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ADVANTAGES
The system offers
Tremendous
durability
Enormouscostsaving
Extraordinary
safety
Enviable
reliability
6. Exceptional
all weather
corrosionresistanceeven
againstmanycorrosiveliquids.
7 . Lowestbacterialorowth
X
UnpaiaIleledperformance
N o s c a l i n gp, i t t i n go r l e a c h i n g
1 0 .Lowthermalexpansion
1 1 .Lowthermalexoansion
1. Provenperformance
in plumbingapplication
1 2 .Temperaturelpressure bearing capacity
l n t h e h a r s h e sotf c o n d i t i o ns i n c e1 9 5 6g l o b a l l y
remainsunaffectedby UV exposure
(FlowGuardtt: recognizedglobally
1 3 .Resistant
to high levelsof chlorinenormally
2. Qualityassuredthroughstringentsample
usedto treatwaterin lndia
testingat independentlaboratories
1 4 .Good impact resistance
3. Verylow lifetimeownershipcost makingthe
1 5 .Easyand considerably
fast installation
with
systemvery cost effective.
4. Highlydurableplumbingsystemhavinga
designedlife of 50 years.
5. NSFapprovedmeanssafefor drinkingwater
fusioncompoundjoiningsystem
1 6 .Consistentand reliablejointingwith
substantial
savingin installation
costs
High
Rise
ResidentialBuildings
Homeandcommercialbuildingpipingsystems
Condominiums
Chemical
Processing
andAirPollution
systems
Pulpand
Paperwaterand
drainagesystems
Fertilizer
processing
systems
Metal
Treatingand
Miningindustrysystems
OfficeComplexes
CommercialAnd
lndustrial
Installations
VillasAndlndividualHouses
'
SolarWaterHeaters
MM
U2"
314"
t"
t-U4"
t-U2"
Incn
Atc006l0
4IC00620
-:.:
.-3
Atc00630
Atc00640
Atc00650
Atc00660
,w
Atc00 t 0
Arc0020
Alc00 30
Atc0040
Atc0050
Arc0060
Arc002 l
Atc003 l
Arc003 2
t5
20
25
32
40.
50
3l4" xl12" 2 0 x t 5
l" xl 12" 25Xrs
l " x 3 1 4 " 25X20
ffi
Atc003t0
AIC00320
Atc00330
Atc00340
Atc003s0
4tc00360
12"
3t4"
t"
t-il4"
t-U2"
12"
3t4"
t"
t-U4"
t-v2"
2"
Arc002tI
Atc0022l
Atc0024l
Atc0025|
Atc00233l
Atc002332
Atc002# |
4tc002442
Atc00243
Atc00255l
4tc002552
Atc002553
4tc002554
Atc00266l
4tc002662
Atc002663
Arc002664
AIC002665
Atc0042l
Atc0043l
Atc0&32
Atc0044l
4tc00442
41c00443
Alc0045l
Atc00452
Arc00453
Atc00454
Atc0046r
Atc00462
Atc00463
Atc00464
Atc0M65
AlsoAVAILBALE
AfAgffi
U2"
3t4"
t-tt4"
t-12"
2"
MM
lnch
t5
20
25
32
40
50
AtcT07t0M
U2"
AtcTo720M
3t4"
AtcTo730M
AtcTo740P1
|- U 4 "
AlcT07s0M
t - tt 2 "
ArcTo760M
AtcT072| M
3t4"Xv2
AICTOT3I M
t"xU2"
t5
20
25
32
40
50
l5x15x20
20x15x20
2 0 x 2 0 x1 5
2 0 x 1 5 x1 5
2 5 x 2 5 x1 5
25x25x20
3 2 x 3 2 x1 5
32 x 32 x20
MM
4 0 x 4 0 xl 5
40 x 40 x?o
40x40x25
{x40x32
5 0 x 5 0 x1 5
50x50x20
50x50x25
50x50x32
50x50x40
20x 15
25x15
25 \2O
32x15
32x20
40x15
40x20
40x25
40x32
50x15
50x20
50x25
50x32
50x40
LeadFreeUPVc PipesandFittingscomptetety
compatible
with AIaEffiffin
t5
20
25
32
40
50
20x15
25X15
ffi fr
iilflrruffiFmf lii
Flumbing for Liie
APPROVED
BY BUREAU
OF INDIANSTANDARDlS 157778:2007
(Brs)
ALSOCOMPLIES
TO ASTIVD 2846/F493
ISO-9001:
2000
APPROVED
BYCENTRALPUBLICWORKSDEPARTMENT
(cPWD)
CERTIFIED
BYSHRIRAIV|
INSTITUTE
FORINDUSTRIAL
RESEARCH
(silR)
CERTIFIED
BYCENTRALINSTITUTE
r.IPtrT \
OF PLASTICS
ENIGINEERING
& TECHNOLOGY
APPROVED
BYCENTRALBUILDINGRESEARCH
INSTITUTE-ROORKEE
( cBRr
)
APPROVED
BYCENTRALFOODTECHNOLOGY
RESEARCH
INSTITUTE-IVIYSORE
( cFTRr)
APPROVED
BY NATIONALBUILDINGCONSTRUCTION
CORPORATION
LIMITED
NBCC)
APPROVED
BY INDIANRAILWAY
WELFARE
ORGANISATION
rRWO)
APPROVED
BY MUNICIPAL
CORPORATIONS
OF GREATER
MUMBAI
B M C)
ALL MATERIALS
USEDTO MANUFACTURE
AJAYFLOWGUARD
ARENSFCERTIFIED
FORPOTABLE
WATERAPPLICATION
TECHNICALDETAILS
OutsideDiameterand WallThicknessFor CPVC 4120,SDR I | & SDR 13.5PlasticPipe
cPvc 4t20cTs
Aiay Flowguard SDR I I Pipe and Fittings can withstand a t 0 Kgicm' pressuretest at 99'C for 48 hourc.
At 82'C, CPVC withstands a Pressureol26 Kg/cm'for 4 hrs and a pressure of 37 Kgicm' for 6 minutes.
Approximate Number Of JointsThat Can Be MadeWith One Fusion Compound (Solvent Cement) Can
NominolSize
:ro
.F{*i
ir
iz
40
Approx.
50 ml
35
23
Number
l 1 8m l
82
55
t5
34
33
23
t7
ofJoints
237ml
164
il0
68
66
46
34
Per Can
473ml
328
220
92
68
656
440
t36
272
t32
946ml
264
184
t36
t4
t0
07
HorizontalSupportSpacing( Distancebetweenpipeclamps)
Reeommended
U2
314
I
t-U4
t-v2
2
t5
20
25
32
40
50
4.0
5.0
5.5
6.0
6.5
7.5
.22
.53
.68
.83
.98
.29
4.0
4.5
5.0
5.5
6.0
7.0
.22
.37
.53
.68
.83
.t4
3.5
4.0
4.5
5.0
5.5
6.5
.07
.22
.37
.53
.68
.98
3
3
4
4
4
0.92
0.92
0.92
t.22
t.22
1.22
at eachfloorandshould
have
Note:Vertical
CPVCpiping
should
besupported
a mid+toryguide,
unless
thermal
expansion
design
callsfor otherprovision.
PressureTesting: (Please insist on pressure testing after installation from your plumber or call
company representatives for assistance)
Once an installationis completed,it should be prov ided adequatetime to cure before undertaking pessuretesting or use.Kindly
refertothe belowmentioned curetimetables.
JointingProcedure
1.
2.
Removeburr(shaving),
usecleandry clothor knife.Do not useabrasivemateriaL
3.
4.
isfelt.
Checkdryfit. Pipeshouldeasilygo intothe socket1/3to2/3 of the waybeforeanyresistance
fit. lf pipe goesto the bottom of the fittingwithoutany
Thisiscommonlyreferredto asinterference
resista
nce(interference)
ensurefittingiscorrectsize.lf it isnot correctsizeget anotherfitting.
5.
Apply a thin coatof cementintothe fittingssocketand a full evencoaton the pipeto the depth of socketbottom.
Do not ouddlecementin socket.
6.
second)tomakesurepipedoesnot pushout.
Holdpipeandfittingtogether(3O
B.
9.
Allowcementto curebeforeapplyingwater(fluid)pressure.
Curetime isdependentupontemperature,humidityetc
howeverundernormalconditions.allow24 hourscuretime.
FrequentlyAsked Questions(FAQ'S)
I,
. Alay Flowguard pipe and fittings are made from a specialtyplastic known
chemicallyas chlorinatedpolyvinylchloride (CPVC). FlowguardCPVC is the
resultof new technologythat ensuresincreasedproducttouthnessyear round.
Aiay FlowguardCPVC pipesand fittingsare designedfor potablehot and coldwater distribution and are assembled with commonly used or special
tools. CPVC FusionCompoundJointing-provenwith more than 40
inexpensive
yearsofsuccessfulservicehistory- assurethe reliabilityof a Flowguardplumbing
system.Ajay Flowguardpipeandfittingsare availablein coppertube sizes(CTS)
from l/2" to 2". Qualityof both SpecialCPVC raw materialsaswell as finished
productsisvery stringentlycontrolledby Noveon Inc.andis supplied
manufacturers
only.
2.
3.
. Flowguardhasbggnjn g5s5uccssfully
for the pasq$dyrs.The FlowguardHot &
Cold Water PlumbingSystemhasbeendesignedfor aservicelifeof 50Yrs.
ls Ajay Flowguard Cost Efrective?
. Flowguardsystemhasbeensuccessfully
performingworldwide for over 40 yrs
and has a designedlife of minimum 50 yrs. The systeni requires low initial
investmentand lowest installationcost and hencehasone of the lowest lifetime
ownershiDcost.
5.
6.
4.
(coal/wood/oil/gas)
waterheaters
5' ft awavfrom the heatsourceto
from excessive
radiandconnvicteve
heat.Thefirst installation
with metallicpiping.
7.
8.
9:
:i:
unr
[8H
BU$tlttss
I nc
i,;