Professional Documents
Culture Documents
ru,
Russia, Moscow, Umech,
Molodov Andrey Viktorovich, candidate of technical science, docent, kiod@mami.,
Russia, Moscow, Umech,
Zaycev Anton Gennadievich, postgraduate, kiod@mami.ru, Russia, Moscow,
Umech,
Evsicov Roman Aleksandrovich, postgraduate, kiod@mami.ru, Russia, Moscow,
Umech
621.77
PLASTOMETRIC TESTING OF 20MnB4 AND 30MnB4
MICROADDITION COLD UPSETTING STEELS AND C45 AND C70
HIGH-CARBON-STEELS
S. Sawicki, H. Dyja, A. Kawaek
The paper presents a method for determining the real steel work-hardening curves
based on the cylindrical specimen compression test. The subject of testing were steels with
micro-additions intended for cold upsetting (20MnB4, 30MnB4) and selected high-carbon
steels of a carbon content from 0,45 to 0,73 % (C42D C76D). The tests were carried out
using the physical simulator of metallurgical processes GLEEBLE 3800 for the temperature
range of 7001 200 C and the strain rate range of 0,150,0s-1. Based on plastic deformation parameters recorded during the experiment, mathematical processing, that is the digital
filtration and approximation of the obtained testing results, will be performed. Then, using the
inverse method, the actual values of the coefficients of the numerical models for the rheological properties of the tested materials will be determined.
Key words: steels 20MnB4, 30MnB4, C45, C70, plastometric testing.
1. Introduction. A basis for carrying our the proper simulation and design of technological processes is the knowledge of characteristics describing
the rheological properties of steel. For plastic working processes, the basic feature characterizing material to be plastically formed is the yield stress p. Determining the p value of the examined steel is very important when designing
hot rolling processes [1 10]. The correct determination of the steel properties
in the form of stress-strain diagrams ensures the subsequent enhancement of calculation accuracy when using empirical formulas, as well as during numerical
computations.
103
.
. 2014. .. 10. . 2
Plastometric tests were carried out on the Gleeble 3800 simulator (Fig.
(
1). An overall view
iew of the specimen in testing and the working chamber of the
device is shown in Fig. 2.
Fig. 1.
1 Gleeble 3800 physical simulator
Mn
Si
0,40-0,45
0,68-0,73
0,50-0,80
0,50-0,80
0,18-0,23
0,90-1,20
0,27-0,32
0,80-1,10
0,10-0,30
0,10-0,30
max.
0,30
max.
0,30
P
max.
0,035
0,035
S
max.
0,035
0,035
Cr
max.
0,20
0,15
Ni
max.
0,25
0,20
Mo
max.
0,05
0,05
Cu
max.
0,30
0,25
Al
max.
0,01
0,01
0,025
0,025
0,30
0,25
0,025
0,025
max.
0,30
0,25
The tests in the Gleeble simulator were planned so that it would be possible later to determine the yield stress function and its coefficients during hot
105
. . 2014. . 10. . 2
rolling:
- temperature: 700, 800, 900, 1 000, 1 100 and 1 200 C;
- strain rate: 0,1; 1,0; 10,0; 50,0 s-1;
H
- strain: from 0 to 1,3 - = ln 0 .
H1
Round specimens of a diameter of 10 mm were heated at a constant heating rate up to the temperature of the upper plastic working limit, that is 1 250
C, then austenitized at this temperature and then cooled at a constant cooling
rate down to selected temperature values, at which specimen deformation took
place.
3. Testing results. The graphs of the relationship of yield stress versus
the actual strain for a temperature of 900 and 1 100 C and a strain rate of 0,1
and 10 s-1, respectively, are shown in Fig. 4 11.
From the data in Fig. 4 11 it can be found that the magnitude of the
yield stress of the examined steels is very strongly influenced by the strain rate
and the deformed metal temperature, for the examined range of these variables.
In the examined range of strain values (0 < < 1,3 ) at a temperature of 900 C,
the highest magnitudes of yield stress p were obtained for strains in the range
from 0,2 to 0,6 and a strain rate of 0,1 s-1 for steels 20MnB4, 30MnB4 and C45,
while the lowest stress magnitude was obtained for steel C70. With the further
increase in preset strain, the yield stress magnitude either decreased or remained
at a constant level.
300
250
Strain rate
[1/s]
Stress / MPa
200
0,1000
150
1,0000
100
10,000
0
50
0
0,0
0,3
0,6
0,9
1,2
Strain / -
250
200
Strain rate
[1/s] 0,1
100
00
0
1,0
00
0
Stress / MPa
150
50
0
0,0
0,3
0,6
Strain 0,9
/-
1,2
200
Stress / MPa
150
Strain rate
[1/s] 0,1
00
0
1,0
00
0
100
50
0
0,0
0,3
0,6
Strain 0,9
/-
1,2
Stress / MPa
Strain rate
[1/s]
150
0,
10
00
100
50
0
0,0
0,3
0,6 / - 0,9
Strain
1,2
. . 2014. . 10. . 2
300
250
200
Stress / MPa
Strain rate
[1/s]
150
0,
10
00
100
50
0
0,0
0,3
0,6
Strain 0,9
/-
1,2
250
200
Strain rate
[1/s] 0,1
100
00
0
1,0
00
0
Stress / MPa
150
50
0
0,0
0,3
0,6
Strain0,9
/-
1,2
Stress / MPa
Strain rate
[1/s]
150
0,
10
00
100
50
0
0,0
0,3
0,6
Strain 0,9
/-
1,2
Fig. 10. Strain-stress curves for the steel C70 at a temperature of 900 C
108
250
200
Strain rate
[1/s] 0,1
100
00
0
1,0
00
0
Stress / MPa
150
50
0
0,0
0,3
0,6
Strain 0,9
/-
1,2
Fig. 11. Strain-stress curves for the steel C70 at a temperature of 1 100 C
For a strain rate of 10 s-1 at a temperature of 1 100 C, the greatest values
of the p stress were achieved for strains contained in the range from 0,2 to 0,4.
In this case, the greatest yield stress value was obtained for steel 20MnB4.
When examining the curves in Fig. 4 11, it can also be found that recovery
processes occur in them during deforming these steels at a small rate. In these
steels for the temperatures indicated in the Fig. 4 11, a distinct decrease in
yield stress is observed with increasing strain. This suggests that dynamic recrystallization occurs in the examined steels.
At a strain rate of 10 s-1 and a temperature of 900 C, the greatest p
yield stress magnitudes were obtained for the actual strain contained in the range
from 0,2 to 0,8 for the examined steels. Also in this case, with the continued increase in strain, the yield stress magnitude either decreased or remained at a
constant level. With the increase in temperature, the stress magnitudes decreased, and at a temperature of 1 100 C the highest p stress values were obtained for the strain lying in the range from 0,2 to 0,6.
When examining the curves in Fig. 7 8, we observe that during deforming these steels at a strain rate of 10 s-1, dynamic recrystallization also occurs in the steels for the temperatures indicated in the Fig. Only for steel
20MnB4 (Fig. 4) at a temperature of 900 C is the recovery process no longer so
intensive, and the shape of the curve becomes flat after a certain yield stress
value has been attained. Whereas, from Fig. 4, a strain hardening of the material
can be noticed.
The majority of the curves for the steels investigated in the study have a
similar behaviour for the investigated range of temperatures and strain rates. The
increase in temperature would cause the magnitude of yield stress to decrease.
The increase in strain rate, on the other hand, caused an increase in the yield
stress value. It can be noticed that the yield stress magnitude is influenced by the
temperature, at which deformation takes place, as well as by the strain rate and
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. . 2014. . 10. . 2
111