BK

BN

X
A5

DBE/RD

BN

BRAKE LATCHING RELAY

DBE/RD

YW/BK

BK

7
2A

1B

2B

GY

2
5

1A

A2

DGN/RD

86

BRAKE TEST DIODE


A

YW/BE

85

BK

87

30
DGN/RD

YW/BE

X
B

87A

GY/RD

GY/RD

OFF

BRAKES RELEASED

YW/BE

DBE/RD
FROM POWER RELAY
TERMINAL 87

TEST

BRAKE TEST SWITCH

9 ON
3
1
4

3
1

PARK BRAKE
SWITCH

EMERGENCY STOP

B5
X

PUMP RETURN TO
NEUTRAL SOLENOID

BRAKE RELEASE
SOLENOID
A

YW/BK

NEUTRAL START
DIODE ASSY.

A
GY/RD

F10 15A
FUSE

GY/RD

GY/RD
D
C

BB

GY/RD

DBE/BK

DBE/BK

ENGINE SHUTDOWN
COM

A
A

SEAT SWITCH
OPERATOR OUT OF SEAT

YW/GN

N/C

TO ENGINE
ECM

GY/OE
N/O

B
DBE/BK

WE/YW

SEAT TIMER
DIODE

LPE

WE/GY

F9 5A
FUSE

INIT

SEAT TIMER
BK

NEUTRAL START
SWITCH

BRAKE/HORN CIRCUIT

DD-90/90 HF ELECTRICAL

Tier lll

BRAKES RELEASED, OPERATOR OUT OF SEAT,


ENGINE SHUT DOWN CONDITION

PARK BRAKE
PRESSURE SWITCH

HARNESS CONNECTIONS

DBE/RD

HORN SWITCH

WE/RD

HORN
BK

BN

X
A5

DBE/RD

BN

BRAKE LATCHING RELAY

DBE/RD

YW/BK

BK

7
2A

1B

2B

GY

2
5

1A

A2

DGN/RD

86

BRAKE TEST DIODE


A

YW/BE

85

BK

87

30
DGN/RD

YW/BE

X
B

87A

GY/RD

GY/RD

OFF

BRAKES APPLIED

YW/BE

DBE/RD
FROM POWER RELAY
TERMINAL 87

TEST

BRAKE TEST SWITCH

9 ON
3
1
4

3
1

PARK BRAKE
SWITCH

EMERGENCY STOP

B5
X

PUMP RETURN TO
NEUTRAL SOLENOID

BRAKE RELEASE
SOLENOID
A

YW/BK

NEUTRAL START
DIODE ASSY.

A
GY/RD

F10 15A
FUSE

GY/RD

GY/RD
D
C

BB

GY/RD

DBE/BK

DBE/BK

RUN CONDITION
COM

A
A

SEAT SWITCH
OPERATOR OUT OF SEAT

YW/GN

N/C

TO ENGINE
ECM

GY/OE
N/O

B
DBE/BK

WE/YW

SEAT TIMER
DIODE

LPE

WE/GY

F9 5A
FUSE

INIT

SEAT TIMER
BK

NEUTRAL START
SWITCH

BRAKE/HORN CIRCUIT

DD-90/90 HF ELECTRICAL

Tier lll

BRAKE TEST CONDITION

ELECTRONIC VIBRATION CONTROL

BACK UP ALARM

GY/WE

1 3 8 4 5 6 9 2 10 11 12

SHIELDED WIRE
GY/WE
BK

VIBRATION SWITCH

DGN/WE

BACK UP ALARM SWITCH

FORWARD CONTROL
DGN/OE

86

85

87

OE

DPE

30

GY/WE
B1

REVERSE CONTROL
DGN

LBE
RD
GY

BK

BK

AUTOMATIC VIBRATION
CONTROL
YW

S
A5

GY

BK

BK

B5

RD

87A

E
H
G
A
B
D
C
F

IMPACT METER

A2

A
WE

C4

TN/BK

GY/WE
B3

X
X
X
X
X
X

BK/BE

86

85
B2

YW/RD

F7
WE

87

BK
3A

30
87A

A3

B4

BK

FUSE
WE

C5

PK/RD
PK/RD

87
PK/RD

30

A4

87a

SPEED SENSOR

86

( VPM VIBRATION MOTOR )

85

OE/WE

OE/WE

IMPACT RELAY
BK

PK/RD

C1

BK
RD
BK

RD

C3

C2

BK
B

SPEED SENSOR

OE/WE

(MPH DRIVE MOTOR )


F8
10A

FUSE

DD-90/90 HF ELECTRICAL

FRONT EDC

REAR EDC

VIBRATION / BACK UP ALARM


Tier lll

WATER
TEMPERATURE

OIL
PRESSURE

G
I

LGN/BK

BK

IMPACT
METER

VOLTMETER

BK
BK

BK

LI
LGN/BK

RD

RD

75 OHMS
3 WATT

WATER TEMPERATURE
SENDER

RD

FROM I TERMINAL ON
IGNITION SWITCH

P
LGN/BK

AMP RATING

AUX. WATER PUMP, FRONT

F8

10A

15A

AUX. WATER PUMP REAR

F9

F3

15A

MAIN WATER PUMP REAR

F4

15A

F5

OPEN

F6
F7

F1

15A

F2

FROM TERMINAL 5 ON
IMPACT RELAY

BK

FUSE

AMP RATING

YW/RD

ENGINE OIL PRESSURE


SENDER

FUSE

100 uH
FILTER

CIRCUIT

FUSE

AMP RATING

BACK UP ALARM

F15

30A

ENGINE ECM POWER

5A

IGN. INPUT TO ENGINE ECM

F16

10A

BEACON LIGHT OPTION

F10

15A

SEAT TIMER & ENGINE


DIAGNOSTIC CIRCUITS

F17

5A

EDGE CUTTER OPTION

MAIN WATER PUMP FRONT

F11

15A

FRONT LIGHT OPTION

SPARE

F12

15A

REAR LIGHT OPTION

3A

WATER TANK FLUID LEVEL

F13

25A

RELAY, LIGHT OPTION

3A

EVC CONTROL

F14

10A

4 WAY FLASHER OPTION

CIRCUIT

DD-90/90 HF ELECTRICAL

CIRCUIT

Tier lll

GAUGES/FUSES

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