Professional Documents
Culture Documents
E IN
M P-30B MARK II
5/5/2005 2:08:00
AM
M
NiAMiYA DEN5HI
plOl0012
C3030Z
5/5/20052:08:00
AM
I
M P-30B MARK II
(l)l\ct ivnt ion of 1,H1P························ .. o e··················E-l
(2)Key Board· co 1& • • • .. • • .. • • • • .. • .. • • •• • ··6' . · . ··4
(3)function Key······························································5
(tl)Data Input·····················~··························· ···············7
1. Camera Setting·························································7
2. Explanation of Onto Input Commands·····································8
(l)Command "...••.••.••...•.••.••.•..•.......... ·······················8
(2)Cornmand D···································· g
(3)Comrnand Q••••••••••••••• ~ •••••••••••••••••••••••••••••••.••••• ·····10
3. Data Input [ITI '11
(l)Function key·······················································11
(2)Hode change········ ...••.•...•.•....••.....•••..••.•..•........•• ··11
(3) }Iead (Modu Ie) No.··························· . ········· . ············ ·11
(4)Distance dnta between Camera and Bit • • ·11
(5)t~umberof Parts····································,···············13
(6)Feeder data························································13
(7)Tape Feeder··················································0:·····13
(8)Grid Tray··························································13
(9)Chip Feeder·························································14
(lO)13it················ ····14
(11)Positioner·························································14
(12)Part Pick Up Position on Tape Feeder·······························14
(13)Grid Tray Start Position····················· •••••••••••••••••••• "16
(14)Grid Tray Data Input···············································17
(15)Part Pick Up Position on Chip Feeder·······························17
(16)Bit Exchanging Position······················ 'O • • • • • ····18
(17)Positioner Position················································18
(18)Part Type········ ........................•....................... ··19
(19)Dispenser Data and Bit number to be used···························19
(20)Part Dumping Position and X-V Bias Point···························20
(21)X-Y Bias Point·····················································20
(22)Determination of Feeder to be used·································21
(23)Part Hounting Data(including 251.252 and 0) ························22
(21)Fixed Positioner···················································23
(25)IC Hounting Position···············································24
(2G)Data Saving························································24
(5)Data List ~
(G)Warning Bell·······················································42
(7)Coordinate Check Start·············································42
(8) Distance between Camera and Dl t Head .. •• .... • ........ •.. •.......... 42
A. Bit Position······························· o • • • • • • • • • • • • • • • • • • • ·43
D. Camera Position································· ··43
00 • • • • • • • • • • • •
9. Bit Humber·····························································56
10. Tray Start Point·······················································57
11. Bad Hark·········'··········'·'···"······"'······'··' ················57
12. Start Step················ 0 ~ •••••••••••••••••••••••••••••••••••••••••• ·57
13. Humber of Board to be assembled········································58
14. Dispenser·······························································58
15. Setting Confirmation·········· .••••.•. 00 • • • • • • • • • • • • • • • • • • • • • 0 •••••••• ·58
16. Status of Di t······· 0.0.0 ••••••••••••••••••••••••••••••••••••••••••••• ·58
17. Assemb ly Operation······ 6' ·59
18. Status of Tray······· ·59
6' • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
1. Selection of Mode······················································61
2. Data Load······························································61
3. Re-selection of Hode·················································· ·62
(g)lIomi ng IT]] '63
(10)Copying Procedure························································64
(11)Diskette Formatting······················································G6
~.,
,"
[HlIP301J HK II E-l]
(1) Activation of M1IP.
~] l"J ~
/ \ D-motion control,\,
Buzzer \ box socket
Buzzer Sw itch
!'ig.3
(2)
l'ig.4
~ ..
• A.
[HIIP3013 HKII E-3]
7.At this stage, the controller is being activated and performing self test-
ing. And The following message appears on the display.
Testing···············OK
Fig.5
When self testing completes, the display changes as follows:
Fig.6
~.,
""A.
[MIIP30B HK II E-4]
(2) Key Board.
"
\ .
~~W3lB--··I~~
~~~H
j..;;.
~
I ~
1
I~ ,
B 9
,I",
..
4 5 6
-
1
N
2
, Ii!", .....
0
... i."
EPSOHEQUITY I +
PC HOUSE 5160
I Function Key I
"'" I,.
M' II"
.,., 1 '".
1 9 r;;;,
g 5 ~ _
IglrJIQ ·1
o
\ I
. I,Shift I Ctrl ISpace I lEnt
I Sh i ft I I Cursor
IHTSUBISIlI MPL286
-r.' . ,
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[MHP30B HK II E-5]
(3) Function Keys.
In order to simplify the operation. the operation mode needed for performing
each work is set in the function key.
The machine operation can be changed instantly to the desired operation mode
when the associated function key is pressed.
The operation mode of each function key and the functions are explained
below.
1. Operational Menu.
Halt r 1
Assembl ing = r 2
Data list - r 3
Data input = F4
Step mode F5
Part I ass'y
I = F5
Diagnostic =r 7
Data renew r8
Homing =r9
Press desired function key?
rig.8
The above shown is the Operational Menu which shows 9 operation modes for
performing each work.
The operation mode for each function key and its function are explained
below.
1. Operational Menu.
rig.9
[HIIP30B MK II E-5]
Key No. Operation mode Function
1) Discontinue the machine operation for a
while and continue operation again.
2) Return to Operational Menu.
3) Return to DOS mode.
Cord
screV~lr(
Fixing
~~I~lc
~_~.'~. Camera Holder
VIl !lead
!lead Plate
~ I
;;:
. ', ~J:f'
Disassemble the camera from L-Bracket
and pass it through the hole on the
Left Cover and assemble to the Side
Bracket.
UllIP30B 11K II E-8]
2. Explanation of Data Input Commands.
Q. D, N ? [E]
Fig.ll
(1) Command H
ttl *****
Q, 0, II ? CEll
DX 0
DY 0
A 0
Fig.12
When the first message is displayed. the character [[] and cursor are
flashing alternately. If ~ key is pressed, the Command H is speci-
fied, and the cursor moves to the line DX.
Enter the numeric data in DX, DY, and A.
As data input completes. the bit head moves in the direction of DX(D-
axis) and DY(Y-axis) corresponding to the value entered.
Bit head moves O.lmm when numeric value 1 is entered. The minimum value
to be able to enter is 0.25 and the bit head moves 0.025mm correspondin
gly.
Rotating angle is entered in A. The bit head rotates 0.20 when minimum
numeric value 0.2 is entered. And the dierection of bit rotation is
clockwise looking from the bit toP.
.,..... ,
."
[MIIP30B MKII E-9]
Q. D, N 7
DX 1800
DY
A
200
0 -1-
Fig.13
In this example, the bit head moves 180mm on X-axis and 20mm on Y-axis.
Note that, if the command H is used to enter numerical data and then
the command H is specified again, the data entered previouslY is added
to the currently entered data, and the bit head is moved by the total
value of both data.
If the command His specified again by mistake, enter 0 in turn into DX,
DY and A to recover the original specification of command H.
When entering the mounting positon data on the board in spite of the
feeder position data, prefix B to the input value(DX B230, DY B25, ete.)
to directly enter the deviation from the bias point.
(2) Command D
This command is used to move finely the bit head when determining the
coordinate position. When comand D is specified, the following message
appears.
-1-
Press 1 to lower P/U head
Press 2 to lower dispenser head
Press 3 to raise and 4 to lower Bit exchanger
I I
When fin ished press SPACE key
Fig.14
[MIIP30B 11K II E-IO]
When the cursor keys [1] QJ iii El
on Remote Contro I Box is pressed. the
bit head moves along the direction designated by O.025mm.
I I
The bit head can be moved fast when the [1] key and Fast key are
pressed together.
When determining the coordinate position is completed. press SPACEI I
key.
(3) Command Q
.r. This command is specified after setting the coordinates position. (The
'\,
coordinate postions are set using commands H and D.)
If[Q] is specified. the coordinate position will be stored into the
memory of the controller.
_.,
."
[HIIP30B HK II E-ll]
3. Data Input ~
(1) Press function key []JJ after the CRT shows Operational Menu.
Halt =fc' 1
Assemb ling =fc' 2
Data list =fc' 3
Data input =fc' 4
Step mode =fc' 5
Prt I ass y
I I =fc' 5
Diagnostic =fc' 7
Data renew =fc' 8
Homing =fc' 9
Fig.15
(2) Hode is changed to Data input mode and the display changes as follows:
(3) Head (l.lodu Ie) No. Module 2
.-----------,
Hodul e 1 \ Module 3
Head tlo. please 7
fc'i g.16
.
--y
\.-. I
~irtfID.JdTIL
~ I J Loader
illilliill \ ""
/ Bead 1 Head 3
Key board Head 2'
The display is asking the head number by which the operation is to be
performed. Enter the head number and press En!] key. I
(4) Distance data between Camera and Bit.
fc'ig.17
A. Enter [[J if the data previouslY input in our factory is used. The
CRT turns to fc'ig.20.
B. Enter [Y] when it is necessary to correct the distance data between
Camera and Bit. The following display appears:
. ""A.
[HIlP30B HKII E-12]
Q. D. H ? CillJ
DX 0
DY 0
A 0
Fig .18
I Hnp'vt::b'Y::O:lHiro':::1
{:
,
"\ O. D. H ? DIJ
DX 0
DY 0
A 0
F jg .19
F. Have and adjust the center of mark for C-P check to the center of
cross mark on the monitor screen by repeating the same steps as ex-
plained in above (D) and (E).
G. When the center of mark for C-P check is correctly set on the center
of cross mark. the distance data between Camera and Bit is correctly
adjusted.
~ .,
".
(HIIP30B HK II E-13]
(5) Number of parts.
Fig.20
Fig.22
Fig.23
Enter the number of grid trays to be used. (Total number of Tr. tray and
IC tray).
\. If not used, enter [2].
;: .
(HIIP30B HKll E-14]
(9) Chip fi'eeder
fi'ig.24
Enter the total number of rails of chip feeder and IC stick feeder.
(lO)Bit.
,---------------,
fi'jg.25
When using the bit changer. the upper message is displayed. In such case.
enter the numberof bits attached.
(ll)Positioner.
Humber of Positioners ?
..,
,.. Fig.26
Upon completing the above mentioned input step, the following message appears
on the CRT.
,.--------------------,
fi'ig.27
Hote: The values displayed at right side is the example of input data.
'.. _. ,
.x.
nll1P30B HK II E-15]
Fig.28
Hote: Use the control number shown below for Tape feeders.
In case there is some feeder not to be used. for instance, if the
feeders 111----112 and 1l4----115 are to be used and 113 is not to be used.
simply press lEnt 1 key. then the feeder data for 112 is entered for
feeder 113 as the dummy data.
Fig.29
.,.,., • ~A'
[HIIP30B HK II E-16]
(13)Grid tray start position.
Q. D. H ? [ill]
DX 0
DY 0
A 0
A. Referring to the data input operation of tape feeder. enter the data
of part pick UP start position of Grid tray.
B. Upon comletion of data. the display turns to Fig.
Hote: lIere the pick UP start position means the part pick UP position
nearest to the horne position at each head.
Fig.33 Fig.34
Enter the data as follows:
A. Humber of repetitions in X-axis.
B. Distance(pitch) between the parts on the grid tray in X-axis.
C. Humber of repetitions in Y-axis.
D. Distance(pitch) between the parts on the grid tray in Y-axis.
Upon completion of data input for grid tray, the following message
appears on the display. (When 0 is entered in step (9) ,the displaY goes
to Fig.36)
13 i as X::::: 0 Y::::: 0
Q, D. H ? lIEJ
DX 0
DY 0
A 0
Fig.35
Enter the data of part pick up position of chip feeder referring the
monitor by repeating the same steps as explained in data input of tape
feeder.
."
.~
I.
.1
[HIIP3013 HK II E-18]
Control number of tupe feeder and IC stick rail ure as follows:
·Tape feeder •••• 'Use number with addition of designated number 100:100-----
'Ie stick feeder"Use number with addition of designated number 160:161-----
Upon completion of data input. the display asks the bit change position.
O. D. 11 ? [ill]
DX 0
DY 0
A 0
:.i
If OK then enter [9] and press ~ key.
l"ig.36
\ f
Enter the X.Y coordinates of #1 bit exchanging position referring the
monitor display. Enter all coodinates of bit exchanging positions of
which number is entered in step (10).
(17)Positioner position.
H 1 Positioner position
X-- ,I,
,,~
Bias X=O Y=O
,~ .1
0, D, N ? CTlU"::
~
.,'
,.,,'
DX 0
DY 0
A 0
0, D, H 7 [lI[]
DX 0
DY 0
A 0
Eig.40
The display is asking the coordinates of part dumping position when pick-
up miss happens.
Set position by H or D command referring the monitor display.
After completing data input, press and ~.[Q]
The CRT turns as shown below:
x- Y Bias
1::tn:p:Ut::iY.Y)Y:;IMJi(1
0, D. H 7 CEll
DX 0
DY 0
A 0
.A.
[MIIP30B 11K II E-2l]
This is the request of Input for the bias point.
The bias point is a reference origin or datum point when mounting parts
on P.C.Board.
Enter the coodinate data by repeating same steps as explained in above
data input operations. The display turns as follows:
Fig.42
Determine from which feeded rail. cassette. etc.) the part Is to be pick-
ed UP and mounted to what position of the board.
Enter the c6ntrol number of feeder to be used for III part. The display
turns to Fig.46.
When designating the feeder. enter the feeder number by adding the above
figures according to its kind.
(Example)
To designate chip feeder No.2, enter 102.
When use the part type 1608 packed in tape. add 50 to the control number
of tape feeder.
A. For designating the position of set mark for checking the board posi-
toin in the direction of X and Y-axes. enter ~ and press ~.
The display turns to Fig.
B. For designating the position of set mark for checking the board posi-
tion in angle. enter I 252 I and press I Ent I. The display turns to
Fig.
C. For designating the position of Bad mark. enter [Q] and press ~.
The display turns to Fig.
(Note) a. When only the position data
251- £0-------- ----- ] for set mark 251 is entered.
,#. I
1
I
Sequence of data input is 251, 252, and l3admark. After that, the part
mounting data is input.
(Hote: In case data input for set marks 251 and 252 are not necessary,
data for Dad mark is input at first.)
[2]1':::
ttl Part Tape, Index ? t!.J
l'ig.45
The sysytem is asking the tape advancing pitch for placing the part
correctly under the bit. Three types of index are prepared.
Select and enter the correct type of Index according to the type of
tape feeder.
Upon completing the input, the display changes as follows:
(Continue to next page)
."
"""', '1
[HIIP30B HK II E-23]
,------------------------------,
Part 11 1
0, D, H ? lIlEJ
DX 0
DY 0
A 0
PH 1
(Part type)
0
A:=: 90 then part rotates 90 PH:=: 1 PH:=:4
A:=: 180 then part rotates 180 0
PH:=:2 PH:=:5
A:=: 270 then part rotates 270 0
PH:=: 3 PH:=: 6
Fig.46
D. Move and adjust the center of part mounting positon to the center of
cross mark on the monitor screen.
When inputting the coordinate of 251, 252 and bad mark, adjust the
position so that the forcused point of the eye sensor light is placed
correctly on to the center of set mark.
Upon completion of data input, press [Q]
and ~.
E. Repeat the same operartion steps as explained in steps (22) and (23)
for all part to be mounted. Then the display turns to Fig.
(24)Fixed positioner.
Fig.47
Display is asking whether the fixed positioner is used or not.
A. Enter [Q]
and ~ if the fixed positioner is not used.
B. Enter llJ
and ~ if the foxed positioner is used.
Part II 1
0, 0, H 1 []]
ox 0
OY 0
A 0
PH 1
(Part type)
A== 90 then part rotates 90° PH= 1 PH==4
A== 180 then part rotates 180° PH=2 PH=5
A== 270 then part rotates 270° PH=3 PH==B
Fig.48
~/
just the upper right corner of IC to the
lower left corner of the cross mark on
IC ~ the monitor as shown in left Fig.47
When the IC is set correct position,
press [Q] and ~.
B. Move and adjust the lower left corner of
tHe same IC to the upper right corner of
,1·
",;, !
IL--D_ata_sa_ve_1_Y/_H
Fig.50
_I
When it is necessary to save the data, press m,
and in case not
necessary, press [[]. When W
is pressed, the display turns as follows:
[HIIP30B ~IK II E-25]
,-------------------------,
':1
~ .,
.A.
[HIIP30B MK II E-25)
(5) Data List. ~
1. Content of Data List.
This mode is used to ckeck whether the data prepared in the data input mode
is loaded correctly, or to modify the input data.
When the data input completes, or when the function key ~ is pressed,
this data list mode is obtained.
II of Bits used =5
1/ of Positioners = 1
Fig.52
(2)Coordinates of Feeder position.
Typ II X Y A
tape 1 ~ ............
........ .,. .,. .... .,.
-.I............
"'''''''
'1"'l"'l'
"'''''''
'l""'''''
q'ty 1 1 1
pitch 1 1 1
Bit 1 .,..,.
"'''''''.... ...... oJ......
")''1'''l' "'''''''
""'C'''('-
Continue=l, Change =2 ?
Bias "'''''''
"''''''' "'''''''
.,L.J,..L
.,... .,
Fig.53
."
(l.{I/P30B HK II E-27]
(3) Part mounting duta.
2
3
4
I
Angle when dispe-
nser used.
lIumber of tape index or number
of positioner.
Humber of bit used to mount parts
Type of part ( 5 types )
Part mounting angle
Coordinate of part mounting position in Y-axis.
Coordinate of part mounting position in X-axis.
Feeder number.
Sequence number of data input.
Fig.54
fdr X Y A Part
" Ho. type
Bit Tape index
Ho. or Pos. 110.
Dispenser
X=O,Y=I
I J, ....
'l''l'
..... ..L .....
'l''l''l'
............
,.,...,~,.,..
..J• ..J..J.,.
'l''l''l'
....
'r
....'l' .... ....
'l' 'r
2
3
copy 0 0 0
copy I . •••• 'shows X. Y pitches between copy 0 and copy 1.
copy 2 . ·····shows X. Y pitches between copy o and copy 2.
Fig.55
I
-
When - 1 is entered, the display returns to top of the data list.
When 2 Is entered. the following display appears:
Fig.56
...... ' .,
,"
[HlIP30B MK II E-28]
2.Explanation of data correction commands.
(l)Data correction commands.
Following message appears In data list mode.
Continue=1, Change=2 7
Fig.57
A. When enter fll
and I Ent I- the data list is shown continuously.
B. When enter ~ and Ent. the data correction command is shown as
follows:
Command B.C.D.G,LQ,R,T,P,II,W 7
Fig.58
,',
B (Back) Re-display of data list
C (Change) Data change
D (De I ete) Data deletion
G (Goto) Display designated part mounting data in middle.
I (Insert) Data addition
Q (Qu i t) Setting(Data save)
R (Repeat) COpy
T (Top) Operational Menu display
P (Print) Print out data list
II Olelp) Display part type data
\J Convert step and repeat data to serial data
+: (Plus) Time constant display
(2)Command B
If you want to return to the top of data list while checking a data
list, after commands are shown on display. enter 1Il.
then the display
returns to the top of data list as follows:
Fig.59
;0"."
."
[HIIP30B 14K II E-29]
(3)Command C.
This command is used to change the feeder designation number, X-axis
value, Y-axis value, A(angle) and positioner designation number and
part type, index number and the angle of dispenser.
This command cannot be used to change the number of parts to be mounted
on P.C.Board nor the number of feeders.
1 1 100.5 100 1 2 1 0 0
2 102 201 200.5 0 4 2 0 0
3 5 251 300 0 4 2 0 0
4 109 301.5 301 3 3 3 0 0
5 5 352 351.5 3 2 1 0 0
5 107 402.5 402 0 1 1 0 0
7 0 453 452.5 0 1 1 0 0
8 112 353 -47.5 0 1 1 0 0
9 101 403.5 3 0 1 1 0 0
10 201 454 53 0 5 4 0 0
Fig.50
Command B,C,D,G,LO,R,T,P,II,W ?
D II
Fig.51
1 1 100.5 . 100 1 2 1 0 0
2 102 201 200.5 0 4 2 0 0
3 5 251 !:::;
.jj;: 300 0 4 2 0 0
4 109 301.5 301 3 3 3 0 0
5 5 352 351.5 3 2 1 0 0
Fig.52
As the correction of 0.3mm is required, change 251 to 254. Have cursor
to next position 300, and change 300 to 295 as the correction of -0.5mm
is required.
Note: Be sure to arrange the first(leftmost) digit of numerical values
in line. Place the minus sign, if needed. on the leftside digit
position of the first numerical digit.
1 1 100.5 100 1 2 1 0 0
2 102 201 200.5 0 4 2 0 0
3 5 ~ 300 0 4 2 0 0
CD 109 301.5 301 3 3 3 0 0
5 5 352 351. 5 3 2 1 0 0
~,
Fig.B3
The mark Cd
displayed at the top of the next line.
If correction of the line is needed. perform similarly.
In this example, we only need to change the position of No.3 part.
Enter [I] (abbreviation of End) and this completes data change opera-
tion.
When performing data correction, do not forget to enter this [[].
After completeing data correction for one line, press Ent key and I I
then Cd
mark automatically moves to the top of next line. By pressing
~ key. the corrected data is stored in data memory. If this Ent I I
key is not pressed after correcting data, the data stored in memory is
not corrected but data is corrected only on the monitor screen.
~ .,
,"
[MllP30B HK II E-31J
Note: As for the correction for Bit number, please refer the Command II.
(4)Command D.
This command is used to delete unnecessary data.
Enter ~ for data change to display commands.
Command B,C,D,G,I,O,R,T,P,Il,W ?
Seq II-II ? II
Fig.64
Continue=l, Change=2
Command B, C, D, G, I, 0, R, 1', P, II. W + ? D
Seq II-II ? 6-8
6 107 402.5 402 0 1 1 0 0
7 0 453 452.5 0 1 1 0 0
8 112 353 -47.5 0 1 1 0 0
9 101 403.5 3 0 1 1 0 0
Fi8.65
At this point, the data after deletion is displayed, and the data is
moved UP by one as shown above.
To delete a range of consecutive data, connect the first number and the
last number of the data to be deleted using the sign "-".
For instance, if the parts 113 to ll8 are unnecessary, enter 3-8.
To delete the number of feeder, select and enter the prefix from below
according to the kind of feeder, and then enter the feeder number to be
deleted.
For instance, feeder number 2, 3, 4 of tape feeder are not necessary,
enter T 2-4.
Tape feeder······T Chip feeder·······F
Grid tray········G Bit exchanger·····B
."
[HIlP30B HK II E-32]
Note: Enter the number of feeder actuallY used.
(5)Command G.
This command permits direct designation to part mounting data by skipp-
ing the display of the feeder data.
This can be used convenientlY when the number of part mounting data is
large.
Enter 2 for data renew, and designate command G.
Command B,C,D,G,I.Q,R,T,P,Il,W 7
Sep "7 III
Fig.55
The sysytem asks you what is the desired step. Enter the mounting step
number of the part to be displayed.
Assume that there are 100 parts to be mounted, and to display the data
beginning with the 85th part data, enter 85. the data beginning with
85th data will be displayed.
85 3 35 80 1 2 1 0 0
85 () 50 50 0 1 1 0 0
87 103 85 120 0 1 2 0 0
Fig.57
(5) Command 1.
1 1 100.5 100 1 2 1 0 0
2 102 201 200.5 0 4 2 0 0
3 5 251 300 0 4 2 0 0
4 109 301.5 301 3 3 3 0 0
5 5 352 351.5 3 2 1 0 0
. . . . . . . .
. . . . . . . . .•
Fig.58 -r.• • ,
,"
[MIIP30B MK II E-33l
This command is used when addition of mounting part is required due to
design change or other reason. Enter 2 for data renew for displaying
command.
Enter L and the system disp Iays SEa H II.
Command B,C.D,G,LQ.R,T.P,Il,W ?
SEQ Il? II
Fig.59
This is asking to what position the additional data is to be inserted.
Enter the desired number.
In this example, addition of new part is requested at the 3rd mounting
step. lienee number 3 must be entered.
3 5 251 300 0 4 2 0 0
4 5 251 300 0 4 2 0 0
5 5 352 351.5 3 2 1 0 0
Fig.70
The data of parts beginning with number 3 are displayed.
You will find out that the duta for step number 3 and number 4 is ident-
ical. The data of step 3 is a dummy data.
Change the data of the step number 3 using command C as explained above.
When the addition of feeder number is required, enter the prefix and the
number of feeder to be added as entered in D command.
For instance, if T and 2 are entered. two dummy data are added to the
last tape feeder data alreadY entered.
Correct the dummy data using command C.
(7) Command a.
, ;
This command is used to save the created data into floppy disk.
i
/'\
Enter 2 for change. and designate command a. The following message will
appear:
Fig.72
The system is asking whether arnot to save the data into floppy disk.
Enter [I] [};I] to save the data. And if not. enter OIJ
I Ent I·
Pressing of LrJ.[1ill will cause to exchange program to data save pro-
gra,m_. --,
Fig.73
The display is asking the File Name of data. so enter the name with al-
phabet within 8 characters.
Do not forget to insert formatted disk into drive 2 before data saving.
(8)Command R.
This command is used when mounting parts onto several P.C. boards which
are arranged and spaced equally.
Enter 2 for change, and designate command R.
ClQ)OOO~ 1\ of copies in X= 5
GJQDDD X's pitch =150
G]UJUJDGJ 1\ of copies in V= 4
V's pitch =100
+~DDG1J yp=10mm
Xp = 15mm
Fig.75.
U of copies in X 7 III
Fig.76
[MIIP3013 MKII E-35]
H of cop i es in X? W
Fig.77
Five boards are arranged on X-axis. lienee. enter 5
it of copies in Y? []]
Fig.79
Four boards are arranged on Y-axis. Enter 4.
COpy 0 0 0
copy 1 150 0
copy 2 300 0
copy 3 450 0
copy 4 600 0
copy 5 0 100
copy 6 0 200
copy 7 0 300
· · · ·
· · · ·
· · · ·
Fig.81
[MIlP30B ~IK II E-36J
The copy 0 indicates the original board for which the mounting data has
been created.
The system will ask yoU the copy number in coordinates confirmation and
part mounting mode. So, enter the desired number correctly.
(9) Command T.
The command T is used to return the display to the top of the system pro-
gram. The top of the system program is Operational Menu.
Enter 2 for change, and designate command T.
Halt = F1
Assembl ing = F2
Data list - F3
Data input = F4
Step mode - F5
Part'l ass'y F (3
Diagnostic - F7
Data renew = F8
Homing F9
Fig.83
(0) Command P.
This command Is used to print out the created data. Enter 2 for change,
and designate command P. The data list is printed out.
-r-,., ,
.'>
[HIIP3013 HK II E-37]
"'"'''',....,
'l''l''l' Part Type List W.J.,-J.
"t',.,....,.
II PC PT I3T va RBI---
1 1 0 1 20 1508
2 1 0 2 30 2125
3 1 0 3 40 3215
Return = 1, Change =2 ?
Fig.84
(l2)Command W.
This command is used when a set of data created by using command R is
required to change to a serial data. This feature is useful when you
want to change an X or Y coordinate of a particular point only in a step
and repent data. If a master X Y coordinate is changed, all repeated
data are also changed.
(13) Command +.
This command is used to changed the head speed and bit waiting time in
bit UP and down operation, etc.
Enter 2 for change, and des i gnate command +.
The following display appears:
."
[MIIP 30B HK II E-38]
Command BCE 7
Fig.85
In this mode. the feeder position (part pick UP position) can be checked
before the part is mounted onto the board. In addition, part mounting to the
board and the correct ion of mounting posi ti on crn be performed for each part.
( The bit head stops at the designated position.)
Hounting of parts is permitted for only one P.C.board. (When copy data ex-
ists, parts mounting is limited to "0. 0 board only.)
I.Explanation of commands.
[ Q. D. II, R 7 [g]
l'ig.88
Commands O. D. and" have the same function as used in Data Input mode.
When command R is designated. the bit head returns to home position and
moves to the designated position again and stops there. Thus the confir-
mation of coordinate can be done repeatedly by using R(Retry) command.
2.Coordinate Check.
lIalt =1' I
Assembling =1' 2
Data list =1' 3
Data input = I' 4
Step mode = 1'5
Part'l ass'y =1' 8
Diagnostic =1' 7
Data renew = I' 8
Homing =1' 9
l'ig.87
Press function key 1]]]. The Step mode is obtained.
l'ig.88
(MHP30B MKII E-41J
Enter the head number by which the coordinate confirmation is performed
I I
and press Ent key.
Fig.90
Enter the necessary data name for each head and press lliU.
When data load is unnecessary, press [ill and lliU.
(3)Re-selection of mode.
Fig.92
If there is some head on which the data is not loaded, the message
shows the head number as above.
,"
[HIIP30B HK II E-42]
(5) Horn i ng.
Homing Y/Il 7
Fig.93
A. If homing is unnecessary. press [[] and IJGIJ.
The display changes
to Fig.
I I.
B. If homing is necessary. press [YJ and Ent The display shows fol-
lowing message and homing of all modules are performed.
Homing
Fig.94
(6)Warning Bel I.
Vlarning Bell
On=l, Off=O ? HH
Fig.95
A. If it is necessary to ring the warning bell while the machine is run-
ning. press [I] and ~.
B. If it is not necessary to ring warning bell. press [Q]
and~.
I Start OK II
Fig.96
I I
If you are ready to stari. press the SPACE bar.
Verification. Coordinates
Fig.97
When confirmation is unnecessary. press [[] and IJGIJ. Display goes to
Fi g.100.
[HIlP30B 11K II E-43)
When confirmation is necessary, press [I] and ~. The following dis-
play appears:
A. Bit position.
0, D, tI 7 [ill]
DX 0
DY 0
A 0
Fig.98
Confirm that the center of the bit is at the center of cross mark
correctly on the monitor screen.
If necessary, correct the position by using command H or D. Upon com-
pletion of confirmation, press [[] and I Ent I.
B. Camera position.
0, D, H 7 DO
DX 0
DY 0
II 0
Fig.99
Confirm that the center of the mark for C-P check is at the center
of cross mark correctly on the monitor screen.
If necessary, adjust the position simi larly as explained in above A.
,"
[HIIP30B HK II E-44]
(9)Tape Feeder Poslton.
Verification, Coordinates
If necessary, press m
to Fi8.102 and bit head moves to the grid tray if it exists.
and~. The bit head moves to the part pick
up postion of the No.1 tape feeder, and stops at that position.
Verification, Coordinates
0, 0, H ? 00
ox 0
OY 0
A 0
O=Ouit
O==Teaching data input
H=Numer ical data input
R== Retry
Fig. 101
Check the part pick up position on monitor screen.
If necessary, correct the postion data by using command 0 or H.
If the position is OK, press [9] and ~.
Repeat the same operation for confirming the part pick UP positon of
all tape feeders.
Verification, Coordinates
~.,
, ..
[HIIP30B ~IK II E-45)
Verification, Coordinates
Fig.103
Repeat the same operation as explained in step (9) for confirming part
pick UP position on Grid tray and Chip feeder.
Verification, Coordinates
Fig.104
The system is asking whether or not to confirm the bit change position
of the bit changer.
Perform the same operation as explained above.
When IHl is entered, the display changes to Fig.107 in step (12).
Fig.105
If some bit is not set in nest, the above message appears.
Confirm that all bits are set correctly in nest. Press !'S-P-AC-E-I bar, the
following message appears:
Verification, Coordinates
0, D, N ? L!lJ
rTlJt'::
DX 0
DY 0
A 0
O=Ou i t
D=Teaching data input
N=Numerical data input
R=Retry
Fig .106
[HIIP30B HK II E-46]
Confirm the bit change positions on monitor screen.
If there is some gap, adjust and move the center of change position to
the center of cross mark.
(12)Positioner position.
Verification. Coordinates
Verification, Coordinates
0, D, H ? [ill]
ox 0
DY 0
A 0
Fig.109
~ ..
[HIIP3013 HK II E-47]
Hove and adjust the center of suction bit to the mark for confirming
pitch as set in above A.
Upon completion, press [Q] and ~.
C. The following display appears:
Q. D, H ? [ill]
DX 0
DY 0
A 0
Fig.ll0
The needle of dispenser moves onto the mark for confirming pltcch.
If necessary. correct the position of dispenser needle by using command
Hand D.
Upon completion, press [§] and ~.
The pitch data between dispenser needle and the bit is now corrected.
TV' ,
."
[MIlP3013 MK II E-48]
(14)Dumping position.
Verification. Coordinates
(15)l3ias position.
Verification. Coordinates
Bias
Fig.112
Repeat the same operation as explained above for confirming the posi-
tion. Upon completion. the following display appears:
Fig.114
;'GDDD00
CillDDDlliJ
CDGJDDG Fig.115
COGJGJOJ~
Start p~tion ~x
'..
[M11P3013 HK II E-49]
D.Step number from which confirmation starts.
Fig.lIB
Enter the step number from which the confirmation starts and the copy
number.
If no copy. enter I Start II [J [2] and ~. I
Example of COpy Part \I to IIto be
start with entered
a 1, 0
b 1, 4
~ G]
-e c 1, 1
~
l-q cD '\ 0" 0 -
-- copy 1
position is confirmed on
the copy P.C. board except
COpy 0 b c P.C.board copy \I O.
Fig.1l7
E. Setting confirmation.
Start OK II
Fig.lIB
(a)If it is OK to start. press'ISPi\CElkey. The display changes to
Fig.121.
(b)When the re-confirmation of bias point is necessary. press [[].
The head moves to bias point and the bias point on the screen also
moves.
(c)Display returns to Operational Menu when [I] is pressed.
"tv."
,"
[HIIP30B HKII E-50]
~-------------------~----,
Fig .119
If the re-adJustment is necessary. move bias point to the center of
cross mark on the monitor by using command D.
I I
Upon 'comp I et ion of adj uslment. press SPACE bar.
The following display appears
Q. D. H ? [EJ
DX 0
DY 0
A 0
Fi8.120
Press [gJ and ~. The display changes as follows:
F.Bit status.
Continue=C, Ouit=Q
Fig.121
,"
[MIIP30B HK II E-5U
(a) This message is shown when the bit is choked. Remove the cause of
choke. lind if confirmation is to be continued. press [~] The dis-
play changes to Fig.123.
(b)Press [Q] to return to Operational Menu.
No part I I
Exchange Tray
Tray II 1
I f OK press Ht:1
Fig.122
The above message is shown when the tray comes empty.
Change the tray with full parts and press [9].
II.Part mounting.
Verification. Coordinates
Step= 1. COpy =0
Fig.123
Parts mounting starts when above message appears.
* '"'" 1 4 7 ·.
Fig .124 Coordinate confirmation is not performed.
."
UIIIP30B HK II E-52]
I.Confirmotion of part mounting position.
Verification, Coordinates
0, D, H, R ? CRJ
DX 0
DY 0
A 0
Q=Quit
D=Teaching data input
H=Humer ical data input
R=Retry
I" ig .125
After part is mounted on P.C.board, the position of part is shown
on the monitor.
Correct the part mounting position, if necessary, by using command H
and D. Press [9] and ~ when finished.
K.Repeat the same operation as explained above (step G. to I.) for all
the parts to be mounted.
L.l"inish.
Completed
I I
Press SPACE bar to return.
Fig.126
When confirmation of mounting position for all parts are completed,
press SPACE bar. The display returns to Operational Menu.
Press I" 1 key to retrun to Operational Henu in the middle of ope-
ration.
-n" ,
,"
[HIIP30B HK II E-53J
(7)~ssembly and Partial ~ssembly. ~ ~
~ssemblin~ can be started after completing data input and check operations.
lIa It = I' 1
~ssembl ing =1' 2
Data list =1' 3
Data input =1' 4
Step mode = I' 5
Part'l ass'y=F 6
Diagnostic =1' 7
Data renew =1' 8
lIoming = I' 9
Fig .127
2. Data load.
,---------------------,
Fig .128
The system is asking whether or not the data is loaded from floppy disk.
(l)If data load is not necessasry. press [E] and~. (The case that the
data is already loaded on controller)
\.Ihen [E] is pressed. the display turns to Fig. 131 in step 4.
(2)If deata load is necessary. press [Y] and~. and the following dis-
play appears:
~.,
."
[HIIP30B HK II E-54J
The display shows the list of data file name already saved.
Enter the data file name necessary for assembly operation or partial ass-
embly operation.
If it is not necessary to load the data, press []] and ~. The disp lay
turns as follows:
3. Re-designation of mode.
[81'::;
IIssembly=1 Data I ist=2 Henu=3 7 UJ
Fig.130
When entering Ill~, the display goes to Fig.131 in step 4.
When entering ~~, the Data List mode is obtained and when Q] IEnt I
are pressed. display returns to Operational Henu.
Fig.131
The system confirms whether the data is loaded or not for each head. lind if
there is a head of which data is not loaded on computer, the above message
appears.
5. Homing, , . . . . - - - - - - - - - - - - ,
Homing YIN 7
Fig .132
(l)When homing operation is not necessary, press []] and Ent .
(2)When homing operation is necessary, press [I] and Ent the display
changes as follows and the homing operation of all modules are performed.
Homing
I" ig .133
6. Warning Bell
.---------~
Warning Bell
On=l, Off=2
Fig.134
.........
_A'
[MHP30BMK II E-54-1J
( CmlPLEMENT )
Homing
Please wait a while
Select the pick UP function by entering the desired number according to the
above menu.
."
[MHP30BHK II E-54-2]
The number for X and Y direction are as follows.
1
I--
2 Example :
3 Y=5
4 X= 3
Y 5 0 0 0 0 0
6 0 0 0 0 0
7 0 0 0 0 0
8 0 0 0 0 0
9 0 0 0 0 0
0 0 0 f- Pick UP position
1 2 345
X
Switch machine OFF and move head to the center. then switch
powewr OH again if OK then press SPACE bar
IC tray Homing
Homing
Please wait a while
If the power is not yet connected. the mounter remains standstill after this
display appears on the CRT.
In such case. turn on the power of the mounter .
... ,
..,.,.
."
[HIIP30I3 HK II E-55]
(1)When it is necessary to ring warning bell, press [I] I Ent I·
(2)If it is not necessary, press [QJ~.
7. Designation of Hodule.
****Assembling Hode****
All heads =0
Head 1. on Iy = 1
Head 2. on ly = 2
Head 3. on Iy = 3
Ilead 1. & 2. = 4
Head 1. & 3. =5
Head 2. & 3. =6
Fig .138
Select the pick up function by entering the desired number according to the
above menu.
OH/hen entering [QJ and ~ :
Part mounting is performed without checking pick up miss. In this case,
bit moves down on the board without part if pick UP miss occurred.
Except when performing the test mounting, do not use this function since
the cream solder or cement adheres to the bit tip and causes the trouble.
[HllP 30B HK II E-56]
(2Hlhen entering OJ and ~.:
When pick UP miss occures one time, the bit head stops automaticallY.
find patrol light is lighted.
I I:
(3) When enter ing [}] and Ent
When pick UP miss occures twice on the same parts, the bit moves to pick
up next part to be mounted. In this case bit does not stoP.
(4)When entering [l] and ~ :
When pick up miss occures, bit attempts to suck part three times.
Fig .137
Fig .138
When pick up miss occures three times continuously, the bit head stops at
the designated position and the display shows following message:
Fig .139
Hote: To start the bit head again after the bit stops due to pick UP mIss,
press key as shown below:
lIead 1 Head 2 Head 3
To skip the pick UP miss part and start rIl [I) [I]
again from the next part to be mounted.
When the I RE-STflRT I bu tton located on the front panel of machine is
pressed, the machine performs the same operation as the [TI ,
or [1] keys are pressed.
m
8. Bit number.
Fig.140
."
[HI\P30B HK II E-57]
TIds is a check for the number of the bit currently attached to the head.
If the bi t is not attached to the head, enter [2J and ~.
Fig.141
When tray is not used, display goes to Fig.143 in step 11.
Enter the tray start number according to the number shown below:
yt~~D002015
0000
00DDG
OJGJGJGJ5
--H
Fig.142
11. Bad Hark.
,---------------------,
Fig.143
Enter the bad mark designation by pressing 0 or 1 according to the color of
the mark to be used.
This message is displayed only when the bad mark is designated in data input
mode. If the bad mark is not designated, the display turns to Fig.145.
12. Start Step.
When [IT] the partial assembly mode is designated, the following display
appeaers:
.-----------------------------,
Fig.146
Enter the number of board to be assembled.
14. Dispenser.
,------------------,
Start OK II
Enter fill
to move P/U to Bias point.
Enter ~ to return to Menu.
Fig.148
I I
(l)If you are ready, press SPliCE bar and the display changes to Fi&.149.
(2)If the re-confirmation of Bias point is necessary, press IJD '
then the
head moves to bias point.
(3)To return to Menu, press [IJ.
Contlnue==C, Quit==Q
Fig.149
(1)The above message is displayed when the bit is choked due to some reason.
Remove the cause and press 8J
If the assembly operation is to be conti-
nued. The display changes to Fig.150 in step 17.
(2)To return to Menu, press [9].
.........
,"
[HIIP30B MK II E-59]
Fig .150
Module 1
I
Module 2
I
Module 3
110 part I I
Exchange Tray
Tray" = 1
Assembled 3
Scheduled =100
If OK then press ~
Fig.151
When tray(Tr. tray and IC tray) becomes empty, the above message appears.
Change the tray wIth full parts and press the key as shown below. The assem-
bly operation is continued.
Module 1 Module 2 Module 3
W [I] [I]
Fig.152
"""."
."
(HIIP30B HK II E-60]
19. Emergency StoP.
(l)When some trouble occurs while the
tion. press emergency stop switch.
lighted. And the following display appears:
EGM stop
Fig.153 Fig.154
Press I SPACE I key and the display returns to Operational Menu.
Hotor Lock Button
HIIP30B HK2 Operational Henu
lIal t =F 1 o 0
Assembling=F 2 iJ. 'L]' 0
',.-' 0
Da ta lis t = F 3 9'
o
ID]~
Completed
Fig.156
When the scheduled number of P.C.board are assembled. the above display
appears.
Press SPACE key to return to Operational Menu .
."
(HIIP3013 HK II E-6U
(8JData Renew. ~
This mode is used when assembling of one lot is terminated and assembling of
another lot is to be started.
lIa It = F1
Assembling =1' 2
Da ta 11st = I' 3
Data Input =1' 4
Step mode = I' 5
Part 1 Ass Y= I' 5
I I
Diagnostic =1' 7
Data renew = I' 8
lIoming = I' 9
I'lg.157
1. Selection of mode.
Press function key ff.8l, The following display appears:
2. Data load.
(l)When same assembling Is to be continued, press [E] and ~.
Fi&.159
Enter the necessary data file name to be loaded for each head and press
~.
';.,1
(HIlP30B HK II E-62]
When data loading completes, the following message appears:
3. Re-selection of mode.
Fig .160
Select the necessary mode again according to the above menu.
;-,'
", .
[MIIP30B MK2 E-63]
(g)lIorning. [II]
This mode can be used to return the machine to the home position in case that
the machine is stopped due to some reason. (For instance, in case that keys
I I
BREAK + I SIIIFT I are pressed together.)
Halt =1' 1
Assembl ing =17 2
Data list =1' 3
Data input =17 4
Step mode =F 5
Part'l ass'y=F 5
Diagnostic =17 7
Data renew =1' 8
Homing =1' 9
Fig.161
Press the function key [II]. /Ioming operation of each module starts in X and
Y axes.
HOming
Fig.162
The operational menu appears when the machine stops at the home position.
(HIIP30B HK II E-64J
[lO]Copy!ng Procedure.
1. Insert system diskette to " Drive A ".
2. Turn the power switch of computer to " 0" ".
3. After the operational menu appears on the display, press \ Ctrl \+1 Pause I
I
(or BREAK I)
together. The mark A> appears at the lowel' left corner of
display.
,-----------------,
I\al t = I" 1
Assembl ing =1" 2
Data list = I" 3
Data input =1" 4
Step mode =1" 5
. Part I ass' y = I"
I 6
Diagnostic =1" 7
Data renew =I" 8
Homing =1" 9
Fig.163
I
4. Enter DISKCOPY I[}J IT] and press ~. The following display appears:
~
A> DISKCOPY A: 13:
Insert SOURCE diskette in drive A:
Insert TARGET diskette in drive B:
Fig.164
Insert the source diskette to drive A, new diskette to drive B, and press
~.
Hote: Hake sure that the write protect seal is attached to source disk-
ette and that the write protect seal is not attached to new disk-
ette.
.k.
(MIIP30B MK II E-65]
5. Copying operation.
The following message appears while the copying operation is being per-
formed.
,---------------,
Copying 40 tracks
9 Sector/Track, 2 Side(s)
Fig .165
Fig.166
When it is necessary to make another copy diskette, press [X] and ~.
If unnecessary. press [E] and ~.
7. When yOU want to continue operation by MIIP30B, press [[] [JJ lJD III and
Ent
A> H30B
Fig.167
The operational menu appears after the above message is displayed.
(HllP30B HK II E-66]
(11)Diskette Formatting.
I. A newly purchased floppy diskette must be formatted before using.
Repeat the same operation as explained in steps 1"'3 in chapter (lO)COpy-
ing procedure (page E-64).
When A> is already displayed on monitor. formatting operation starts from
step 2 explained below after inserting system diskette to "drive A".
I I
2. Enter A> FORHAT B: and press Ent I I·
3. Insert new diskette to "drive B" and press ~.
4. Upon completing formatting, the following display appears:
Format complete
~ ..".
[HlIP30B HK II E-67]
(12]Erasure of Data File.
lIereafter explained is the operation how to erase the unnecessary data file
saved in data diskette with other data fles.
Halt =1' 1
!lssembl ing =1' 2
Data list =1' 3
Data input =1' 4
Step mode =1' 5
Part'l ass'y=1' 6
Diagnostic =1' 7
Data renew =1' 8
1I0ming =1' 9
~A>
~ .
l'ig.169
A> 13:
13>
Fig. 170
-r,• • ,
."
[MIlP30B MKII E-68]
6. Enter [Q] OJ[[J after the mark 13> and press [}ill.
The list of data file saved in data diskette is shown as below:
13> DIR
Fig.171
7. Example:
If you want to erase data file" ABC-OAT ", enter I1ill1JI[[]
~after 13>. The data file "ABC-OAT" is erased.
8. Repeat the same operation as explained above for the files to be erased.
B>A:
Fig.l72
........ ,
.k.
UlllP3013 11K II E-69]
11. Confirm that the designation of drive is changed to A>.
B>A:
A>
Fig.173
12. If the operation is continued by I1IlP30B, enter I 1130BI after the mark A>.
B Fig.174
• j
[MIIP30B MK II E-70J
(13)Diagnostic. ~
In this mode, sensor function and input/output signals can be checked.
lIa It = fi' 1
I\ssemb ling = fi' 2
Da ta lis t == fi' 3
Data input =fi' 4
Step mode == fi' 5
Part I ass' Y = fi'
I 6
Diagnostic =fi' 7
Data renew = fi' 8
Homing =fi' 9
fi'ig.175
1. Selection of mode.
Press function key ~. and the diagnostic mode can be obtained.
2. Head number.
fi'ig.176
Enter the head number for which the diagnostic operation is performed and
press [}ill.
3. Diagnostic menu.
Sensor Check = 1
I/O Port Check = 2
Return to Menu == 3
fi'ig.177
(l)To check the sensor function and the sucking function, press II] and
[}ill. The display goes to fi'ig.178 in step 4.
(2)To check the input/output signals, enter [}] and [}ill. The display
goes to rig.18B in step 6.
(3)To return to Operational Menu, enter [}] and ~.
[HIIP30B HK II E-7l]
4. Sensor Check.
Sensor Check
l"ig.178
(OTo check the vaccum sensor attached to suction head which is used for
the larg part (ex. 2125), enter [Q] and I};l].
The display changes to l"ig.179 in step 5-a.
(2)To check the vaccum sensor attached to suction head which is used for
small part(ex. 1608), enter [I] and ~.
The display changes to l"ig.179 in step 5-a.
(3)To check eye sensor, enter []] and ~. The display changes to Fig.
184 in step 5-b.
Sensor Check
o
Vaccum(1) not sensed
I" ig.179
(1)When a part is not picked up by the suction head, the above message
appears.
(2) In case that the part is not picked up by the suction head and the
display shows following message, the vaccum sensor is not sensed
correctly.
Sensor Check
Vaccum(1) Sensed OK
I" ig .180
This message appears when the head bit is contaminated with cream sol-
der or cement and when the sensitivity is not adjusted correctly.
Clean bit and adjust the sensitivity again.
nHlP30B HK If E-72]
(3)Attach the part to suction bit by hand or tweezers. If the message
shown in Pig.180 appears, the sensor is in normal condition.
(4)Upon completing check, press ~ and the display returns to Diagnostic
Menu.
Vacculll Sensor(2)
(for 1508)
Pig.181
;~]I
light position inside or out-
side of the mark. ~ •
.
1.I
IJ
(c) When checking operation com- ~.
e)
pletes, release the emergency A~ ~ .
stop button and press motor
lock button (2) . Pig .182
Sensor Check
Eye sensed OK
l'ig.183
[HIIP3011 HK II E-73]
(3Hlhen eye sensor light is in"{:he set mark, the display shown in Fig.183
appears.
(4)When eye sensor light is out of the set mark, the following display
appears:
Sensor Check
Fig.184
Eye-sensor adjusting knob
Fig.185
(5)When the displays shown above do not appear, re-adJustment of eye
sensor sensitivity is necessary.
(6)When re-adjustment is Impossible, the eye sensor has some trouble.
Upon completion of checking operation, press [[] and the display returns
to Diagnostic Menu.
Input =1
Output =2
Menu =3 ?
Fig.185
(l)When checking input signal, press OJ and ~. The display goes to
Fig.186 in step 6-a.
(2)\.lhen checking output signal, press [I) and ~.The display goes to
FIg.192 in step 7.
(3)To return to Diagnostic Menu, press lJJ
and ~.
Fig .186
[HilP30B HK II E-74J
• <
' .
Code 110. Bil.lIo. Check i ng Item Conlenl of checking Result
0 PCB selling "0" is shown when PCB is set
IV 1 Bit down sensor 15mm HO" is shown when in down position
2 Bit changer locking UOH is shown when locked.
I 3 Z-axis home sensor 110" is shown when plate is out of slit
4 Bit changer up/down "0" is shown when in down position
'--
N5 Sequencer busy 110 is shown when busy 11
Fig.188
',.
I'
nll!P30B HK II E-75]
HS n 11111110 L S n
Fig.191
The binary data shows the status signal in each INPUT PORT.
Refer Figs.187 and 189. then the status of each checking item can be
known.
I I
(5)Press SPliCE key to return to Fig.186 in step 6-a.
Fig .192
Enter the operational number according to the item to be checked as ~hown
on Output Port List on next page. Machine starts to perform operation de-
signated.
Function of each item can be checked.
,~' :
~ H P :3 0 B - ~ K II
(Part 2, Maintenance)
Notes to Users
This manual presents the basic concepts of the MDC superhand HHP30B-HKII.
It contains instruction for the installation, the operation, and the maintenance
of HHP30B-HKII to guide the operater in the use of it's facilities.
Before operating this system, you should first thoroughly read this manual,
and would understand how to operate it.
M D C co., LTD.
4-28 2-CHOHE, HON-CHO, HIGASHIHURAYAHA-SHI
TOKYO, JAPAN. 189
PHONE 0423-91-2111 FAX 0423-94-8767
-Mechinery-
PAGE
1 . Specifications 1
3. Figures 3
4. Installation 5
5. Packing List 6
6- 1. Loader 7
6- 2. Head Assembly 11
6- 3. Patrol light in case of emergency stop 13
6- 4. Filter Regurator 14
6- 5. Bit Exchanger 15
6- 6. Manual Operating Panel and Remote Controlling Box 16
6- 7. Switch Panel 17
6- 8. Tape Feeder 18
6- 9. Vibratory Feeder (Option) 23
6-10. Horizontal Stick Feeder (Option) 27
6-11. Camera 30
11 -1. Loader 69
11-2. Head Assembly 72
11-3. Cassette Tape Feeder 82
11-4. Cassette Tape Base 85
11-5. Vibratory Feeder 88
11-6. Horizontal Stick Feeder 90
1 . Specifications
1. Main body
(1) Size
Depth 900mm
Vidth 1550mm (2125mrn including ext. Loader)
Height 1350mm (apporox.)
Veight 300Kg (apporox.)
(2) P.C.B. height on runing 900mm ±20
(3) P.C.B. Waiting station Detachable on relocation
(4) Bit exchanger 4 types (Each one at each station)
(5) P.C.B. dimension Min. 50mmx 50mm t=2Max.
Max. 250mrn x330mm t=2Hax.
Thickness 2.0mm Max.
,-1-;
4. Loader (Conveyor)
(1) Loading system Belt system (Belt width under P.C.B. 2rnm)
(2) P.C.Board size Min. 50mm~Max. 250mrn
(3) Movement Left to right (as standard)
(4) Width adjust Manua lly
(5) Board he ight 143mm from main frame surface
(6) Board back up system: Equipped
(7) Board registration Edge or guide pin
(8) Board feeding speed 4 second
5. Controller
16 Bit (in English)
P
o IHorizontal stick feeder HTube/Stick 1-1'---__5_ _-'
IS 0 I Cf-Hs
e i
a t I'Tape feeder
-----------
1-1 Taping
CHI P d
o
n -j Vibratory feeder 1-1 Bulk part 1-1~_2 __
e
r
w
W
I
-- .....
'C::j
I7Q
C
"1
(D
rn
2125
. 83.66"
120
_--.,
..
4.T2
430 l..--.J.
70
\
16.92' I, I 2.76
I
W
I
'0'>
-or--
:;:0 , ,'
0.+1 ,,,
0""
0'>"1' ,
~
r 100 N
3B4
1550 o
61.02'
.....
'C::j
I7Q
::
J--'
PATROL LIGHT
ACRYLIC COVER
3-2.
SWITCH PANEL
TAPE FEEDER
KEY BOARD
FILTER REGULATOR
Fig 2
4. Instllation
The main body must be placed on a hard, level place with the anchor bolts.
Fig 3
Behavior of a plug
The main body and the controller must be placed on the ground.
2. Pneumatics
Pneumatics in the air tubes of the machine shall be kept 5.5kg/cm 2
at a minimum. A minimum of pneumatics at the inlet of the tube shall
NOT be less than 5.5kg/cm 2 •
Dry air is ONLY available in the machine.
Dust and powder in the air may cause the mulfunction of the machine.
There are 3m of a air tube 81> in diameter equipped with the machine,
but is NOT a quick joint at the end of the tube. It is because the
setting condition at a factory is different from each other.
A atandard model of the KOGANEI quick joint 81> in diameter should
be recommended.
When nessesary to connect to the longer distance than the standard,
a tube of the same diameter as such is good for the operation, but
the narrower than standard is NOT suitable .
.-5:
5. Packing 1ist
2. A controller A display
A keYboard
A I/O card
Interconnecting cables
3. Spared parts
4. A set of tools
6. A manual
,-6:
6. Specifications
1. The loader consists of main belt and sub belt near the opening of the
main body, having a P.C.board stopper, a back-up mechanism, a push
mechanism, and sensor at each three stations.
2. Specification
1) Movement Left to right (as standard) Belt system
2) P.C. Board size Min. 50 x50mm ~ 250 x330mm
(width adjust Manually)
3) Board registration Edge or guide pin type
4) Space under the board 30mm
5) Clearance between loader 7mm (lower)
and board 3mm (upper)
6) Board height 143mm from main frame surface
7) Board feeding speed 4 second
3. Operating principle
The board is backed up by a board-shaped supporter and pushed at the side
to the fixed guide rail on the first sensor by the variable guide rail,
being fixed not to play.
After finishing mounting, the board is sent to the next station with the
board stopper turned down. As the second sensor make sure the board to
pass, the stopper returns status quo ante which is uP.
4. Adjustment
Adjust the width of the guide rails on the loader by loosening the handle
at each station under the loarder (see figure) in accordance with the
width of the board.
The range of side play can be accepted within O.5mm~O.lmm.
Be sure the board to be loaded stably and not to deviate from the belt.
After finishing the adjustment, fasten the handle tightly.
Confirm to set the board stably at a right angle against the line.
IIANDL, ADJUSTABL BEL T(I)
BELT(3)
. BELT(2)
CHAIN
~
I
HOlDR
~ ·Z·
REAR SIDE'
PUSH HECHA.
V
LOCK LEVER
8
HIIP 30B-HK II
P.C.B. CONVEYOR
M Deco., LTD.
(1) Width aJust
.C~j
D~liSitl~~mmr=:=:=.
-'_ -----.
~~ -'--
LOOK LEVER Fig 4
Each of the handle is set at each station nuder the loader viewed
from the rear side of the main body, and adjust the width of the
loader .
After setting, the handle should be fastened tightly.
Fig 5
(3) Adjustment of the sensitivity of the photo-sensor
The sensor is on green, when the P.C.board on the loader is over it.
Poor reflexing on the surface of the board makes it's sensitivity
lower.
Turn the knob (A) of the controller from HIN(low) to HAX(high) to
light green, in accordance with the behavior of the board.
(see Fig 6)
Note The air cylinders of board stopper and back-up mechanism work duallY.
The acting speed is controlled by air escapement from a air cylinder.
Fig 6
AIR COHTROL C
6-2. Head assembly
1. Specifications
1) Size 90mmx60mm x230mm
2) Voltage DC24V
3) Pneumatics 5"-'6Kg/cm 2 (dry air)
4) Theta resolution 0.1°
5) Turning 0"-'360°
6) Up-down traverse of bit 5mm
7) Up-down traverse of head 13mm
8) Anglular aperture 15mm or 30mm (max imum)
2. Operating principle
The head assembly has a pick -up bit at its end.
The bit is autmaticaly eachanged for other type by the command of the
contro 11 er .
When center of a part holded by the two jaws, and registers the position
at O.lo/step by the force of the stepping motor. At the same time, the eye
sensor can read the set mark of the board to set the correct position and
also do the had mark not to mount the bad-marked board.
3. Adjustment
Before operating the system, be sure the condition of the following parts
1) The connecter of the motor to complete.
2) A bit of the head assembly without any pausing on exchange.
-11-;
AIR TUBE
PIIOTO SENSOR
/ (RIGHT LEFT TURNING)
PII01D SENSOR
/ (UP AND DOWN)
STEPPING BaTOR
PICK UP BIT
EYE SENSOR
POSITIONER
AIR CONTROL
(POSITIONER)
HHP 30B-HK II DEGITAL HEAD
Fig 7
M Deco. f LTD.
-12-
6-3. Emergency stop switch and patrol light
1. When some trouble occurs while the machine is mounting. press the
emergency stop switch. And all operations will stoP. After clearing the
trouble. release the emergency stop switch (turn the switch knob
counterclockwise) and press the motor lock button.
2. The patrol light will flicker to announce the occurence of some trouble.
in the case of the previous emergency or the machine stopped due to
missing picking-up or some other happenings.
-13~
6-4. Filter regulator
Turn the draincock at the bottom of the regulator to remove the water and
oil. dirt. dust. or some other things which will mix into the drain.
Fig 8
Filter element
6-5. Bit exchanger
LOCK MECHANISM
SLIDER
(see 5-1-3)
CYLINDER for
UP/DOWN ACTION SENSOR for UP/DOWN
6-6. Manual operating panel and remote controlling box
Operating panel
"LOADER PASS"
Fig 10 To press 1 has a board in the first station
moved.to the scond,
Manual operating panel press 2 has one in the second to the third,
and then to press 3 has one in the third out.
"RESTART"
This button has the machine start~d again
which stopped when a bit missing picking-up .
...f~V""/vCl" J t~~ --
()
"MOTOR LOCK"
This button has the machine started at first,
or again after the emergency stop switch is
released.
"TEACHING"
is connected with the remote controlling box.
"HOT 1,2,3"
Adjust the temperature governor on the
dispenser
I"
lOADER VIS /
/
)
ED'
~ \
~
/ CD
00
~~~ ~ [Q I I
0 ~
®j@
1/
I
I
I
I I "-
..'... '
-1'7-
6-8. Tape feeder
General description
The device feeder automaticallY a reel of two-layer tape on which chip are
set each in the grooves at intervals of 8mm or 12mm between the upper tape
and the lower tape, and winds the upper sending the lower out.
There are 12 tape sassettes equipped with a device, and each cassette can
rc
be easily ejected 'from the slot at the top of the shaft to be eachanged
X
rc1)
.
tape reel for another
It permits also setting in 25rnm pitch.
The 8mm and 12mm tape cassettes can be (Ilse;LmixedlY.
Fig 12
..'... :
1. Tape feeder cassette
(1) Specification
Tape reel Corresponding to EIAJ RC1009
Tota 1 unmber of the lane: 12 lanes/unit applicable to 30B. 60B
30B-HK 11
Tape pitch 4m or 8mm
Overall dimensions 310(L)x250(W)x210(lI) (8 lanes)
310 (L) x330 (W) x21 0(H) (12 1anes)
UPPER TAPE
UPPER TAPE TAKE UP HACHANISH· ,----
PICK UP POINT
SETTING SLOT
RATCHET
Fig 14
c. While the spring pulling down the cylinder. a two-layer tape is fed one
step and simultaneouslY its upper tape is being stripped by the upper
tape take-up mechanism.
d. When the pawl makes the ratchet wheel stop by one step. a bit £f the
chip head lowers and picks UP a part on the lower tape at this stopping
point by suction pressure.
2. Tape feeder base
BASE SHAFT
ELECTRO-MAGNETIC VALVE
L
Turning the valve of the controller
REGURATED clockwise makes the flow rate decreased.
BLOWOFF counter-clockwise increased.
ESCAPEMENT Fig 16
,
I
' SET SCREW
kS'·~
'~T~·
'~ =c~.
------- Fig 17
Note : All three screws MUST NOT be loosened at a time to keep the base
level. Above procedure should be done one by one, or otherwise
the base will be on a slant.
6-9. Vibratry feeder (Option)
1. General description
Each one the 12 rails of the every vibratory feeder feeds parts provided
through the hopper, by the action of vibrating itself.
Every hopper and every rail can be disassembled and combined with the
various size of the other to meet that of a part.
2. Specifications
Max. part type Up to 12 different types at a time
Quantity of a part (Model 2125) Max. 500 pcs
storage (Model 3216) Max. 300 pcs
(Model 1/8w) Max. 300 pcs
(Model 1/4w) Max. 100 pcs
Notes : The quantity depends on the part size, especially its thickness.
3. Rail model
Its model depends on the part thickness.
3 models of a rail are standardlY prepared.
t
CAUSION-Any other optinal model of rails MUST be specified for any other
part than the above.
Mismatching rail with part may result in failing to feed part, for
instance its jumping- out, jamming, or setting.
"rj
......
. oq
-24-
5. Description and working procedure of the hopper
OPENING
'VENTILATION FLUE
OPENING ~I~ .
-~~
POOL
Working procedure
a. Put a part into the hopper from the opening.
(see the item of the specification in terms of its maximum
quantity of a part storage in the hopper)
b. The part in the pool is sent UP to the entry of the rail by air
flow blowing off at regular intervals from the air hole.
c. The part drops into the rail from its entry, and is aligned on the
chip rail under the action of vibration.
d. The part failed to put in good order on it is dropped out to the
pool by the selection bar at the rail.
-25~
6. Adjustment
The vibrator plays a very impotant role in feeding parts to the outlet of
the rail, so adjust for amplitude so that parts may not stand up or drop
out at the outlet.
Fig 20
VIBRATOR
ADJUSTING LEVER
Adjust the distance between shoe and the vibrator with the lever to change
the tate of the vibration.
7. Caution
a. Be sure whether the part suits the rail, when you put the part into the
hopper.
b. Take any other unrequired part than will be fed out of the rail or the
hopper, or both.
c. DO NOT remove rails and hoppers which are not engaged in feeding.
The removal of rail and hopper may cause the change in frequency.
d. DO NOT loosen the screw fixed plate spring on the vibrator to keep
frequency or height of the rail.
8. Height adjustment
Adjust the screw for height, if necessarry.
Fig 21
~ ADJUSTING SCREW
LOCKNUT
1. General description
The divice autmatically feeds a IC (SOIC) packed in the stick. and drops
out the used one.
2. Caution
• Use OIlLY the assigned stick and part.
(Each maker has its own behavior of a stick and part.)
• DO HOT use the part with bent pins. (or leads)
3. Part discription
~ STICK
STICK flOLDER J
STICK DROPOUT MECHANISM
LE!.9TH ADJUSTER
Fig 22 I PLUG
-27-.
FIXED 'SLOT
4. Specification
5. Operating procedure
a. Be sure that the line is plugged in the service power outlet, and that
the air tube is connected with in the air intake.
b. Set the stick to the stick holder.
(Check the IC for oriention in the stick.)
c. Press the power switch on the rear side of the machine.
When everything is turned on, belts start in motion, and each part is
set in each pickup position of each device.
A sensor is built-in each pickup position of each device.
When some IC is in the stick the baIt stops in motion.
When any UC is NOT in the stick ---- the baIt starts in motion.
d. As a IC is took out of the pickup position, a belt starts in action,
and next IC is set there.
e. The head keeps picking up a IC in the stick to the last.
When the sensor finds the stick empty, the first stick is dropped out
and then the next is set.
When some IC is under the sensor --- the stick is NOT exchanged.
When some IC is NOT under the sensor --- the stick is exchanged.
(with pausing few minutes)
f. When the sensor finds the stick empty, the cylinder starts in motion,
and the shoe A and the shoe B holds the rest of the stick.
g. At the same time, the driver plate disengages the first empty stick.
Fig 23
~
,,//
DRIVER PLATE.
'-,/ "-28 ...
h. As the empty stick drops. the driver plate return status quo ante and
simultaneously the shoes keep the rest bf the sticks off. and complete
to prepare for feeding a part.
All operation will stop when the electoric current go off. for instance.
in case of the electricity failure. Yhen the power supplying again and
the main switch is still on. the operation will start from 3 of
" operating procedure".
Notes 1. MUST put the block (prevention from excessive play) on the stick in
the stick holder. after setting.
Notes 2. DO NOT use any les with bent pins which may result in the jam of
feeder.
6. Adjustment
The change of the type of the part may require the adjustment.
Fig 24
Loosen the adjusting screw. and adjust the length to match that of
the stick. After adjustment. tighten the screw firmly.
Lengthwise adjuster
adjuster
Fig 25
6-11. Camera to read a position on the coordinates
1. General description
Installing this camera on our chip placer, data input procedure becomes
very easy and accurate. TIle MWV-CD camera head is very tiny and light
weight.
Its diameter is 17mm and 48mm long. And it is connected to control unit by
dedicated cable. Please read this instruction before use.
Factory adjustment of
camera distance from PCB
is made as Fig 2.
(minimum distance is 20mm)
~)~L·
r~inP
25
±5mm
. I
11111
PCB Fig 27
2-b. Camera contral unit
- Front -
Wh ite ba lance se lector sw itch -----, AGC selector switch
(ATW, MANU, AWe) (SENS UP, ON, OFF)
lloma lly set to ATW and If the illumination is
color temperature change is enoubh, turn it off
automatically corrected. normally .
.. 1<. . . . . . 111,"
Mains switch
.' L."~+'II
\-l-~'
. - .
(Power ON, OFF) Auto white set switch
(Push to SET)
When white balance
White balance trimmer selector switch is set
( R, B ) to AWe, push this button
When white balance selector to set.
switch is set to HANU, it is
adjustable by these trimmers.
- Rear
Ext. Sync Sub carrier
Phase adj trimmer.
Video Out
Sub carrier
CD12V Phase a.qj. sw.
Supplied from machine (1,2,3,4)
Do not connect other
power supply.
Camera connector Horizontal phase
Connect cable from camera. adjust trimmer.
3. Connection with chip placer and controller
-- -----
[ ---0
TV Monitor
v I I)EO 11-1
1([\(1 IN
L:I ---C:I r
tl:: '~; ~ ClHH k'11
Chip placer
col.oR
bf 'If IJ\I, c. ~ T
l)/Jil ,-olr TV (e"l fl.o!.
DCIZ V
o 0 C) c-::.I
c:r------I- - - -
'-----Ij ;' ..
~
( I I:=J c=:J
2 3
ANALOG DIGITAL
o x
3-b. Mono chrome monitor
Mono chrome monitor controller connected with ECH8300/ECM8500
IECM85MKII/MPH30B-MKII.
/. S- C. - 2. V X 2
TV Monitor
-oVllJ£:O IN
-0
bc.12 v
r-:J en" r /vl U'lilllJ
Camera control unit 11 lJJ1j U
I Camera
WV-CIJI I
/
I
Chip placer
1.5 c. - z v
I
Controller
tJlfrlTllL •
~rr-J
(\NI1 LO lr
.9 ~?I~r::,
lvcoi/<oL
a -0
~
O~i12£
--,.- ~- --1-------'
=1
CoLnR i
ern
'------
'-'----I
Mil P 3 0 IJ - M I<. Ii
>: DIGITAL/ANALOG
switch to analog
Set controller system switch
as below
[ [C=II~IC)I~I
1 2 3 1
o x --33-
3-c. Mono chrome monitor
Mono chrome monitor connected wi th ECH8300/ECM8500/ECM85MK U
IHHP30BMK II
3C-2V
..
TV Monitor
V 11)1::.0 ,,,'
f-........_ ------D
Vl'~o.ollr ..
\
r----I--·O ~Vm~50,.nr- BG1 =tOCf
-0 U .'
. ()
be 11 V. c:Y>N\ Ii fUC>.,
LJ· u.
I\tU .
unit
b
11111 In
11iU! ,
~
ac,-'2.V d
... !l Camera
5)
<.
Controller
ChlP placer
MllP30B-MKH
4. Operating procedure
Be sure the following procedure as below, inputting the mounting data
using camera in tasks teaching method
a. Put the pick-up point deta in the main storage of the CPU, monitering
on the screen, and also put the mounting position deta in it.
b. To register a coordinates position in the main storage, push the Q-key
on the control unit.
c. Confirm the actual part center by using the function-key F5, the way
which the actual center on the screen is superposed on the input
coordinates position on the monitor screen.
5. Caution
a. DO NOT open the cover of the camera control unit. This may result in
an electric shock or some other accidents.
b. DO NOT give a camera or a control unit to a heavy shock or a strong
vibration. This may result in the failure of their actions.
c. DO NOT turn the camera eye toword excessively intense light.
The intensity of light such as a spotlight may result in blooming
or smear on the monitor screen.
d. Also intense light may have the screen emerged vertical stripes,
but it is not the fault.
e. DO put "OFF" the main swich, when plug IN/OUT the interconnecting
cable of the camara at the connecter on the control nuit.
f. When cleaning the camera body, DO out OFF the main swich, and wipe
the camera body with a dry cloth. And remove the tough stain from
it with a cloth soaked with synthetic detergents. DO use a sheet of
lens cleaning paper (applicable to glasses or cameras) to clear the
lens of the camera.
g. DO NOT change the level of trimmers and switches, which are properly
set at the factory.
6. Installation and removal of a camera head
Befor executing the deta entry, install the camera head to the assembly,
and after day's work, remove it from the assembly.
a. Installation of a camera
Fig 30
HEAD ASS'Y
CAMERA
SCREW
HOLDER
SET SCREW (DO leave it as it set at the factory)
b. The camera head should be removed from the actuator and contained in
the holder as described in the Figure when not in use.
To aviod this procedure, the contact between the camera head and the
cable may be broken when the machine starting again.
Fig 31
-36;-:-
7. Maintenance schedule
S C HDUL E
B. Dispenser
head
Outlet Needle and Fig 33 Cleaning 0
syringe
Needle point Wear or break 0
C. XY drive
unit
XV-axis shaft Fig 34 Cleaning 0
Head folder Fig 36 Wear or break 0
Ti rn i ng be It Fig 37 Wear or slack 0
Fig 38
Fig 39
-37-.
POI N T CHECKING or SERVICING
DETAIL Fig.No. INSTRUCTION DAILY WEEKLY MONTHLY
D. Loader
Bowl screw Fig 40 Cleaning 0
Guide shaft Cleaning 0
Loading belt Cleaning 0
Board guide Sides tension 0
Wear or break 0
Reflecting
board Cleaning 0
Cy 1inder Action 0
E.Tape Cassete
feeder
Engagement of
gears Cleaning 0
Winder Fig 41 Cleaning 0
Ratchet whee I Fig 42 Wear or break 0
Fig 43
Lever Action 0
Base Cylinder head Wear or break 0
Cy 1inder Air leakage 0
F. Vibratory
feeder
Rail Cleaning 0
Outlet Wear or break 0
Hopper Cleaning 0
G. Hor izonta I
stick feeder
Ra i 1 Cleaning 0
Shooter Fig 44 Cleaning 0
Belt Cleaning,
belt wear 0
Cy 1inder Action 0
Shoe A, B Fig 45 Wear or break
(rubber pad) 0
POI N T CHECKING or SERVICING
DETAIL Fig.No. INSTRUCTION DAILY WEEKLY MONTHLY
H. Bit exhan-
ger
Lock Cleaning 0
I. Fixed
positioner
Jaws Wear or break 0
(~motion)
H. Others
Jointer Air leakage 0
Fi 1ter Fig 46 Cleaning 0
Electromag-
netic valve Action 0
Regulator Pneumatics 0
A. Chip head
(1) Positioner
1) Servicing
Check the jaws, the link, and the contact of the cam for wear,
or break. Change as necessary.
Also, check the cylinder for air leakage.
Renew a packing rubber in the cylinder, if excessive air leaks
lpi'! /// ( i i !
out from it.
(2) Pic-up
1) Servicing
Check the mount of the bit for wear, or berak. Change as
necessary.
2) Cleaning
Clean the pick-up and the bit holder with alchol or in a
ultrasonic cleaner. Clean if the mouth of the bit is blocked.
BIT HOLDER
Fig 32
PICK-UP BIT
(3) Rotary
1) Servicing
Check the cylinder for wear.
Adjust when working sluggishly, and renew as necessary.
2) Cleaning
Clean the gear and the rack.
(4) Up/Down
1) Servicing
Check the bit for Up/Down moving.
Renew a packing rebber in the cylinder, if excessive ~!r leaks
out from it.
-40-;
B. Dispenser head
(1) Outlet
1) Servicing
Check the needle point for wear. or break.
Renew it as necessary.
2) Cleaning
Clean the sylinge and the needle of the dispenser head with
alchol or in a ultrasonic cleacer. after day's work.
Fig 33
C. XY drive unit
(1) XV-axis shaft XAXIS SHAFT
1) Clean ing
-41-,
(2) Head holder
1) Servicing
Check the play between the head holder and the shaft.
2) adjustment
ADJUSTING SCREW
Fig 36
Adjust the adjusting screw so that the head holder can slide on
the shafts. The rate of sliding is required for less than 500g
on belt driving.
Change the one which cannot be adjusted.
Il~)
X: 400g 3mm inward
Y: 300g 3mm inward
Adjust the motor bracket
ADJUSTING-TENSION MECHANISM
Fig 38
c. Y-axis belt tension
Measure the tension of the belt at the center of a pulley.
~ ,jg39
~~ - ADJUSTING-TENSION MECNANISM
D. Loader
1) Cleaning
a. Wipe dirt off around the loading belt. so that something to rest
there may not cause mismounting a part.
b. Wipe dirt or dust off the eye of the sensor. as it plays a
important role in sensing the light when the P.C. board passing.
Fig 40
~
REAR SIDE
RUBBER RING
Fig 41
(2) Winder
1) Adjustment
Tighten the spirng at the lower than the standard, or renew it,
when you cleaned with a cloth soaked with a alcohol and the the
tape reel fails to wind the tape.
(3) Ratchet
1) Servicing
~ '1l~
Fig 42
Fig 43
RATCHET
-44-,
(4) Cassette base
1) Servicing
Check each head of cylenders which push UP the levers for wear
or break. Change as necessary.
Test the cylinders for air leakage.
2) Cleaning
Clean the shaft with a cloth soaked with a alcohol.
Clean up some dust on the base through a vacuum cleaner.
F. Vibratory feeder
1) Servicing
Check each tip of the rails for wear or break.
Change them not to affect the flow of the parts or the pick-up
action.
2) Cleaning
Clean the flutes of rails with a paper soaked with a alcohol, if
1 . ~_
RAIL
Fig 44
-45-.
Check the rubber pads for wear or break.
Change as necessary.
Fig 45
I. Fixed positioner
cleaning jaws.
J. Fi Iter
1) Cleaning
Clean the filter in the cap.
CAP
Fig 46
-46- .
2. Periodic servicing and cleaning of digital head
CAH~~b
Adjust cam for proper
I b positioning on a bearing, viewed
from the rear side. when
'f:-'-.::::- J"t I
~. )~L~S_
FIXED IN TOUCH
-47-;
VACUUM 6 ¢ HOSE
Air supply
@1
RESITOR THE CLEARANCE ABIT
AND JAW for 4.5mm
-48,-
3. Greasing
L s t
Servicing
Point Fig.No. Product da i ly Weekly Monthly
A. Chip head
Link mechanism Fig 47 Si I icone oi I 0
(Sinetsu silicone
G-40H)
B. Loader
Bowl screw Fig 48 Si I icone 0 i I 0
(Sinetsu silicone
G-401l)
A. Chip head
LINK MECHANISM
B. Loader
BOWL SCREW
Ji'ig48
-49-;-
8. Truble shooting
A. Parts mounting portion
TROUBLE REASON & REPAIR
PART PICK-UP HISS REASON: Clogged bit with cream colder or
adhesive.
Binding
of bit
PART PICK-UP HISS REASON: Bit not move down smoothly along
upper portion of slot on bit
holder.
Bit holder slot REPAIR : Change bit screw.
bites bit screw Change head if the slot is not
made correctly.
--B:- r~~~:
the contamination of bit sliding
portion.
PART PICK-UP MISS REASON : Top tape not wound due to the
dispersion of tape size.
Top tape Top tape not wound due to the
poor winding tension.
U ... I·
bit and positioner jaw.
jaw.
~~
REPAIR : Change bit screw.
~ Change head if bit holder is
,-,
manufactured incorrectly.
Re-adjustment of bit hright.
I
V "]
REPAIR : Re-adjustment of bit down speed
by adjusting speed ccontroller.
.
Too sma II Too much REPAIR : Adjust to coat proper amo~~t of
adhesive.
JJU ;1 111/11'\
TROUBLE REASON &REPAIR
POOR ANGLE REASON : Poor adjustment of stroke of
Z-axis piston.
Stopper for .
adjusting angle. U·
~- - ~fr~
POOR ANGLE REASON : Poor adjustment of bit down height.
Part falls down.
l!:.
l\iI :v ~);:-'
:YIl.jj
REPAIR : Poor timing of positioning due to
- ....... p.... ~~
~.
. If unsmooth operation of Z-axis.
~~ ii
t Apply oil to sliding portion.
Change head or worn parts.
~~
thrust washer as shown left.
REASON :
REPAIR :
REASON :
--
REPAIR :
.
-56-;:
TROUBLE REASON &REPAIR
CRACK Of DHIP REASON : Bit not move or not move smoothly
due to the obstacles in bit sliding
portion.
t[l . portion.
~r~.~~(-_. Chip
REPAIR: Re-adjustment of bit down height.
~"h
1-.I~
. ..=1-
-/-.
-57.
TROUBLE REASON &REPAIR
STANDING UP OF PART REASON: Poor matching of bit position and
part stop position.
,
STANDING UP OF PART REASON : Due to too fast tape feeding speed.
part stands UP by feeding impact.
I=m~===",..-
REPAIR : Re-adjustment of return speed of
tape feeding piston by speed
sontroller.
Change tape stripper spring if
worn.
.-
REPAIR : check engaging status of stopper
ratchet.
Change stopper ratchet spring if
worn.
.
-58-;-
UNEVEN COATING STANDING UP OF CHIPS POOR MOUNTING POSITION
-60-,
1 1 . Parts list
~68-
11-1. Loader Ass'y 072403
1/2
No Part No. Part Name p'ty Revision Remarks
441912 Slider 4 I
445791 Bush 6 I
447262 Shut 15 I
447276 /I 6 I
448959 /I ( /I ) 1 I
447995 Knob 1 I
441914 Sprocket 4 I
450470 Plate 5 I
450472 II B 1 I
450475 Slider B 4 I
,-69-
2/2
MY packing ; MY3 6 I
!J ; DO-22H 4 I
Motor ; IH6P3 2 I
Sensor ; GS5 7 I
Spring ; tt1257 6 I
!J ; #1107 6 I
11 ; PDA 10 x 15A 6 I
Connecter ; HS-12R-2 2 I
!J ; HS-12P-2 2 I
Nut ; MI0 8 I
Manifold ; 12MFU-PC-I-M3 1 I
Bearing ; 6E6ZZ5 4 I
I
I
I
I
-:-70-
11-2. Parts list of desital head (1) 020034
M0944412 Sp line 1 I
M0944441 Speacer 1 I
446151 Clamp 2 I
446152 Holder 1 I
Washer / IV (M3S) 3 I
Nut / N4 (M4) 1 I
I
I
-72-,
11-2.
11-2. Parts list of desital head (2) DETAIL "A"
M0944761 Mainfold 1 I
Bearing / SSLF-1790ZZ 2 I
Nut / N3(H3) 1 I
Washer / W(H2) 3 I
-74-,
11
M093<1712
11-2. Parts list of desital head (3) DETAIL "B"
M0944142 PC spring 1 I
M0944151 PC spring 1 I
Lens I 63301 1 I
Plug I PF-M2-2W 2 I
Bush I 80B-0610 1 I
Washer I W(M2) 3 I
I
I
I
I
-76-,
11-2.
"O9'<''':'~
00"-06'0 ~
UYN-J . rg
6JJOl ,®
K52100G ~
-77-
n 1i"1' " T r n
11-2. Parts list of desital head (4) DETAIL "B"
H0924013 Block 1 I
H0940421 Li nk B assemb Iy 1 I
H0944194 Link A 1 I
H0944812 Stopper 1 I
H0944821 Co lIar 1 I
H0944861 ArmB 1 I
H0944871 Ring 1 I
!1 /161-4701-30300 1 I
E-ring / E-2 4 I
GS-ring / GS-3 4 I
Bearing / SSL-630ZZ 2 I
Nut / N2 (H2) 1 I
Washer / W(H2) 2 I
-78-.
11-2.
-112x1O
6159
DETAIL D
-79-
11-2. Parts list of desital head (5) DETAIL "e"
M0944032 Spring 1 I
M0944051 Nut 2 I
M0944083 Spring 1 I
M0944241 Bush 1 I
O-ring / 0-10 1 I
I
I
I
I
I
I
I
I
I
I
I
I
-80-,
-81- '
DETAIL C
//-J
1/3
It. Part ft. Part Name Q'ty Revision Remark
072466 Tape Cassette main Ass'y ( 8mm) 1 I
I
072467 II (12mm) 1 I
I
I
I
071455 Rachet pully Ass'y ( 8mm) 1 I
I
071458 Main plate Ass'y ( 8mm) 1 I
I
071427 Winding reel Ass'y ( 8mm) 1 I
I
071459 Main plate Ass'y (12mm) 1 I
I
071457 Rachet pully Ass'y (l2mm) 1 I
I
071428 Winding reel Ass'y (l2mm) 1 I
I
I
I
362067 Pin, winding pully 2 I
I
362130 Bush 2 I
I
362356 Ring 1 I
I
448034 Shaft, winding reel 1 I
448038 Winding reel ( 8mm) 1
448039 II (l2mm) 1
448042 Flange winding pully 1
448043 Winding pully 1
448045 Arm. winding reel 1
E4 E-ring 4mm 1
I
362076 Sprocket. tape 1 I
I
362077 Rachet gear 1 I
I
362080 Spacer B rachet 1 I
I
449877 Hook. rachet 1 I
I
362097 Gear A 1 I
I
362122 Washer hook rachet 1 I
I
362130 Bush. tape feeder 2 I
448089 Rachet pully (8mm) 1
448140 Spacer rachet 1
448141 rachet pully (12mm) 1
U014107 Rachet shaft hook 1
U054102-2C Rachet arm 1
Pan head M2xL15 screw 3
M3 Nut 1
-3'2-
;/- J
2/3
fl. Part fl. Part Name Q'ty Revision Remark
362070 Washer, gear A 1 I
I
362071 Shaft, gear B 1 I
I
362075 Shaft, stopper rahcet 1 I
I
362093 Stopper arm rachet 1 I
I
362098 Gear B 1 I
I
362102 Spring stopper rachet 1 I
I
362120 Coil spring hook rachet 1 I
I
362256 Arm pu lly gu ide 1 I
I
445612 Stopper rachet 1 I
I
446763 Bush stopper rachet 1 I
I
447969 Stopper 1 I
I
448030 Gear C 1 I
I
U014104 Tape stripper shaft 1 I
I
448032 Tape stripper ( 8mm) 1 I
I
448033 II (l2mm) 1 I
I
448037 Tape pressure spring shaft 1 I
I
448040 Pressure tape shaft 1 I
I
448041 Winding arm shaft 1 I
I
448046 Main plate 1 I
I
448048 Shaft rachet pully 1 I
I
448088 Pressure Tape ( 8mm) 1 I
I
U014302 II (l2mm) 1 I
. I
448149 Shaft reel 1 I
I
U014105 Spring, tape stripper shaft 1 I
I
U014108 Rachet spring 1 I
I
U014109 Tape pressure spring 1 I
I
U064551 Tape guide 1 I
I
449264 Shaft reel 1 I
I
450116 Stopper pin 1 I
I
450150 Cover plate, gear 1 I
I
451715 Shaft gear 1 I
I
I
I
I
I
I
I
I
/I-J
3/3
It. Part II. Part Name Q'ty ~evision Remark
Pan M2xL5 Screw 2 I
I
Pan M2xL6 Screw 1 I
I
Pan M2 xLlO Screw 1 I
I
HZ Spring washer 2 I
I
HZ Washer 2 I
I
HZ Nut 2 I
I
Pan M3xL6 Screw 3 I
I
Pan M3 xL8 Screw 2 I
I
Pan M3xLl5 Screw 1 I
I
Cap H3xL6 Screw 3 I
I
Hexa,vort M3 xLlO 1 I
I
H3 Spring washer 7 I
I
H3 Washer 8 I
I
M3 Nut 4 I
I
E-ring-3 3 I
I
E-ring-4 4 I
I
E-ring-6 2 I
I
G-ring GS6 1 I
I
I
I
I
a 7 6 L~_~_~ 5 I 4
3 I 2 I
@uOI1 "Lf-Io4-
....... I' ~ -44'60"'32
~c::zz:"r~l;;~~'J''''
5'
UO~4-\O" 4A.y.,o~7
, _
~,D"",oq
!,~,
"'-'.!5':'."'-ez,
~ ~/ ? ,""" ~<1. v
_ I"b
<"L "DV /
I "-
~!I . ~ -.:;:;~
-----p"f..o','
/ /0) tifr- -'-"
.:t!{'HZ"A 4 <0@J -rtIf!'-,. A V
0 D -il i) "-
~. I
~~ ~ ~
r 0'7\4SS- I
/ / .Y.ti:::!1:JiL!.4:\. 1_ 0 """ 1'crfV-"
~
-----.J-------.... ~U {/I!
'''-jl ~
~ /l'~~6o"'-6 "'!I
D-""t-i}··.a...
60<1.1~
~
-----:..,
~~
CJ'-
~1.~~
~Q~:'~r::l~~~:~,
; ~ : " 6 ' 2 @ J _
~. -"""'@l
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44-6() 4-6 /--'0'10
C3b _ _ ",
I
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t-.-\"'=3' V\l
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f,tL'':' l: JI
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ill ..""""'''' ill
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I
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)1,
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-i2.z:JJ! "1".et'J,ftA~ "'t" ±O.2S_
'J'ftJ:J.T 1
..
m ::!::O.l_
-
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JR-:-l6S~
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0 .....
0
0._
0
l.aa
0
3.2S
0
e..3lII
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12.68
0
2e-lI
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~,.~
44BO-:,11ft ,fiB. '
"
".,..,-0
.
'l'
DAT1t
SJlI'I:c./IOO.
I MHP
MOC CO. , LTO. '
0 6161 E
I Jr:.!I!/..:t:t5!JllIl'lII8cn~IiII .... ..,...-..
'" • I<
NO,
'U:Q. .--."""""""""' "., j
"" / ........,."
.
~e.",,-
I ~ I 4- , ., A I I ... I ,."
8
f 7 I 6 3 I 2 ,I
"/'-4-,+~o'3'3 N
"-
"-
I
Gv
El\~'/~
Ci'<v'A-
4a,.ZO 4-6
1(:36:0\:>-1
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,
~t\':l-"1'"
c::» O'l-tF' &, E:'1~1'~-4-
-------.~ ~
~ ~w UO\4-IO'6
II ..
,-8Q-
1/2
33 U074506 Sheet 1 I
I
I
I
I
I
I
I
I
I
.-8Q-
11-4.
I \ ) ) - - - \ . - i - '\
I\)
OJ
t'!
1
1-3
tJ'
11-5. Linear feeder 070621
12 440433 Support 4 I
18 K350024 Hopper 12 I
19 440041 Plate 12 I
20 440044 Block 4 I
Manifold / SM4 1 I
22 440042 Nozzle 12 I
24 440758 Cover 1 I
I
I
I
I
I
-88-;
11-5.
/
/
<\
\
\
\
\ /\
\ II )
\J --
-89-
11-6. Horizontal stick feeder 070656 (1 of 2)
1/2
5 Switch I DS-004 1 I
6 444457 Cover B 1 I
7 444601 Ra i 1 1 I
8 444456 Cover A 1 I
9 444458 Stopper 1 I
11 070880 PCB ass'y for parts supply sensor lea. I M=c CD., DID.
12 Belt I 4.430 1 I
17 441982 Gear 1 I
18 441981 Pu lley 1 I
19 Bearing I 685ZZ 5 I
21 441979 Pu lley 1 I
22 Bush I <l>3.2 x ¢6 x ~ 6 4 I
23 441978 Shaft 1 I
30 Convex base I
32 441281 Ra i 1 A 1 I
441282 Rail B 1 I
441974 Ra i 1 B' 1 I
-.90-
2/2
I
I
I
I
-91-;
11-6.
".\
N llJ. \
\
\
\
\
\
c./ / \
Ci0 / ~ \
/ \~~~
I \=~. 9
\
\ \,
\
\
\
\
\
\
\.
\
"
:s: ":r:J :::t:
t:r:l 0
t:J t:r:l ;'CI
() '0 1-1
t:r:l N
() :::<:l 0
..
0 ::z:
~
~
....... F: -92-
0 (/)
t-i ":r:J :j
11-6. Horizontal stick feeder 070656 (2 of 2)
2 441299 Spring 2 I
5 444173 Collar 2 I
6 441272 Collar A 2 I
8 441274 Shoe B 1 I
10 441270 Roller 1 I
11 441986 Supporter 1 I
12 441269 Shaft 1 I
13 441279 Slider 1 I
15 441340 Sl ider B 1 I
27 441272 Collar B 2 I
28 441275 Shoe A 1 I
29 444425 Cover 1 I
I
ll-G.
10
-94-
MD C co., LTD
1 . Specifications
1. Main body
(1) Size
Depth 900mm
Width 1550mm (2125mm including ext. Loader)
Height 1350mm (apporox.)
Weight 300Kg (apporox.)
(2) P.C.B. height on runing 900mm ±20
(3) P.C.B. Waiting station Detachable on relocation
(4) Bit exchanger 4 types (Each one at each station)
(5) P.C.B. dimension Min. 50mm x 50mm t=2Max.
Max. 250mm x330mm .t=2Max.
Thickness 2.0mm Max.
,-1-,.
4. Loader (Conveyor)
(1) Loading system Belt system (Belt width under P.C.B. 2mm)
(2) P. C. Board si:ze Min. 50mm~Max. 250mm
(3) Movement Left to right (as standard)
(4) Width adjust Manually
(5) Board height 143mm from main frame surface
(6) Board back up system: Equipped
(7) Board registration Edge or guide pin
(8) Board feeding speed 4 second
5. Controller
16 Bit (in English)
P
o IHorizontal stick feeder HTube/Stick 1-1 5
IS 0 I Cr-Hs
e i
a t Il-T_a_p_e_f_e_e_d_er -'I-i Taping 1-1,--_1___
CHI P d i
o
n ~ Vibratory feeder I~ Bulk part 1-1__2_ _
e
r
w
W
I
.....
.....
""=l
()Q
>=
"""l
(0
(JJ
8
r-T-,::
85 120 120 85 I 1650 .
3.35' 4.72' 4.72" 6
I - - 430 400 ' ! 4D0 ---t-t- 400
16.92 15.75' I I 15.75' I I 15.75'I
I I 1.1, i I 53.15
II~""I
I
. "
;
;.1'
.~.
II Jt-~i;L . . ";~~80'
,. *9
. 00 _
35.43
'cp
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-
1;I1:"MHP30B
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PATROL LIGllT
ACRYLIC COVER
3-2.
.EMERGENCY STOP SIHTCl
SWITCH PANEL
TAPE FEEDER
KEY BO/IRD
FILTER REGULATOR
Fig 2
4. Instll at ion
The main body must be placed on a hard. level place with the anchor bolts.
Fig 3
Behavior of a plug
The main body and the controller must be placed on the ground.
2. Pneumatics
Pneumatics in the air tubes of the machine shall be kept 5.5kg/cm 2
at a minimum. A minimum of pneumatics at the inlet of the tube shall
NOT be less than 5.5kg/cm 2 •
Dry air is ONLY available in the machine.
Dust and powder in the air may cause the mulfunction of the machine.
There are 3m of a air tube 8 </> in diameter equipped with the machine,
but is NOT a quick joint at the end of the tube. It is because the
setting condition at a factory is different from each other.
A atandard model of the KOGANEI quick joint 8 </> in diameter should
be recommended.
When nessesary to connect to the longer distance than the standard,
a tube of the same diameter as such is good for the operation, but
the narrower than standard is NOT suitable.
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5. Packing list
2. A controller A display
A keyboard
A I/O card
Interconnecting cables
3. Spared parts
4. A set of tools
6. A manual
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